unit 2b power transmission by belts

42
UNIT 2 b Power Transmission by belts By Dr. S. Murali Professor & Head Department of Mechanical Engineering J k h N C ll fE i i Jayaprakash Narayan College of Engineering Dharmapur, Mahabubnagar-509001 Telangana India Telangana, India

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Page 1: Unit 2b Power Transmission by Belts

UNIT 2 b – Power Transmission by belts

By

Dr. S. Murali

Professor & Head

Department of Mechanical Engineering

J k h N C ll f E i iJayaprakash Narayan College of Engineering

Dharmapur, Mahabubnagar-509001

Telangana IndiaTelangana, India

Page 2: Unit 2b Power Transmission by Belts

Introduction• Rotating elements which possess mechanical

h b ili d i d l benergy has to be utilized at required place by transmitting.– From prime mover to machine– From one shaft to anotherFrom one shaft to another

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.2

Page 3: Unit 2b Power Transmission by Belts

Transmission system and Typesy yp• The system that is used to transmit power

f h i l l hfrom one mechanical element to another mechanical element

• TypesBelt drives– Belt drives

– Rope drives– Chain drives– Gear drives

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.3

Page 4: Unit 2b Power Transmission by Belts

Factors to select transmission systemy• Distance between driver and driven pulley

h fshaft.• Operational speed.p p• Power to be transmitted

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.4

Page 5: Unit 2b Power Transmission by Belts

Belt drives• Power is to be transmitted between the parallel

shaftshaft.• Consists of two pulleys over which a endless belt is

passed encircling the bothpassed encircling the both.• Rotary motion is transmitted from driving pulley to

driven pulleydriven pulley.

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.5

Page 6: Unit 2b Power Transmission by Belts

Terminology of a belt drive gy• Driver : in a transmission system the one which

drives or supplies power to other mechanicaldrives or supplies power to other mechanical element.

• Driven : in a transmission system the one which yfollows the driver or receives power from driver.

• Tight side : the portion of the belt in maximum g ptension. Denoted by T1 Newton.

• Slack side : the portion of the belt in minimum tension. Denoted by T2 Newton

• Arc / angle of contact : it is the portion of the belt h h h ll f dwhich is in contact with pulley surface. Denoted

by

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.6

Page 7: Unit 2b Power Transmission by Belts

Belt material• Rubber• Leather • CanvasCanvas • Cotton • Steel

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.7

Page 8: Unit 2b Power Transmission by Belts

Power transmission systemsyIn factories, the power or rotary motion, from

h f h id blone shaft to another at a considerabledistance is, usually, transmitted by means ofbelts, ropes and gears.

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.8

Page 9: Unit 2b Power Transmission by Belts

Belt Drives

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.9

Page 10: Unit 2b Power Transmission by Belts

Belt Drives

Drilling machine with speed cone pulleys A open belt drive in a jig-saw

machine Lathe machine withmachine Lathe machine with speed cones and timing belt

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.10

Page 11: Unit 2b Power Transmission by Belts

Types of Beltsyp

(a) Flat Belt (b) V Belt ( ) Ci l B lt(a) Flat Belt (b) V-Belt (c) Circular BeltModerate amount ofpower two pulleys

Great amount ofpower two pulleys

Great amount ofpower two pulleyspower two pulleys

are not more than10 m apart.

power two pulleysare very nearer toeach other.

power two pulleysnot more than 5 mapart.

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.11

10 m apart. each other. apart.

