unithai group · o cswip welding inspector 3.1, 3.0 o aws welding inspector (cwi) o ut, mt, pt, vt...
TRANSCRIPT
UNITHAI GROUP
Unithai Line
United Thai Shipping
United Thai Logistics
(Terminal)
United Thai Warehouse
SDV Logistics (Thailand)
Uniwise Offshore
Uniwise Towage
Marine
Offshore
Shipping Logistic Shipyard & Engineering
Onshore
Offshore vessel
CUEL (Unithai + Chevron)
Ship repair
Offshore Structure
Module Fabrication
Group
Copyright 2013 © Unithai Shipyard and Engineering Ltd
o Ship Repair
o Ship Shipbuilding
o Offshore Brownfield
o Offshore Structure
o Jacket Platform
o PAR / PAU Modules
o Pressure vessel
o Tank prefabrication
o HSRG etc
o Floating Power Plant
OUR BUSINESS
Marine / Offshore
Service
Downstream
ConstructionField Service
o Installation / maintenance
o Pipe and inline
o Mechanical / E&I
o Scaffolding
o Insulation
o Cold cutting
UNITHAI – YARD LOCATION
Unithai Yard
(Leam
Chabang)
Unithai Yard
(Songkhla)
Operate in 2 Strategic Locations
o Leam Chabang Yard
✓ Workshop
✓ Warehouse
✓ Fabrication area
✓ Load out jetty
✓ International Container port
o Songkhla Yard
✓ Workshop
✓ Warehouse
✓ Offshore tool/equipment
✓ Supplybase
✓ Jetty
To Serve GOT offshore
Ranong Yard (for Myanmar)
Ranong
Copyright 2013 © Unithai Shipyard and Engineering Ltd
Fabrication Area / Assemble Area Total yard area 693,000 m2
PHYSICAL LAYOUT
1
2
3
Ship repair and conversion
Unithai JV Business
(CUEL)
Special Project
Unithai Fabrication Business
Marine Business
1999
• ISO9002:1994
2002
• ISO9001:2000
2003 – 2006
• Certified ASME “U” Stamp and “S” Stamp
2009
• OHSAS18001:2007
• TIS18001:2542
2010
• ISO 9001:2008
• ISO14001:2004
• CSR-DIW 2010
2011
• CSR-DIW Continuous Award
• Environmental Good Governance
• Green Industry Award / NSA
2012
• Upgrade TIS18001:2011
• CSR-DIW Continuous Award
2013
• ISO50001:2011
• CSR-DIW Continuous
CSR Network Award
• CG Award
2014
• CSR-DIW Continuous Award
2015
• LESS (Low Emission Support Scheme)
• CSR-DIW Continuous Award
• NSA
2016
• CSR-DIW Continuous Award
• LESS (Low Emission Support Scheme)
2017
To Upgrade to
ISO 9001:2015
ISO 14001:2015
2019
• Thailand Quality Award (TQA)
MANAGEMENT SYSTEMS & DEVELOPMENT
2017 - 2019
2013 - 2016
2009 - 2012
1999 - 2006
Copyright 2013 © Unithai Shipyard and Engineering Ltd
ISO 9001
ISO 18001ISO 14001
ISO15001
QMSTUV NORD
Experience Quality Control Standard - ASME, ABS, DNV, GL, BV, NK
QMS – QUALITY
QUALITY CONTROL
Quality Control:
♦ Direct report to Top Management
♦ Certified welder inspector level 3
♦ Certified team / ITP
o ASNT NDT Level III
o CSWIP Welding Inspector 3.1, 3.0
o AWS Welding Inspector (CWI)
o UT, MT, PT, VT Level II
♦ Online Inspection Notification and Tracking (Integration Software Program)
♦ Training program (Inspection/Technical/Standard)
♦ Training Centers School
♦ 3rd Parties Inspection
SAFETY
Safety Standard :
♦ Certified OSHAS 18001 : 2007
♦ Certified TIS 18001
Safety Programs :
♦ BBS Program – online notice
♦ IIF (Incident and Injury Free) program.
