univer - iso light valves - series ae · univer group ae light series valves for iso 5599/1...
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5/2-5/3 LIGHT VALVES Series AE (SUBBASE)5/2-5/3 ISO 5599/1 VALVES Series BE (SUBBASE)
2
Stan
dard
ized
val
ves
Light series: technopolymer valve body with metall coverInterchangeability: ISO 5599/1 sub-base mounting (size 1 and 2)Reliability: the mixed internal system (poppet-spool) has been used andappreciated for decadesPerformance: high fl ow rate (size 1 = 1480 Nl/min - size 2 = 2300 Nl/min),fast commutation, functioning without lubrication
Light series valves for ISO 5599/1 sub-base mounting
Flow rate characteristics
P (bar)
Qn (Nl/min)
PA (bar)
>> ISO 1
P (bar)
Qn (Nl/min)
PA (bar)
>> ISO 2
0 600 1200 1800 2400 3000 3600 4200 4800 5400 6000
123456789
10
4
8
10
2
6
0 600 1200 1800 2400 3000 3600
123456789
10
4
8
10
6
2
4200 4800 5400 6000
AE
TECHNICAL CHARACTERISTICS
-10 ÷ +50 °C+50 °C Max
fi ltered air 50 μm, lubricated or notmixed system
5/2max 10 bar
indirect electro - pneumatic and pneumaticpneumomechanical spring
ISO 5599/1 interface (BF series sub-base)
Ambient temperatureFluid temperatureFluidCommutation systemWays/PositionsPressureControlReturnConnections
Nominal Ø (mm) Nominal fl ow rate (Nl/min)
ELECTRIC FEATURES
ElectropilotCoilPower consumptionVoltageConnectorManual override
U1 - AA seriesDA series
3,5 W (DC) - 5 VA (AC)12 V DC - 24 V DC - 24 V AC - 110 V AC - 230 V AC
AM-51102 position screw
size 18
1480
acetalic resinnitrilic rubber - polyurethane
alluminiumzamak
CONSTRUCTIVE FEATURES
Valve bodySealsSpoolCover
size 210
2300
= Working pressure= Supply pressure= Nominal fl ow rate
PPAQn
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UNIVER GROUPLight series valves for ISO 5599/1 sub-base mountingAE
Single/double pneumatic impulse
5/2
Control Return
pneumatic amplifi ed
pneumomechanicalspring
Symbol
5/2
Part no.
AE-1009AE-1120
AE-1010AE-1121
pneumatic amplifi ed
pneumatic amplifi ed
Size
12
12
WeightKg
0,170,80
0,170,21
58
1010
Times (ms)De-en.En.
33
33
Pressurebar
2÷102,3÷10
1÷101÷10
AU1U2
108120
B C D
3850
77
1824
E
2838
F G
M5x35M6x35
3648
H
2828
Single electric impulse
5/2
Part no.Control Return
AE-1000AE-1100
WeightKg
0,250,29
electricamplifi ed
pneumomechanicalspring
Size
12
De-en.
1822
2418
Times (ms)En.
Symbol
AU1U2
171183
B C D
3850
77
1824
E
2838
F G
M5x35M6x35
3648
H
6464
I
161173 Manual override A
A
Pressurebar
2÷102,3÷10
Electrovalves are supplied without coil, connector and locking ring
Double electric impulse
5/2
Part no.Control WeightKg
0,330,35
Return
AE-1003AE-1103
electricamplifi ed
electricamplifi ed
Size
12
1624
1624
Times (ms)De-en.En.
