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    ENERGY AUDITING

    DO NOT ESTIMATE WHEN YOU CAN CALCULATE!

    DO NOT CALCULATE WHEN YOU CAN MEASURE!!

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    SYLLABUS : ENERGY MANAGEMENT & AUDIT

    Definition, Energy audit- need,

    Types of energy audit,

    Components Of Energy AuditEnergy Audit Methodology,

    Energy audit instruments

    Energy Audit Software

    Energy management (audit) approach-understanding energy costs,

    Bench marking,

    Conservation Opportunities :- In Boiler And Steam System, Furnace

    DG Sets, HVAC System

    Pumping System, Cooling Tower

    Compressed Air SystemEnergy performance,

    Matching energy use to requirement

    Maximizing system efficiencies,

    Optimizing the input energy requirementsFuel and ener substitution,

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    DEFINITION:

    The ver i f icat ion, monitor ing and analysis of use of energy

    inc luding submiss ion of technica l repor t conta in ing

    recommendat ions for improv ing energy eff ic iency with co stbenefi t analysis and an act ion plan to reduce energy

    consumpt ion

    1. A systematic approach for decision-making in the area of energy

    management

    2. Attempts to balance the total energy inputs with its use, and

    serves to identify all the energy streams in a facility

    3. Quantifies energy usage according to its discrete functions

    4. Industrial energy audit is an effective tool in defining and pursuing

    comprehensive energy management programme.

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    NEED:

    Understand more about the ways energy and fuel are used in anyindustry, and help in identifying the areas where waste can occur

    and where scope for improvement exists

    Translation of conservation ideas into realities, by lending

    technically feasible solutions with economic and otherorganizational considerations within a specified time frame

    Provides a bench-mark for managing energy in the organization

    and also provides the basis for planning a more effective use of

    energy throughout the organization

    Determine ways to reduce energy consumption per unit of product

    output or to lower operating costs

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    TYPESOF ENERGY AUDIT

    Preliminary energy audit

    Detailed energy audit

    Type of energy audit chosen depends on Function and type of industry

    Depth to which audit is required

    Potential and magnitude of cost reduction desired

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    PRELIMINARY ENERGY AUDIT METHODOLOGY

    Uses existing or easily obtained data

    Establishes energy consumption in the organization

    Estimates the scope for saving

    Identifies the most likely areas for attention

    Identifies immediate (no/low-cost) improvements

    Sets a referencepoint

    Identifies areas for more detailed study/measurement

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    DETAILED ENERGY AUDIT

    Evaluates all energy using systems, equipments andincludes detailed energy savings and costs

    one of the key elements is the energy balance

    This is based on an inventory of energy using systems,

    assumptions of current operating conditions andcalculations of energy use.

    This estimated use is then compared to utility bill charges.

    Carried out in 3 phases Pre-audit Phase

    Audit Phase

    Post-Audit

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    TEN STEPS METHODOLOGYFORDETAILED AUDIT

    Step

    NoPLAN OF ACTION PURPOSE / RESULTS

    Step 1

    Step 2

    Phase I

    Pre Audit Phase

    Plan and organise

    Walk through Audit

    Informal Interview with

    Energy Manager, Production/ Plant Manager

    Conduct of brief meeting /awareness programme with

    all divisional heads and

    persons concerned (2-3 hrs.)

    Resource planning, Establish/organize aEnergy audit team

    Organize Instruments & time frame

    Macro Data collection (suitable to type ofindustry.)

    Familiarization of process/plant activities

    First hand observation & Assessment of

    current level operation and practices

    Building up cooperation

    Issue questionnaire for each department

    Orientation, awareness creation

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    Step 3

    Step 4

    Phase IIAudit Phase

    Primary data gathering,

    Process Flow Diagram, &

    Energy Utility Diagram

    Conduct survey and

    monitoring

    Historic data analysis, Baseline data

    collection

    Prepare process flow charts

    All service utilities system diagram(Example: Single line power distribution

    diagram, water, compressed air & steam

    distribution.