♦ Near miss report and petrol / “Stop Work” Policy
♦ Daily morning talk safety
♦ Award of safety standard from Clients
♦ No Alcohol & Drugs zone
♦ Quarterly Safety Awards
♦ National Safety Award
Safety Policy : To maintain safe practices in all our operations, and a safe
and healthy working environment for all of our employees
HEALTH AND ENVIRONMENT
Health & Environment Activities :
♦ Certified ISO 14001:2004
♦ Certified TIS 14001 Standard
♦ No Alcohol & Drugs Zone
♦ First Aids center (doctor/nurse)
♦ Morning exercise / Sports activities
♦ House Keeping (5S’ )
♦ Environment protection
♦ Waste disposal Area
♦ Corporate Social Responsibility (CSR)
Vessel
• Container / Bulker / Tanker
• Car carrier / Reefer
• Cruse ship
• US Navy / Thai Navy
• LPG
• Dredger
• Derrick Lay Barge
• Air Craft carrier
• Offshore Tender barge
• Offshore tug
Service
• Steel repair / Modification
• Accommodation work
• Tank coating / Hull coating
• Machinery / piping / valves
• Tail shaft work / CPP work
• Engine overhaul
• Cargo gear repairs and testing
• Automation / Motor/ generator repair
• Pneumatics / hydraulic / electronic.
• Afloat Repair
Value
• Reliable / Experience
• Commitment / On time
• Price competitive
• Customer oriented
• Available spare part
REPAIR ACTIVITIES
Repair Jetty
190 m. Workshop
Developing Quay 315 m.
Depth 14 mtr
Shore crane 30T
Floating Dock 2
13,500T Lifting
Repair Quay
390 m.
Floating Dock 3
48,000T Lifting
UNITHAI FACILITIES
➢ 2 Floating docks
➢ 390 meters quay with 45 tonnes shore crane
➢ Extension quaywall 315 mtr (under process)
➢ 190 meters jetty/quay
➢ 6-7 meters (MSL) water depth.
➢ 100 tonnes floating crane
➢ Painting booth for steel work
➢ 7,500 sqm of covered workshops
• 3,750 sqm mechanical, electrical
• 3,750 sqm steelwork pre- fabrication
shop, equipped with optical plate
profilers, overhead cranes (up to 32
tonnes), break press, bending rolls,
automatic pipe benders & thin plating
equipment
Unithai 3 Unithai 2
Suphannica Chompoophukha
Lifting cap. (tons) 48,000 13,500
LOA (m) 300 190
Breadth (m) 52 34.4
Docking Draft (m) 7.0 5.5
Repair Facilities
SHIP REPAIR FACILITIES
➢ 7,500 sqm of covered workshops
➢ 3,750 sqm mechanical, electrical & shipwright shop.
➢ 3,750 sqm steelwork pre- fabrication shop, equipped
with optical plate profilers, overhead cranes (up to 32
tonnes), break press, bending rolls, automatic pipe
benders & thin plating equipment
SHIP REPAIR FACILITIES
➢ 7,500 sqm of covered workshops
➢ Chrome tank 2m x 1.5m x 1.2m
➢ Ultra sonic cleaning tank 1m x 1m x 3m
➢ Reconditioning workshop
➢ Electric oven for heat treatment
SHIP REPAIR FACILITIES
➢ Blasting/Coating
➢ Full blasting cargo hold /ballast tanks
➢ Silicon coating (Both full coating and repair)
➢ Chemco – Glassflake System
SHIP REPAIR SERVICES
SHIP REPAIR SERVICES
Services and Overhaul
Cargo gear repair and services
Services and repair tail shaft, propeller, rudder
Services and Overhaul
Repair and Services Pipe & Heat Exchanger
Services and balance
Repair and Services
Main
Engine
Machinery
Bow
Thruster
Propulsion
system
Piping,
Heat Exhgr
Turbo
charger
Boiler
Mechanical Works
SHIP REPAIR SERVICES Mechanical Works
Repair and Overhaul
The following major makers
Mechanical Works
Main
Engine
Machinery
Bow
Thruster
Propulsion
system
Piping,
Heat Exhgr
Turbo
charger
Boiler
• B & W
• MAN
• Caterpillar
• MWM
• YANMAR
• Sulzer
• Makita
• Niigata
• Daihatsu
• Others
Machinery
Propulsion
system
Machinery
Propulsion
system
Machinery
Propulsion
system
SHIP REPAIR SERVICES Mechanical Works
Machining in situ
Ship cranes
Mechanical Works
Load test
Up to 500 tons
Main
Engine
Machinery
Bow
Thruster
Propulsion
system
Piping,
Heat Exhgr
Turbo
charger
Boiler
Repair and Overhaul
