unlisted hood calculation based on umc!€¦ · light duty appliances (ashrae standard 154 &...
TRANSCRIPT
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Unlisted Hood Calculation based on UMC!
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Which hood needs more exhaust?
4 ft 5 ft
UMC specifies:
1600 cfm 2000 cfm
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Minimum CFM for Unlisted Hoods (per 2001 International Mechanical Code)
IMC Minimum Exhaust Flow Rate for Unlisted Hoods
(cfm per linear foot of hood)
Light Duty Medium Duty Heavy Duty Extra Heavy Duty
Type of Hood Equipment Equipment Equipment Equipment
Wall-mounted canopy 200 300 400 550
Single island canopy 400 500 600 700
Double island canopy 250 300 400 550
Eyebrow 250 250 not allowed not allowed
Backshelf/Passover 250 300 400 not allowed
* Conversion from cfm per ft2 to cfm per lin. ft. assumed a 4 ft. deep canopy hood
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Light Duty Appliances
(ASHRAE Standard 154 & IMC)
Gas and electric ovens (including standard, bake, roasting,
revolving, retherm, convection, combination
convection/steamer, conveyor, deck or deck-style pizza, and
pastry)
Electric and gas steam-jacketed kettles
Electric and gas compartment steamers (both pressure and
atmospheric)
Electric and gas cheesemelters.
Electric and gas rethermalizers
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Electric discrete element ranges (with or without oven)
Electric and gas hot-top ranges
Electric and gas griddles
Electric and gas double-sided griddles
Electric and gas fryers (including open deep-fat fryers, donut
fryers, kettle fryers, and pressure fryers)
Electric and gas pasta cookers
Electric and gas conveyor (pizza) ovens
Electric and gas tilting skillets/braising pans
Electric and gas rotisseries
Medium Duty Appliances
(ASHRAE Standard 154 & IMC)
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Heavy Duty Appliances
(ASHRAE Standard 154 & IMC)
Electric and gas underfired broilers
Electric and gas chain (conveyor) broilers
Gas open-burner ranges (with or without oven)
Electric and gas wok ranges
Electric and gas overfired (upright) broilers
Salamanders
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Extra-Heavy Duty Appliances
(ASHRAE Standard 154 & IMC)
Appliances using solid fuel such as wood, charcoal,
briquettes, and mesquite to provide all or part of the heat
source for cooking.
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Exemption (both IMC and UMC):
Listed exhaust hoods are to be installed in
accordance with the terms of their listing and
the manufacture’s installation instructions.
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Underwriters Laboratories (UL) Standard 710
Exhaust hoods for commercial cooking equipment.
Part of this UL Standard is a “cooking smoke and flare up” test. This test is
essentially a capture and containment (C&C) test where “no evidence of smoke or
flame escaping outside the exhaust hood” must be observed.
Hoods bearing a recognized laboratory mark are called listed hoods, while those
constructed to the prescriptive requirements of the building code are called unlisted
hoods. Generally, a listed hood can be operated at a lower exhaust rate than an
unlisted hood of comparable style and size over the same cook line.
UL clearly states that under the application of UL 710 “air flow rates are established
under draft free laboratory conditions with the appliance cooking surface
temperatures as noted. Greater exhaust and/or lesser supply air flow rates may be
required for each specific installation to obtain complete vapor and smoke removal.”
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Typical Minimum Exhaust Flow Rates for Listed
Hoods by Cooking Equipment Type*
* ASHRAE Applications Handbook
Minimum Exhaust Flow Rate
(cfm per linear foot of hood)
Light Duty Medium Duty Heavy Duty Extra Heavy Duty
Type of Hood Equipment Equipment Equipment Equipment
Wall-mounted canopy 150 - 200 200 - 300 200 - 400 350+
Single island canopy 250 - 300 300 - 400 300 - 600 550+
Double island canopy 150 - 200 200 - 300 250 - 400 500+
Eyebrow 150 - 250 150 - 250 N/A N/A
Backshelf/Passover 100 - 200 200 - 300 300 - 400 not recommended
Note: many hood manufacturers have software tools to
select an appropriate exhaust rate for a given cook line!
