user’s information manual...please read this manual to familiarize yourself with operation,...

12
USER’S INFORMATION MANUAL UPFLOW/DOWNFLOW/HORIZONTAL 80% GAS FURNACES 92-20802-130-00 PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTI- CLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER. EX- HAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUC- TIVE HARM. WARNING If the information in this manual is not followed ex- actly, a fire or explosion may result, causing prop- erty damage, personal injury or loss of life. WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death or property damage. — Do not store or use gasoline or other flammable va- pors and liquids in the vicinity of this or any other ap- pliance. WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Leave the building immediately. Immediately call your gas supplier from a neigh- bor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department. — INSTALLATION AND SERVICE MUST BE PER- FORMED BY A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER. WARNING DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE. IMPORTANT: READ THESE INSTRUCTIONS THOROUGHLY BE- FORE ATTEMPTING TO OPERATE THIS FURNACE. This furnace has been designed to give you many years of effi- cient, dependable home comfort. With regular maintenance, this furnace will operate satisfactorily year after year. Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES: 1. Combustible material must not be placed on or against the fur- nace jacket. The area around the furnace must be kept clear and free of all combustible materials including gasoline and other flammable vapors and liquids. 2. A furnace installed in an attic or other insulated space must be kept free and clear of insulating material. Examine the furnace area when installing the furnace or adding more insulation. Some materials may be combustible. 3. To prevent carbon monoxide poisoning, all blower doors and compartment covers must be replaced after the furnace is serviced. Do not operate the unit without all panels and doors securely in place. 4. Should overheating occur, or the gas valve fail to shut off the gas supply, turn off the manual gas valve to the furnace before turning off the electrical supply. ! WARNING DEVICES ATTACHED TO THE FLUE OR VENT FOR THE PURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY, INCLUDING FIELD-INSTALLED DRAFT INDUCERS, HAVE NOT BEEN TESTED AND HAVE NOT BEEN INCLUDED IN THE DESIGN CERTIFICATION OF THIS FURNACE. WE, THE MANUFACTURER, CANNOT AND WILL NOT BE RESPON- SIBLE FOR INJURY OR DAMAGE CAUSED BY THE USE OF SUCH UNTESTED AND/OR UNCERTIFIED DEVICES, ACCESSORIES OR COMPONENTS. ! WARNING IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. FOR ASSIS- TANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER. ! WARNING OBSTRUCTION OF THE AIR VENT ON AN LP (PROPANE) TANK REGULATOR CAN CAUSE EXPLOSION OR FIRE RE- SULTING IN PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH. YOUR GAS SUPPLIER SHOULD PERI- ODICALLY INSPECT AND CLEAN THE AIR VENT SCREEN TO PREVENT ANY OBSTRUCTION. KEEP PROTECTIVE REGULATOR COVER IN PLACE, AS EXPOSURE TO THE ELEMENTS CAN CAUSE ICE BUILDUP AND REGULATOR FAILURE.

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Page 1: USER’S INFORMATION MANUAL...Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES:

USER’S INFORMATION MANUALUPFLOW/DOWNFLOW/HORIZONTAL 80%GAS FURNACES

92-20802-130-00

PROPOSITION 65: THIS FURNACE CONTAINSFIBERGLASS INSULATION. RESPIRABLE PARTI-CLES OF FIBERGLASS ARE KNOWN TO THESTATE OF CALIFORNIA TO CAUSE CANCER. EX-HAUST GAS FROM THIS FURNACE CONTAINSCHEMICALS, INCLUDING CARBON MONOXIDE,KNOWN TO THE STATE OF CALIFOR NIA TOCAUSE BIRTH DEFECTS OR OTHER REPRODUC-TIVE HARM.

WARNING

If the information in this manual is not followed ex-actly, a fire or explosion may result, causing prop-erty damage, personal injury or loss of life.

WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could resultin serious injury, death or property damage.

— Do not store or use gasoline or other flammable va-pors and liquids in the vicinity of this or any other ap-pliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use anyphone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from a neigh-bor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the firedepartment.

