u.s. department of energy’s consolidated laboratory auditing and proficiency testing programs...
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U.S. Department of Energy’sU.S. Department of Energy’sConsolidated Laboratory Consolidated Laboratory
AuditingAuditing and Proficiency Testing and Proficiency Testing
ProgramsProgramsGeorge E. DetsisGeorge E. Detsis
Manager, Analytical Services ProgramManager, Analytical Services ProgramOffice of Corporate Safety Analysis, HS-30Office of Corporate Safety Analysis, HS-30
Presented before the 2009 Department of Presented before the 2009 Department of DefenseDefense
Environmental Monitoring and Data Quality Environmental Monitoring and Data Quality WorkshopWorkshop
March 30 – April 3, 2009March 30 – April 3, 2009San Antonio, TexasSan Antonio, Texas
Presentation OutlinePresentation Outline
•Mission StatementMission Statement
•Auditing BackgroundAuditing Background
•Audit ChecklistsAudit Checklists
•Laboratory Audit FindingsLaboratory Audit Findings
•Laboratory Audit Schedule FY09Laboratory Audit Schedule FY09
•Proficiency Testing BackgroundProficiency Testing Background
•Proficiency Testing Proficiency Testing AccomplishmentsAccomplishments
Program MissionProgram Mission
To foster development of To foster development of quality environmental data of quality environmental data of known and documented known and documented value; thereby, improving the value; thereby, improving the confidence level of decision-confidence level of decision-makers, enhancing public makers, enhancing public trust, and reducing inherit trust, and reducing inherit agency liabilities.agency liabilities.
DOECAP BackgroundDOECAP BackgroundProgram Purpose:Program Purpose:
• Elimination of audit redundanciesElimination of audit redundancies
• Standardization of audit methodology, policies and Standardization of audit methodology, policies and proceduresprocedures
• Communication of Lessons LearnedCommunication of Lessons Learned
• Reduction of overall Department risks and liabilitiesReduction of overall Department risks and liabilities
Program Implementation:Program Implementation:• Administrative funding by DOE-HSS Headquarters through Administrative funding by DOE-HSS Headquarters through
the Analytical Services Programthe Analytical Services Program
• Linked to Site and Contractor laboratory contractual Linked to Site and Contractor laboratory contractual agreementsagreements
• Involves participation by all DOE line and field organizationsInvolves participation by all DOE line and field organizations
• Auditors are primarily DOE contractorsAuditors are primarily DOE contractors
• Auditors are trained and qualifiedAuditors are trained and qualified
• Federal DOE staff supplement laboratory audit staffFederal DOE staff supplement laboratory audit staff
Audit FindingsAudit Findings
Priority I Finding:Priority I Finding:• Key programmatic/systematic failureKey programmatic/systematic failure
• Imminent threat to worker or public safety/healthImminent threat to worker or public safety/health
• Documented unlawful or unethical practicesDocumented unlawful or unethical practices
• Significant data quality failuresSignificant data quality failures
• Failure to implement corrective actions/repeat Failure to implement corrective actions/repeat deficienciesdeficiencies
Priority II Finding:Priority II Finding:• Nonconformance with internal Nonconformance with internal
requirements/procedures requirements/procedures
• Undocumented procedures or processesUndocumented procedures or processes
• Nonconformance with DOE requirements Nonconformance with DOE requirements
Observation:Observation:• Isolated instance or minor deficiencyIsolated instance or minor deficiency
• Opportunity for improvementOpportunity for improvement
Audit ChecklistsAudit Checklists
DOECAP Laboratory ChecklistsDOECAP Laboratory Checklists
Module 1Module 1 - - Quality Assurance Management Quality Assurance Management Systems and Systems and General Laboratory PracticesGeneral Laboratory PracticesModule 2Module 2 - - Data Quality for Organic AnalysesData Quality for Organic AnalysesModule 3Module 3 - - Data Quality for Inorganic and Wet Data Quality for Inorganic and Wet Chemistry Chemistry AnalysesAnalysesModule 4Module 4 - - Data Quality for Radiochemistry Data Quality for Radiochemistry AnalysesAnalysesModule 5Module 5 - - Laboratory Information Management Laboratory Information Management Systems Systems and Electronic Data Managementand Electronic Data ManagementModule 6Module 6 - - Hazardous and Radioactive Materials Hazardous and Radioactive Materials