    Design, operating data and schedule of

    operation Annual Energy Bill and energy consumption

    pattern (Refer manual, log sheet, name plate,

    interview)

    Measurements :

    Motor survey, Insulation, and Lighting

    survey with portable instruments for

    collection of more and accurate data.

    Confirm and compare operating data with

    design data.

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    Step 5

    Step6

    Step 7

    Conduct of detailed trials/experiments for selected

    energy guzzlers

    Analysis of energy use Identification and

    development of Energy

    Conservation (ENCON)

    opportunities

    Trials/Experiments:- 24 hours power monitoring (MD, PF,

    kWh etc.).

    - Load variations trends in pumps, fancompressors etc.

    - Boiler/Efficiency trials for (4 8hours)

    - Furnace Efficiency trialsEquipments Performance

    experiments etc

    Energy and Material balance & energyloss/waste analysis Identification & Consolidation ENCON

    measures

    Conceive, develop, and refine ideas

    Review the previous ideas suggested by unitpersonal

    Review the previous ideas suggested byenergy audit if any

    Use brainstorming and value analysistechniques

    Contact vendors for new/efficienttechnology

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    Step 8

    Step9

    Step10

    Cost benefit analysis

    Reporting & Presentation tothe Top Management

    Phase IIIPost Audit phase

    Implementation and Follow-up

    Assess technical feasibility, economicviability and prioritization of ENCONoptions for implementation

    Select the most promising projects Prioritise by low, medium, long term

    measures

    Documentation, Report Presentation to the topManagement.

    Assist and Implement ENCON recommendationmeasures and Monitor the performance

    Action plan, Schedule forimplementation

    Follow-up and periodic review

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    PHASE I -PRE AUDIT PHASE ACTIVITIES

    Initial Site Visit and Preparation Required for Detailed Auditing

    An initial site visit may take one day and gives the Energy Auditor/Engineer an

    opportunity to meet the personnel concerned, to familiarize him with the site and toassess the procedures necessary to carry out the energy audit. During the initial

    site visit the Energy Auditor/Engineer should carry out the following

    actions: -

    1. Discuss With The Site's Senior Management The Aims Of The Energy Audit.

    2. Discuss Economic Guidelines Associated With The Recommendations Of The Audit.3. Analyse The Major Energy Consumption Data With The Relevant Personnel.

    4. Obtain Site Drawings Where Available - Building Layout, Steam Distribution,

    Compressed Air

    5. Distribution, Electricity Distribution Etc.

    6. Tour The Site Accompanied By Engineering/Production

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    THEMAINAIMSOFTHISVISITARE

    The main aims of this visit are: -

    To finalize Energy Audit team

    To identify the main energy consuming areas/plant items to be surveyed during the

    audit.

    To identify any existing instrumentation/ additional metering required.

    To decide whether any meters will have to be installed prior to the audit eg. kWh,

    steam,

    oil or gas meters.

    To identify the instrumentation required for carrying out the audit.

    To plan with time frame

    To collect macro data on plant energy resources, major energy consuming centers

    To create awareness through meetings/ programme

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    PHASE II- DETAILED ENERGY AUDIT ACTIVITIES

    The information to be collected during the detailed audit includes: -

    1. Energy consumption by type of energy, by department, by major items of

    process equipment, by end-use.

    2. Material balance data (raw materials, intermediate and final products,

    recycled materials, use of scrap or waste products, production of by-

    products for re-use in other industries, etc.)

    3. Energy cost and tariff data

    4. Process and material flow diagrams

    5. Generation and distribution of site services (eg.compressed air, steam).

    6. Sources of energy supply (e.g. electricity from the grid or self-generation)

    7. Potential for fuel substitution, process modifications, and the use of co-

    generation systems (combined heat and power generation).8. Energy Management procedures and energy awareness training

    programs within the establishment.

