universiti teknikal malaysia melaka - …eprints.utem.edu.my/18022/1/design and development of pole...

24
UNIVERSITI TEKNIKAL MALAYSIA MELAKA DESIGN AND DEVELOPMENT OF POLE CLIMBING ROBOT This report is submitted in accordance with the requirement of the Universiti Teknikal Malaysia Melaka (UTeM) for the Bachelor of Electrical Engineering Technology (Industrial Automation and Robotics) with Honours by MAU HAN PINK B071210196 920418-09-5038 FACULTY OF ENGINEERING TECHNOLOGY 2015

Upload: buituong

Post on 16-Feb-2018

224 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

DESIGN AND DEVELOPMENT OF POLE CLIMBING ROBOT

This report is submitted in accordance with the requirement of the Universiti

Teknikal Malaysia Melaka (UTeM) for the Bachelor of Electrical Engineering

Technology

(Industrial Automation and Robotics) with Honours

by

MAU HAN PINK

B071210196

920418-09-5038

FACULTY OF ENGINEERING TECHNOLOGY 2015

Page 2: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

UNIVERSITI TEKNIKAL MALAYSIA MELAKA

BORANG PENGESAHAN STATUS LAPORAN PROJEK SARJANA MUDA

TAJUK: Design and Development of Pole Climbing Robot

SESI PENGAJIAN: 2015/16 Semester 2

Saya MAU HAN PINK

mengaku membenarkan Laporan PSM ini disimpan di Perpustakaan Universiti

Teknikal Malaysia Melaka (UTeM) dengan syarat-syarat kegunaan seperti berikut:

1. Laporan PSM adalah hak milik Universiti Teknikal Malaysia Melaka dan penulis.

2. Perpustakaan Universiti Teknikal Malaysia Melaka dibenarkan membuat salinan untuk tujuan pengajian sahaja dengan izin penulis.

3. Perpustakaan dibenarkan membuat salinan laporan PSM ini sebagai bahan pertukaran antara institusi pengajian tinggi.

4. **Sila tandakan ( )

SULIT

TERHAD

TIDAK TERHAD

(Mengandungi maklumat yang berdarjah keselamatan

atau kepentingan Malaysia sebagaimana yang termaktub

dalam AKTA RAHSIA RASMI 1972)

(Mengandungi maklumat TERHAD yang telah ditentukan

oleh organisasi/badan di mana penyelidikan dijalankan)

____________________________

Alamat Tetap:

47, LORONG 9,

TAMAN UTARA JAYA,

02000 KUALA PERLIS, PERLIS.

Tarikh: ________________________

Disahkan oleh:

___________________________

Cop Rasmi:

Tarikh: _______________________

** Jika Laporan PSM ini SULIT atau TERHAD, sila lampirkan surat daripada pihak berkuasa/organisasi

berkenaan dengan menyatakan sekali sebab dan tempoh laporan PSM ini perlu dikelaskan sebagai

SULIT atau TERHAD.

Page 3: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

DECLARATION

I hereby, declared this report entitled “Design and Development of Pole Climbing

Robot” is the results of my own research except as cited in references.

Signature :………………………

Name : ………………………

Date : ………………………

Page 4: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

v

APPROVAL

This report is submitted to the Faculty of Engineering Technology of UTeM as a

partial fulfillment of the requirements for the degree of Bachelor of Electrical

Engineering Technology (Industrial Automation and Robotics) with Honours.

The member of the supervisory is as follow:

……………………………….

