university of michigan - flint 1 confined space entry training presented by: um-flint...
TRANSCRIPT
University of Michigan - Flint1
CONFINED SPACE ENTRY TRAINING
Presented by:
UM-Flint Environment,Health and Safety Department
University of Michigan - Flint2
Training Outline What is a confined space? General overview
of UM-Flint’s CSE program Evaluation/Control of Atmospheric Hazards Elimination/Control of Other Hazards Entry Procedures
» (General, Hazardous & Hot Work entry permits) Evacuation & Rescue Discussion of CS Scenarios & related equip. Working w/ Contractors Video “Life & Death Series CSE”
University of Michigan - Flint3
Training Goal Refresh and update employees knowledge of
CSE procedures Discuss roles/responsibilities Familiarize new employees with the UMF
confined spaces, associated hazards and entry procedures.
Provide employees with guidelines to:» Identify confined spaces» Evaluate confined spaces» Enter confined spaces in accordance with MIOSHA
regulations and UM guidelines.
Discuss concerns or non-routine entries.
University of Michigan - Flint4
Confined Space Entry Program
Prevent Unauthorized Entry Identify Permit Space Hazards Develop & Follow Safe Entry Procedures
(use entry permit as guide) Conclude Entry (close out permit) Coordinate Entry Operations between
University departments as well as with non-University agencies i.e. FFD, MPC
Program Evaluation & Review/Revise
University of Michigan - Flint5
Section 1: What is a Confined Space?
A space that meets ALL THREE of the following criteria:1. Has limited means of entry or exit.2. Is large enough for a person to enter and
perform work.3. Is not designed for continuous human
occupancy. Employer must evaluate a space based on Employer must evaluate a space based on
the Definition…. NOT on whether or not the Definition…. NOT on whether or not you may enter the space you may enter the space (per MIOSHA)(per MIOSHA)
University of Michigan - Flint6
Types of Confined Spaces
Non-permit required Permit required
» General permit … c(5) or c(7) entry» Hazardous permit » Hot Work
University of Michigan - Flint7
Non-Permit Required
Meets confined space definition, and Has adequate ventilation, and Does not contain any hazards that can
cause death or harm, and There is absolutely no potential for a
hazardous atmosphere.
University of Michigan - Flint8
Permit Required Meets confined space definition and
» limited means of entry or exit.» large enough for a person to enter and work.» Is not designed for continuous occupancy.
Has inadequate ventilation, or Has a hazardous health or safety condition, or
» (i.e. engulfment; internal configuration that could trap/asphyxiate; converging wall, sloped/taper floor; entrapment; exposed electrical/mechanical parts, etc.)
Has a known or potential hazardous atmosphere.
University of Michigan - Flint9
Confined Space Evaluation
Is it a confined space? Is it a permit required confined space? What hazards are present? Source? Can hazards be eliminated? Controlled? What type of permit is required? What procedures/equipment will be used to
protect the entrants? Use UM-f Space Evaluation form…
University of Michigan - Flint10
UM Evaluation Form
cseval2.doc 4/10/96
CONFINED SPACE EVALUATION FORM
SPACE LOCATION: ___________________________________________________________SPACE DESCRIPTION: ________________________________________________________
Complete this form for any space which may be considered a confined space.A confined space is defined as having those characteristics listed in #1 through #3 below.
YES NO 1. Is the space large enough and shaped so employee can enter and work?
YES NO 2. Does the space have a limited or restricted means for entry or exit?
YES NO 3. Is the space is NOT designed for continuous employee occupancy?
If questions #1 through #3 above are "YES", then the space is a confined space.Continue to questions A through E below to determine if and what type of permit is required to enter.