Symbol
AU1U2
234246
B C D
3850
77
1824
E
2838
F G
M5x35M6x35
3648
H
6464
I
208220 Manual override A
Pressurebar
1÷101÷10
A A
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2
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ized
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ves
TECHNICAL CHARACTERISTICS
-10 ÷ +50 °C max +50 °C
mixed system: fi ltered air 50 μm spool system: fi ltered air 50 μm
mixed system, spool system5/2, 5/3
10 bar maxindirect electro - pneumatic, pneumatic
mixed system: pneumomechanical springspool system: mechanical spring
ISO 5599/1 interface
Ambient temperatureFluid temperature Fluid
Commutation systemWays/PositionsPressure ControlReturn
Connections
Nominal Ø (mm)Nominal fl ow rate (Nl/min)
acetalic resin zamak - aluminium
mixed system: nitrile rubber and polyurethanespool system: nitrile rubber
zamak - aluminiumtechnopolymer
aluminium
ELECTRIC CHARACTERISTICS
ElectropilotCoilPower consumptionVoltageConnectorManual override
AA CNOMO (U1) seriesU3 DC series
2,5 W (DC) - 5 VA (AC)12 V DC - 24 V DC - 24 V AC - 110 V AC - 230 V AC
AM 5111with two position screw (standard)
with button with tool (upon request)
CONSTRUCTIVE CHARACTERISTICS
Valve bodyCoverSeals
Sub-baseActuatorsSpool
Flow rate characteristics
P (bar)
Qn (Nl/min)
PA (bar)
>> ISO 1
P (bar)
Qn (Nl/min)
PA (bar)
>> ISO 2
0 600 1200 1800 2400 3000 3600 4200 4800 5400 6000
123456789
10
4
8
10
2
6
0 600 1200 1800 2400 3000 3600
123456789
10
4
8
10
6
2
4200 4800 5400 6000
P (bar)
Qn (Nl/min)
PA (bar)
>> ISO 3
0
123456789
10
10
1200 3600 6000 8400 10800 13200 15600 18000
8
6
4
2
P (bar)
Qn (Nl/min)
PA (bar)
>> ISO 4
1200 3600 6000 8400 10800 13200 15600 180000
123456789
10
4
8
2
6
10
BE/BE12
- Compliance with ISO 5599/1 international standards- Full range: 1 - 2 - 3 - 4 size - Two diff erent internal commutation system: mixed and spool, appreciated for decades thanks to their maximum reliability- High capacity- Short internal stroke- No lubrication- Electric connection M12 for 1 - 2 - 3 size- Modular base- Possibility of mounting diff erent sizes on the same sub-base
ISO 5599/1 Valves
size 18
1480
size 210
2300
size 315
4200
size 419
6600
= Working pressure= Supply pressure= Nominal fl ow rate
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UNIVER GROUPISO 5599/1 StandardBE
BE12ISO 5599/1 StandardThe ISO standard for pneumatic valves is accepted by industry and by the majority of major pneumatic valve manufactures throughout the world. The choice of valves according to ISO standard means to be at the technical forefront and to guarantee the user the interchangeabi-lity of both the valve body and the electromagnetic part
ISO 1ISO 2ISO 3ISO 4
A B D F H K L L1 L2 M P r S T16,52229
36,5
8,51013
15,5
2,5344
9121620
M5M6M8M8
32,540,553
64,5
32,540,553
77,5
6581
106142
38506474
43567182
3344
4,57
1013
14192429
910
11,514,5
Standard manual overridesFunctioning
1 = with 2 position screw2 = with button with tool3 = with embedded button, 1 position
Special versions available (upon request): with 1 - 2 position button, with 1 position frontal button, with 1 position button
Symbol/Part no.
1 2 3
Suitable for valve
BEBEBE12
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UNIVER GROUPISO 5599/1 ValvesBE
Single/double pneumatic impulse
5/2
5/2
5/2
5/2
5/2
5/2
Symbol Part no.
BE-3800BE-4800BE-5800BE-6800BE-3850BE-4850BE-5850BE-6850BE-3870BE-4870BE-5870BE-6870
BE-3100BE-4100BE-5100BE-6100BE-3150BE-4150BE-5150BE-6150BE-3170BE-4170BE-5170BE-6170
Control
pneumatic amplifi ed
pneumatic amplifi ed
pneumatic amplifi ed
pneumatic amplifi ed
pneumatic amplifi ed
pneumatic amplifi ed
Return
pneumatic amplifi ed
pneumomechanicalspring
pneumatic not amplifi ed
pneumatic amplifi ed
pneumomechanicalspring
pneumatic not amplifi ed
Times (ms)De-en.En.