Page 12: Unit 2b Power Transmission by Belts

Types of Belt drivesyp

Open Belt Drive Cross Belt Drive

• two pulleys rotate in the samedirection

• Length of the belt is smaller

• pulleys rotate in the oppositedirections

• Length of the belt is largerLength of the belt is smaller• Angle of lap is different for driver

and driven pulley

Length of the belt is larger• Angle of lap is same for driver

and driven pulley

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.12

Page 13: Unit 2b Power Transmission by Belts

Velocity Ratio(VR)y ( )It is the ratio between the velocities of the driver and the driven (follower)

L d d DiVb= V1

Let d1,d2 -Diameters, md1

d2N1N2

N1, N2 - Speeds, rpm

V V Vb -Velocities m/min

Length of the belt length covered⎧ ⎫ ⎧ ⎫

For no slip Vb= V2

V1 ,V2 ,Vb -Velocities, m/min

Length of the belt length covered passing over driver pulley by a point on driver pulley

inone minute in one minute=

⎧ ⎫ ⎧ ⎫⎪ ⎪ ⎪ ⎪⎨ ⎬ ⎨ ⎬⎪ ⎪ ⎪ ⎪⎩ ⎭ ⎩ ⎭

Length of the belt length covered ⎧ ⎫ ⎧ ⎫⎪ ⎪ ⎪ ⎪⎨ ⎬ ⎨ ⎬

1 1bV d Nπ=

2 2b

passing over driven pulley by a point on driven pulley inone minute in one minute

=

V d Nπ

⎪ ⎪ ⎪ ⎪⎨ ⎬ ⎨ ⎬⎪ ⎪ ⎪ ⎪⎩ ⎭ ⎩ ⎭

=

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.13

2 2bV d Nπ

Page 14: Unit 2b Power Transmission by Belts

Velocity Ratio(Contd..,)y ( )Length of the belt Length of the belt

passing over driver pulley passing over d= riven pulley⎧ ⎫ ⎧ ⎫⎪ ⎪ ⎪ ⎪⎨ ⎬ ⎨ ⎬⎪ ⎪ ⎪ ⎪

1 1 2 2bV d N d NN dSpeed of Driven

inone minute inone minuteπ π

⎪ ⎪ ⎪ ⎪⎩ ⎭ ⎩ ⎭

= =

2 1

1

, N dSpeed of DrivenVelocity Ratio VRSpeed of Driver N

= = =2d

1N∴ ∝ Vb= V1Nd

∴ ∝

From the equation it is obvious that i i l b l d i if di f

d1d2N1

N2

b 1

in simple belt drive if diameter of the pulley decrease Speed will increases and vice versa.

Vb= V2

If thickness(t) of the belt is considered

2 1N d tVRN d t

+= =+

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.14

1 2N d t+

Page 15: Unit 2b Power Transmission by Belts

Prob: RS Khurmi/Example 33.1/page 672p p g• It is required to drive a shaft at 720 revolutions per minute, by means of a

belt from a parallel shaft, having a pulley A 300 mm diameter on it andrunning at 240 revolutions per minute. What sized pulley is required onthe shaft B ?

Given: Speed of the driver N = 620 rpm ; Case (2):Given: Speed of the driver, N2 = 620 rpm.; Diameter of pulley,d1 = 300 mm and speed of the pulley, N1 = 240 rpm.

Case (2):N2 = 1440 rpm.; d1 = 300 mm and N 240Find Diameter of the follower,d2

Solution:Velocity Ratio VR= 2 1 720 2 58N d= = =

N1 =240 rpm.

2 1 1440 6N d= = =Velocity Ratio, VR= 2 1

1 2

2.58240N d

= = =

12

300dd⇒ = =

2 1

1 2

6240N d

= = =

1 300dd⇒ = =2 3VR

2 100d mm= 2 50d mm=

2 6d

VR⇒

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.15

2 2

Page 16: Unit 2b Power Transmission by Belts

Limitations of simple belt drivep• Higher Velocity ratios ratios, lessen the arc of

i li d l fcontact, causing slippage and loss of power.• For maximum power transfer on the belts p

and pulleys, the pulley ratio should be 3 to 1 or lessor less

• To avoid excessive single-step ratios or undersize pulleys. – The central distance can be increased– Compound drive /two-step drive /counter-shaft)

can be used tocan be used to10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.16

Page 17: Unit 2b Power Transmission by Belts

Compound belt drivep• power is transmitted, from one shaft to another, through a

number of pulleysnumber of pulleys• Consists of more number

of simple belt drivesp• Pulleys 2 and 3 are keyed

to the same shat• Pulley 1 and 2 forms one

belt drive and Pulley 3 and 4 another

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.17

Page 18: Unit 2b Power Transmission by Belts

Compound belt drivepLet d1,d2, d3, d4, and N1,N2, N3, N4= diameters and speeds for pulleys 1, 2, 3 and 4.