YES NO A. Does the space contain, or have a known potential to contain, a hazardous atmosphere(for example, flammable vapors, toxic gases or dusts, etc.), or pipes, ducts, vents or otherentry points for potentially hazardous substances, or will volatile chemicals be used, or willpainting or other work that could create a breathing hazard be done?Specify potential or known hazards: ___________________________________________________________________________________________________________________
YES NO B. Does the space contain a material with the potential for engulfment of a worker (forexample, grain, sand or water)?Specify potential or known hazards: ___________________________________________________________________________________________________________________
YES NO C. Does the space have an internal shape such that a worker could be trapped or suffocatedby inwardly converging walls, floor or ceiling?Specify potential or known hazards: ___________________________________________________________________________________________________________________
YES NO D. Does the space contain other recognized safety or health hazards, such as: (check all that apply)
___ mechanical hazards;___ exposed or vulnerable electrical wires or energized equipment;___ restrictive entrance or exit for entrants with their work equipment;___ special hazards related to elevation or falling; or___ possible impediments to rescue efforts?Specify potential or known hazards: ___________________________________________________________________________________________________________________
YES NO E. Will welding, cutting, torch work, or other hot work be done?Specify potential or known hazards: ___________________________________________________________________________________________________________________
If you answered NO to all questions A through E, then the space is a Non-Permit Require Confined Space.If you answered Yes to question A, then a Hazardous Entry Permit with on-site rescue is required.*If you answered Yes to question B, then a General Entry Permit with retrieval system is required.If you answered Yes to question C or D, then a General Entry Permit is required.If you answered Yes to question E, then a Hot Work Entry Permit is required.*A General Entry Permit with off-site rescue may be used, if the space is continuously ventilated and monitored.
Name: ___________________________ Signature: __________________________________Department: __________________________________________________________________Please return this form to OSEH, CSSB, 1239 Kipke, Box 1010. Refer questions to OSEH at 747-1142.
University of Michigan - Flint11
Types of Permits
General Entry Permit Hazardous Entry Permit Hot Work Entry Permit
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Confined Space Entry Permit
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Confined Space?
University of Michigan - Flint14
Confined Space?
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Confined Space?
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What Type of Permit?
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Confined Space?
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Campus Utility Tunnels UMF utility tunnels are not considered
confined spaces because:» Ventilated and lighted» Designed for human occupancy» Not generally hazardous
However, caution must be taken when performing work in tunnels» Buddy system, radio communications/notifications,
other regulations do apply… could be upgraded. AA-OSEH is developing a new Tunnel Safety
Program… many of AA’s tunnels are CS.
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Section 2: Atmospheric Hazards
How Chemicals Enter Body Acute and Chronic Effects Exposure Limits Identifying Atmospheric Hazards UEL/LEL Vapor Density
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Routes of Entry
Skin Absorption Inhalation Ingestion Injection
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Health Effects
Acute » immediate or short term effect
Chronic » delayed or long term effect
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Warning Signs
Dizziness/Disorientation Weakness in knees/abnormal breathing Blurred vision/profuse sweating Chest pains/headaches Loss of coordination/ringing in ears Skin irritation/irregular heartbeat Lethargy or excitedness
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What is an Atmospheric Hazard?
Oxygen >23.5% or <19.5% Flammables at >10% LEL Above OSHA/MIOSHA PEL IDLH Combustible Dusts Unknown chemical spill
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Sources of Hazardous Atmospheres
Spaces with known hazardous chemicals/substances
Spaces that lack ventilation Spaces that have the potential to
transfer a hazardous atmosphere Spaces with a work induced hazardous
atmosphere
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Permissible Exposure Limits
OSHA 8 Hour TWA STEL Ceiling Limit Contact EHS for monitoring of
contaminants not monitored for by standard meters
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Oxygen Deficient Atmosphere
<19.5% Sources: work induced, rusting, gases
that displace oxygen Simple Asphyxiants: Displace oxygen
(carbon dioxide, nitrogen, argon) Chemical Asphyxiant: Prevent body
from using oxygen (carbon monoxide)
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Oxygen Enriched Atmosphere
23.0% or Greater Sources: Welding, or oxygen gas lines Increase fire and explosion hazard Never use oxygen to ventilate space
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Vapors and Gases
Vapor: Gaseous state of material normally found as liquid or solid at normal temperature and pressure
Gas: Material that is found as a formless fluid at normal temperature and pressure
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LEL/LFL and UEL/UFL
LEL: Lowest concentration can ignite UEL: Highest Concentration can ignite Example: Gasoline LEL 1%, UEL 8% In between is explosive Consideration: Atmosphere above the
UEL, when ventilated may create an explosive atmosphere
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LEL Safety Factor
OSHA: 10% of LEL or Greater Example: LEL for Methane is 5% Meter alarm at 10% of 5% (i.e., 0.5%) If exceeded (meter alarms), leave the
space and Contact supervisor and EHS.