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    THEAUDITTEAMSHOULDCOLLECT

    THEFOLLOWINGBASELINEDATA:

    1. Technology, processes used and equipment details

    2. - Capacity utilisation

    3. - Amount & type of input materials used

    4. - Water consumption

    5. - Fuel Consumption

    6. - Electrical energy consumption7. - Steam consumption

    8. - Other inputs such as compressed air, cooling water etc

    9. - Quantity & type of wastes generated

    10. - Percentage rejection / reprocessing

    11. - Efficiencies / yield

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    Identification of Energy Conservation Opportunities

    Fuel substitution: Identifying the appropriate fuel for efficient energy conversion

    Energy generation :Identifying Efficiency opportunities in energy conversion equipment/utility

    such as captive power generation, steam generation in boilers, thermic fluid heating, optimal

    loading of DG sets, minimum excess air combustion with boilers/thermic fluid heating, optimising existing efficiencies, efficienct energy conversion equipment, biomass gasifiers,

    Cogeneration, high efficiency DG sets, etc.

    Energy distribution: Identifying Efficiency opportunities network such as transformers,

    cables, switchgears and power factor improvement in electrical systems and chilled water, cooling

    water, hot water, compressed air, Etc.

    Energy usage by processes: This is where the major opportunity for improvement and many

    of them are hidden. Process analysis is useful tool for process integration measures.

    Technical and Economic feasibility

    The technical feasibility should address the following issues

    Technology availability, space, skilled manpower, reliability, service etc

    The impact of energy efficiency measure on safety, quality, production or process.

    The maintenance requirements and spares availability

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    CLASSIFICATIONOF ENERGY CONSERVATION

    MEASURES

    These may be classified into three

    categories:

    1. Low cost - high return;

    2. Medium cost - medium return;3. High cost - high return

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    ENERGYAUDITREPORTING

    FORMAT

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    ENERGYAUDITREPORTING

    FORMAT

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    Table 3 3 Types and priority of energy saving measures

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    Table 3.3 Types and priority of energy saving measures

    Annual

    Electricity/Fuel savings

    Annual

    Savings Priority

    Type of Energy

    Saving Options

    KWh/KL /T (Rs Lakhs)

    ANo Investment(Immediate)

    - OperationalImprovement

    - Housekeeping

    B Low Investment

    (Short toMedium Term)- Controls- Equipment

    Modification- Process change

    C High Investment(Long Term)

    - Energy efficientDevices

    - Productmodification

    - TechnologyChange

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    3 4 U E C

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    3.4 UNDERSTANDING ENERGY COSTS

    Understanding energy cost is vital factor for awareness creation

    and saving calculation. In many industries sufficient meters may

    not be available to measure all the energy used. In such cases,invoices for fuels and electricity will be useful. The annual

    company balance sheet is the other sources where fuel cost and

    power are given with production related information.

    Energy invoices can be used for the following purposes:1. They provide a record of energy purchased in a

    given year, which gives a base-line for future

    reference

    2. Energy invoices may indicate the potential forsavings when related to production requirements or

    to air conditioning requirements/space heating etc.

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    ENERGYINVOICESCANBEUSEDFORTHE

    FOLLOWINGPURPOSES

    3 When electricity is purchased on the basis of

    maximum demand tariff

    4. They can suggest where savings are most likely to

    be made.5 In later years invoices can be used to quantify the

    energy and cost savings made through energy

    conservation measures

    FUEL COSTS

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    FUEL COSTS

    A wide variety of fuels are available for thermal energy supply. Few

    are listed below:

    Fuel oil

    Low Sulphur Heavy Stock (LSHS)

    Light Diesel Oil (LDO)

    Liquefied Petroleum Gas (LPG)

    COAL

    LIGNITE WOOD ETC.

    Understanding fuel cost is fairly simple and it is purchased in Tons or

    Kiloliters. Availability, cost and quality are the main three factors that

    should be considered while purchasing. The following factors shouldbe taken into account during procurement of fuels for energy

    efficiency and economics.