N dWe know that velocity ratio of pulleys 1 and 2,

2 11

1 2

N dVRN d

= =

Similarly, velocity ratio of pulleys 3 and 4,

---------------- (1)

y, y p y ,

342

3 4

dNVRN d

= = ---------------- (2)

Multiplying the above equations

1 32 41 2

d dN NVR VRN N d d

××× = =× × ---------------- (3)

1 3 2 4N N d d× ×Since N2=N3, therefore velocity ratio of compound belt drive

1 341 2

d dNVR VR VRN d d

×= × = =×

---------------- (4)1 2 4N d d×

Speed of last follower product of diameters of driversVRSpeed of first driver product of diameters of followers

= =

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.18

Speed of first driver product of diameters of followers

Page 19: Unit 2b Power Transmission by Belts

Problem:It is required to drive a shaft at 1440 revolutions per minute, by means of compoundbelt from a parallel shaft, having drivers 300 mm diameter and first driver is running

t 240 l ti i t Wh t i d ll i d f f ll ?at 240 revolutions per minute. What sized pulley are required for followers ?Given: Speed of the driver, N4 = 620 rpm.; 4Diameter of pulleys,d1 = d3 =300 mm and speed of the pulley, N1 = 240 rpm.Find Diameter of the follower d and dFind Diameter of the follower,d2 and d4

Solution:Velocity Ratio compound drive, For Case 1

1 341 2

1 2 4

1440 6240

d dNVR VR VRN d d

×= × = = = =×

12

1

300 1502

dd mmVR

= = =

1 2

6 2 3 13 2 2

VR VRVR Case

Case

×⎧⎪= × ←⎨⎪ × ←⎩

34

2

300 1003

dd mmVR

= = =

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.19

3 2 2Case⎪ × ←⎩

Page 20: Unit 2b Power Transmission by Belts

Slipp• If there is no firm frictional grip between the belts and the shafts. This may cause

forward motion of the driver pulley without carrying the belt with it or forward motion of the belt without carrying the driven pulley with it. This is called slip of the belt, and is generally expressed as a percentage and denoted by S.

V V

Vb

V1 Slip at driver,S1,Expressed in % of driver speed,1

11% 100bV VV

S −= ×

d1

d2NN2

2N1

V

Vb

V2Slip at driven,S2,Expressed in % of belt speed

22 % 100bV V

VS −= ×

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.20

2bV

Page 21: Unit 2b Power Transmission by Belts

Slipp

11

1 100bV VV

S −= ×

⎛ ⎞ N l ti 1 2S S×1

1 1100bV V S⎛ ⎞= −⎜ ⎟

⎝ ⎠---------------- (1)

V V

Neglecting

12 1 21100

dd

SNN

S+⎛ ⎞= −⎜ ⎟⎝ ⎠

1 2

10000S S×

---------------- (2)

2

2

2

2

% 100

1

b

b

b

VS VV

V SV

−= ×

⎛ ⎞= −⎜ ⎟

1 2 100dN ⎜ ⎟⎝ ⎠

Assuming S1+S2=S N d S⎛ ⎞(2)2 1

100bV V ⎜ ⎟⎝ ⎠

S b tit ti th l V i (2)

2 1

1 2

1100

N dN

Sd

⎛ ⎞= −⎜ ⎟⎝ ⎠

Substituting the value Vb in eq (2)