University of Michigan - Flint31
Combustible Dusts
Metal Powders - Aluminum, Magnesium, Zinc
Wood Products - Dust, Paper Rubber/Plastic/Spices/Food Products Rule of Thumb - Obscure Vision 5 Feet
or Less –high potential for combustion given the right conditions.
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Toxic or Poisonous Atmospheres
Most Common:» Carbon Monoxide (CO)
» Hydrogen Sulfide (H2S)
» Methane (CH4)
» Carbon Dioxide (CO2)
University of Michigan - Flint33
Carbon Monoxide (CO)
Colorless, odorless & tasteless Product incomplete combustion Causes chemical asphyxiation Slightly lighter than air MIOSHA PEL 35 PPM, OSHA PEL 50
PPM
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Hydrogen Sulfide (H2S)
Rotten egg odor Petroleum/Organic matter decay Found in sewers or petroleum holding
tanks <10 PPM
University of Michigan - Flint35
Methane (CH4)
Colorless, odorless & flammable Petroleum/Organic matter decay Lighter than air Meter alarms – 10% of LEL
University of Michigan - Flint36
Carbon Dioxide (CO2)
Colorless, odorless & tasteless Byproduct of respiration and complete
combustion Heavier than air
University of Michigan - Flint37
Other Atmospheric Hazards
Materials in the space Work induced hazards (e.g., welding,
painting, solvents) Review history of space Contact EHS if other contaminants are
suspected
University of Michigan - Flint38
Vapor Density
Heavier than Air: Sinks Lighter than Air: Rises Air Vapor density = 1 <1 Lighter, >1 Heavier Most contaminants are heavier than air The few that are lighter, are usually
flammable and very toxic
University of Michigan - Flint39
Section 3: Evaluation & Control of Atmospheric
Hazards
Air Monitoring Equipment and Procedures
Ventilating, Flushing or Purging PPE – only after engineer controls
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Air Monitoring
Contaminants may not be detected by sight or smell
Two Types of Direct Reading: » Electronic – Bacharach 4-gas monitor» Detector Tubes – Drager pump
Always monitor for oxygen, LEL and expected toxics (CO, H2S)
University of Michigan - Flint41
BACHARACH Sentinel 44
UM-F’s Four Gas Monitor - Sentinel 44 % Oxygen, % LEL, Carbon Monoxide
(PPM), H2S (PPM) Alarms:
» O2 - <19.5% or > 23.0%,
» LEL - > 10%, » CO - >35 ppm» H2S - >10 ppm
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Air Monitoring Precautions
Alarm Goes Off – leave the space, contact EHS and supervisor
Other contaminants known or suspected, contact EHS for monitoring assistance
University of Michigan - Flint43
Air Monitoring Procedure Ensure monitor has been calibrated Turn monitor on and let warm up Verify monitor is functioning properly Zero sensors in clean ambient air-
outside the CS Keep sensor heads exposed Test space before opening the hatch Monitor for oxygen first…
University of Michigan - Flint44
Air Monitoring - Testing Order
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Air Monitoring (continued)
Monitor every four feet Monitor vertically & horizontally Record results on permit Before work, periodically during work,
and after breaks Continuously monitor – confidence tone
or ”beep”
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Air Monitoring Limitations
Sensors must be calibrated and replaced periodically – Contact EHS
LEL sensor needs oxygen to work LEL sensor is calibrated for one gas -Methane Sensors can take up to 2 minutes to
accurately display concentrations Some gases and RF emissions interfere with
sensor accuracy
University of Michigan - Flint47
Flushing/Purging of Space
Lock Out/Tag Out Feeds Can use air, steam, water, etc. Removes chemical or decomposition
hazards Drain or pump out Ventilate with fresh air when complete
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Ventilation
Natural Mechanical (General or Local)
» portable/intrinsically safe Air monitoring determines adequate
ventilation
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General Ventilating Technique
Perform air monitoring Extend duct into space Open all access points Keep duct as short/straight as possible Ensure intake is at clean air source Ventilate 15 minutes prior to entry Continue air monitoring
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Local Exhaust Ventilation
Work induced contaminants Space has acceptable atmosphere prior
to work Place duct opening at point of
generation (air is pulled out of space)
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Ventilating Safety Measures