11132124
67
1214
67
1214
22195229
67
121415143831
9111923
56
1012
56
1012
18144946
56
101216133532
Pressure bar
2÷102,3÷102,5÷10
3÷101÷101÷101÷10
1,3÷102÷102÷10
2,2÷102,2÷10
1,8÷102÷10
2,2÷102,8÷100,8÷10
1÷101÷101÷10
1,5÷101,8÷10
2÷102÷10
Size
123412341234
123412341234
MIXED SYSTEM
SPOOL SYSTEM
Weight Kg
0,300,400,650,870,300,400,650,870,300,400,650,87
0,300,400,650,870,300,400,650,870,300,400,650,87
Single electric impulse
5/2
5/2
5/2
5/2
BE-3000BE-4000BE-5000BE-6000BE-3060BE-4060BE-5060BE-6060
MIXED SYSTEM
BE-3700BE-4700BE-5700BE-6700BE-3760BE-4760BE-5760BE-6760
SPOOL SYSTEM
12341234
12341234
Size
2÷102,3÷102,5÷10
3÷101÷101÷101÷10
1,3÷10
2÷102,2÷102,3÷102,8÷10
1÷101÷101÷10
1,3÷10
Pressure bar
2024323816172325
32257162
67
1516
2124333917182627
35307468
89
1718
Times (ms)De-en.En.
Part no.
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
Control
pneumatic amplifi ed
pneumomechanicalspring
pneumatic amplifi ed
pneumomechanicalspring
ReturnSymbol Weight Kg
0,450,550,901,120,450,801,301,37
0,450,550,901,120,450,801,301,37
For manual version with button, add “U” to the end of the part numberElectrovalves are supplied without coil, connector and locking ring
ISO 1ABCDEFGH
12847395
362818
14547525
483824
191636410644832
222637410805840
M5x38 M6x35 M8x50 M8x50
ISO 2 ISO 3 ISO 4
ISO 1ABCDEFGHILMN
169,5105395
362818
159,564
95,530
195,5105525
483824
17672,5
103,530
2191186410644832
208,595,511330
2531187410805840
23511112430
M5x38 M6x35 M8x50 M8x50
ISO 2 ISO 3 ISO 4
Manual override AA
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UNIVER GROUPISO 5599/1 ValvesBE
Double electric impulse
5/2
5/2
5/3 o.c.
5/3 p.c.
5/2
5/2
5/3 o.c.
MIXED SYSTEM
SPOOL SYSTEM
BE-3020BE-4020BE-5020BE-6020BE-3030BE-4030BE-5030BE-6030BE-3200BE-4200BE-5200BE-6200BE-3205BE-4205BE-5205BE-6205
BE-3720BE-4720BE-5720BE-6720BE-3730BE-4730BE-5730BE-6730BE-3900BE-4900BE-5900BE-6900BE-3940BE-4940BE-5940BE-6940
Part no.Symbol
1÷101÷101÷10
1,3÷102÷102÷10
2,2÷102,2÷10
3÷103÷103÷103÷102÷10
2,3÷102,5÷10
3÷10
1÷101÷101÷101÷10
1,8÷101,8÷10
2÷102÷10
2,3÷102,5÷102,5÷102,5÷102,3÷102,5÷102,5÷102,5÷10
Pressure bar
1234123412341234
1234123412341234
Size
0,550,801,201,370,550,801,201,370,550,801,201,370,500,801,201,37
0,550,801,201,370,550,801,201,370,550,801,201,370,550,801,201,37
Weight Kg
electricamplifi ed
electricnon amplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricnon amplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
Return
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
Control
16172325161723255054
108115
5054
108115
1617232534295445262436
115262436
115
17182627171826271718263017182630
17182627282546422527504725275047
Times (ms)En. De-en.
5/3 c.c.
ISO 1ABCDEFGHILM
211105395
362818
19112830
226105525
483824
20714530
2471186410644832
22619130
2681187410805840
24822230
M5x38 M6x35 M8x50 M8x50
ISO 2 ISO 3 ISO 4
Manual override AAA
Electrovalves are supplied without coil, connector and locking ring
o.c. = open centres c.c. = closed centres p.c. = pressurized centres
For manual version with button, add “U” to the end of the part number
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UNIVER GROUPISO 5599/1 Valves with M12 male connectorBE12
SINGLE IMPULSE - MIXED SYSTEM
Symbol
Single/double electric impulse
5/2
The use of pneumatic component in the automotive fi eld, coupled with electric components, led to the development of a traditional ISO valve with electric connector M12 placed in central position, for both valves with single as well as double electric contol.
