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DALILA BINTI KAMARUZAMAN
29 AUGUST 1983
THE BEHAVIOUR OF GLULAM BEAM
STRENGTHENED USING FIBRE REINFORCED
POLYMER
2007/2008
830829-03-5866 ASSOC. PROF. DR ABD. LATIF SALEH
PSZ 19:16 (Pind. 1/07)
“I/We* hereby declare that I/we* have read this thesis and in my/our*
opinion this thesis is sufficient in terms of scope and quality for the
award of the degree of Master of Engineering (Civil - Structure)
Signature : ....................................................
Name of Supervisor I : Assoc. Prof. Dr. Abd. Latif Saleh
Date : ....................................................
Signature : ....................................................
Name of Supervisor II : Dr. Suhaimi Abu Bakar
Date : ....................................................
* Delete as necessary
THE BEHAVIOUR OF GLULAM BEAM STRENGTHENED USING FIBRE
REINFORCED POLYMER
DALILA BINTI KAMARUZAMAN
A project report submitted in partial fulfilment of the
requirements for the award of the degree of
Master of Engineering (Civil – Structure)
FACULTY OF CIVIL ENGINEERING
UNIVERSITI TEKNOLOGI MALAYSIA
NOVEMBER 2007
ii
I declare that this thesis entitled “The Behaviour of Glulam Beam Strengthened Using
Fibre Reinforced Polymer’ is the result of my own research except as cited in the
references. The thesis has not been accepted for any degree and is not concurrently
submitted in candidature of any other degree.
Signature : ………………………..
Name : DALILA BINTI KAMARUZAMAN
Date : ………………………..
iii
Dedicated to my beloved family,
Abah, Umi, Abe, Ina, Apih, Kimah, Bibah and Fatin
iv
ACKNOWLEDGEMENT
The utmost and heartiest gratitude is due to my supervisor, Associate Professor
Dr. Abd. Latif Saleh, who always shares his invaluable knowledge and provides
constructive advice, and enthusiastic support to my research. I am also grateful to him
for sharing his precious time to view the thesis. Certainly, this thesis will not come true
without his guidance.
I also wish to thank my co-supervisor, Dr. Suhaimi Abu Bakar for his useful
advice and helpful guidance also sharing his knowledge and technical advice throughout
the project.
Thanks to all technicians in Structure and Material Laboratory especially to En.
Zailani Aman, En. Razale Mohamad, En. Raja Ezar Ishamuddin and En. Jaafar Ahmad
for their guide and help during the laboratory work.
A special thanks to my friends and classmate, Wan Rizana, Nur Fatimah and Siti
Radiah for their hand and support in order to complete the project.
Finally, I wish to thank Universiti Teknologi Malaysia for providing the
materials and equipments to accomplish the project.
v
ABSTRACT
Fibre Reinforced Polymer (FRP) materials are becoming popular in the Civil
Engineering community due to their favourable characteristics such as high strength-to
weight ratio, electromagnetic neutrality, and good corrosion resistance. FRP rods and
plate are being used as reinforcement of newly-constructed concrete members in
aggressive environments or as surface reinforcement for strengthening purposes of
existing concrete. However, the use of FRP in timber structure is quite new in Malaysia
and this study investigates the possibility of using Glass FRP (GFRP) rods as glued-in
reinforcement of glulam beams. This study presents the behaviour of glulam beam
reinforced with GFRP rods at different position. Specimens of glulam beam are tested
with and without GFRP rods as reinforcement. Flexural behaviour of GFRP reinforced
glulam beams are compared with unreinforced glulam beams and solid beams that are
used as control specimen. The experimental results shows that by using the GFRP rods
as glued-in reinforcement for the glulam beam have some influence in increasing the
ultimate capacity and stiffness of the beam, and also shows some decreases in deflection.
vi
ABSTRAK
Polimer bertetulang gentian (FRP) adalah semakin popular penggunaannya
dalam bidang Kejuruteraan Awam disebabkan sifatnya yang mempunyai nisbah
kekuatan-berat yang tinggi, kestabilan elektromagnet dan ketahanan terhadap kakisan.