Ventilate with fresh air Never use pure oxygen Use explosion proof equipment if needed Make sure exhaust air is not re-entrained Make sure supply air is reaching all areas
of the space Use air monitoring to determine adequate
ventilation Don't block exit with equipment
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Section 4: Recognition & Control of Other Hazards
Engulfment, Entrapment, Configuration
Other Hazards and their Control
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Engulfment
Liquid or Solid Suffocation or Drowning
CONTROL Elimination or Isolation of hazard On-site remote retrieval rescue
equipment such as the Miller tripod w/ harness and or wristlet/anklets)
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Engulfment Hazard!
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Entrapment/Configuration
Inwardly converging walls Floor which slopes downward and
tapers to a small cross section Obstacles, blockages or small internal
openingsCONTROL On-site remote retrieval rescue
equipment such as the Miller tripod w/ harness and or wristlet/anklets)
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Entrapment/Configuration Hazard
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Electrical & Mechanical Hazards
Use Lock-out/Tag-out Procedures prior to entry
Isolate moving parts Assure equipment grounding / GFCI’s
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Chemical Hazards
Toxics, Flammables, Irritants, Sensitizers, etc.
CONTROL: Read MSDSs Understand Physical/Health hazards Remove/ Isolate the source, ventilation Wear appropriate PPE
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PPE
Gloves Glasses/goggles/face shields Coveralls or Tyvek suits Safety Shoes Hard hats Respirators
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Gloves
Select based on hazard Latex - general protection Nitrile/neoprene - chemical resistant Kevlar - cut/puncture resistant
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Respirators Air Purifying Half or full mask. Filters and cartridges are for specific
atmospheric hazards. Not for IDLH or oxygen deficient
atmospheres. SCBA for IDLH conditions and not permitted
for UMF employees’» Escape packs not used for re-entry
Respiratory Protection Program & Medical Monitoring is required.
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Heat Stress & Cold Stress
HEAT Dehydration Heat Rash Heat Fatigue Heat Cramps Heat
Exhaustion Heat Stroke
COLD
Frost Bite
Hypothermia
CONTROLS: Mechanical Ventilation Fans, Heaters, Air
Conditioners
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Noise
AL: 85 dBA PEL: 90 dBA Communication is difficult
CONTROLS: Remove or isolate the source Wear Hearing Protection Other means of communication
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Slips, Trips & Falls
Good housekeeping practices Fall Protection Tie off ladders Hard hats & slip resistant soles Lower/raise equipment by rope. Don't
carry on ladders Barriers around openings
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Power Tools and Lighting
Tools are grounded & insulated Insulating blankets when arc welding on
metal Equipment grounding/GFCI’s Provide adequate lighting. Grounding &
spark hazards of portable lighting Tools & lighting should be explosion
proof when necessary
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Section 5: Entry Procedures
Employee roles Proper procedures for general, hot work
& hazardous entry permits
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Employee Roles
Attendant (spotter) Authorized Employee (entrant) Entry Supervisor Rescue Personnel
» DPS & Flint Fire, or» Contract CSE Rescue team i.e. MPC» IDLH conditions require On site rescue team
EHS – On-site for Hazardous entry
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Entry Procedures Evaluate the space/ Identify hazards Pre-entry briefing Inform DPS Isolate/control hazards Perform air monitoring Complete, sign and post permit Monitor entrants Exit space and close out permit Debriefing Return completed/closed permit to EHS
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Pre-Entry Briefing
Use the Evaluation Form and Permit to walk through the evaluation process
Discuss with supervisor to consider previous entries and history of the space
Review of conditions, controls, procedures & contingencies
Determine whether or not on-site rescue team is required… contact EHS.