(Madiha Bte Zahari)

Page 5: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

vi

ABSTRACT

Typical high- risk tasks in agriculture, forestry and architecture such as maintaining high-voltage wires on high poles, inspecting, maintaining street lamp on poles, assembling and disassembling frames for building construction and high truss architectures are still required human being to complete the tasks. Sometimes human not able to bring enough tools or equipment when they are doing the high-risk tasks. Therefore, pole climbing robots are useful in helping humans to carrying out the tools. This project is aim to design a pole climbing robot and develop motion algorithm for pole climbing robot to climb poles. Pole climbing robot is a mobile robot that can climb pole and help human to delivery enough tools or equipment at construction side or dangerous place. The design of the body and the gripper are inspired by climbing motion of inchworm and drawn using Solidwork. The body of pole climbing robot is designed with multiple revolute joint by using T-types and I-types joint modules. The end effectors of the robot are two grippers, which are mounted at the end of the body. Each gripper is driven by servo motor and had been develop 4-bar linkage mechanism. Consequently, the pole climbing robot not only can be climbing poles, but also to grasp and delivery object during climbing pole. In near future, the climbing gait of pole climbing robot can be improved and obtain more complicate, including transfer between two poles.

Page 6: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

vii

ABSTRAK

Biasanya, kerja berisiko tinggi dalam sektor pertanian, perhutanan dan seni bina seperti menyelenggara kabel voltan tinggi pada tiang yang tinggi, memeriksa, menyelengara lampu jalan pada tiang, memasang dan menanggal bingkai untuk binaan bangunan dan struktur kekuda masih memerlukan manusia untuk menyelesaikan tugas. Kadang-kala, manusia tidak mampu untuk membawa peralatan atau perkakasan yang cukup semasa menjalankan tugas di tempat tinggi. Oleh itu, robot memanjat tiang sangat berguna dalam membantu manusia untuk mengambil peralatan yang jauh ataupun peralatan yang berisiko jika dibawa oleh manusia. Projek ini bertujuan untuk mereka bentuk robot memanjat tiang dan membangunkan algoritma gerakan untuk robot memanjat tiang mendaki tiang. Robot memanjat tiang ialah sebuah robot bergerak yang boleh memanjat tiang dan membantu manusia untuk menghantar peralatan atau perkakasan yang mencukupi di tapak pembinaan atau tempat yang merbahaya. Inspirasi dari gerakan memanjat oleh inchworm, reka bentuk badan robot dan penggenggam dilukis mengunakan perisian Solidworks. Reka bentuk badan robot memanjat tiang direka dengan pelbagai sendi yang berputar mengunakan modul jenis-T dan modul jenis-I. Pengakhiran robot adalah pengenggam yang mana dipasangan pada hujung kedua-dua belah badan. Setiap pengenggam di pacu oleh motor servo dan digabung mengunakan mekanisma 4-bar. Oleh yang demikian, robot memanjat tiang bukan sahaja boleh memanjat tiang, tetapi juga boleh mengenggam dan menghantar objek semasa memanjat tiang. Untuk masa akan datang, gaya memanjat tiang bagi robot ini boleh diperbaiki dan menjadi lebih rumit termasuk pemindahan antara dua tiang.

Page 7: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

viii

DEDICATIONS

To my beloved parents

To my beloved family members

To my trusty friends

Page 8: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

ix

ACKNOWLEDGMENTS

First and foremost, I thank to for his supervision, Madam Madiha Bte Zahari

encouragement, suggestions and trusted throughout the duration of this project.

Without him, I can lost and flee away from the tract I should follow. In addition, I

also would like to say thank to my Co-supervisor, Mr Aminurrashid bin Noordin,

who are gave me many guidelines and best suggestion to finish this report. In

addition, I also wanna to appreciate to the lab technicians, Mr Muhiddin and Mr

Azhan for helping to print the chassis of this project.

I also like to show my appreciation to my lectures for teaching me all the

precious knowledge. I also would like to express my big thanks to all my colleagues

for their support and help to me finish this project. I specially thank to supportive

friends Mr Liew Wai Yip, Mr Soo Kok Yao and Mr Lee Zi Hao for helping me in

mechanism and electronics design part.

Last but not least, I would like to thank my family, especially my beloved

mother, and my father for giving me their full support, understanding and patience.