— INSTALLATION AND SERVICE MUST BE PER-FORMED BY A QUALIFIED INSTALLER, SERVICEAGENCY OR THE GAS SUPPLIER.

WARNING

DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

IMPORTANT: READ THESE INSTRUCTIONS THOROUGHLY BE-FORE ATTEMPTING TO OPERATE THIS FURNACE.This furnace has been designed to give you many years of effi-cient, dependable home comfort. With regular maintenance, thisfurnace will operate satisfactorily year after year. Please read thismanual to familiarize yourself with operation, routine maintenanceschedule, and safety procedures.

CAREFULLY FOLLOW THESE SAFETY RULES: 1. Combustible material must not be placed on or against the fur-

nace jacket. The area around the furnace must be kept clearand free of all combustible materials including gasoline andother flammable vapors and liquids.

2. A furnace installed in an attic or other insulated space must bekept free and clear of insulating material. Examine the furnacearea when installing the furnace or adding more insulation.Some materials may be combustible.

3. To prevent carbon monoxide poisoning, all blower doors andcompartment covers must be replaced after the furnace isserviced. Do not operate the unit without all panels and doorssecurely in place.

4. Should overheating occur, or the gas valve fail to shut off thegas supply, turn off the manual gas valve to the furnace beforeturning off the electrical supply.

! WARNINGDEVICES ATTACHED TO THE FLUE OR VENT FOR THEPURPOSE OF REDUCING HEAT LOSS UP THE CHIMNEY,INCLUDING FIELD-INSTALLED DRAFT INDUCERS, HAVENOT BEEN TESTED AND HAVE NOT BEEN INCLUDED INTHE DESIGN CERTIFICATION OF THIS FURNACE. WE, THEMAN U FAC TURER, CANNOT AND WILL NOT BE RESPON-SIBLE FOR INJURY OR DAMAGE CAUSED BY THE USEOF SUCH UNTESTED AND/OR UNCERTIFIED DEVICES,ACCESSORIES OR COMPONENTS.

! WARNINGIMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,SERVICE OR MAINTENANCE CAN CAUSE PROPERTYDAMAGE, PERSONAL INJURY OR DEATH. FOR ASSIS-TANCE OR ADDITIONAL INFORMATION CONSULT AQUALIFIED INSTALLER, SERVICE AGENCY OR THE GASSUPPLIER.

! WARNINGOBSTRUCTION OF THE AIR VENT ON AN LP (PROPANE)TANK REGULATOR CAN CAUSE EXPLOSION OR FIRE RE-SULTING IN PROPERTY DAMAGE, SEVERE PERSONALINJURY OR DEATH. YOUR GAS SUPPLIER SHOULD PERI-ODICALLY INSPECT AND CLEAN THE AIR VENT SCREENTO PREVENT ANY OBSTRUCTION. KEEP PROTECTIVEREGULATOR COVER IN PLACE, AS EXPOSURE TO THEELEMENTS CAN CAUSE ICE BUILDUP AND REGULATORFAILURE.

Page 2: USER’S INFORMATION MANUAL...Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES:

5. Any additions, changes or conversions required in order forthe furnace to satisfactorily meet the application needs shouldbe made by a qualified installer, service agency or the gassupplier, using factory specified or approved parts. Read yourWARRANTY. Contact the WARRANTOR for conversion infor-mation. This furnace was equipped at the factory for use onNATURAL GAS ONLY. Conversion to L.P. GAS requires aspecial kit supplied by the WARRANTOR.

6. A furnace needs an adequate supply of combustion and ven-tilation air for proper and safe operation. Do not block or ob-struct air openings on the furnace or air openings supplyingthe area where the furnace is installed. Do not store anythingaround the furnace that could block the flow of fresh air to theunit. Your installation may receive air from the inside heatedspace, from the outside, from the attic or crawl space. When-ever adding insulation, be sure the air supply openings arenot covered.

7.

8. Should the gas supply fail to shut off or if overheating occurs,shut off the gas valve to the furnace before shutting off theelectrical supply.