Windlass, winch, capstan,
grab, crane, and
hydraulic/pneumatic pumps
SHIP REPAIR SERVICES Mechanical Works
Main
Engine
Bow
Thruster
Propulsion
system
Piping,
Heat Exhgr
Turbo
charger
Boiler
Machinery
Repair and services for • Shafting and rudder
• Fix pitch propeller
• Controllable pitch propeller
• Azimuth propulsion
• Stern tube seal repair and overhaul
SHIP REPAIR SERVICES Mechanical Works
Main
Engine
Machinery
Bow
Thruster
Propulsion
system
Piping,
Heat Exhgr
Turbo
charger
Boiler
Repair & Overhaul in
dock or afloat for the
following makers
• Kawasaki
• WÄRSILÄ
• Others
SHIP REPAIR SERVICES Mechanical Works
Main
Engine
Machinery
Bow
Thruster
Propulsion
system
Piping,
Heat Exhgr
Turbo
charger
Boiler
Repair and services for pipe
work and heat exchangers
• Chemical cleaning
• Ultrasonic cleaning
• Pressure test with certificated
• Pressure gauge calibration
• Welders up to 6GR qualified accordingly
to major Classifications
• Fabrication drawings provided
SHIP REPAIR SERVICES Mechanical Works
Main
Engine
Machinery
Bow
Thruster
Propulsion
system
Piping,
Heat Exhgr
Turbo
charger
Boiler
Repair and services including• Dismantling, overhaul
• Removing Nozzle rings
• Cleaning and Blasting
• Dynamic Balancing all parts
SHIP REPAIR SERVICES Mechanical Works
Main
Engine
Machinery
Bow
Thruster
Propulsion
system
Piping,
Heat Exhgr
Turbo
charger
Boiler
Repair and services for • Repair and overhaul
• Safety valve test with certificated
• General and Chemical cleaning
SHIP REPAIR SERVICES Mechanical Works
Our experienced mechanical teams can provide services
outside our yard including:
• Laser Alignment / Line Bore / Shaft Line / Flatness
• Line Bore Engine Main Journal
• Re - Facing of Crane Landing Surface
• Pintle Housing Boring (or Taper Boring)
• Shaft and Coupling Alignment include SAG, GAP Adjustment
• Coupling Bolt Hole Boring
• Propeller Repair and Static Balancing
• Stern Tube Bearing Housing Offset Machining
• Keyway Machining
• Relationship with OEM i.e. MAN, MIURA, MET
With satisfaction guaranteed.
Certified body
for MET full
o’haul services
SHIP REPAIR SERVICES
Services include inspection, welding, heat treatment,
chroming, and machining for the following engine
components
• Piston crown
• Cylinder cover
• Exhaust valve spindle
• Exhaust valve seat
• Exhaust valve cage
Materials that we are capable to handle including
alloy materials, stainless steel, Nimonic, and cast ironReconditioning
services
Inspection, welding,
machining, chroming,
and grove grinding.
Reconditioning Services
SHIP REPAIR SERVICES
Wake Equalizing Duct and Spoiler
is designed to reduce the
vibration caused by the vessel
propeller where the submerged
stern has unfavorable flow
characteristics. The benefits of
this product are listed below
• Reduce Fuel Consumption
• Reduce Mechanical Vibration
• Reduce CO2 Generation
• Short ROI
• Trouble Free Operations
W.E.D. & Spoiler
SHIP REPAIR SERVICES
• UN Conference on Environment and Development (UNCED), held in Rio de Janeiro in
1992 has initiated the Ballast Water Working Group, established by the MEPC in 1994 for
preparing the convention.
• The convention applies to a vessel of any type whatsoever above 400 GRT operating in
the aquatic environment and includes submersibles, floating craft, floating platforms,
FSU’s and FPSO’s
• With the latest ratification of Finland on 8 September 2016, 52 states with a combined
gross tonnage of 35.1441% have ratified.
• More than 70 makers have submitted to IMO and 50+ of which have been approved, but
USCG has approved nine. However, the US allow only the vessels with AMS (Alternative
Management System) installed i.e. IMO approval for petitions to enter to US waters within
5 years from 2016 onward.