SINGLE IMPULSE - SPOOL SYSTEM
5/2
DOUBLE IMPULSE - MIXED SYSTEM
DOUBLE IMPULSE - SPOOL SYSTEM
5/3 o.c.
5/3 c.c.
5/2
5/2
5/3 p.c.
Control
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
Return
pneumomechanicalspring
pneumomechanicalspring
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
electricamplifi ed
Pressure bar
2÷92,3÷92,5÷9
2÷92,2÷92,3÷9
1÷91÷91÷9
2,3÷92,5÷92,5÷9
2,3÷92,5÷92,5÷9
1÷91÷91÷9
2÷92,3÷92,5÷9
Size
123
123
123
123
123
123
123
Weight Kg
0,450,550,90
0,450,550,90
0,550,801,20
0,550,801,20
0,550,801,20
0,550,801,20
0,500,801,20
De-en.
182335
292478
Times (ms)En.
192336
322882
151729
151729
151729
222655
151729
222655
141625
141625
4551
119
232340
Part no.
BE12-3000BE12-4000BE12-5000
BE12-3700BE12-4700BE12-5700
BE12-3720BE12-4720BE12-5720
BE12-3900BE12-4900BE12-5900
BE12-3940BE12-4940BE12-5940
BE12-3020BE12-4020BE12-5020
BE12-3205BE12-4205BE12-5205
Manual override
ISO 1ABCDEFGH
12873395
362818
14573525
483824
191906410644832
M5x38 M6x35 M8x50
ISO 2 ISO 3
A
ELECTRIC FEATURES
Central electric connector M12x1IP 65 protection degree24 V DC voltage2,5 W nominal powerDD-052** series coil (without faston)ED 100%LED indicator
Available upon request other voltagesmax 48 V DC
L14
R VDR VDR R
L12
SIDE 14 SIDE 12
(2)
(4)
(3)
A
Double electric impulseSingle electric impulseA A
c.a. = centri aperti c.c. = centri chiusi c.p. = centri in pressione
Valves are supplied with 24 V DC coil
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UNIVER GROUPSide connections sub-basesBF
ISO 1 - Single sub-base, side connections
BF-1060BF-1061
G1/8G1/4
in line connectionsin line connections
zamakzamak
0,2500,230
Notes Connection Part no.Material Weight Kg
= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
ISO 2 - Single sub-base, side connections
BF-1150BF-1151
zamakzamak
G1/4G3/8
0,6400,650
in line connectionsin line connections
= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
ISO 3 - Single sub-base, side connections
in line connections in line connections
BF-3060BF-3061
aluminiumaluminium
0,7400,740
G1/2G3/4
= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
in line connections dorsal and side connections
BF-4060BF-4061
aluminiumaluminium
1,2801,280
G3/4G1
ISO 4 - Single sub-base, side connections
= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
Notes Connection Part no.Material Weight Kg
Notes Connection Part no.Material Weight Kg
Part no.Notes Connection Part no.Material Weight
Kg
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UNIVER GROUPDorsal connections sub-basesBF
ISO 1 - Single modular or Manifold sub-base, dorsal connections, separate exhausts
BF-1062BF-1063
zamakzamak
0,3500,330
G1/8G1/4
dorsal connectionsdorsal connections
Single assembly: close side ports (G1/8 - G1/4)Manifold assembly with common inlet: close dorsal connections n.1With incorporated screws and seal
= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
ISO 2 - Single sub-base, dorsal connections
dorsal connectionsdorsal connections
BF-1152BF-1153
zamakzamak
0,6400,650
G1/4G3/8
= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
ISO 3 - Single sub-base, dorsal connections
dorsal connections aluminiumG3/4 0,720 BF-3063= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
dorsal connectionsdorsal connections
aluminiumaluminium
G3/4G1
1,2401,240
BF-4062BF-4063
ISO 4 - Single sub-base, dorsal connections
= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
Notes Connection Part no.Material Weight Kg
Notes Connection Part no.Material Weight Kg
Notes Connection Part no.Material Weight Kg
Notes Connection Part no.Material Weight Kg
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UNIVER GROUPManifold sub-basesBF
= Supply port= Use= Exhaust
12 - 43 - 5
12 - 1412* - 14*
= Pilots= Side pilots
ISO 4762A
BF-1085
ISO 1 - Closing plate for sub-base 1material: steelweight: 0,030 Kg (for all sub-base versions)