2

Gene

ral In

form

ation ! WARNING

DO NOT USE THIS FURNACE IF ANY PART HASBEEN UNDER WATER. A FLOOD-DAMAGED FUR-NACE IS EXTREMELY DANGEROUS. ATTEMPTS TOUSE THE FURNACE CAN RESULT IN FIRE OR EX-PLOSION. A QUALIFIED SERVICE AGENCY SHOULDBE CONTACTED TO INSPECT THE FURNACE AND TOREPLACE ALL GAS CONTROLS, CONTROL SYSTEMPARTS, ELECTRICAL PARTS THAT HAVE BEEN WETOR THE FURNACE IF DEEMED NECESSARY.

! NOTICEPROPER INSTALLATION, OR INSTALLATION NOT MADEIN ACCORDANCE WITH THE CSA INTERNATIONAL (CSA)CERTIFICATION OR THESE INSTRUCTIONS, CAN RE-SULT IN UNSATISFACTORY OPERATION AND/OR DAN-GEROUS CONDI-TIONS AND ARE NOT COVERED BYTHE UNIT WARRANTY.

! NOTICECOMPLIANCE WITH RECOGNIZED CODES, IT IS RECOM-MENDED THAT AN AUXILIARY DRAIN PAN BE IN-STALLED UNDER ALL EVAPORATOR COILS OR UNITSCONTAINING EVAPORATOR COILS THAT ARE LOCATEDIN ANY AREA OF A STRUCTURE WHERE DAMAGE TOTHE BUILDING OR BUILDING CONTENTS MAY OCCURAS A RESULT OF AN OVERFLOW OF THE COIL DRAINPAN OR A STOPPAGE IN THE PRIMARY CONDENSATEDRAIN PIPING. SEE ACCESSORIES SECTION OF THESEINSTRUCTIONS FOR AUXILIARY HORIZONTAL OVER-FLOW PAN INFORMATION (MODEL RXBM).

! WARNINGDUCT LEAKS CAN CREATE AN UNBALANCED SYSTEMAND DRAW POLLUTANTS SUCH AS DIRT, DUST, FUMESAND ODORS INTO THE HOME CAUSING PROPERTYDAMAGE. FUMES AND ODORS FROM TOXIC, VOLATILEOR FLAMMABLE CHEMICALS, AS WELL AS AUTOMO-BILE EXHAUST AND CARBON MONOXIDE (CO), CAN BEDRAWN INTO THE LIVING SPACE THROUGH LEAKINGDUCTS AND UNBALANCED DUCT SYSTEMS CAUSINGPERSONAL INJURY OR DEATH (SEE FIGURE 1). • IF AIR-MOVING EQUIPMENT OR DUCTWORK IS LO-CATED IN GARAGES OR OFF-GARAGE STORAGEAREAS - ALL JOINTS, SEAMS, AND OPENINGS IN THEEQUIPMENT AND DUCT MUST BE SEALED TO LIMITTHE MIGRATION OF TOXIC FUMES AND ODORS IN-CLUDING CARBON MONOXIDE FROM MIGRATINGINTO THE LIVING SPACE.

• IF AIR-MOVING EQUIPMENT OR DUCTWORK IS LO-CATED IN SPACES CONTAINING FUEL BURNING AP-PLIANCES SUCH AS WATER HEATERS OR BOILERS -ALL JOINTS, SEAMS, AND OPENINGS IN THE EQUIP-MENT AND DUCT MUST ALSO BE SEALED TO PRE-VENT DEPRESSURIZATION OF THE SPACE ANDPOSSIBLE MIGRATION OF COMBUSTION BYPROD-UCTS INCLUDING CARBON MONOXIDE INTO THE LIV-ING SPACE.

GENERAL INFORMATION

FIGURE 1MIGRATION OF DANGEROUS SUBSTANCES, FUMES, AND ODORS INTOLIVING SPACES

Adapted from Residential Duct Diagnostics and Repair, with permission of Air ConditioningContractors of America (ACCA).

