urb group...urb group general presenta tion urb group - rulmenti s.a. 320, republicii street, zip...
TRANSCRIPT
![Page 1: URB GROUP...URB GROUP GENERAL PRESENTA TION URB Group - Rulmenti S.A. 320, Republicii Street, Zip code 731108 Barlad Romania tel: +40235412120 fax: +40235-30.82.00WHO WE ARE 3 1953](https://reader033.vdocuments.us/reader033/viewer/2022042711/5f731c4de11cb3401069d0f6/html5/thumbnails/1.jpg)
URB GROUP G E N E R A L P R E S E N T A T I O N
URB Group - Rulmenti S.A.
320, Republicii Street, Zip code 731108 Barlad Romania
tel: +40235412120 fax: +40235-30.82.00
[email protected] - www.urbgroup.com
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01 Who we are: History & Facilities & Sales Info
02 Design Capabilities & Applications
03 Manufacturing Processes & Controls
04 Quality Control & Certificates
05
CONTENT
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WHO WE ARE
3
Barlad Factory started production 1953
The Forging technology from Haterbur and Wagner Germany was applied successfully
1973
Modernization of turning and grinding workshops
1975
–
1982
Continuous modernization of various
machinery and equipment
1992
–
1996
Finalization of privatization process 2000
A period of big investments in machine technologies
2001
–
2005
Founding Anadolu Rulman factory (ART) in Turkey
2006
Acquisition of MGM factory in Hungary 2007
Starting the building of India factory 2011
Continued investment 2018
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PLANTS
RULMENTI S.A. (Romania)
BEARING TYPES SIZE RANGE (MM)
Radial Ball Bearings 150 ≤ d ≤ 400 300 ≤ D ≤ 600
Thrust Bearings 10 ≤ d ≤ 320 24 ≤ D ≤ 420
Cylindrical Roller Bearings 15 ≤ d ≤ 750 30 ≤ D ≤ 910
Spherical Roller Bearings 40 ≤ d ≤ 450 80 ≤ D ≤ 650
Established in 1953
Total Area: 1.300.000 m²
Covered Area: 400.000 m²
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PLANTS
Anadolu Rulman (Turkey)
BEARING TYPES SIZE RANGE (MM)
Single Row Deep Groove Ball Bearings
10 ≤ d ≤ 250 50 ≤ D ≤ 300
Tapered Roller Bearings 10 ≤ d ≤ 160 100 ≤ D ≤ 250
Induction Coated Shaft 8 ≤ d ≤ 70
Established in 2005
Total Area: 125.000 m²
Covered Area: 10.000 m²
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PLANTS
MGM (Hungary)
BEARING TYPES SIZE RANGE (MM)
Single Row Tapered Roller Bearings
30 < = d < = 160 50 < = D < = 300
Paired or Double Row Tapered Roller Bearings
55 < = d < = 90 100 < = D < = 160
Established in 1950
Total Area: 64.000 m²
Covered Area: 40.000 m²
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BEARING TYPES SIZE RANGE (MM)
Single Row Tapered Roller Bearings
50 ≤ d ≤ 160 100 ≤ D ≤ 300
Paired or Double Row Tapered Roller Bearings
50 ≤ d ≤ 160 100 ≤ D ≤ 300
Single Row Deep Groove Ball Bearings
50 ≤ d ≤ 130 100 ≤ D ≤ 200
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URB INDIA 2020
7
PLANTS
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URB Group - Organization
8
Germany Hungary
Romania
Turkey
India
Sales Office
Manufacturing Plant
Warehouse
America
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SALES - Regions
9
Europe 39 %
Asia/Pacific
17% America
34%
Middle East & Africa 10 %
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SALES - Product Types
10
AXIAL,
2%
CYLINDRICAL, 33%
SPHERICAL,
42%
RADIAL,
2%
OTHER
COMPONENTS,
5%
TURNING
COMPONENTS,
16%
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TURKISH Railways
ROMANIAN Railways
POLISH Railways
BULGARIAN Railways
GREEK Railways
VIETNAMESE Railways
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MAIN CUSTOMERS - RAILWAY
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REFERENCES
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COMPUTER AIDED DESIGN PROENGINEER - URB SOFTWARE
2. DESIGN CAPABILITIES & APPLICATIONS
13
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COMPUTER AIDED ANALYSIS ANSYS - URB SOFTWARE
2. DESIGN CAPABILITIES & APPLICATIONS
14
Dedicated R&D Team Cooperation with Technical University More Accurate Analysis
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ENGINEERING SOLUTIONS
2. DESIGN CAPABILITIES & APPLICATIONS
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Drilled rollers
Higher load capacity
Shape and Geometry Changes in construction
Rollers with logarithmic profile
Optimized raceway surfaces
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ENGINEERING SOLUTIONS
2. DESIGN CAPABILITIES & APPLICATIONS
16
New cage types
Product Developments
Combined Bearings
Special Bearings
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ENGINEERING SOLUTIONS
2. DESIGN CAPABILITIES & APPLICATIONS
17
Product Developments
Double Row Spherical Roller Bearings with Rubber Seals
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ENGINEERING SOLUTIONS
2. DESIGN CAPABILITIES & APPLICATIONS
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Product Developments
Ceramic Ball Bearings
Low friction
Corrosion resistance
Reduced weight
Higher speed
Reduced need for lubrication
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ENGINEERING SOLUTIONS
2. DESIGN CAPABILITIES & APPLICATIONS
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Product Developments
* Our dedicated R&D team can provide
specially designed products with application
and service engineering on non-standard
applications
D
B
B1
d D1E
rs
rs
d1
FD
Brs
F
sr
rsC
B
dD
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Applications
2. DESIGN CAPABILITIES & APPLICATIONS
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OIL INDUSTRY
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Applications
2. DESIGN CAPABILITIES & APPLICATIONS
rs
B B
d DF
rs
rs
RAILWAYS
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WIND ENERGY
small and medium sizes
- Rotor Pitch / Nacelle Yaw
- Gearbox