Without their support, I would not have been able to finish my project.

Page 9: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

x

TABLE OF CONTENTS

DECLARATION .................................................................................................................. iii

APPROVAL........................................................................................................................... v

ABSTRACT .......................................................................................................................... vi

ABSTRAK ........................................................................................................................... vii

DEDICATIONS ...................................................................................................................viii

ACKNOWLEDGMENTS..................................................................................................... ix

TABLE OF CONTENTS ....................................................................................................... x

LIST OF FIGURES..............................................................................................................xiii

LIST OF TABLE ................................................................................................................ xvi

LIST OF SYMBOLS AND ABBREVIATIONS ...............................................................xvii

CHAPTER 1...........................................................................................................................1

1.0 Background..............................................................................................................1

1.1 Project Objectives....................................................................................................2

1.2 Scopes ......................................................................................................................3

1.3 Problem Statement...................................................................................................3

CHAPTER 2...........................................................................................................................5

2.0 Pole Climbing Robot ...............................................................................................5

2.1 Gripping Mechanism ...............................................................................................8

2.2 Climbing Gait ........................................................................................................11

2.3 Control System ......................................................................................................15

Page 10: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

xi

2.4 Microcontrollers ....................................................................................................19

2.5 Servo Motor ...........................................................................................................21

2.6 Locomotion............................................................................................................22

2.7 Conclusion .............................................................................................................25

CHAPTER 3.........................................................................................................................26

3.0 First Milestone .......................................................................................................27

3.1 Second Milestone ..................................................................................................28

3.2 Third Milestone .....................................................................................................30

3.3 Fourth Milestone ...................................................................................................31

CHAPTER 4.........................................................................................................................33

4.0 Development of Pole Climbing Robot ..................................................................33

4.1.1 Design of Body Structure Model of Robot .........................................................35

4.1.2 Design of the Gripper of Robot.........................................................................36

4.1.3 Models Specifications .......................................................................................38

4.1 Electrical Design ...................................................................................................40

4.1.1 Control System ......................................................................................................41

4.1.2 Arduino UNO ........................................................................................................42

4.1.3 Bluetooth Module ..................................................................................................44

4.1.4 Servo Motor ...........................................................................................................44

4.1.5 Nickel Battery Ni-Mh ............................................................................................46

4.2 Software.................................................................................................................47

4.3 Motion Algorithm Development ...........................................................................49

4.4 Summary................................................................................................................53

Page 11: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

xii

CHAPTER 5.........................................................................................................................55

5.0 Prototype of Pole Climbing Robot ........................................................................55

5.1 Climbing Gaits of Robot .......................................................................................57

5.2 Stability and Kinematic Analysis ..........................................................................59

5.2.1 Stability of the Gripper ..........................................................................................59

5.3 Motion Algorithm..................................................................................................60

5.4 Kinematic Analysis ...............................................................................................62

5.5 Discussion..............................................................................................................65

CHAPTER 6.........................................................................................................................66

6.0 Summary................................................................................................................66

6.1 Conclusion .............................................................................................................67

6.2 Recommendation ...................................................................................................67

6.3 Project Potential.....................................................................................................68

REFERENCES.....................................................................................................................69

APPENDIX A ......................................................................................................................72

APPENDIX B ......................................................................................................................75

APPENDIX C ......................................................................................................................83

APPENDIX D ......................................................................................................................92

APPENDIX E.......................................................................................................................97

Page 12: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

xiii

LIST OF FIGURES

Figure 2.1: Three design of UT-PCR. (M. N. Ahmadabadi,2010) .............................. 6

Figure 2.2: The design and climbing mechanism of 3D Climber. ............................... 6

Figure 2.3: The prototype wheel-based modular snake robot. ( P. Polchankajorn and

T. Maneewarn, 2011) ................................................................................................... 7

Figure 2.4: Hybrid pole climbing and manipulation robot with minimum DOFs. (M.