Rod FRP dan plat biasa digunakan sebagai tetulang di dalam pembinaan bangunan
konkrit baru yang terdedah kepada persekitaran yang agresif atau sebagai pengukuh
pada permukaan konkrit bagi bangunan yang sedia ada. Walau bagaimanapun,
penggunaan FRP dalam struktur kayu masih lagi baru di Malaysia dan kajian ini
dijalankan untuk melihat kebolehgunaan polimer bertetulang gentian kaca (GFRP)
sebagai tetulang di dalam rasuk kayu berperekat. Kajian ini mengemukakan kelakuan
rasuk kayu berperekat yang menggunakan rod GFRP sebagai tetulang dan di letakkan
pada kedudukan yang berbeza. Spesimen rasuk kayu berperekat diuji dengan kehadiran
dan tanpa kehadiran GFRP sebagai tetulang. Kelakunan lenturan rasuk kayu berperekat
bertetulang dibandingkan dengan rasuk kayu berperekat tanpa tetulang dan rasuk kayu
padu sebagai spesimen kawalan. Keputusan ujikaji menunjukkan bahawa penggunaan
GFRP sebagai tetulang telah memberikan kesan dalam meningkatkan keupayaan beban
muktamad dan kekakuan rasuk, dan juga menunjukkan pengurangan dalam pesongan
rasuk.
vii
TABLE OF CONTENTS
CHAPTER TITLE PAGE
TITLE i
DECLARATION ii
DEDICATION iii
ACKNOWLEDGEMENT iv
ABSTRACT v
ABSTRAK vi
TABLE OF CONTENTS vii
LIST OF TABLES xi
LIST OF FIGURES xii
LIST OF SYMBOLS xv
LIST OF APPENDICES xvii
I INTRODUCTION
1.1 Foreword 1
1.2 Problem Statement 2
1.3 Aim and Objectives 4
1.4 Scope of Study 5
1.5 Significant of Study 5
viii
II LITERATURE REVIEW
2.1 General 6
2.2 Wood Parameters 7
2.2.1 Moisture Content (%) 7
2.2.2 Specific Gravity 8
2.2.3 Density 8
2.3 Mechanical Properties of Wood 9
2.3.1 Orthotropic Nature of Wood 9
2.3.2 Elastic Properties 10
2.3.2.1 Modulus of Elasticity, E 10
2.3.2.2 Modulus of Rigidity, G 11
2.3.2.3 Modulus of Rupture, MOR 11
2.3.2.4 Poisson’s Ratio 12
2.3.2.5 Stress – Strain diagram of Wood 13
2.3.3 Strength Properties 14
2.3.3.1 Compressive Strength 14
Parallel to Grain
2.3.3.2 Compressive Stress 15
Perpendicular to Grain
2.3.3.3 Shear Strength Parallel to Grain 15
2.3.3.4 Impact Bending 15
2.3.3.5 Tensile Strength Parallel 16
to Grain
2.4 Hardwood 16
2.4.1 Mechanical Properties of Hardwood 19
from MS 544: Part 3: 2001
2.5 Glued-Laminated Timber (Glulam) 20
2.5.1 Mechanical Properties of Glulam 21
2.5.1.1 Modulus of Elasticity (MOE) 21
2.5.1.2 Strength 22
2.5.2 Fabrication of Glulam Timber Beam. 23
ix
2.5.3 Adhesive 24
2.5.4 Glue Joints 25
2.5.5 Cramping Time and Cramping 26
Pressure
2.6 Fibre Reinforced Polymer (FRP) 27
2.6.1 Mechanical properties of FRP 28
2.6.2 Possible applications of FRP 29
in timber structures
2.7 Analysis of Glued Laminated Beam 30
2.8 Failure modes of reinforced glulam beams 31
2.9 Previous Researches 32
III METHODOLOGY AND EXPERIMENTAL PROGRAMME
3.1 Introduction 36
3.2 Experimental Procedure 39
3.3 Preparation of Material 40
3.3.1 Compression Specimens 40
3.3.2 Beam Specimen 41
3.3.3 Fabrication of Glulam Beam 43
Specimen
3.3.4 Gluing Glass Fibre Reinforce 45
Polymer (GFRP) Rods to Beam Specimen
3.3.5 Clamping Process 48
3.3.6 Final Sizing of Beams 49
3.4 Calibration of Strain Gauges, Displacement 50
Transducers and Load Cell
3.5 Compression Tests 52
3.5.1 Instrumentation and Test Set-Up 52