Ballast Water Management system (BWMS)
SHIP REPAIR SERVICES
Ballast Water Management system
Makers in cooperation with Unithai
Maker BWMS Name Country ProcessCappacity of
approval
Substance IMO Basic Approval
Substance IMO Final Approval
Approval of BWMS G8 (MEPC174(58)) Approval
given by the Administration
Alfa-Laval AB PureBallast Sweden Filtration + UV/T 250 - 3,000㎥/h Approved Approved Approved
Optimarin ASOptimarin Ballast System Norway Filtration + UV 21 - 5,400㎥/h N/A N/A Approved
JFE Engineering Corporation JFE BallastAce Japan
Filtration + Chlorination + Cavitation 17.5 - 4,500㎥/h Approved Approved Approved
TECHCROSS INC Electro-Cleen System Korea Electrolysis/Electroc hlorination 300㎥/h Approved Approved Approved
Kuraray Co., Ltd. MICROFADE Japan Filter + Calcium hypochlorite 125 - 4,000㎥/h Approved Approved Approved
MIURA Co., Ltd. Miura BWMS Japan Filter+UV 200 - 6000 ㎥/h N/A N/A Approved
SUNRUI BalClor China Filtration/Electrolysis 170 , 8,500 ㎥/h Approved
Ballast Water Management system (BWMS)
SHIP REPAIR SERVICES
System and pipe workInstallation
Ballast Water Management system
(Electroclean System)Detailed engineering, fabrication and installation
Two unitsInstallation in Bulk
Ballast Water Management system (BWMS)
We work in partnership with our customers
and makers for (BWMS)• Engineering Design
• Sizing and Recommendation
• Retrofitting
• Commissioning
SHIP REPAIR SERVICES
Mainboard and filterInstallation
Ballast Water Management systemDetailed engineering, fabrication and installation
Two unitsInstallation in PCC
Ballast Water Management system (BWMS)
SHIP REPAIR SERVICES
Optimarin • Model Name: Optimarin Ballast System
• Country: Norway
• Size Available:
• Type: UV
Ballast Water Management system (BWMS)
SHIP REPAIR SERVICES
Alfa Laval• Model Name: Optimarin Ballast System
• Country: Sweden
• Size Available: 0-100, up to 3000+
• Type: UV
Ballast Water Management system (BWMS)
SHIP REPAIR SERVICES
Techcross • Model Name: Electro Clean System
• Country: Korea
• Size Available:
• Type: Electrolysis
Ballast Water Management system (BWMS)
SHIP REPAIR SERVICES
Sunrui • Model Name: BalClor®
• Country: China
• Size Available:
• Type: Filtration, Seawater Electro-chlorination
for disinfection, and Neutralization
Ballast Water Management system (BWMS)
SHIP REPAIR SERVICES
Before & AfterRepair of release handle unit
Final Inspection
David winch brake unit
Lifeboat Test/Inspection
Final InspectionGearbox
SHIP REPAIR SERVICES
Services for installation, commistioning,
troubleshooting and repair :
• Marine electrical and electronic equipment
• Fire alarm and detection system
• Marine navigation and communication
systems
• Water ingress bilge alarm
• Ship air conditioning system
• Etc.
Balancing machineMotor, rotor, turbo charger
Electrical WorkProvide installation, testing, commissioning, troubleshooting and repair
Electrical Work
Service
• Rig Repair and upgrading
• Brownfield Work
• FSO Tank Modification
• Piping work
• Steel work
• Accommodation Work
• Scaffolding
Value
• Safety Commitment
• Reliable / Experience
• Schedule Commitment
• Customer Oriented
OFFSHORE MODIFICATION ACTIVITIES
Name : FPSO Rubicon Vantage
Built : 1987
LOA - 230.18m
LBP - 223.00m
Breadth - 32.40m
GRT - 45,150 Tons
Refurbishment
Oct 2014 - Mar 2015
Works Scope
• Major Refurbishment works
– hull structures,
– machinery,
– Electrical
– navigational eqpt.,
– surface treatment,
– etc.