R. Zakerzadeh (2005) ................................................................................................... 7

Figure 2.5: The CAD model of Climbot. (Y. Guan and L. Jiang, 2009) ..................... 8

Figure 2.6: The gripper of pole climbing robot which proposed by M.Zakerzadeh. ... 9

Figure 2.7: The gripper of 3D Climber. (M. Tavakoli, 2008)...................................... 9

Figure 2.8: The gripper of Slider- Crank Based Pole Climbing Robot (S. Lau, 2013)

.................................................................................................................................... 10

Figure 2.9: The gripper of Climbot. (Y. Guan and L. Jiang, 2009) ........................... 10

Figure 2.10: The high-speed gait of RiSE robot. (G. C. Haynes, 2009) .................... 11

Figure 2.11: The helical configuration for climbing of wheel-based snake robot. (P.

Polchankajorn and T. Manewarm, 2011) ................................................................... 12

Figure 2.12: 3D Climber is climbing along a pole. (M. Tavakoli, 2008) .................. 12

Figure 2.13: 3D Climber is rotating along a pole. (M. Tavakoli, 2008) .................... 13

Figure 2.14: 3D Climber is overtaking the bend section. (M. Tavakoli, 2008) ......... 13

Figure 2.15: Inchworm mode (The climbing gait of Climbot) .................................. 14

Figure 2.16: Turning- around mode (The climbing gait of Climbot) (Y. Guan and L.

Jiang, 2009) ................................................................................................................ 14

Figure 2.17: Turning- over mode (The climbing gait of Climbot) (Y. Guan and L.

Jiang, 2009) ................................................................................................................ 14

Figure 2.18: The diagram of control system in Wheel-based Snake Robot............... 15

Figure 2.19: The system diagram in Wheel-based Snake Robot. .............................. 15

Figure 2.20: The block diagram for motion control of the cable-climbing robot. (K.

Cho and H. Kim, 2013) .............................................................................................. 16

Figure 2.21: The electronic control of 3D Climber robot. (M. Tavakoli, 2008) ........ 17

Page 13: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

xiv

Figure 2.22: The architecture of control system of slider-crank based pole climbing

robot. (S. Lau, 2013) .................................................................................................. 18

Figure 2.23: The hardware architectures of control system in Climbot..................... 19

Figure 2.24: The diagram of control unit in Climbot. (Y. Guan and L. Jiang, 2009) 19

Figure 2.25: Three kinds of locomotion modes in Mini Wirebot. ............................. 23

Figure 3.1: Methodology flowchart ........................................................................... 26

Figure 3.2: The flow chart of first milestone. ............................................................ 27

Figure 3.3: The flowchart of second milestone. ......................................................... 29

Figure 3.4: The flowchart of third milestone. ............................................................ 30

Figure 3.5: Algorithm of testing................................................................................. 31

Figure 4.1: The proposed design of PCR. .................................................................. 34

Figure 4.2: The actual model of PCR........................................................................ 34

Figure 4.3: The design for T-typed joint. .................................................................. 35

Figure 4.4: The design for I-typed joint. .................................................................... 36

Figure 4.5: The top view of the design for gripper module. ...................................... 37

Figure 4.6: The front view of the design for gripper module. .................................... 37

Figure 4.7: The prototype of the design for gripper module. ..................................... 37

Figure 4.8: Circuit Schematic of the robot. ................................................................ 41

Figure 4.9: Electronic component of electrical circuit. .............................................. 41

Figure 4.10: Block diagram of the control system. .................................................... 42

Figure 4.11: Arduino UNO ........................................................................................ 43

Figure 4.12: The Bluetooth Module HC-05 ............................................................... 44

Figure 4.13: Micro servo motor, SG90. ..................................................................... 45

Figure 4.14: Metal Gear Servo Motor, MG995. ........................................................ 46

Figure 4.15: The nickel battery Ni-Mh ...................................................................... 47