3.5.2 Compression Test Procedure 53
x
3.6 Beam Tests 54
3.6.1 Instrumentation and Test Set-Up 54
3.6.2 Test Procedure of Beam 55
3.7 Moisture Content Tests 57
CHAPTER IV TEST RESULTS AND DISCUSSION
4.1 Introduction 58
4.2 Compression Test Result 58
4.3 Beam Test Results 61
4.3.1 Load – Deflection Curve 61
4.3.2 Types of Failure 66
4.3.3 Strain Profile 69
4.3.4 Modulus of Elasticity (E) 76
4.3.5 Moisture Content Test Results 77
CHAPTER V CONCLUSIONS AND RECOMMENDATIONS
5.1 Conclusions 79
5.2 Recommendations 81
REFERENCES 82
APPENDIX A 85
APPENDIX B 95
APPENDIX C 98
xi
LIST OF TABLES
TABLE NO. TITLE PAGE
2.1 Classification of Hardwood according to durability 17
at 15% moisture content
2.2 Grade stresses and modulus of elasticity for various 19
strength classes
2.3 Advantages and disadvantages of using glulam timber 21
2.4 Group of adhesive and its usage 25
2.5 Mechanical Properties of FRP 28
3.1 Properties of GFRP rod as certified by the 42
manufacturer
3.2 Properties of Sikadur-30 as certified by the 46
manufacturer
4.1 Compression parallel to grain results for Kekatong 60
species
4.2 Maximum Load and deflection value for each specimen 61
4.3 Type of failure for each beam specimen 66
4.4 The Modulus of elasticity for all beam specimen 77
4.5 The percentage of moisture content for each sample 78
from beam specimens
xii
LIST OF FIGURES
FIGURE NO. TITLE PAGE
2.1 Three principal axes of wood with respect to grain 10
direction and growth rings
2.2 Normal distribution of the modulus of elasticity 11
2.3 Typical representation of the stress – strain diagram 13
of a wood composite
2.4 Types of glue joint 26
2.5 Possibilities of using FRP in timber engineering 29
2.6 Failure modes of glulam timber strengthen using FRP 31
3.1 Research methodology 38
3.2 Flow Chart of Experimental Study 39
3.3 Dimensions of Kekatong timber specimen for 40
compression test
3.4 Kekatong samples for compression test 41
3.5 (a) Kekatong , (b) GFRP rods 42
3.6 The dimension of the beam specimen. 43
3.7 Cross section of the test specimens 43
3.8 Phenol Resorcinol Formaldehyde adhesive 44
and its hardener
xiii
3.9 Process of spreading glue using roller glue spreader 45
3.10 Sikadur-30 47
3.11 Process of attaching FRP rods to the beam specimen 47
3.12 Eurotrade clamping machine 48
3.13 Beam specimen ready to be clamped 49
3.14 Beam specimen ready for testing 50
3.15 NMB data logger 51
3.16 Calibration frame and digital vernier calliper for 52
calibration process
3.17 Dartec universal testing machine 53
3.18 Location of omega strain gauge 55
3.19 Loading diagram for glulam beam tests 56
3.20 Bending test set-up for the beam specimen in laboratory 56
4.1 Compression parallel to grain curve for sample 1 Kekatong 59
4.2 Compression parallel to grain curve for sample 2 Kekatong 59
4.3 Compression parallel to grain curve for sample 3 Kekatong 60
4.4 Load-Deflection Curve for Type 1 62
4.5 Load-Deflection Curve for Type 2 62
4.6 Load-Deflection curve for Type 3 63
4.7 Load-Deflection curve for Type 4 63
4.8 Load-Deflection curve for Type 5 64
4.9 Load-Deflection curve for all types of beam 64
4.10 Failure at tension region for beam Type 1 (a) S1 (b) S2 67