ManagementManagement
Findings and Observations/ LaboratoryOver Past Nine Fiscal Years
Laboratory Audit Performance Statistics
0
10
20
30
40
50
60
2000 2001 2002 2003 2004 2005 2006 2007 2008
Fiscal Year Audit Cycle
Find
ings
& O
bser
vatio
ns /
Lab
orat
ory
Findings
Observations
Totals
Laboratory and Commercial Waste
Vendor Contractual Agreements Projected FY09 DOECAP Audited Facilities Utilized by Each DOE Site
05
1015
2025
Oak Ridge Office
Richland Office
Idaho Office
Los Alamos Nat'l Lab
Lawrence Berkley Nat'l Lab
Lawrence Livermore Nat'l Lab
Legacy Management
Nevada Office
Paducah Operations
Pantex Operations
Sandia Nat'l Lab
Savannah River Office
# Audited Labs Used
# Audited TSDFs Used
Common LaboraCommon Laboratortory Findings y Findings
QA Management Systems and General Laboratory PracticesQA Management Systems and General Laboratory Practices
• A lack of SOPs or inadequate SOP content, particularly in sub-A lack of SOPs or inadequate SOP content, particularly in sub-sampling and support equipment maintenance.sampling and support equipment maintenance.
• QAP deficiencies including a lack of direction for internal QAP deficiencies including a lack of direction for internal assessments, certification documentation, major equipment assessments, certification documentation, major equipment documentation, etc.documentation, etc.
• Inadequate or untimely closure of corrective actions.Inadequate or untimely closure of corrective actions.• A lack of logbook review, with incomplete or inconsistent A lack of logbook review, with incomplete or inconsistent
implementation of corrections.implementation of corrections.• Lack of back-up systems to prevent catastrophic loss of samples (i.e., Lack of back-up systems to prevent catastrophic loss of samples (i.e.,
monitoring refrigerators on a calendar day basis).monitoring refrigerators on a calendar day basis).• Inadequate control of log books, notebooks, or operational aids.Inadequate control of log books, notebooks, or operational aids.• Failure to notify clients of accreditation loss or Performance Testing Failure to notify clients of accreditation loss or Performance Testing
failures.failures.
Common LaboraCommon Laboratortory Findings y Findings
Data Quality for Organic AnalysesData Quality for Organic Analyses
• All target analytes are not included in matrix spikes or All target analytes are not included in matrix spikes or laboratory control samples over a two year period.laboratory control samples over a two year period.
• Calibration deficiencies.Calibration deficiencies.
Data Quality for Inorganic and Wet Chemistry Data Quality for Inorganic and Wet Chemistry AnalysesAnalyses
• SOPs do not reflect actual practices being implemented in SOPs do not reflect actual practices being implemented in the lab.the lab.
• Failure to utilize a solid matrix for laboratory control samples Failure to utilize a solid matrix for laboratory control samples during analysis of soil and other solid matrices.during analysis of soil and other solid matrices.
• Consecutive Performance Test failures in soil matrices.Consecutive Performance Test failures in soil matrices.
Common LaboraCommon Laboratortory Findings y Findings Data Quality for Radiochemistry AnalysesData Quality for Radiochemistry Analyses
• Consecutive Performance Test failures in soil matrices.Consecutive Performance Test failures in soil matrices.• Inadequate documentation and references for gamma and alpha Inadequate documentation and references for gamma and alpha
spectroscopy instrument libraries.spectroscopy instrument libraries.• Methods and/or practices do not include all required Methods and/or practices do not include all required
Programmatic QC elements.Programmatic QC elements.
Laboratory Information Management Systems and Laboratory Information Management Systems and Electronic Data ManagementElectronic Data Management
• Lack of computer hardware/software security measures (e.g., Lack of computer hardware/software security measures (e.g., controlled server access, unprotected spreadsheet formulas for controlled server access, unprotected spreadsheet formulas for calculating data).calculating data).