• Bow & Forecastle Deck modifications
• Metering Skid Installation & Integration
works
OFFSHORE MODIFICATION ACTIVITIES
Trident 15 Jack Up Rig Upgrade
Work Scope
•Steel Modification 80 T
•Pipe Modifications
•Accommodation upgrade
150 POB
•Radiator Cooling System
installation
Name : Tridend 15
Built : 1982
LOA - 67m
Breadth - 58m
GRT - 6164 Tons
Upgrading
Oct 2014 - Dec 2014
OFFSHORE MODIFICATION ACTIVITIES
Compact Driller Upgrade
Major Work Scope
•Raw Water Tower
Modification
•Mud pit room modification
•Stand Pipe Manifold
Modification
•High pressure piping
•Other Steelwork
Modifications 60T.
Name : Compact Driller
Built : 1992
LOA - 74.09 m
Breadth - 61.11m
GRT - 5991 Tons
Upgrading
Sep 2013 - Dec 2013
OFFSHORE RETROFIT ACTIVITIES
Project Owner/Mgr Vessel Particular Completed
M-1 Mubarak Accom barge 62.4 m x 20 m GRT 2874 TETA June
2015
MC-1 Miclyn Express Accom barge100.58 m x 30.5 m GRT 8508
TApr 2015
FPSO Major
Refurbishment
Rubicon Offshore
Int’l Pte LtdFPSO
230.18m x 32.40m
GRT 45,150 TMar 2015
Petra Lyra Petra MarineAccom
Barge100 m x 30.5 m GRT 10413 T Jan 2015
Trident 15 Upgrade Shelf Drilling Jack Up Rig 67 m x 58 m GRT 6164 T Dec 2014
Compact Driller
UpgradeTransocean Jack Up Rig
74.09m x 61.11 m GRT 5991
TDec 2013
Robray-T3 Seadrill Tender barge - 2011
OFFSHORE FACILITIES UPGRADING RECORD
Project Owner/Mgr Vessel ParticularComplete
dWork
ENSCO 108 ENSCO Jack up Rig 234 x 208 x 25 ft. On Going LQ floor
EP-3 Cepsa MOPU TBA 2015 Jack House Structure
KGB Shelf Drilling Jack up Rig TBA 2015 Leg gear
T-17Supura
Kencana
Tender
barge
320 x 90 x 37.3
ft.2015 LQ refurbish
T-15Supura
Kencana
Tender
Barge
320 x 90 x 37.3
ft.2014 LQ refurbish
Pattani Spirit Tee Key FSO DWT 113,800 2013 Pipe modification
FSO
Erawan2Chevron FSO 262 x 46 x 24 m. 2013
Aft Peak Tank
modification
OFFSHORE MAINTAINANCE SERVICES
58
Year 2016
Project : Produced Water Debottlenecking
Location : Bualuang Field
Platform : “A” & “B” PW DBN
Owner: OPHIR
Work Scope: epC
- New equipment installation
- Pipe
- Electrical & Instrument
- Scaffolding
WHP “Alpha” and “Bravo” – Debottlenecking
Booster pump installation x 2 units
(Weight 1.5 tons)
Close Drain pump installation deck x 2 units
(Weight 400 kgs)
Produce Water Debottlenecking Project
WHP “Alpha” and “Bravo” – Debottlenecking
60
Year 2016
Project : FSO Major Tank Repair
Locaton : Benchamas Field
FSO : Benchamas
Owner: Chevron
Work Scope: epC
- Fore peak tank Steel Renewal 15 tons
FSO – Brownfield Major Tank Repairing
Unithai Shipyard and Engineering Ltd.
(Songkhla Branch)
373 Nakornnok Road, Muang district
Songkhla Thailand 90000
Tel: +66 (0) 74324186
Fax: +66 (0) 74437560
Email: [email protected]
62
CONTACT :
OFFSHORE MAINTAINANCE SERVICE
OF
FS
HO
RE
T
RA
NS
PO
RT
AT
ION
Please see more detail in Appendix “B” 63
OFFSHORE MAINTAINANCE SERVICE
We integrated all our experiences and expertises.
And we never stop improving ……………
We create sustainability as a long term partner
Unithai Shipyard and Engineering Ltd
Laem Chabang Port Industrial Estate
48 Moo 3, Tungsukhla,
Sriracha, Chonburi 20230
Thailand.
Tel. +(66) 38 407 000
13˚ 4'25.43"N and 100˚ 53'10.39"E