Page 3: USER’S INFORMATION MANUAL...Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES:

CARBON MONOXIDE (CO) IS A COLORLESS, ODORLESS, POI SO NOUS GAS THAT CAN CAUSE SEVERE PERSONAL IN-JURY OR DEATH. CARBON MONOXIDE CAN BE PRODUCED BY ANY FUEL-BURNING DEVICE, INCLUDING BUT NOTLIMITED TO:• MOTOR VEHICLES• GENERATORS AND OTHER GAS O LINE POWERED TOOLS AND ENGINES• GAS AND FUEL-OIL APPLIANCES• CHARCOAL OR GAS GRILLS• WOOD OR GAS FIREPLACES AND STOVES• OUTDOOR CAMPING EQUIPMENTCARBON MONOXIDE FROM ANY ONE OF THESE DEVICES CAN BE INADVERTENTLY DRAWN INTO AND DISTRIBUTEDTHROUGH THE LIVING SPACE BY THE NORMAL OPER A TION OF THE CENTRAL HEATING / AIR CONDITIONING SYSTEM(SEE FIGURE 1).APPLIANCES AND FUEL BURNING DEVICES MUST BE INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCEWITH THE MAN U FAC TURER’S INSTRUCTIONS.GASOLINE-POWERED TOOLS AND MOTOR VEHICLES MUST NOT BE OPERATED IN ENCLOSED SPACES, SUCH ASBASEMENTS, CRAWL SPACES, OR GARAGES, EVEN WITH DOORS AND WINDOWS OR VENTS OPEN, AS EXHAUSTFUMES IN CLUD ING CARBON MON OXIDE CAN BUILD UP AND SEEP INTO THE LIVING SPACE THROUGH CRACKS ANDOPENINGS IN THE STRUCTURE. TOXIC FUMES, INCLUDING CARBON MONOXIDE, CAN ALSO BE DRAWN INTO THE LIV-ING SPACE THROUGH OPEN INGS AND SEAMS IN THE CENTRAL HEATING AND AIR CONDITIONING EQUIPMENT AND /OR DUCTWORK.FOR THESE REASONS, THE U.S. CONSUMER PRODUCT SAFETY COMMISSION (CPSC) RECOM MENDS THAT EVERYHOME HAVE AT LEAST ONE CARBON MONOXIDE ALARM INSTALLED IN THE HALLWAY NEAR THE BED ROOMS INEACH SEPARATE SLEEPING AREA OF THE HOME. CARBON MONOXIDE ALARMS SHOULD BE CERTIFIED TO THE RE-QUIREMENTS OF THE MOST RECENT UL, IAS OR CSA STAN DARD, AND SHOULD BE INSTALLED, OPERATED ANDMAINTAINED IN ACCORDANCE WITH THE ALARM MAN U FAC TUR ER’S INSTRUCTIONS.

3

General Information

GENERAL INFORMATION (cont.)

FIRE, EXPLOSION OR CARBON MONOXIDE POISONINGHAZARDFailure to replace with proper control could result in fire,explosion or carbon monoxide poisoning.This appliance uses NEGATIVE PRESSURE REGULATEDgas control.Replace ONLY with the same model number or as speci-fied by the manufacturer.

! WARNING

! WARNINGIMPORTANT INFORMATION ABOUTEFFICIENCY AND INDOOR AIR QUAL-ITYCentral cooling and heating equipment is only as efficient as theduct system that carries the cooled or heated air. To maintain ef-ficiency, comfort and good indoor air quality, it is important tohave the proper balance between the air being supplied to eachroom and the air returning to the cooling and heating equipment. Proper balance and sealing of the duct system improves the effi-ciency of the heating and air conditioning system and improvesthe indoor air quality of the home by reducing the amount of air-borne pollutants that enter homes from spaces where the duct-work and / or equipment is located. The manufacturer and theU.S. Environmental Protection Agency’s Energy Star Programrecommend that central duct systems be checked by a qualifiedcontractor for proper balance and sealing.

Page 4: USER’S INFORMATION MANUAL...Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES:

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1. Keep the air filters clean. Your heating system will operatemore efficiently and provide better heating, more economi-cally.