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Pre-Entry Checklist (just before entry)
Inform DPS & EHS Atmospheric monitoring Inspect and test equipment prior to use Communication procedures Rescue/emergency procedures Review space use history Verify training Supervisor verify safe entry conditions, etc. Sign & post permit
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Non-Permit Required Confined Space
Meets definition of confined space, but no health or safety hazard
Two employees (buddy system) Means of communication Can be re-classified to a permit required
space for work induced hazards… i.e. use of chemicals/solvents, welding, etc.
Examples: ceiling spaces,
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General Permit Required Confined Space
Meets definition of a confined space and has a potential or known health or safety hazard
Atmospheric hazard eliminated by ventilation
Two Authorized Employees (One Designated as Entry Supervisor)
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General Entry Permits
Pre-entry Briefing Communication Continuous Air Monitoring/Ventilation Trained (Authorized) Employees Elimination of hazards PPE Off-site Rescue
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Hot Work Entry Permit
Welding, burning, cutting or torch work Provisions same as in general permit If contaminants cannot be controlled by
ventilation & air monitoring: Retrieval System and On-site Rescue must be used
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Hazardous Entry Permit
Cannot eliminate atmospheric hazard Provisions of General Permit Plus:
» EHS Representative On Site, » On-site Rescue and Retrieval System
Mandatory
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Section 6: Evacuation & Rescue
When to Evacuate the Space Rescue Procedures
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When should the Confined Space be evacuated?
Hazardous atmosphere» Alarm on monitor» Overexposure symptoms of entrants
Unanticipated health or safety hazard Damage to PPE or failure of controls Attendant cannot perform duties Permit expires
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Rescue
If Entrant Becomes Incapacitated Three Types:
» Remote (retrieval system)» Off-site (Contact DPS 911 & FFD) » On-site (MPC/ Contract on-site rescue team
& DPS) Under No Circumstances is
Attendant/Spotter to enter the space
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Spotter, Retrieval System, & On-site Rescue Team
(MPC)
First call DPS on the radio. If injured due to causes not related to
environment/atmosphere-Wait for Fire Dept.
If injured due to environment or atmosphere, then use remote/on-site rescue, if possible.
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Spotter, Retrieval System & Off-Site Rescue
Personnel
Contact DPS on radio If injury due to causes not related to the
environment/atmosphere-Wait for Fire Dept.
If injured due to environment or atmosphere - use retrieval equipment
If retrieval fails - Wait for Fire Dept. If unsure - Wait for Fire Dept.
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Spotter & Off-Site Rescue
Contact DPS on by radio Wait for Fire Dept.
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Section 7: Miscellaneous
Contractors UMF Confined Space related
documents Future drills and exercises
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Outside Contractors Inform the contractor of confined spaces Identify spaces they may be entering, and
respective hazards Must have own Confined Space Entry
Program and employee training current. Coordinate with other workers. Each group
entering space issues a separate permit. Work activities cannot conflict.
EHS is available to review contractor’s program.
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Review UMF CSE Documents
Evaluation form Entry Permit Contractor Notification Revised List of UMF Confined Spaces UMF/UMAA Confined Space program MI Part 90 Confined Space Entry
Regulations