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Real-World Hood Selection & Sizing
• Casual dining/short-order style appliance line
• Appliance located approx. 6 in. off the back wall
18 ft
Hood Type? ___________ Hood features?_____________
Min. Hood length?_______ Design Exhaust rate?________
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Unlisted Wall Mounted Canopy Hood
per IMC for Heavy Duty Equipment:
19 ft. x 400 cfm/ft. = 7600 cfm
per UMC for high temperature :
19 ft x 4 ft x 100 cfm/ft2 = 7600 cfm
19 ft
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Smaller Unlisted Wall Canopy Hood
per IMC for Heavy Duty Equipment:
18 ft. x 400 cfm/ft. = 7200 cfm
per UMC for high temperature :
18 ft x 4 ft x 100 cfm/ft2 = 7200 cfm
18 ft
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2 Unlisted Hoods with Rearranged Line
18 ft
Hood over broiler & range:
9 ft. x 400 cfm/ft. = 3600 cfm
Hood over griddle & fryer:
9 ft. x 300 cfm/ft = 2700 cfm
Total = 6300 cfm
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2 Unequal Length Listed Hoods
15.75 ft
Hood over griddle & fryers:
10.25 ft. x 250 cfm/ft. = 2560 cfm
Hood over broiler & range:
5.5 ft x 400 cfm/ft = 2200 cfm
Total = 4760 cfm
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Custom Combo Backshelf/Canopy
16.5 ft
Proximity hood over griddle & fryers:
11 ft. x 150 cfm/ft. = 1650 cfm
Canopy hood w/side panels over broiler & range:
5.5 ft x 300 cfm/ft = 1650 cfm
Total = 3300 cfm
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Design Strategy Comparison:
19 ft. unlisted hood = 7600 cfm
18 ft. unlisted hood = 7200 cfm
2 unlisted hood sections = 6300 cfm
(with rearranged line)
2 Listed Hood Sections = 4760 cfm
(with rearranged line)
Custom Backshelf/Canopy = 3300 cfm
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Another path to exhaust hood
performance...
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Lab-Based Hood Design
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Food Service Technology Center
affiliated with the
Commercial Kitchen Ventilation Lab
Wood Dale, IL
Manager:
Rich Swierczyna
Architectural Energy Corp.
Ph: 630-860-1439
Lab Originally Designed by McDonald’s for Optimizing Hood Performance
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Scope of ASTM F1704-99:
The performance evaluation of exhaust
hoods with commercial cooking appliances
and associated replacement air configuration
– Capture & Containment (C&C)
– Heat Gain to Space (Energy Balance Protocol)
… recently used to develop test
method for Exhaust Hoods
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Schlieren Flow Visualization
Hood
Range Top(side view)
Capture and
Containment
at 220 cfm/lf
Hood
Range Top(side view)
Spillage
of Plume
at 165cfm/lf
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What the Eye Sees!
8-Ft Wall
Mounted
Canopy
Hood
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Hood Does Not Capture & Contain
What the Camera Sees!
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Makeup Air Introduced at Low Velocity
Capture & Containment (C&C) @ 1400 CFM
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The Mechanical Design Disconnect!
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Hoods do not like high velocity…
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Replacement (Makeup) Air Options
• Transfer air (e.g., from dining room)
• Displacement diffusers (floor or wall)
• Ceiling diffusers (2-way, 3-way, 4-way)
• Slot diffusers (ceiling)
• Ceiling diffusers with perforated face
• Integrated hood plenum including…
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• Short circuit (internal supply)
• Air curtain supply
• Front face supply
• Perforated perimeter supply
• Backwall supply (rear discharge)
• Combinations of the above
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Focused on
minimizing the
effect that makeup
air supply can have
on the performance
of exhaust hoods
www.fishnick.com
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Hypothesis:
IF the local makeup air strategy were to
have no effect on hood performance (i.e.,
equivalent to the displacement base-case
condition),
THEN it would be possible to replace
100% of the air exhausted through the
makeup air configuration being
investigated.
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Short-Circuit
Challenges Capture
& Containment!
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Wall Mounted
Short Circuit
Canopy Hood
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Two Charbroilers Idling -- 3375 cfm Exhaust
2100 cfm (62%) Internal Makeup Air
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Air Curtain
(Perimeter)
Discharge
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Two Broilers Simulated Cooking -- Spillage at 4100 cfm
Exhaust 1200 cfm (29%) Air Curtain Supply
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Air Curtain, Real World
Don’t go there!