4.11 Failure at tension region for beam Type 2 (a) S1 (b) S2 67
xiv
4.12 Failure due to delamination for beam Type 3 (a) S1 (b) S2 68
4.13 Failure due to delamination for beam Type 4 (a) S1 (b) S2 68
4.14 Failure mode for beam Type 5 at tension region (a) S1 69
due to delamination (b) S2
4.15 Strain Profile for Type 1 [S1] 70
4.16 Strain Profile for Type 1 [S2] 70
4.17 Strain Profile for Type 2 [S1] 71
4.18 Strain Profile for Type 2 [S2] 71
4.19 Strain Profile for Type 3 [S1] 72
4.20 Strain Profile for Type 3 [S2] 72
4.21 Strain Profile for Type 4 [S1] 73
4.22 Strain Profile for Type 4 [S2] 73
4.23 Strain Profile for Type 5 [S1] 74
4.24 Strain Profile for Type 5 [S2] 74
xv
LIST OF SYMBOLS
A = cross-sectional area.
ASTM = American Standard for Testing of Material.
a = length from support to point load.
BMD = bending moment diagram.
BS = British Standard.
b = width.
E = modulus of elasticity.
h = height of sample.
I = Second moment of inertia.
L = length of span.
M = moment.
m.c. = moisture content.
MOE = modulus of elasticity.
MOR = modulus of rupture.
MS = Malaysia Standard.
P = maximum load.
PL = proportional load limit.
PRF = Phenol Resorcinol Formaldehyde.
xvi
SFD = shear force diagram.
SG = strength group.
WBF = weather and boil proof.
= deflection.
s = modulus of rupture.
s c = compressive strength.
s t = tensile strength.
xvii
LIST OF APPENDICES
APPENDIX TITLE PAGE
A Bending Test Result for All Beam Type 90
B Calibration of Omega Strain Gauge 100
C Strain Value for All Beam Type 103
CHAPTER I
INTRODUCTION
1.1 Foreword
Timber is one of the oldest building materials ever used by mankind. Timber
is a discontinuous, heterogeneous, orthotropic, inelastic, and hygroscopic material
[1]. From earliest recorded times timber has been a ubiquitous material that had been
used by ancient Egyptian as early as 2500 BC. History shows that the unique
characteristics and the proportionally large quantity of wood have made it a natural
material for houses, bridges, vehicles, furniture, tools and decorative objects. It has
been used for its cheap price, high strength to weight ratio, decoration and
availability.
Wood technology in foreign countries such as western country and Japan are
more advanced. They utilize wood not only for structural material, but also as an
aesthetical material. The most utilize structural technology for wood is glued-
laminated structural member or known as “glulam” [2].
2
Glulam, are a highly engineered wood product. Essentially, they are made up
of material glued together from smaller pieces of wood, either straight or curved
form, with the grain of all laminations parallel to the length of the member. Glulam
members are different from plywood in which the grain direction of adjacent plies of
veneer is at right angles to each other. In Malaysia, glulam has been identified as one
of the potential means to promote structural timber construction in the country.
Among the advantages of glulam are its efficiency and effectiveness in material
utilization, excellent fire performance, aesthetic appeal and versatility [3]. This study
will focus on the behaviour of glulam beam strengthened using fibre reinforced
polymer (FRP).