    Price at source, transport charge, type of transport

    Quality of fuel (contaminations, moisture etc)

    Energy content (calorific value)

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    POWER COSTS

    Electricity price in India not only varies from State to State, but also city to city and

    consumer to consumer though it does the same work everywhere. Many factors are

    involved in deciding final cost of purchased electricity such as: Maximum demand charges, kVA

    (i.e. How fast the electricity is used? )

    Energy Charges, kWh

    (i.e., How much electricity is consumed? )

    Time Of Day Charges, Peak/Non-peak period

    (i.e. When electricity is utilized ?) Power factor Charge, P.F

    (i.e., Real power use versus Apparent power use factor )

    Other incentives and penalties applied from time to time

    High tension tariff and low tension tariff rate changes

    Slab rate cost and its variation

    Type of tariff clause and rate for various categories such as commercial,residential,

    industrial, Government, agricultural, etc.

    Tariff rate for developed and underdeveloped area/States

    Tax holiday for new projects

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    3.5 BENCHMARKINGAND ENERGY PERFORMANCE

    Benchmarking of energy consumption internally (historical / trend analysis) and

    externally (across similar industries) are two powerful tools for performanceassessment and logical evolution of avenues for improvement. Historical data

    well documented helps to bring out energy consumption and cost trends month-

    wise / day-wise. Trend analysis of energy consumption, cost, relevant production

    features, specific energy consumption, help to understand effects of capacity

    utilization on energy use efficiency and costs on a broader scale. External

    benchmarking relates to inter-unit comparison across a group of similar units.However, it would be important to ascertain similarities, as otherwise findings can

    be grossly misleading. Few comparative factors, which need to be looked into

    while benchmarking externally

    are:

    Scale of operation

    Vintage of technology

    Raw material specifications and quality

    Product specifications and quality

    BENCHMARKING ENERGY PERFORMANCE PERMITS

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    BENCHMARKINGENERGYPERFORMANCEPERMITS

    Quantification of fixed and variable energy consumption trends vis--vis production

    levels

    Comparison of the industry energy performance with respect to various production

    levels (capacity utilization)

    Identification of best practices (based on the external benchmarking data)

    Scope and margin available for energy consumption and cost reduction

    Basis for monitoring and target setting exercises.

    The benchmark parameters can be:

    Gross production related

    e.g. kWh/MT clinker or cement produced (cement plant)

    e.g. kWh/kg yarn produced (Textile unit)e.g. kWh/MT, kCal/kg, paper produced (Paper plant)

    e.g. kCal/kWh Power produced (Heat rate of a power plant)

    e.g. Million kilocals/MT Urea or Ammonia (Fertilizer plant)

    e.g. kWh/MT of liquid metal output (in a foundry)

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    EQUIPMENT / UTILITYRELATED

    e.g. kW/ton of refrigeration (on Air conditioning plant)

    e.g. % thermal efficiency of a boiler plant

    e.g. % cooling tower effectiveness in a cooling tower

    e.g. kWh/NM3 of compressed air generated

    e.g. kWh /litre in a diesel power generation plant.

    W

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    WHILESUCHBENCHMARKSAREREFERREDTO, RELATED

    CRUCIALPROCESSPARAMETERSNEEDMENTIONINGFOR

    MEANINGFULCOMPARISONAMONGPEERS. FORINSTANCE, IN

    THEABOVECASE:

    For a cement plant - type of cement, blaine number (fineness) i.e. Portland

    and process used (wet/dry) are to be reported alongside kWh/MT figure.

    1. For a textile unit - average count, type of yarn i.e. polyester/cotton, is to

    be reported along side kWh/square meter.

    2. For a paper plant - paper type, raw material (recycling extent), GSM

    quality is some important factors to be reported along with kWh/MT,

    kCal/Kg figures.

    3. For a power plant / cogeneration plant - plant % loading, condenser

    vacuum, inlet cooling water temperature, would be important factors to bementioned alongside heat rate (kCal/kWh).

