user and manual book

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USER AND MANUAL BOOK

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USER AND MANUAL BOOK

La Ditta

RUPES Spa

via Marconi 3/A20080 VERMEZZO (Milano)ITALIA

INFRARR dryers are designed exclusively for car-repair professionals and for the car industry. The instruction booklet is a main part of the product. It must be given to the user, who in turn is bound to train his team members to use the dryer correctly. The instruction booklet must always be available when working. Read carefully the directions in the booklet: they give important instructions about safe installation, use and maintenance. INFRARR dryers must be installed by skilled staff, expert on electrical systems. The faulty installation of the dryer may cause damage to people, animals and things for which the manufacturer is NOT liable. Remove all packing and make sure that the contents are in perfect conditions. Should there be any doubt, do not use the dryer and contact your supplier. Packing (cartons, plastic bags, staples and clips, polystyrene etc.) can be dangerous and must be kept away from children. MAINTENANCE

Before any cleaning or maintenance make sure to unplug the dryer. Keep the dryer clean and protect it from paint fumes and powder which could damage the golden reflectors and the lamps. 1. Clean the reflectors and the lamps periodically with air jets (max 1 bar) 2. Clean the dryer cassettes only with a dry cloth 3. Check the electricity cables every day PROBLEMS

Should there be any failure or any problem with the dryer, disconnect it and do not try to intervene. Contact only skilled professionals. Not respecting the above mentioned instructions may prejudice the safety of the dryer. Use only original spare parts. Non-original spare parts may alter the characteristics of the dryer. THE MANUFACTURER DECLINES ANY RESPONSIBILITY FOR ANY DAMAGE DERIVING FROM FAULTY INSTALLATION OR USE OF THE DRYER. THE MANUFACTURER IS NOT LIABLE FOR ANY DAMAGE CAUSED BY THE NON-OBSERVANCE OF THE RULES AND INSTRUCTIONS GIVEN BY THE MANUFACTURER.

USE AND MAINTENANCE

RUPES

RUPES

To ensure a safe electrical connection the dryer must be earthed complying with the requirements of the CEI regulation n 547 dated 27.04.1995. it is essential to comply with this safety requirement. Should there be any doubt, contact skilled staff to have the earthing checked. The manufacturer declines any responsibility for any injury or damage deriving from a faulty earthing. Get the electrical connection checked by skilled professionals: the electrical system to which the dryer is connected must be rated for the maximum voltage absorbed by the dryer. The frequency values are stated by the manufacturer. Make sure that the supply voltage (cross-section of the cable) to which the dryer is connected is the same as that stated by the manufacturer. Before using any electrical device read and respect the following directions:

· Do not touch the dryer with wet hands or bare feet; · Do not pull electricity cables;

· Do not leave the dryer exposed to the weather (rain, direct sunlight etc.);

· Do not use the dryer in open spaces in bad weather; · Do not direct infra-red rays at inflammable chemicals (paint, solvent etc.);

· Do not use the dryer while using paints or other inflammable chemicals; · Do not use the dryer in areas with explosive or inflammable atmosphere;

· The room where the dryer is located must be airy. The concentration of solvent in the air must never exceed 50% of the lower explosion limit;

· Do not expose too long your eyes to infra-red rays closer than 1 m.;

· Do not place the dryer closer than 50/60 cm to the material to be dryed;

· Do not touch the dryer cassettes during and after the drying since they heat up. Use the handles. We suggest you use protective gloves.

The manufacturer, INFRARR, declines any responsibility in case of incorrect use of the dryers or if the dryers are used for dangerous tasks not observing the regulations in force.

PRECAUTIONS - RISKS

RUPES

(figure 1) – Screw the vertical body on the wheel-mounted base, then move the shackle to the desired height and lock it. (figure 2) – Lift the two arms and screw in the upper arm. (figure 3) – Lock the electricity cable in the support fixed on the upper arm. Screw in the protective lining. (figure 4) – Insert the cassette-frame into the rotating head.

ASSEMBLY INSTRUCTIONS

1 – SELECTED TIME 2 – OPERATING TIME 3 – INCREASE OF THE SELECTED TIME 4 – DECREASE OF THE SELECTED TIME 5 – IR-CASSETTE IGNITION SWITCH. (left) 6 – IR-CASSETTE IGNITION SWITCH (right) 7 – CUT-OUT SWITCH 8 – DRYING PROGRAMS

CONTROL BOARD

HOW TO USE THE ELECTRONIC COMPUTERISED GEARCASE (TWO-CASSETTE DRYER) Plug the dryer into the electricity supply. STARTING: Select which cassette you want to switch on [ 0 off – 1 on ] using the switches n. 5 (left cassette) and n. 6 (right cassette). Turn on the cut-out switch n. 7 and the yellow pilot light (last selected program), the display n. 1 (selected time) and the display n. 2 ( operating time) will light up immediately. PROGRAMS: (n. 8) There are 6 stored programs which correspond to the drying times of the different painting products (a plate – Table A – indicates the drying times suggested). To change the selected program all you have to do is to press the key corresponding to the selected program for less than two seconds. The display on the left (n. 2) indicates the operating time from the switch on of the system, while the display on the right (n. 1) indicates the selected drying time. When the time indicated by the timer n. 2 is the same as the selected time indicated on the display n. 1 the dryer turns off automatically. HOW TO CHANGE THE SELECTED TIME: To change the selected time all you have to do is to press the key n. 3 ð (to increase the time) and n.