12 1

21 1100 100S SV V ⎛ ⎞⎛ ⎞= − −⎜ ⎟⎜ ⎟

⎝ ⎠⎝ ⎠

If thickness(t) of the belt is considered2 1

1 2

1100

N d tN d t

S+ ⎛ ⎞= −⎜ ⎟+ ⎝ ⎠

2 2 1 11 2 1 21

100 100 10000S SN d SN Sdπ π ⎛ ⎞= ×− − +⎜ ⎟

⎝ ⎠

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.21

Page 22: Unit 2b Power Transmission by Belts

Length of an Open Belt Driveg pFrom geometry O1M= O1E- ME= r1- r2

From right angled triangle O1MO2g g g 1 2

1 2sin r rx

α −=

For small values of α, sinα=α

1 2r r− (1)1 2

xα =

Arc length JE= 1 2r π α⎛ ⎞+⎜ ⎟⎝ ⎠

---------------- (1)

---------------- (2)g2⎜ ⎟

⎝ ⎠

(∵ l=rθ )

(2)

Arc length FK= 2 2r π α⎛ ⎞−⎜ ⎟⎝ ⎠

---------------- (3)

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.22

Page 23: Unit 2b Power Transmission by Belts

Length of an Open Belt Driveg p( )22

2 1 2MO EF x r r= = − − (pythagoras theorem)2r r⎛ ⎞1 21 r rx

x−⎛ ⎞= − ⎜ ⎟

⎝ ⎠2 4

1 2 1 21 11 r r r rx⎛ ⎞− −⎛ ⎞ ⎛ ⎞= − + −⎜ ⎟⎜ ⎟ ⎜ ⎟⎜ ⎟

(Binomial expansion)

21 211 r r⎛ ⎞−⎛ ⎞

⎜ ⎟⎜ ⎟ (neglecting higher order terms)

12 8

xx x

+⎜ ⎟⎜ ⎟ ⎜ ⎟⎜ ⎟⎝ ⎠ ⎝ ⎠⎝ ⎠( p )

( )21 2

212

r rMO EF x

−= = −

1 212

xx

= −⎜ ⎟⎜ ⎟⎜ ⎟⎝ ⎠⎝ ⎠(neglecting higher order terms)

---------------- (4)2 2 x

Length of the belt =Length of arc GJE + EF + Length of arc FKH + HG

L=2 (Length of arc JE + EF + Length of arc FK)

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.23

Page 24: Unit 2b Power Transmission by Belts

Length of an Open Belt Driveg pSubstituting the values of length of arc JE from equation (2), length of arc FK from equation (3) and EF from equation (4) in this equation,q ( ) q ( ) q ,

( )21 2

1 212

2 2 2r r

L r x rx

π πα α⎡ ⎤⎛ ⎞−⎛ ⎞ ⎛ ⎞⎢ ⎥⎜ ⎟= + + − + −⎜ ⎟ ⎜ ⎟⎜ ⎟⎢ ⎥⎝ ⎠ ⎝ ⎠⎝ ⎠⎣ ⎦⎝ ⎠⎣ ⎦

( ) ( ) ( )2

1 22 2r r

r r x r rπ α−

+ + +( ) ( )1 2 1 22 2r r x r rx

π α= + + − + −

( ) ( ) ( ) ( )21 2 1 2r r r r− −

( ) ( ) 21 22r r

L+

( ) ( ) ( ) ( )1 2 1 21 2 1 22 2r r x r r

x xπ= + + − + −

( ) ( )1 21 2 2L r r x

xπ= + + +

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.24

Page 25: Unit 2b Power Transmission by Belts

Length of an Cross Belt DrivegFrom geometry O1M= O1E- ME= r1+r2

From right angled triangle O1MO2g g g 1 2

1 2sin r rx

α +=

For small values of α, sinα=α

1 2r rα −= ---------------- (1)x

Arc length JE= 1 2r π α⎛ ⎞+⎜ ⎟⎝ ⎠

(1)

---------------- (2)2⎜ ⎟⎝ ⎠

(∵ l=rθ )

(2)