Figure 4.16: Design platform in MIT Apps Inventor. ................................................ 48

Figure 4.17: Block language in MIT Apps Inventor. ................................................. 48

Figure 4.18: The example design of Ardroid phone apps .......................................... 49

Figure 4.19: Frame assignment for PCR manipulator................................................ 51

Figure 5.1: The prototype of PCR .............................................................................. 56

Figure 5.2: The dimension of PCR............................................................................. 56

Figure 5.3: The kinematic model of the pole climbing robot..................................... 57

Figure 5.4: Climbing gaits of the robot. ..................................................................... 58

Figure 5.5: The simulation of the stress for one of the finger of the gripper. ............ 60

Page 14: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

xv

Figure 5.6: The snapshot of the animation for two climbing gaits of the robot. ........ 61

Page 15: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

xvi

LIST OF TABLE

Table 2.1: The comparison of PIC16F877A and Arduino UNO. .............................. 20

Table 2.2: The comparison of RC servo motor and DC servo motor. ....................... 21

Table 3.1: Testing table of locomotion for PCR ........................................................ 32

Table 4.1: The characteristics of small models for the body of PCR. ........................ 38

Table 4.2: The characteristics of small models for the gripper of PCR. .................... 39

Table 4.3: The characteristics of the Arduino UNO .................................................. 43

Table 4.4: The Bluetooth command in MIT Apps ..................................................... 48

Table 4.5: Pole climbing robot link coordinate parameters ....................................... 50

Table 4.6: The specification of the pole climbing robot. ........................................... 53

Table 5.1: Testing result for each climbing gaits of PCR .......................................... 62

Table 5.2: Translation and rotational matric for each climbing motion of PCR........ 63

Page 16: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

xvii

LIST OF SYMBOLS AND ABBREVIATIONS

3D = Three Dimension

ABS = Acrylonitrile Butadiene Styrene

AC Alternating Current

AFH Adaptive Frequency Hopping Feature

AI = Analog Input

CAN = Controller Area Network

CMOS = Complementary Metal-Oxide Semiconductor

CSR = Cambridge Silicon Radio

DC = Direct Current

DOF = Degree Of Freedom

EEPROM = Electrically Erasable Programmable Read-Only Memory

EDR = Enhanced Data Rate

FSR = Force-Sensing Resistor

IC = Integrated Circuit

IDE = Integrated Development Environment

I/O = Input/ Output

IR = Infrared

ISM Industrial, Scientific And Medical

LED = Light-Emitting Diode

MTG = Transformation Matrix

Page 17: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

xviii

PC = Personal Computer

PCR = Pole Climbing Robot

PID = Proportional–Integral–Derivative

PVC = Polyvinyl Chloride

PWM = Pulse Width Modulation

RAM = Random-Access Memory

RC = Radio Controlled

RiSE = Rapid Pole Climbing With A Quadrupedal Robot

SPP = Serial Port Protocol

SRAM = Static Random-Access Memory

USB = Universal Serial Bus

UT-PCR = University Of Tehran-Pole Climbing Robot

Page 18: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

1

CHAPTER 1 INTRODUCTION

A climbing robot is a mobile platform that can help humans to transport a tool

to a hazardous or inaccessible place. Pole climbing robot is one of climbing robot

that can help humans to climb pole or truss to deliver a tool or equipment at

construction side or dangerous place.

1.0 Background

Pole climbing robots have become an interesting area for research in the last

few years. Pole Climbing Robots (PCR) forms a branch of climbing robots which are

usually considered for inspection and maintenance of structures with circular cross

section. Based on Stewart-Gough’s platform, PCR is used to climb ahead tubular

structures with using extra special devices (Y. Wang, 2011). Without using extra

devices, the PCRs cannot dispatch between poles and trusses. The locomotion

capability of the robot is to be enriching in the following two manners:

i) The potential to climb many objects including poles, shaft and trusses, and

ii) The ability of shipping between various objects to climb (for example,

From poles to branches).

