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Using analytics in PI AF to improve operating performance
Sammie RossReal time data SPA
Rob SuttonHuman factors specialist
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Using analytics in PI-AF to improve operating performance
Sammie Ross, Real time data SPARob Sutton, Human factors specialist
The OSIsoft 2018 PI World EMEA Conference, September 2018
BP at a glance
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74,000employees
$6.2bnunderlying replacement cost profit
3.6million barrels of oil equivalent per day –hydrocarbon production(a)
1.7million barrels of oilrefined per day
70countries
18,441million barrels of oilequivalent – provedhydrocarbon reserves(a)
(a) On a combined basis of subsidiaries and equity-accounted entities.
Upstream Strategy
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Qualityexecution
Growing gas andadvantaged oil
Returns-ledgrowth
Background
• BP-OSI Enterprise Agreement• Infrastructure• Standards• Engineering• Governance• Deployment
• Why now?5
PI-AF Federal Structure Standards
Timing
Technology• Technology is maturing• Infrastructure in place• Hardware performance improved
People• Digital generation• Business awareness• Desire to improve
Business drive• Management support to modernize the business• Remote and safe operations• No trips• High reliability• Lower costs
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Listened and learned lessons from other OSI users – and their challenges!
Business Drive
Developing foundations
What are our objectives
Digital transformation and modernisation
Targets• Increase reliability & efficiency• Identify issues earlier
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PI-AF Learning Curve
2018
Del
iver
y
++
PI-AF - Supporting Efficiency & Reliability
How• Business Analytics reducing cognitive load
– data to intelligence– Automated surveillance, monitoring and response – ID weak signals
• Integrated engineering workbench• Generating new insights - decision support• Enhancing engineering time - greater efficiency• Continuously improving - learning
ResultSafe, highly reliable operations
Business Analytics
Minimal Viable Products (MVPs)• Basic to medium complexity• Templated – Elements & Vision• Modular – enable composite analysis• Alerts – off• Deadbanding – active on all• MoC – versioned• Task based design• Replacing users own tools
Targeting 90%+ reduction in legacy visuals
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Business Impact
Feedback• Extremely positive• Air of Excitement • High volume of requests • Great transparency
Early successes• Several analytics triggered - weak signals • New insights into failure modes• Supporting scheduling & availability• Value realised early - first months 20 mboed• Trust ………….
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Team
• Engineering, operations, IT & vendor• Strong baseline of experience• Building on the experience – learning curve• Working with users in mind - considerate engineering• Management support
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Standards
Started with the end game & users in mind.
• Deliver Digital solutions at scale• AF & PI Vision templates are key• Engineering the design - Modular• Federal attributes – (flexibility)• Designing systematic approach• Breaking legacy design,
challenging resistance
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Vision Templates
Degree of Certainty
Information > Intelligence
Decision Support
Intuitive Insights
Modular Analytics
Pre-Processed Data
Foundation Templates
Setting solid foundations
Build upon best practice & Standards
• Delivering repeatability• Flexibility – adaptable engineering• Simplifying & enhancing maintainability• Preparing for the future – Continuous
Improvement (CI)• Deadbanding – reduce false positives• “Sum of all” philosophy• Targeting robust builds
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Roadmap
strong foundations
Deployment – Users & Owners
User input• Backlog – healthy growth• Prioritisation & approval
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North Sea
Business owners• All analytics have expert ownership• User tools turned into best practice
(approval)
Continuous improvement (CI)• Feedback fast turnaround• Support is highly visible• Learn from new insights
Agile Development & Deployment
Swift delivery• Foundations - enable delivery at scale & pace• Standards - governance is key• Adopting Minimal Viable Product (MVP) culture &
Continuous Improvement (CI)• 8 analytics production ready – 2 more in test • Targeting 5 regions in 2018 – remaining 2019
Centrally controlled• Standards enable central engineering• Embrace regional development• Transparent communication• User confidence - rich feedback
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Management of Change (MoC)
Repeatable Process• Robust control• Introduces good practice• Simplifies Continuous Improvement (CI)• Enhances communication• Guidance• Encourage self service & new users
Targets Performance• Analysis schedules pre-planned• Performance maximised• Manage expectations
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Control & design guidance
Next StepsFurther development – Growing list
Utilising existing capabilities
Embedding culture
Build on governance• Verification of AF Configuration• Assure performance stability of PI eco-system
Workflows - response
Growing Value
Achieving our end game - Quality execution• Increased reliability & efficiency! 16
Making a difference – new insights, new responses
Q & A
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Questions?
Please wait for the microphone
State your name & company
Please remember to…Complete the online survey
for this session
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