update on dupont-adm fdme program michael saltzberg.pdf · • elimination of intermediate, on-path...

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UPDATE ON DUPONT-ADM FDME PROGRAM Michael A. Saltzberg Business Director, Biomaterials DuPont Industrial Biosciences July 24, 2017

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Page 1: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

Title lay-out. . .

UPDATE ON DUPONT-ADM FDME PROGRAMMichael A. Saltzberg

Business Director, BiomaterialsDuPont Industrial Biosciences

July 24, 2017

Page 2: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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28/7/2017

INNOVATIVE

SCIENCE

HIGH

PERFORMANCE

SCALABLE

SUPPLY

ACCESSIBLE &

AFFORDABLE

RENEWABLE

SOURCING

RESPONSIBLE

BIOMATERIALS

RETHINK RENEWABLE PERFORMANCE

DuPont Biomaterials’ differentiated value proposition

DRAFT

Page 3: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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ADM AND DUPONT ANNOUNCE FDME

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Page 4: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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ADM CORN PROCESSING SUPPORTS A SUSTAINABLE FEEDSTOCK SOLUTION

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Source: USDA

0

200

400

600

800

1000

1200

1400

1600

2000 2002 2004 2006 2008 2010 2012 2014 2016 2018

Global Coarse Grain Product ion vs Acreage

Grain MMT

M hectares

Yield Improvement Drives the Harvest Higher and Higher

Relatively Stable Raw Material Pricing

Integrated and Efficient Processing Plants

Page 5: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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THE ADM-DUPONT INTEGRATED PROCESS ADVANTAGE

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Highlights:

• Elimination of intermediate, on-path product purification steps

• Oxidation converts all on-path products to target molecule

• Energy produced in the oxidation step is integrated into the process

Page 6: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

.

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WHY FDME?

The DuPont-ADM process makes FDME, the methyl ester of FDCA

It seems more efficient to make and sell FDCA (no methanol handling on either end of polymer process)

However:

FDME allows simpler, more effective final purification to polymer grade material than FDCA

FDME is more stable for shipping and storage than FDCA

FDME has some advantages in polymer manufacturing

The relevant analog is DMT vs TPA in the polyester industry

DRAFT 68/7/2017

Page 7: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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FDME WILL ENABLE MATERIALS THAT CAN BE USED IN A WIDE VARIETY OF APPLICATIONS

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Packaging

Fibers

EngineeringPolymers

• Polyester Resins and Fibers

• Polyamide Resins and Fibers

• Unsaturated Polyester Resins

• Alkyd Resins

• Polyurethane Resin Systems

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• Better Barrier Properties

• Improved Chemical Resistance

• Elevated Temperature Performance (HDT)

• Lower Moisture Uptake

• Improved Fire Rating (char yield)

Initial Focus

Page 8: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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PTF: 100% RENEWABLE POLYESTER WITH SUPERIOR BARRIER PERFORMANCE

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Polytrimethylene Furandicarboxylate (PTF)

A novel polyester made from FDME and

Bio-PDO™ (1,3-propanediol)

Superior gas barrier properties

Recyclable polymer

100% renewable polymer

Provides lightweighting and smarter packaging

More packaging with recycled materials

Enables use of more sustainable materials

Furan dicarboxylic

acid (FDCA)

1,3 propanediol

(Bio-PDO™)

Page 9: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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BARRIER PERFORMANCE OF SELECTED POLYESTERS RELATIVE TO PET

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Furan-based polymers like PTF provide significantly differentiated barrier performance

PET Sorona® (PTT) PEN PTF

Monomers EG-TPA PDO-TPA EG-NDA PDO-FDME

O2 barrier (relative to PET) 1 ~2 ~6 ~8-15

CO2 barrier (relative to PET) 1 ~2 ~6 ~8-15

Page 10: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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PTF COLOR IMPROVEMENT

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Effects of Improved FDME Quality and Polymerization Optimization on PTF Color

Page 11: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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FDME PATH FORWARD

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Currently constructing market development plant

Lab/Pilot Scale

• Process concept and feasibility demonstrated

• Material and energy balances complete

• Focus on highest yield from raw material

Completed

Market Development Scale

• Fully integrated process• Refining commercial estimates• 60 T/yr• Online 4Q 2017

Commercial Scale

Page 12: UPDATE ON DUPONT-ADM FDME PROGRAM Michael Saltzberg.pdf · • Elimination of intermediate, on-path product purification steps • Oxidation converts all on-path products to target

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THANK YOU FOR YOUR ATTENTION