Although the locomotion can be fulfilled by PCR, but some PCRs also lack of

manipulation function and climbing mechanism. The climb mechanisms for a robot

can be categorized as static and dynamic climbing. For static climbing, holding and

body- expanding actions are exchanged, like climbing motion of an inchworm. This

kind of climbing robot frequently requires two practical grippers and can be used to

climb across a branch of poles or trusses. For dynamic climbing, holding and

Page 19: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

2

climbing actions occur at once. This kind of climbing resolve in continuous motion,

therefore it can be utilized in applications of pole climbing robot.

However the process has been made in the development of PCR that can climb

pole, their capabilities and functionalities can be further developed for operative

applications. The following characteristics are desired for PCR included:

i) Orientation to sort differentiation of the climbing media.

ii) Orientation to various types of the climbing media.

iii) Potential to defeat boundary on the climbing media.

iv) Capability of shifting between separate objects.

v) Ability to hold and bring objects while climbing on a pole.

Nowadays, pole climbing robot was designed and developed by many

researchers with several purposes. To develop a best PCR for construction site, the

design of the robot is really important in order to ensure the robot able to climb all

size of pole or trusses and manipulate its function when it is climbing pole in

construction side. The size and geometry of the robot should be considered make

sure it is able to climb some bend and T-junction of the pole or trusses. In addition,

the type of material used for the robot also needed to be considered.

1.1 Project Objectives

The objectives of this project are as follows:

• To design a pole climbing robot.

• To develop motion algorithm for pole climbing robot to climb poles.

• To study the stability and kinematic motion of the pole climbing robot

Page 20: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

3

1.2 Scopes

By narrowing the needs for this project, a few guidelines are proposed to

ensure that this project will achieve its objectives. The scopes covered for this project

are:

i. Two grippers with 4-bar linkage mechanism are mounted at both end of the

pole climbing robot, as the design of the pole climbing robot.

ii. The design is inspired by the motion of inchworm.

iii. Using ABS plastic type materials as the body of pole climbing robot.

iv. Using Arduino Uno as a controller to manipulate the motion of the pole

climbing robot.

v. The motion of the PCR will be motivated by the recognition of climbing

actions of inchworm.

vi. Using five servo motor to control the movement of the pole climbing robot,

which two motor control the gripper of the robot to climb the pole and

stabilize the body of the robot when its operate. Another three motor is

used to control the movement of the body of robot.

1.3 Problem Statement

Robots have found in many fields, such as heavy industrial, construction,

military, medicine, education, entertainment, homing and social services. Typical

high- rise tasks in forestry and architecture such as maintaining high-voltage wires

on high poles, inspecting, maintaining street lamp on poles, assembling and

disassembling frames for building construction, and high truss architectures are still

required human being to complete the tasks. It is critical and importunate to acquire a

climbing robot to support human being from those heavy and dangerous duties.

Climbing robots are useful when a task requires the use of far reaching tools or is

tools that risky if carried out by humans.

Page 21: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

4

The motion of PCR while climbing is the one should be considered as

problems associated with navigation on pole or trusses. As it can be seen the piping

includes a range of cross section diameters, bends of 90° and 45°, T-junctions, step

changes on cross section size, and also obstacles with large diameters. Therefore, the

manipulation robot is needed to overcome step changes in the cross section and

operate in a range of cross section diameters without using an extra arm.

Even though the design and the motion of PCR which can be affect the

performance of robot, the stability of the robot is play important role and the robot

should be stable enough while it climbing on a pole. The most significant thing

should be considered is the stability of the robot while it performing the function.

Therefore, the stability of the robot should be analysis after prototyping the PCR.

Based on the movement of PCR, the kinematic algorithm of the robot needed

to be analysis with the theory of industrial robotics and capable to perform climbing

pole and its function. All the consideration while develop this project will provide

many advantages to the robot capability. Analysis the kinematic algorithms and the

stability can make the improvement and novelty for the PCR will ensure the robot

gives best performance.