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Applications
2. DESIGN CAPABILITIES & APPLICATIONS
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METALLURGY
F
sr
rsC
B
dD
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Applications
2. DESIGN CAPABILITIES & APPLICATIONS
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AGRICULTURE, MINING, CEMENT, METALS, TRUCKS, CRANES
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Applications
2. DESIGN CAPABILITIES & APPLICATIONS
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ELEVATORS, ROPE SHEAVES
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Applications
2. DESIGN CAPABILITIES & APPLICATIONS
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Ovako - Sweden
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MAIN STEEL SUPPLIERS
Deutsche Edelstahlwerke - Germany
Kobe Steel – Japan
Sanyo – Japan
Moravia Steel – Czech
BMZ– Belarus
OEMK – Russia
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3. MANUFACTURING PROCESSES & CONTROLS
Storage
1. Material Control
• Raw material checking
According to ISO 683-17
According to specific
technical requirements by
customer
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1. Material Control
Incoming Inspection • Raw material pre-production
analysis:
Hardness (Rockwell, Brinell,
Vickers)
Microstructure/macrostructure
(carbides network, carbides
streaks, martensitic structure,
decarburized layers)
Spectral analysis (chemical
composition, % of elements in
used steel)
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2. Forging • Outer & inner ring forging
equipment's:
Wagner 250
Wagner 400V, 400N
Wagner 630V, 630N
AMP 20
AMP 30
AMP 50
Hammers (1&2 tons)
• Primary heat treatment-
Annealing equipment:
Siemens 1500-1/2
Siemens 750-1
Uttis
• Sand blasting:
TK1/3;
Rosler
• Dimensional (ID/OD/H),
hardness, microstructure
and surface checking
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3. Turning & Heat Treatment
• Outer & inner ring soft turning
equipment:
CNC machine
Automatic lathes
• Quality Control
Dimensional (ID/OD/H, angles,
raceways, recess, radius)
Form deviations (ovality,
profile deviation, parallelism,
conicity, raceway deviations)
Surface checking (surface
defects, roughness)
• Secondary heat treatment-
Quenching and tempering
equipment’s:
EBNER 1/2
MD318 1/2
• Dimensional, microstructure
Residual austenite, hardness
checking
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4. Grinding • Outer & inner ring grinding
equipment’s:
CNC - grinding machines
Centerless grinding
machines
Classic grinding machines
• Quality Control:
Dimensional (ID/OD/H,
angles, raceways, recess,
radius)
Form deviations (ovality,
profile deviation,
parallelism, conicity,
raceway deviations)
Surface checking (surface
defects, roughness)
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5. Rollers
• Coil phosphating
• Cold pressing with Sakamura
Presses
• Face & outer grinding
• Quality control:
Dimensional
Form deviations
Surface checking (visual
defects)
• Heat treatment (Quenching
and Tempering)
MD318 1/2
• Rollers grinding
• Vibrosmothing using Kromas
equipment's
• Sorting of rollers(OD/H) 0,5/1
µm
Speedy
TRLa
GTRS
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6. Cages
• Brass cages:
In-house ccentrifugal casting
CNC milling, turning and drilling
Chemical bath
• Polyamide cages are
produced through injection at
the Tooling Dept.
• Steel cages:
Cold pressing of steel sheets
(deep-drawing, cutting)
Turning and vibro-smoothing
Sand-blasting
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7. Bearing Elements’ Reception and Assembly • Non destructive testing for
railway industry
Ultrasonic testing
Magnetic powder
inspection
Eddy currents
Expanssion test
• Post-assembly
demagnetizing and
washing
• Final characteristics
checking
• Final assembly
• 3D dimensional testing
• Preserving with
conservative for18 months
guarantee
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Tooling Workshop
• Total area of 10,900 m²
• 357 direct machines &
114 auxiliary machines
• Capable of:
Turning
Milling
Grinding
Metallic structuring
(bending, shocking, rolling,
welding)
Heat treatment
Titanium covering
Electrical discharging
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Quality & Measurement Laboratories
4. QUALITY CONTROL
s
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3D Testing in Quality & Measurement Laboratories
4. QUALITY CONTROL
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Bearing Life Time Testing Lab
4. QUALITY CONTROL
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Dynamic Bearing Testing Rig
4. QUALITY CONTROL
• Able to test bearings
up to Ø500 mm outer
diameter
• Axial load simulation
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Packaging
4. QUALITY CONTROL
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CERTIFICATES OF THE INTEGRATED MANAGEMENT SYSTEM
Certification QMC- ISO 9001 : 2015 / TUV SUD
certificate Registration No.: 12 100 52718 TMS from 30.07.2018
Certificate validity: 29.07.2021
Certification QMC – IATF 16949 : 2016 / TUV SUD
certificate Registration No.: 12 111 52718 TMS from 30.07.2018/ IATF Certificate No.:0320483
Certificate validity: 29.07.2021
Certification ISO/TS 22163:2017 / LLOYD’S REGISTER
certificate –Register -No.: BUC6018759 from 03.10.2018, valid from 30.07.2018
Certificate validity: 15.12.2021
Certification EMS – ISO 14001:2015/ LLOYD’S REGISTER
certificate No.:10130908 from original approval 22.09.2011; current certificate: 12.09.2018
Certificate validity: 21.09.2020
Certification OH&SMS – OHSAS 18001:2007/ LLOYD’S REGISTER
certificate No.:10033327 from original approval 29.09.2011;current certificate:29.09.2017
Certificate validity: 28.09.2020
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