2. Arrange your furniture and drapes so that the supply air reg-isters and the return air grilles are unobstructed.

3. Close doors and windows. This will reduce the heating loadon your system.

4. Avoid excessive use of exhaust fans.

5. Do not permit the heat generated by television, lamps, or ra-dios to influence the thermostat operation.

6. If you desire to operate your system with constant air circula-tion, consult your thermostat manual or please ask advicefrom a qualified installer, service agency or the gas supplier.

During the heating season the operation of the warm air furnaceis automatic. Your qualified installer, service agency or the gassupplier has provided a wall mounted thermostat which is sensi-tive to the change in temperature of the air moving around thethermostat. Your thermostat will have switches to select some orall of the following functions:

HEAT - Turns heating on when temperature drops below the de-sired temperature.

COOL - Turns cooling on when temperature rises above the de-sired temperature.

AUTO - Turns cooling or heating system on as required to main-tain the desired temperature.

OFF - Turns heating and cooling modes off. (The blower may stillcirculate air in the FAN-ON position.)

FAN-ON - Turns the blower on for continuous operation.

FAN-AUTO - The blower cycles on and off with cooling or heat-ing operation.

OPERATING INSTRUCTIONS 1. STOP! Read all safety information.

2. Set the thermostat to the lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance does not have a pilot. It is equipped with anignition device which automatically lights the burner. Do nottry to light the burner by hand.

5. Remove burner access door.

6. Turn manual gas control knob clockwise or set the gas con-trol switch to the “OFF” position. See Figure 3A or 3B.

7. Wait five (5) minutes to clear out any gas. If you then smellgas, STOP! If you don’t smell gas, go to the next step.

8. Turn on gas to main burners by turning the manual gas con-trol switch to the “ON” position.

9. Replace the burner access door. Be sure that attachmentscrews are tight.

10. Turn on all electric power to the appliance.

11. Set the thermostat to desired setting.

12. If the appliance will not operate, follow the instructions “ToTurn Off Gas To The Appliance” and call your service techni-cian or gas supplier.

Syste

m Op

erati

on SYSTEM OPERATION INFORMATION

FOR YOUR SAFETY READ BEFOREOPERATING

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EX-ACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSINGPROPERTY DAMAGE, PERSONAL INJURY OR LOSS OFLIFE.

NOTE: Read and follow the Safety Information, Operating In-structions and Instructions To Turn Off Gas To Appliance lo-cated on the furnace. This label will have specific informationregarding the furnace and its gas controls.

WARNING!

Page 5: USER’S INFORMATION MANUAL...Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES:

TO TURN OFF GAS TO THEAPPLIANCEIMPORTANT: Shut off the manual gas valve located in the gassupply piping outside the furnace casing. 1. Set the thermostat to the lowest setting. 2. Turn off all electric power to the appliance if service is to be

performed. 3. Remove the burner access door. 4. Turn the gas control knob or set the gas control switch to

the “OFF” position. See Figure 3A or 3B. 5. Replace burner access door.

System Operation

FIGURE 2GAS PIPING INSTALLATION

GAS PIPE INSTALLATION

FIGURE 3BTYPICAL GAS VALVE

FIGURE 3AWHITE RODGERS 2-STAGE GAS VALVE

GROMMET(IN NORMAL POSITION)

GAS VALVE

MANIFOLD

MANIFOLD

FLAME SENSOR

FLAME SENSOR

BURNERS

BURNERS

DIRECT SPARK IGNITOR

DIRECTSPARKIGNITOR

MANUAL GAS VALVE

UNION

DUCTUNION

DRIP LEG

DRIP LEG

4 TO 5 FEETABOVE FLOORREQ'D BY SOME

UTILITIES

4 TO 5 FEETABOVE FLOORREQ'D BY SOME

UTILITIES

GROMMET(IN NORMALPOSITION)

UPFLOW & DOWNFLOW

HORIZONTAL

MANUAL GAS VALVE(IN CLOSED POSITION)