    4 For a fertilizer plant - capacity utilization(%) and on-stream factor

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    4.For a fertilizer plant capacity utilization(%) and on stream factor

    are two inputs worth comparing while mentioning specific energy

    consumption

    5 For a foundry unit - melt output, furnace type, composition (mild

    steel, high carbon6.steel/cast iron etc.) raw material mix, number or power trips could

    be some useful operating parameters to be reported while

    mentioning specific energy consumption data.

    7. For an Air conditioning (A/c) plant - Chilled water temperaturelevel and refrigeration load (TR) are crucial for comparing

    kW/TR.

    8.For a boiler plant - fuel quality, type, steam pressure, temperature,

    flow, are useful comparators alongside thermal efficiency and

    more importantly, whether thermal efficiency is on gross calorific

    value basis or net calorific value basis or whether the computation

    is by direct method or indirect heat loss method, may mean a lot

    in benchmarking exercise for meaningful comparison.

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    9.Cooling tower effectiveness - ambient air wet/dry bulb

    temperature, relative humidity, air and circulating water

    flows are required to be reported to make meaningfulsense.

    10.Compressed air specific power consumption - is to be

    compared at similar inlet air temperature and pressure of

    generation.11. Diesel power plant performance - is to be compared at

    similar loading %, steady run condition etc.

    P E P

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    PLANT ENERGY PERFORMANCE

    Plant energy performance (PEP) is the measure of whether a plant is now

    using more or less energy to manufacture its products than it did in the

    past: a measure of how well the energy management programme isdoing. It compares the change in energy consumption from one year to

    the other considering production output. Plant energy performance

    monitoring compares plant energy use at a reference year with the

    subsequent years to determine the improvement that has been made.

    However, a plant production output may vary from year to year and the

    output has a significant bearing on plant energy use. For a meaningful

    comparison, it is necessary to determine the energy that would have been

    required to produce this year production output, if the plant had operatedin the same way as it did during the reference year. This calculated value

    can then be compared with the actual value to determine the

    improvement or deterioration that has taken place since the reference

    year.

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    REFERENCE YEAR EQUIVALENT ENERGY USE

    The reference year's energy use that would have been used to produce the current

    year's production output may be called the "reference year energy use equivalent" or

    "reference year equivalent" for short. The reference year equivalent is obtained bymultiplying the reference year energy use by the production factor (obtained above)

    Reference year equivalent = Reference year energy use x Production factor

    The improvement or deterioration from the reference year is called "energyperformance" and is a measure of the plant's energy management progress. It is the

    reduction or increase in the current year's energy use over the reference, and is

    calculated by subtracting the current year's energy use from the reference years

    equivalent. The result is divided by the reference year equivalent and multiplied by

    100 to obtain a percentage

    P

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    PRODUCTIONFACTOR

    Production factor is used to determine the energy

    that would have been required to produce this year'sproduction output if the plant had operated in the

    same way as it did in the reference year. It is the

    ratio of production in the current year to that in the

    reference year.

    M E U R

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    MATCHING ENERGY USAGETO REQUIREMENT

    Mismatch between equipment capacity and user requirement often leads

    to inefficiencies due to part load operations, wastages etc. Worst case

    design, is a designer's characteristic, while optimization is the energy

    manager's mandate and many situations present themselves towards

    an exercise involving graceful matching of energy equipment

    capacity to end-use needs. Some examples being:

    1. Eliminate throttling of a pump by impeller trimming, resizingpump, installing variable speed drives

    2. Eliminate damper operations in fans by impeller trimming,

    installing variable speed dri ves, pulley diameter modification for belt

    drives, fan resizing for better efficiency.3. Moderation of chilled water temperature for process chilling needs

    4. Recovery of energy lost in control valve pressure drops by back

    pressure/turbine adoption

    5. Adoption of task lighting in place of less effective area lighting

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    MAXIMISING SYSTEM EFFICIENCY

    Once the energy usage and sources are matched properly, the next

    step is to operate the equipment efficiently through best practices inoperation and maintenance as well as judicious technology

    adoption. Some illustrations in this context are:

    1. Eliminate steam leakages by trap improvements

    2. Maximise condensate recovery3. Adopt combustion controls for maximizing combustion

    efficiency

    4. Replacepumps, fans, air compressors, refrigeration

    compressors, boilers, furnaces, heaters and other energy

    consuming equipment, wherever significant energyefficiencymargins exist.