Arc length FK= 2 2r π α⎛ ⎞+⎜ ⎟⎝ ⎠

---------------- (3)

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.25

Page 26: Unit 2b Power Transmission by Belts

Length of an Cross Belt Driveg( )22

2 1 2MO EF x r r= = − + (pythagoras theorem)2r r+⎛ ⎞1 21 r rx

x+⎛ ⎞= − ⎜ ⎟

⎝ ⎠2 4

1 2 1 21 11 r r r rx⎛ ⎞+ +⎛ ⎞ ⎛ ⎞= − + −⎜ ⎟⎜ ⎟ ⎜ ⎟⎜ ⎟

(Binomial expansion)

21 211 r r⎛ ⎞+⎛ ⎞

⎜ ⎟⎜ ⎟ (neglecting higher order terms)

12 8

xx x

+⎜ ⎟⎜ ⎟ ⎜ ⎟⎜ ⎟⎝ ⎠ ⎝ ⎠⎝ ⎠( p )

( )21 2

212

r rMO EF x

+= = −

1 212

xx

= −⎜ ⎟⎜ ⎟⎜ ⎟⎝ ⎠⎝ ⎠(neglecting higher order terms)

---------------- (4)2 2 x

L th f th b lt L th f GJE EFLength of the belt =Length of arc GJE + EF + Length of arc FKH + HG

L=2 (Length of arc JE + EF + Length of arc FK)

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.26

Page 27: Unit 2b Power Transmission by Belts

Length of an Cross Belt DrivegSubstituting the values of length of arc JE from equation (2), length of arc FK from equation (3) and EF from equation (4) in this equation,q ( ) q ( ) q ,

( )21 2

1 212

2 2 2r r

L r x rx

π πα α⎡ ⎤⎛ ⎞+⎛ ⎞ ⎛ ⎞⎢ ⎥⎜ ⎟= + + − + +⎜ ⎟ ⎜ ⎟⎜ ⎟⎢ ⎥⎝ ⎠ ⎝ ⎠⎝ ⎠⎣ ⎦⎝ ⎠⎣ ⎦

( ) ( ) ( )2

1 22 2r r

r r x r rπ α+

+ + + +( ) ( )1 2 1 22 2r r x r rx

π α= + + − + +

( ) ( ) ( ) ( )21 2 1 2r r r r+ +

( ) ( ) 21 22r r

L+

( ) ( ) ( ) ( )1 2 1 21 2 1 22 2r r x r r

x xπ= + + − + +

( ) ( )1 21 2 2L r r x

xπ= + + +

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.27

Page 28: Unit 2b Power Transmission by Belts

Prob:RS Khurmi/Example 33.4/679 pFind the length of belt necessary to drive a pulley of 500 mm diameter running parallel at a distance of 12 meters from the driving pulley of diameter 1600 mm.

Given: Diameter of the driven pulley (d2) = 500 mm = 0·5 m or radius (r2) = 0·25 m;Diameter of the driving pulley (d ) 1600 mm 1 6 m or radius (r ) 0 8 mDiameter of the driving pulley (d1) = 1600 mm = 1·6 m or radius (r1) = 0·8 m.Distance between the centres of the two pulleys (x) = 12 m

Find length of the belt for 1. open belt drive 2. Cross belt drive Find length of the belt for . open belt drive . Cross belt driveSolution:1. Open Belt drive

( ) ( )2 20 8 0 25( ) ( ) ( ) ( )1 21 2

0.8 0.252 0.8 0.25 2 12 27.32

r rL r r x m

x xπ π

− −= + + + = + + × + =

2 C B lt d i2. Cross Belt drive

( ) ( ) ( ) ( )2 21 2

1 2

0.8 0.252 0.8 0.25 2 12 27.39

r rL r r x m

x xπ π

+ += + + + = + + × + =

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.28

x x

Page 29: Unit 2b Power Transmission by Belts

Open belt drive Vs Close belt driveItem Open Belt Drive Closed Belt Drive

Arrangement

Rotation of pulleys same direction opposite direction

useful alignment of shafts horizontal or inclined horizontal or inclined or verticalvertical

rubbing no rubbing point, the life of the belt is more

rubbing point, the life of the belt reduces.