Page 22: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

5

CHAPTER 2 LITERATURE REVIEW

This chapter had been discussed about the literature review of the earlier

research. It is consists of the products that have been developed by institutions before

this project. This chapter contains the theory and implementation of the components,

equipment and programming language used in the previous project.

2.0 Pole Climbing Robot

M. N. Ahmadabadi (2010) introduced three UT-PCR (University of Tehran

Pole Climbing Robots). These three robots intend to reduce the complicate and

increasing the payload of the robots. The first robot, UT-PCR1 inspired from animal

pole climbers such as Pandas or Koala Bears, which hold a pole or tree for climbing,

as shown in Figure 2.1(a). Figure 2.1(b) is shown that the UT-PCR2 proposed to

decrease the complexity of the robot and it aimed design is inspired from human

climbers, which use a strap and their weight to stably and steady climb poles. The

major advantage of this design is in its ability of bring high payloads and its natural

stability. Furthermore, it has a simple design, a light structure, simple mechanism,

and fast climbing speed in addition to a simple controller. UT-PCR3 is similar to UT-

PCR2, but uses a track instead of a wheel to increase its contact with poles and

increase its stability. Accordingly, UT-PCR-3 is more compact than its ancestors as

shown in Figure 2.1(c).

Page 23: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

6

(a) UT-PCR1 (b) UT-PCR2 (c) UT-PCR3

Figure 2.1: Three design of UT-PCR. (M. N. Ahmadabadi,2010)

M. Tavakoli (2008) stated that the pole climbing robot can be designed with

minimum degrees of freedom, such as 3D Climber as shown in Figure 2.2. 3D

Climber is a climbing robot with the proficiency of manipulating over 3D human-

made structures. They had using serial configuration as climbing mechanism due to

increase workspace and manipulability for a multipurpose robot. The designed

climbing module consists of a 3-DOF planar serial arm and a Z-axis rotating

mechanism.

Figure 2.2: The design and climbing mechanism of 3D Climber.

(M. Tavakoli, 2008)

P. Polchankajorn and T. Maneewarn (2011) stated that a modular snake robot

is proper to perform different types of locomotion such as crawling, rolling and

climbing, as shown in Figure 2.3. In order to climb a pole, the robot must apply

sufficient grasping force around the pole while pushing its body up the pole against

the gravitational force. The helical configuration can be used for this type of motion,

because the helical form can provide grasping action while allowing the robot to

move upward. For the wheel-based modular snake robot, its wheel can be adjusted to

Page 24: UNIVERSITI TEKNIKAL MALAYSIA MELAKA - …eprints.utem.edu.my/18022/1/Design And Development Of Pole Climbin… · Perpustakaan dibenarkan ... untuk menghantar peralatan atau perkakasan

7

be perpendicular to the ground plane so that the robot can roll its wheel upward

vertically as in the non-wheel robot.

Figure 2.3: The prototype wheel-based modular snake robot.

( P. Polchankajorn and T. Maneewarn, 2011)

M. R. Zakerzadeh (2005) proposed a hybrid pole climbing and manipulation

robot with minimum DOFs. The proposed pole climbing robot consists of three main

parts is shown in Figure 2.4, the three-DOF planar parallel mechanism, the serial z-

axis rotating mechanism and the grippers. Combining the three-DOF planar parallel

mechanism with a rotating mechanism around the pole axis provides two rotations

and two translations, which is necessary to achieve the design objectives as explained

in the last section.

Figure 2.4: Hybrid pole climbing and manipulation robot with minimum DOFs.

(M. R. Zakerzadeh (2005)

Y. Guan and L. Jiang (2009) designed a biped climbing robot which is called

as ‘Climbot’ and shown in Figure 2.5. The design of Climbot is inspired from the