4 ð (to decrease the time). The yellow led showing the selected program turns off indicating that the new time is “OUT OF PROGRAM”. The new selected time is carried out correctly but it is lost at the end of that same drying time. This function offers the chance to create automatic drying cycles needed for a specific non-repetitive operation without changing the usual programs. STORAGE:

In order to store new drying times you need to press the key n. 3 ð (to increase the time) and n. 4 ð (to decrease the time). To store the new time value press longer than two seconds the key indicating the program to be changed. When the yellow pilot light corresponding to the key of the selected program lights up the storage has been carried out successfully. Table A – Stored times P-1 Stucco-Filler-Spachtel-Mastic-Masilla 4 min.

P-2 Primer-Füller-Imprimación 4 min.

P-3 Fondo2k-Hi Build-Füller 2k-Apprêt 2c-Aparejo HS 10 min.

P-4 Base Acqua-Water Base-Wasser Base-Base a l 'eau 4 min.

P-5 Smalto 2k-Solid Colour-Decklack-Laques 2c-Pintura 10 min.

P-6 Trasparente 2k-Clear Coat-Klarlack-Laques Inc. - Laca 10 min.

Any repair or maintenance work on the dryer must be carried out disconnecting the dryer from the electricity supply.

HOW TO USE THE DRYER

CONTROL BOARD SPECIFICATIONS 1 - Display showing the reported temperature. Under 30°C the display reports COLD Over 160°C the display reports HOT 2 - Button to select programme for painted material (metal or plastic). A green LED confirms the kind of material to dry (metal or plastic). 3 - Button to select Celsius temperature = C° 4 - Button to select Fahrenheit temperature = F° 5 - Programming button. Press button no. 2 (? ? ) to select requested kind of material (metal or plastic) Press button no. 3 ( ? / ° C ) to select Celsius temperature (Standard) Press button no. 4 (? / ° F) to select Fahrenheit temperature (USA, a.s.o.) FUNCTIONING Press button no. 5 (Prog/Save) for programme save. The LED of the selected programme begins to flash. Carry out the programming of the maximum required temperature: - The maximum Standard temperature is 90° C for metal. - The maximum Standard temperature is 70° C for plastic. Press button no. 3 ( ? / ° C ) to reduce the programmed temperature until on the display appears the requested temperature level. Press button no. 4 (? / ° F) to increase the programmed temperature. Once the desired temperature is reached, please press the button no. 5 (Prog/Save) again. Now is the temperature stored in the memory permanently until next adjustment. The same procedure can be followed for drying cycle of plastic and metal. By performing this, please keep recommended distance. OPERATING INSTRUCTIONS A - Put the dryer near the car part you wish to dry. During this operation please keep the correct distance. B - Press button no. 2 (? ? ) to select the painted material (metal or plastic) you want to dry. C - Start the drying cycle.

Memorized time Temperature on Metal

Temperature on Plastic

1 – 60 sec. max 35° C max 35° C 61 – 120 sec. max 45° C max 45° C

121 – 180 sec. max 60° C max 60° C 181 – 240 sec. max 80° C max 70° C Program. time max 90° C max 70° C

1 - COVERAGE AREA: 2000 x 1000 mm.

2.000

2 - DISTANCE FROM THE DRYER: 600 mm.

3 - DRYING TIMES: P-1 Stucco-Filler-Spachtel-Mastic-Masilla 4 min.

P-2 Primer-Füller-Imprimación 4 min.

P-3 Fondo2k-Hi Build-Füller 2k-Apprêt 2c-Aparejo HS 10 min.

P-4 Base Acqua-Water Base-Wasser Base-Base a l'eau 4 min.

P-5 Smalto 2k-Solid Colour-Decklack-Laques 2c-Pintura 10 min.

P-6 Trasparente 2k-Clear Coat-Klarlack-Laques Inc. - Laca 10 min.

4 - WEIGHT: 50 kg. PACKING: 1 cardboard box 1600 x 800 x 550 mm.

5 - DIMENSIONS 1600

TECHNICAL DATA AND DIMENSIONS

1 - COVERAGE AREA: 2000 x 1400 mm.

2.000

2 - DISTANCE FROM THE DRYER: 700 mm.

3 - DRYING TIMES: P-1 Stucco-Filler-Spachtel-Mastic-Masilla 4 min.

P-2 Primer-Füller-Imprimación 4 min.

P-3 Fondo2k-Hi Build-Füller 2k-Apprêt 2c-Aparejo HS 10 min.

P-4 Base Acqua-Water Base-Wasser Base-Base a l'eau 4 min.

P-5 Smalto 2k-Solid Colour-Decklack-Laques 2c-Pintura 10 min.

P-6 Trasparente 2k-Clear Coat-Klarlack-Laques Inc. - Laca 10 min.

4 - WEIGHT: 50 kg. PACKING: 1 cardboard box 1560 x 800 x 550 mm.

5 - DIMENSIONS 1600

TECHNICAL DATA AND DIMENSIONS

R – TC 321 400 V, 3~/PE 50-60 Hz 9 A 6 kW

321

WIRING DIAGRAM

R – TC420 400 V, 3~/PE 50-60 Hz 16 A 12 kW

321

WIRING DIAGRAM