L th f th b ltLength of the belt(same centre distance, pulley diameters.)

less length Require more length

A l fAngle of contact(big and small pullys) different Same

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.29

Page 30: Unit 2b Power Transmission by Belts

Power transmitted by a belt• the effective turning (i.e. driving) force at the circumference of the

follower isF T T

y

F=T1 – T2.• Work done per second

= Force × Distance = T1 – T2 × v( ) /Power = (T1 – T2)v J/s

2 11 1TP T T⎛ ⎞

⎛ ⎞ ⎜ ⎟⎜ ⎟ ⎜ ⎟

21 1

112

1 1

1

P T v T vTTT

⎜ ⎟= − = −⎜ ⎟ ⎜ ⎟

⎝ ⎠ ⎜ ⎟⎝ ⎠

⎛ ⎞1

11P T veμθ

⎛ ⎞= −⎜ ⎟⎝ ⎠

Notes:1. The torque exerted on the driving pulley =(T1 – T2) r12. Similarly, the torque exerted on the follower = (T1 – T2) r2

where r1 and r2 are in metres.

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.30

1 2

Page 31: Unit 2b Power Transmission by Belts

Centrifugal tensiong• The belt continuously runs over both the pulleys.

It carries some centrifugal force in the belt atIt carries some centrifugal force in the belt, at both the pulleys,

• whose effect is to increase the tension on both• whose effect is to increase the tension on both, tight as well as the slack sides. Th t i d b th t if l f i• The tension caused by the centrifugal force is called centrifugal tension.

• At lower speeds, the centrifugal tension is very small and may be neglected.

• But at higher speeds, its effect is considerable, and thus should be taken into account.

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.31

Page 32: Unit 2b Power Transmission by Belts

Centrifugal tensiongm = Mass of the belt per unit length,v = Linear velocity of the belt,y ,r = Radius of the pulley over which the belt runs,TC = Centrifugal tension acting tangentially at P and Q anddθ = Angle subtended by the belt AB at the centre of the pulley.

Length of belt AB = r dθl f h b l dθtotal mass of the belt M = mr dθ

2 2

CMv mrd vP

r rθ= =We know that centrifugal force of the belt AB,

2

Now resolving the forces (i.e., centrifugal force and centrifugal tension) horizontally and equating the same

2CP md vθ=

and equating the same,

22 sin2C

dT md vθ θ=

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.32

Page 33: Unit 2b Power Transmission by Belts

Centrifugal tensiongFor small values of ,sin

2 2 2d d dθ θ θ=

22 sin2C

dT md vθ θ=

2TCT mv=

Notes: 1. When the centrifugal tension is taken into account,

the total tension in the tight side = T1 + TC and total tension in the slack side = T2 + TC

2 Th t if l t i th b lt h ff t th2. The centrifugal tension on the belt has no effect on the power transmitted by it. The reason for the same is that while calculating the power transmitted, we have to use the values :

Total tension in tight side Total tension in the slack side= Total tension in tight side – Total tension in the slack side= (T1 + TC) – (T2 + TC) = (T1 – T2).

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.33

Page 34: Unit 2b Power Transmission by Belts

Maximum tension in the belt• Let σ = Maximum safe stress in the belt, N/mm2

b = Width of the belt in mm andb = Width of the belt in mm, andt = Thickness of the belt in mm.