GAS VALVE

5

Page 6: USER’S INFORMATION MANUAL...Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES:

ST-A1220-07-X0

RXGF-CDACCESSORY FILTER RACK

FIELD SUPPLIED FILTER

FLANGE WRAPS AROUND BACK AND SCREWS TO THE REAR OF THE FURNCE, AT THE LOCATIONS PROVIDED

CUT OUT USING EMBOSSED ANGLES

AS A GUIDE FOR PROPER SIZE

23” X 14”

ST-A1220-07-XD

6

Syste

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FIGURE 4UPFLOW AND HORIZONTAL FILTER LOCATION – RECOMMENDED

RXGF-CBACCESSORT FILTER RACK

FIELD SUPPLIED FILTER

ST-A1220-06-X0ST-A1220-06-XD

UPFLOW FILTER SIZES FURNACE BOTTOM SIDE WIDTH SIZE SIZE QUANTITY

171⁄2� 153⁄4� X 25� 153⁄4� X 25� 1 21� 191⁄4� X 25� 153⁄4� X 25� 1 241⁄2� 223⁄4� x 25� 153⁄4� x 25� 1

FIGURE 5UPFLOW SIDE FILTER INSTALLATION – RECOMMENDED

FIGURE 6DOWNFLOW/HORIZONTAL ALTERNATE FILTER IINSTALLATION –RECOMMENDED

ELECTRICAL SHOCK, FIRE OREXPLOSION HAZARD

Failure to follow safety warningsexactly could result in danger-ous operation, serious injury,death or property damage.

Improper servicing could resultin dangerous operation, seriousinjury, death or property dam-age.

• Before servicing, disconnect allelectrical power to furnace.

• When servicing controls, labelall wires prior to disconnecting.Reconnect wires correctly.

• Verify proper operation afterservicing.

FIRE, EXPLOSION OR CARBONMONOXIDE POISONING HAZ-ARD

Failure to replace with propercontrol could result in fire, ex-plosion or carbon monoxide poi-soning.

This appliance uses a NEGATIVEPRESSURE REGULATED gascontrol.

Replace ONLY with the samemodel number or as specified bythe manufacturer.

! WARNING

! WARNING

Page 7: USER’S INFORMATION MANUAL...Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES:

7

IT IS RECOMMENDED THAT AN ANNUAL INSPECTION OFYOUR FURNACE BE DONE BY A QUALIFIED INSTALLER,SERVICE AGENCY OR THE GAS SUPPLIER.

FILTER MAINTENANCEHave your qualified installer, service agency or the gas supplierinstruct you on how to access your filters for regular mainte-nance.

Keep air filters clean at all times. Inspect filters on a monthlybasis and if necessary replace with a clean filter.

After filters are cleaned and returned to the filter rack, be surefilter rack door is properly reinstalled. If you are not totally sureof this procedure, consult a qualified installer, service agency orthe gas supplier.

REMOVING FILTERSUPFLOW FURNACE – FILTERS IN BOTTOM OR SIDE DUCT LOCATION

1. Remove filter rack access door using a slotted screwdriver.

2. Remove disposable filter.

3. Replace with new filter.

4. Replace filter rack access door and tighten door screw.

DOWNFLOW FURNACE – FILTERS INTOP DUCT LOCATION

1. Remove filter rack access door using a slotted screwdriver.

2. Remove disposable filters by pushing up and in on the fil-ters to disengage from retaining bracket and pull filters out.

3. Replace with new filters. 4. Replace filter rack access door and tighten door screw.

ROUTINE MAINTENANCERoutine maintenance to be provided by a qualified installer,service agency or the gas supplier ONLY.

LUBRICATIONThe blower motor and induced draft motor are prelubricated bythe manufacturer and do not require further attention.

IMPORTANT: DO NOT attempt to lubricate the bearings on theblower motor or the induced draft blower motor. Addition of lubri-cants can reduce the motor life and void the warranty.