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    OPTIMIZINGTHE INPUT ENERGY REQUIREMENTS

    Consequent upon fine-tuning the energy use practices,attention is accorded to considerations for minimizing

    energy input requirements. The range of measures could

    include:

    1. Shuffling of compressors to match needs.2. Periodic review of insulation thickness

    3. Identify potential for heat exchanger networking and

    process integration.

    4. Optimization of transformer operation with respect toload

    FUEL AND ENERGY SUBSTITUTION

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    FUELAND ENERGY SUBSTITUTION

    Fuel substitution: Substituting existing fossil fuel with more efficient

    and less cost/less polluting fuel such as natural gas, biogas and locally

    available agro-residues.

    Energy is an important input in the production. There are two ways to

    reduce energy dependency; energy conservation and substitution. Fuel

    substitution has taken place in all the major sectors of the Indian

    economy. Kerosene and Liquefied Petroleum Gas (LPG) havesubstituted soft coke in residential use.

    Few examples of fuel substitution

    1. Natural gas is increasingly the fuel of choice as fuel and feedstock in

    the fertilizer, petrochemicals, power and sponge iron industries.

    2. Replacement of coal by coconut shells, rice husk etc.

    3. Replacement of LDO by LSHS

    Few examples of energy substitution

    Replacement of electric heaters by steam heaters

    Replacement of steam based hot water by solar systems

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    CASE STUDY : EXAMPLEON FUEL SUBSTITUTION

    A textile process industry replaced old fuel oil fired thermic fluid

    heater with agro fuel fired heater. The economics of the project are

    given below:

    A: Title of Recommendation : Use of Agro Fuel (coconut chips) in

    place of Furnace oil in a Boiler

    B: Description of Existing Systemand its operation : A thermic fluid heater with furnace oil currently.In

    the same plant a coconut chip fired boiler is operating continuously

    with good performance

    C: Description of Proposed system and its operation : It was

    suggested to replace the oil fired thermic fluid heater with coconut

    chip fired boiler as the company has the facilities for handling coconut

    chip fired system

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    ENERGY AUDIT

    INSTRUMENTS

    The requirement for an energy audit such as identification and

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    q gy

    quantification of energy necessitates measurements; these

    measurements require the use of instruments. These

    instruments must be portable, durable, easy to operate andrelatively inexpensive. The parameters generally monitored

    during energy audit may include the following:

    Basic Electrical Parameters in AC &DC systems - Voltage

    (V), Current (I), Power factor, Active power (kW), apparentpower (demand) (kVA), Reactive power (kVAr), Energy

    consumption (kWh), Frequency (Hz), Harmonics, etc.

    Parameters of importance other than electrical such as

    temperature & heat flow, radiation, air and gas flow, liquidflow, revolutions per minute (RPM), air velocity, noise and

    vibration, dust concentration, Total Dissolved Solids (TDS),

    pH, moisture content, relative humidity, flue gas analysis -

    CO2, O2, CO, SOx, NOx, combustion efficiency etc.

    ELECTRICAL MEASURING INSTRUMENTS

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    ELECTRICAL MEASURING INSTRUMENTS:

    These are instruments for measuring major electrical parameters

    such as kVA, kW, PF, Hertz, kVAr, Amps and Volts. In addition

    some of these instruments also measure harmonics.These instruments are applied on-line i.e on running motors without

    any need to stop the motor. Instant measurements can be taken with

    hand-held meters, while more advanced ones facilitates cumulative

    readings with print outs at specified intervals.

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    COMBUSTIONANALYZER: THISINSTRUMENTHASIN-

    BUILTCHEMICALCELLSWHICHMEASUREVARIOUSGASESSUCHAS O2, CO, NOXAND SOX.