• Inadequate inspections and testing of software and electronic Inadequate inspections and testing of software and electronic data.data.
• An absence of SOPs and system documentation.An absence of SOPs and system documentation.
Common LaboraCommon Laboratortory Findings y Findings
Hazardous and Radioactive Materials ManagementHazardous and Radioactive Materials Management
• Deficiencies in sample receipt of potentially radiological Deficiencies in sample receipt of potentially radiological materials.materials.
• Inadequate tracking and documentation of unused sample Inadequate tracking and documentation of unused sample portions to disposal or return to client. portions to disposal or return to client.
FY09 Laboratory Audit ScheduleFY09 Laboratory Audit Schedule
LaboratoryLaboratory Proposed MonthProposed Month LaboratoryLaboratory Proposed Proposed MonthMonth
S&ME, IncS&ME, Inc October 2008 October 2008 Paragon Paragon March 2009 March 2009AssaigaiAssaigai October 2008 October 2008 SwRI SwRI April 2009 April 2009Test America, Knoxville November 2008Test America, Knoxville November 2008 GEL GEL April 2009 April 2009GPLGPL , Maryland , Maryland December 2008 December 2008 EMAX EMAX
April 2009April 2009USEC PaducahUSEC Paducah December 2008 December 2008 BC Laboratories BC Laboratories May 2009 May 2009ORISE, Oak RidgeORISE, Oak Ridge January 2009 January 2009 USEC Portsmouth USEC Portsmouth May 2009 May 2009Eberline Oak RidgeEberline Oak Ridge January 2009 January 2009 Shaw Shaw May 2009 May 2009BWXT LynchburgBWXT Lynchburg February 2009 February 2009 Test America, Richland Test America, Richland
June 2009June 2009UTB RMALUTB RMAL February 2009 February 2009 Davis and Floyd Davis and Floyd June 2009 June 2009Eberline RichmondEberline Richmond February 2009 February 2009 Caltest Caltest June 2009 June 2009XencoXenco February 2009 February 2009 CEBAM CEBAM June 2009 June 2009MCLMCL March 2009 March 2009 Test America, Arvada Test America, Arvada July 2009 July 2009LionvilleLionville March 2009 March 2009 Shealy Environmental Shealy Environmental July 2009 July 2009GPLGPL , Alabama , Alabama March 2009 March 2009 DataChem SLC DataChem SLC July 2009 July 2009Test America, St. LouisTest America, St. Louis March 2009 March 2009 ARS ARS July 2009 July 2009
* Highlighted Laboratories are both DOE/DOD Audited Laboratories* Highlighted Laboratories are both DOE/DOD Audited Laboratories
MAPEP BackgroundMAPEP Background
Program Purpose:Program Purpose:• To test and evaluate environmental analytical laboratory To test and evaluate environmental analytical laboratory
performance.performance.
• To provide defensible data that instills confidence in DOE To provide defensible data that instills confidence in DOE decision-making.decision-making.
Program Focus:Program Focus:• ISO 17025 Accredited PT Provider with traceability to ISO 17025 Accredited PT Provider with traceability to
NISTNIST
• Radiological, stable inorganic, and organic analyses.Radiological, stable inorganic, and organic analyses.
• Soil, water, air filter, and vegetation media.Soil, water, air filter, and vegetation media.
• Interaction with DOECAP and QSAS.Interaction with DOECAP and QSAS.