1.2 Problem Statement
A glulam structural member is made with layer of smaller piece of wood with
the use of strong adhesive for lamination [2]. Lamination of glulam structural
member may be of any thickness or length made up of different types of wood or
formed curved or camber. Glulam is different from plywood as the grain of all
lamination is essentially parallel to the length of glulam member.
When deciding to use a structural glulam member such as a glulam beam,
designers will design the glulam using the data of prefabricated glulam beam from
the manufacturers or standards code of practice available such as BS5268 or MS544.
When designing using data of prefabricated glulam beam, designers will be confined
to designing the glulam timber beam using specification and calculation provided by
the manufacturer. Wood species that used for the glulam are totally dependent by the
manufacture.
3
Using standard code of practice, the determination of the number of wood
species used is one grade species for the whole section; therefore it does not consider
a glulam beam made up of different wood species. When using a standard code of
practice such as BS5268, designers is required to determine permissible bending
stress, bearing stress, deflection and shear stress. All calculation is based on the
stress grade of the one wood species that is used. However, not all laminations of a
stress grade wood have the same modulus of elasticity and it was a difficult to predict
the effect.
The problem here is that it is hard to find a solid timber which is bigger than
the one that available in commercial sizes. In order to get the desired size, it has to be
specially ordered from the manufacturer and this can increase the cost. In order to
deal with the problem, glulam had been introduced as solution to the problem. Other
problem that needs to be considered is the strength of the glulam beam laminated
with hardwood at the outer layer and softwood at inner layer.
Glulam beams loaded by bending moments fail at the tension side at the
position of knots or finger joints. Due to this failure mode glulam beams are mainly
reinforced at the tension side to strengthen the weak cross-sections. The
reinforcement for glulam beams should have a high modulus of elasticity (MOE) and
a large tensile strain at failure. Materials considered in the past were steel, glass fibre
reinforced polymer (GFRP) and since a few years carbon fibre reinforced polymer
(CFRP) and aramid fibre reinforced polymer (AFRP). Fibre reinforced polymer
(FRP) has the advantage of a high MOE and a high tensile strength although it is
generally lower than steel. The disadvantage of steel is the low yield strength leading
to plastic deformations before the timber fails. FRP reinforcements do not show this
behaviour. An effective reinforcement leads to a plastic behaviour on the timber
compression side. In unreinforced glulam beams this effect hardly occurs and design
models therefore do not take into account this effect. Therefore, for FRP reinforced
beams different design models are necessary.
4
When considering all the factors above, the study is conducted to determine
the behaviour of glulam beam strengthened using fibre reinforced polymer. The
study will also determine the permissible stress and strain of glulam beam and the
flexural strength of the glulam beam.
1.3 Aim and Objectives
The aim of this study is to determine the behaviour of the glulam beam
strengthened using Fibre Reinforced Polymer (FRP).
The objective of the study is as follow:
(i) Determine the capacity of loading for glulam strengthened using fibre
reinforced polymer
(ii) Determine the position of reinforcement that will give the highest
strength
(iii) To compare the bending strength of solid timber, unreinforced glulam
and reinforced glulam beam.
5
1.4 Scope of Study
The scope of study will implement the following confinement and
specification:
(i) Study of the structural glulam is confined to straight beam only
(ii) Using tropical Malaysian wood species of Kekatong for analysis
(iii) Using glulam laminated with hardwood and glulam laminated with
different species of tropical wood
(iv) FRP rod will be used as reinforcement
1.5 Significant of Study
Using different wood species that is from different strength group of timber
to make a glulam will give a significant economic value where some cost can be
saved. When it is hard to obtain large solid timber in the market, the use of smaller
sections or portions of different wood to form a glulam is an option that can be
considered. The depletion of natural wood sources can be cut down if designer can
make use of every wood resource. With this way, utilizing every inch of wood
resources is necessary in order to reduce wastage. This study is to expose local
hardwood and glulam technology to local wood user as a valid and renewable
structural material for construction. This study is also to explore any other material
that can be used as reinforcement for timber structural member.
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