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    FUEL EFFICIENCY MONITOR:

    THISMEASURESOXYGENANDTEMPERATUREOFTHEFLUEGAS. CALORIFICVALUESOFCOMMONFUELS

    AREFEDINTOTHEMICROPROCESSORWHICHCALCULATESTHE

    COMBUSTIONEFFICIENCY

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    CONTACTTHERMOMETER:

    THESEARETHERMOCOUPLESWHICHMEASURESFOR

    EXAMPLEFLUEGAS, HOTAIR, HOTWATERTEMPERATURESBYINSERTIONOFPROBEINTOTHESTREAM.

    FORSURFACETEMPERATURE,ALEAFTYPEPROBEIS

    USEDWITHTHESAMEINSTRUMENT.

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    FYRITE:

    A HANDBELLOWPUMPDRAWSTHEFLUEGAS

    SAMPLEINTOTHESOLUTIONINSIDETHEFYRITE. ACHEMICALREACTIONCHANGESTHELIQUIDVOLUME

    REVEALINGTHEAMOUNTOFGAS. A SEPARATEFYRITE

    CANBEUSEDFOR O2AND CO2 MEASUREMENT.

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    INFRARED THERMOMETER:

    THISISANON-CONTACTTYPEMEASUREMENT

    WHICHWHENDIRECTEDATAHEATSOURCEDIRECTLY

    GIVESTHETEMPERATUREREADOUT. THIS

    INSTRUMENT

    ISUSEFULFORMEASURINGHOTSPOTSINFURNACES, SURFACETEMPERATURESETC.

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    Infrared Thermometer

    Pitot Tube and manometer

    Contact thermometer

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    Water flow meter

    Stroboscope

    Tachometer

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    Leak Detectors

    Lux meters

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    COSTOFTHEINSTRUMENTS

    Fuel Efficiency Monitor $323

    Infrared Thermometer $49.95

    Pitot Tube & Manometer $249.99

    Water Flow meter $29.99

    Stroboscope LED $596

    Combustion Analyzer $3834

    Contact Tachometer $229-$249

    Leak Detector $16,000

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    The ratio of current years production to the reference years

    production is called as:

    a) plant energy performance

    b) production factor

    c) utilization factor

    d) reference year equivalent

    Which instrument is used to monitor O2, CO in flue gas?

    a) Combustion analyzer

    b) Fuel efficiency Monitor

    c) Pyrometerd) Fyrite

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    An oil fired furnace is retrofitted to fire coconut shell chips. Boiler

    thermal efficiency drops from 82% to 72%. How much more, or

    less energy, in percent is spent to generate same amount of steam.

    a) 10% more

    b) 12.2% more

    c) 13.9% less

    d) 13.9% more

    Non contact flow measurement can be carried out by

    a) orifice meter

    b) turbine flow meter

    c) ultrasonic flow meter

    d) magnetic flow meter

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    Which task is not considered as a duty of an energy manager

    a) prepare an annual activity plan

    b) establish an improved data recording system

    c) conduct mandatory energy audit

    d) prepare information material

    Fill in the missing word. An energy policy provides the

    __________ for setting performance goal and integrating energymanagement into an organizations culture.

    a) budget

    b) delivery mechanism

    c) action pland) foundation

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    Which one is not a step in energy action planning

    a) make commitments

    b) implement action plan

    c) set goals

    d) report results to designated agency of the state

    Benchmarking helps to:a) track performance change over time

    b) compare with best/average performance

    c) both a & b

    d) none of the above

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    A firm switches from a low ash and low moisture fuel to a less

    expensive high ash and high moisture fuel by retrofitting a furnace.

    The most likely impact of the measure is :

    a) saves fuel cost and reduces energy consumptionb) saves fuel cost but increases energy consumption

    c) increases fuel costs and energy consumption

    d) none of the above

    In an CUSUM chart, if the graph is horizontal for two consecutive

    periods then

    a) actual and calculated energy consumption are the same

    b) actual energy consumption is reduced

    c) specific energy consumption is the same

    d) each one of the above may be true