- - MAPEP required for all laboratories performing MAPEP required for all laboratories performing analysis for DOEanalysis for DOE
MAPEP LaboratoriesMAPEP Laboratories
MAPEP Laboratory Participants:MAPEP Laboratory Participants:• 109109 Domestic LaboratoriesDomestic Laboratories
• 17 17 International LaboratoriesInternational Laboratories
- Nuclear Test Ban Treaty Laboratories- Nuclear Test Ban Treaty Laboratories
New Zealand (1); Brazil (1)New Zealand (1); Brazil (1)
- Cooperative Monitoring- Cooperative Monitoring
Canada (2); United Kingdom (2)Canada (2); United Kingdom (2)
- Middle Eastern Nations- Middle Eastern Nations
Jordan (3); Irag (1); Oman (1); Jordan (3); Irag (1); Oman (1); Kuwait (1);Kuwait (1);
Qatar (1); Turkey(1); Morocco (1); Qatar (1); Turkey(1); Morocco (1); Israel (1)Israel (1)
- International Atomic Energy Agency (1)- International Atomic Energy Agency (1)
MAPEP AccomplishmentsMAPEP Accomplishments
DOE’s - Radiological and Environmental Sciences DOE’s - Radiological and Environmental Sciences Laboratory (RESL) on the Idaho National Laboratory (RESL) on the Idaho National Laboratory, Idaho Falls, IdahoLaboratory, Idaho Falls, Idaho
• ISO 17025 Accredited Proficiency Test Provider ISO 17025 Accredited Proficiency Test Provider (American Association for Laboratory Accreditation (American Association for Laboratory Accreditation (A2LA) approval on a 2 year cycle)(A2LA) approval on a 2 year cycle)
• RESL won A-76 Study competition for outsourcingRESL won A-76 Study competition for outsourcing
• Letter of Obligation – formalizes work commitments Letter of Obligation – formalizes work commitments
(3 yrs./2 option years)(3 yrs./2 option years)
• MOU – NE/HSS/RESL defines roles/responsibilitiesMOU – NE/HSS/RESL defines roles/responsibilities
MAPEP InitiativesMAPEP Initiatives
• Test session 20 distribution (March 2009)Test session 20 distribution (March 2009)
• Test session 21 distribution (September 2009)Test session 21 distribution (September 2009)
• 60 day timeframe for laboratory reporting test 60 day timeframe for laboratory reporting test results to RESLresults to RESL
• New remedial PT sample policy – one remedial New remedial PT sample policy – one remedial attempt, then must also pass subsequent routine attempt, then must also pass subsequent routine PT sessionPT session
• HSS Letters of Concern for consecutive PT failuresHSS Letters of Concern for consecutive PT failures
• Track and trend reasons for Letters of ConcernTrack and trend reasons for Letters of Concern
Proficiency Testing Analyses
Fiscal Year SeriesNumber of
MAPEP Samples# of Analyses by
Laboratories
FY07 15 & 16 1098 13628
FY08 17 & 18 1136 13605
FY09 19 & 20 1200 14000
MAPEP Matrix Series 19 Matrix Id. Total Samples Foreign Labs
Mixed-Analyte Soil MaS 113 16
Mixed-Analyte Water MaW 133 17
Semi-volatile Organic Water OrW 38 0
Radiological Vegetation RdV 70 15
Radiological Air Filters RdF 87 13
Gross alpha/beta Water GrW 72 11
Gross alpha/beta Filter GrF 75 8
Samples Distributed to Participating Laboratories, MAPEP Series 19 (2008)
Increase in Samples Distributed and Analyses by Laboratories
2009 ASP Workshop2009 ASP Workshop
Date:Date: September 13-17, 2009 September 13-17, 2009
Location:Location: Snow King LodgeSnow King Lodge Jackson Hole, Jackson Hole,
Wyoming Wyoming
ASP Program Contact InformationASP Program Contact Information
George E. Detsis, George E. Detsis, Analytical Services Program (ASP) Analytical Services Program (ASP) ManagerManagerPhone: (301) 903-1488Phone: (301) 903-1488E-mail: E-mail: [email protected]
Jorge Ferrer - Jorge Ferrer - DOECAP Manager, DOECAP Manager, DOE Oak Ridge DOE Oak Ridge Phone: (865) 576-6638Phone: (865) 576-6638E-mail: E-mail: [email protected]
Guy MarletteGuy Marlette, , MAPEP Coordinator, MAPEP Coordinator, Idaho National LaboratoryIdaho National LaboratoryPhone: (208) 526-2532Phone: (208) 526-2532E-mail: E-mail: [email protected]@id.doe.gov
Brent PulsiferBrent Pulsifer, , VSP Coordinator, VSP Coordinator, Pacific Northwest National Pacific Northwest National LaboratoryLaboratoryPhone: (509) 375-3989Phone: (509) 375-3989E-mail: E-mail: [email protected]@pnl.gov