ISO 1 - Manifold universal system sub-base, dorsal and side connections, conveyed exhausts
BF-1071BF-1072
dorsal and side connectionsdorsal and side connections
BF-1071SBF-1072S
0,2800,2750,3000,295
aluminiumaluminiumaluminiumaluminium
G1/8G1/4G1/8G1/4
side pneumatic impulsesside pneumatic impulses
Dorsal and side connections possible. Close unused ports with caps.With incorporated screws, seals and caps included
Notes Connection Part no.Material Weight Kg
Section A-A
Section A-A
= Supply port= Exhaust
13 - 5
= Supply port= Exhaust
13 - 5
A
C
BD
ISO 1 - Manifold universal system inlet plate
BF-1064BF-1065BF-1066
zamakzamakzamak
G3/8G3/8G3/8
0,3550,3550,355
in line connectionson top connectionsdorsal connections
G3/8 0,120
When battery exceeds 4 units, the mounting of 2 plates is recommendedMixed version available upon requestWith incorporated screws and seal
BF-1068aluminiumonly in line connections
Only in lineconnections
D
CBA On top connections
In line connectionsDorsal connetions
Notes Connection Part no.Material Weight Kg
Part no.Notes Connection Part no.Material Weight
Kg
ISO 1 - Manifold universal system diaphragm
BF-1070
The diaphragm is not only the end plate of the manifold but it is also coupled with the exhaust regulator to separate two sub-bases and regulate the valves independently. In this case break the central blind hole.To get two or more pressures, break the two side blind holes.
0,090zamak--Part no.
Notes Connection Part no.Material Weight Kg
A
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UNIVER GROUPManifold sub-basesBF
ISO 2 - Manifold universal system sub-base, dorsal and side connections, conveyed exhausts
BF-1160BF-1161
zamakzamak
0,8000,800
G1/4G3/8
dorsal and side connectionsdorsal and side connections
Dorsal and side connections possible. Close unused ports with caps.With incorporated screw, seals and caps included
ISO 2 - Manifold universal system diaphragm
BF-1162
The diaphragm is not only the end plate of the manifold but it is also coupled with the exhaust regulator to separate two sub-bases and regulate the valves independently. In this case breakthe central blind hole.To get two or more pressures, break the two side blind holes.
0,160zamak--
ISO 2 - Manifold Universal system inlet plate
in line connections dorsal connections
zamakzamak
G1/2G1/2
0,4600,460
BF-1154BF-1155
When battery exceeds 4 units, the mounting of 2 plates is recommendedMixed version available upon requestWith incorporated screw and seals
= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
BF-1175
ISO 2 - Closing plate for sub-base 2material: steelweight: 0,050 Kg (for all sub-base versions)
ISO 4762A
A
Notes Connection Part no.Material Weight Kg
Notes Connection Part no.Material Weight Kg
Notes Connection Part no.Material Weight Kg
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UNIVER GROUPManifold sub-basesBF
ISO 3 - Manifold universal system sub-base, dorsal and side connections, conveyed exhausts
dorsal and side connectionsdorsal and side connections
BF-3071BF-3072
G1/2G3/4
1,1001,100
aluminiumaluminium
Dorsal and side connections possible. Close unused ports with caps.With incorporated screws, seals and caps included
BF-3082
ISO 3 - Universal system Capmaterial: steelweight: 0,020 KgTo be used to reach two pressures
ISO 3 - Manifold Universal system inlet plate
BF-3064
When battery exceeds 4 units, the mounting of 2 plates is recommendedMixed version available upon requestWith incorporated screws and seals
in line connections G1 aluminium 0,440
= Supply port= Use
12 - 4
3 - 5 12 - 14
= Exhaust= Pilots
BF-3175
ISO 3 - Closing plate for sub-base 3material: steelweight: 0,080 Kg (for all sub-base versions)
ISO 4762A
A
Part no.Notes Connection Part no.Material Weight
Kg
Notes Connection Part no.Material Weight Kg