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4-Way Diffuser Set-up
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8-Ft Wall Mounted Canopy Hood 1400 SCFM to 4 Way
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Even Worse with
Island Canopy Hood
No Back Wall
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Front Face
Discharge
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Front Face #1:
Plenum with no Baffling
12.00
8" Diameter
Supply Collar
Perforated
Front Face
16.00
25.75" High x 32" Wide
Solid Baffle
67°
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Two Charbroilers Idling -- Spillage at 3600 cfm Exhaust
1200 cfm (33%) MUA through Front Face Diffusers
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Front Face #1:
Plenum with no Baffling
12.00
8" Diameter
Supply Collar
Perforated
Front Face
16.00
25.75" High x 32" Wide
Solid Baffle
67°
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Rear Plenum Discharge
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Two Charbroilers, Simulated Cooking -- C&C 3500 cfm Exhaust
2000 cfm MUA (57%) through Rear Discharge
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Perforated Perimeter Supply
Performance similar to the back supply when velocities
are minimized by maximizing perforated area
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Displacement Ventilation
Displacement Units
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DuctSox Testing
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DuctSox Set-Up
Supply Diffuser Wall
Optics Box
Schlieren
Sh
ad
ow
gra
ph
Sh
ad
ow
gra
ph
Clear Backwall
10 ft. x 4 ft. Wall Canopy Hood
Suspended Ceiling
2 ft. x 10 ft. DuctSox
2 ft. x 4 ft. DuctSox
2 ft. x 2 ft. DuctSox
2 ft. x 2ft. 4-Way
2'-0"3'-0"
4'-0"
13'-11"
24'-10"
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4-Way & DuctSox Diffusers
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0.00
0.05
0.10
0.15
0.20
0.25
0.30
0 250 500 750 1000 1250 1500 1750
Stat
ic P
ress
ure
of
Dif
fuse
r [i
n. o
f w
ate
r]
Airflow through Diffuser [CFM]
4-Way, Single 2x2
KitchenSox™, Single 2x2
KitchenSox™, Single 2x4
KitchenSox™, D-Shape, 2X10
Pressure versus Airflow
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Velocity versus Airflow
0
100
200
300
400
500
600
700
1Left Side of Hood
2 3 4 5 6 7 8 9 10Right Side of Hood
Ve
loci
ty a
t Lo
we
r Ed
ge o
f H
oo
d [
fpm
]
4-Way, Single 2x2 500 cfm
4-Way, Single 2x2 1000 cfm
KitchenSox™, Single 2x2 500 cfm
KitchenSox™, Single 2x2 1000 cfm
KitchenSox™, Single 2x4 500 cfm
KitchenSox™, Single 2x4 1000 cfm
KitchenSox™, Single 2x4 1500 cfm
KitchenSox™, D-Shape, 2X10 1000 cfm
KitchenSox™, D-Shape, 2X10 1500 cfm
KitchenSox™, D-Shape, 2X10 2000 cfm
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Capture and Containment Results
2300 2200
3300
3600
2400
3000
2800
3500
2600
3100
3300
0
500
1000
1500
2000
2500
3000
3500
4000
Displacement Displacementw/side panels
4-Way,Single 2x2500 cfm
4-Way,Single 2x21000 cfm
KitchenSox™, Single 2x2 500 cfm
KitchenSox™, Single 2x2 1000 cfm
KitchenSox™, Single 2x4 1000 cfm
KitchenSox™ Single 2x4 1500 cfm
KitchenSox™ D-Shape
2 by 10-ft 1000 cfm
KitchenSox™ D-Shape
2 by 10-ft 1500 cfm
KitchenSox™ D-Shape 2X10ft.
2000 cfm
Cap
ture
an
d C
on
tain
me
nt
Exh
aust
Rat
e [C
FM]
>
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Perforated Supply Plenum (PSP)
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Perforated Supply Plenum (PSP)
& Island Hood Testing
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7400
8200
3200
4500
0 2000 4000 6000 8000 10000
Fryer/Broiler/Oven Line w/o Side PanelsFront & Side 4-Way Diffuser 2000 cfm (1000 cfm each)
Fryer/Broiler/Oven Line w/o Side Panels4 Side PPS 160 cfm/ft of PPS (5,760 cfm)
Fryer/Broiler/Oven Line w/o Side Panels4 Side PPS 80 cfm/ft of PPS (2,880 cfm)
Fryer/Broiler/Oven Line w/o Side PanelsFront & Rear Displacement
C&C Exhaust Airflow Rate [CFM]
Single-IslandV-Bank 6-ftDeep
Capture and Containment Results
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Recommendations
• Do not use short-circuit hoods
• Avoid air curtain strategies
• Do not spec 4-way diffusers near hoods
• Minimize MUA velocity near hood
• Maximize transfer air – minimize local MUA
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Regardless of strategy…
Try to limit dedicated makeup air through any one pathway to 60% of the total exhaust rate, minimizing
velocity of air around the hood perimeter.
[this is our experience; not standard practice]
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No 4-Way Diffusers
Near Hood!