The blower compartment and motor should be inspected andcleaned periodically by your qualified installer, service agency orthe gas supplier to prevent the possibility of overheating due toan accumulation of dust and dirt on the windings or on the motorexterior. And, as suggested elsewhere in these instructions, theair filters should be kept clean because dirty filters can restrictairflow and the motor depends upon sufficient air flowing acrossand through it to keep from overheating

COMBUSTION AREA AND VENT SYSTEM 1. It is recommended that an annual inspection of your furnace

be done by a qualified installer, service agency or the gassupplier.

2. Turn OFF the electrical supply to the furnace and removethe access doors.

3. Inspect the gas burners for dirt, rust, or scale and clean asnecessary.

4. Inspect the the flue connection area and vent pipe. Be surethat the vent connector is in place and slopes upward and isphysically sound, without holes or excessive corrosion.

MAINTENANCE

Maintenance

! WARNINGDISCONNECT MAIN ELECTRICAL POWER TO THEUNIT BEFORE ATTEMPTING ANY MAINTENANCE.FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCKRESULTING IN SEVERE PERSONAL INJURY ORDEATH.

! CAUTIONDO NOT OPERATE YOUR SYSTEM FOR EXTENDED PERI-ODS WITHOUT FILTERS. A PORTION OF THE DUST EN-TRAINED IN THE AIR MAY TEMPORARILY LODGE IN THEAIR DUCT RUNS AND AT THE SUPPLY REGISTERS. ANYRECIRCULATED DUST PARTICLES WILL BE HEATED ANDCHARRED BY CONTACT WITH THE FURNACE HEAT EX-CHANGER. THIS RESIDUE WILL SOIL CEILINGS, WALLS,DRAPES, CARPETS, AND OTHER HOUSEHOLD ARTI-CLES.

! WARNINGTURN OFF ELECTRICAL POWER TO FURNACE BEFOREREMOVING FRONT ACCESS DOOR. FAILURE TO DO SOCAN RESULT IN ELECTRICAL SHOCK, SEVERE PER-SONAL INJURY OR DEATH.

! WARNINGDISCONNECT MAIN ELECTRICAL POWER TO THE UNITBEFORE ATTEMPTING ANY MAINTENANCE. FAILURETO DO SO CAN RESULT IN ELECTRICAL SHOCK, SE-VERE PERSONAL INJURY OR DEATH.

! WARNINGIF DIRT, RUST, SOOT OR SCALE ACCUMULATIONS AREPRESENT, DO NOT OPERATE THE FURNACE. INSPECTTHE HEAT EXCHANGERS FOR LEAKS. LEAKS CANCAUSE TOXIC FUMES TO ENTER THE HOME ANDCAUSE CARBON MONOXIDE POISONING OR DEATH.

Page 8: USER’S INFORMATION MANUAL...Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES:

8

5. Be sure that the return air duct connections are physicallysound, are sealed to the furnace casing and terminate out-side the space containing the furnace.

6. Be sure the physical support of the furnace is sound, with-out sags, cracks, etc., around the base so as to provide aseal between the support and the base.

7. Look for obvious signs of deterioration of the furnace.

8. If the furnace is free of the above conditions, replace the ac-cess doors and restore electrical power to the furnace.

9. Start the furnace and observe its operation. Watch theburner flames to see if they are bright blue. If a suspectedmalfunction is observed, or the burner flames are not brightblue, apply appropriate service.

MAINTENANCE (cont.)

! WARNINGCHECK VENT PIPE SECTIONS FOR DETERIORATIONAND CHECK JOINT FITTINGS FOR THEIR INTEGRITY. IFIT HAS BECOME DISCONNECTED OR TOXIC FUMESCAN ESCAPE INTO THE HOME AND CAUSE CARBONMONOXIDE POISONING OR DEATH. DO NOT OPERATETHIS FURNACE. APPROPRIATE SERVICE MUST BE AP-PLIED.

Maint

enan

ce

Page 9: USER’S INFORMATION MANUAL...Please read this manual to familiarize yourself with operation, routine maintenance schedule, and safety procedures. CAREFULLY FOLLOW THESE SAFETY RULES:

9

Replacement Parts

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12 CM 0414