• We know that maximum tension in the belt• We know that maximum tension in the belt,T = Maximum stress × Cross-sectional area of

beltbelt= σ bt

Wh t if l t i i l t d th• When centrifugal tension is neglected, then maximum tension, T = T1 and

• when centrifugal tension is considered then• when centrifugal tension is considered, then maximum tension, T = T1 + TC

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.34

Page 35: Unit 2b Power Transmission by Belts

Condition for transmission of maximum power

• that the power transmitted by a belt,

111

1

P T veμθ

⎛ ⎞= −⎜ ⎟⎝ ⎠

⎛ ⎞⎛ ⎞1

1assuming 1P T Cv Ceμθ

⎛ ⎞⎛ ⎞= = −⎜ ⎟⎜ ⎟⎝ ⎠⎝ ⎠

B t T T T and T m 2But T1=T-Tc and Tc=mv2

∴P= (Tv-mv3)CDifferentiating w.r.t v and equating to zero

( )3dP d Tv mv= − 3T T=( )2

2

0 3

Tv mvdv dv

T mv= −

3 cT T=

It shows that when the power transmitted is maximum

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.35

23T mv= 1/3 rd of the maximum tension is absorbed as centrifugal tension

Page 36: Unit 2b Power Transmission by Belts

Belt speed for maximum powerp pfor maximum power transmission, 23T mv=

Speed of the belt for maximum transmission of power

3Tvm

=3m

Note: Maximum tension in the belt is equal to sum of tensions in tight side (T1) and centrifugal tension (TC).

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.36

Page 37: Unit 2b Power Transmission by Belts

Initial tension in the belt• the motion of the belt (from the driver) and the follower

(from the belt) is governed by a firm grip due to friction(from the belt) is governed by a firm grip due to friction between the belt and the pulleys, therefore the belt is tightened up, in order to keep a proper grip of the belt over the pulleys. Initially, even when the pulleys are stationary the belt is subject to some tension, called initial tension.

Let T0 = Initial tension in the belt,T1 = Tension in the tight side of the belt,T2 = Tension in the slack side of the belt, andn = Coefficient of increase of the belt length per unit force.

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.37

Page 38: Unit 2b Power Transmission by Belts

Initial tension in the beltthat increase of tension in the tight side = T1 – T0

increase in the length of the belt on the tight sideincrease in the length of the belt on the tight side= n (T1 – T0)Similarly, decrease in tension in the slack side = T0 – T2Similarly, decrease in tension in the slack side T0 T2

decrease in the length of the belt on the slack side= n (T0 – T2)( 0 2)For constant length of the belt, when it is at rest or in motion, The increase in length on the tight side = equal to decrease in the length on the slack sideTherefore, equating

(T T ) (T T ) Note: If centrifugal tension is takenn (T1 – T0) = n (T0 – T2)∴ T=(T1+T2)/2

Note: If centrifugal tension is taken into consideration, then T=(T1+T2)/2+Tc

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.38

Page 39: Unit 2b Power Transmission by Belts

References1. R.S. Khurmi & J.K . gupta,2005, “a text book

f hi d i ” fi l i l di iof machine design”, first multicolor edition, eurasia publishing house (pvt.) Ltd.

2. K.L. Narayana, P. Kannaiah & K. Venkatreddy 2006 ”machine drawing” 3rd editionreddy,2006, machine drawing , 3 edition, new age international (p) limited, publishers

3. wikipedia.org

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.39

Page 40: Unit 2b Power Transmission by Belts

Contact:[email protected]

10-02-2015 Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCE 1.40

Page 41: Unit 2b Power Transmission by Belts

THE BINOMIAL THEOREM(a + x)n = nC0 an + nC1 an-1 x + nC2 an-2 x2 + nC3 an-3 x3

n+ nC4 an-4 x4 + ... + nCn xn = kknn

kk

n xaC −

=∑

0 nk 0(1 + x)n = nC0 + nC1 x + nC2 x2 + nC3 x3 + nC4 x4 + ... + nCn xn =

kn

kk

n xC∑=0!n n

( )

( )

!! !

! ! 0! 1 1

nk

n

nCn k k

n nC

=−

= = = =∵( ) ( )

( )( )

( )1

0! 1 10 !0! ! 1

1 !!1 !1! 1 !

o

n

Cn n

n nnC n

= = = =− ×

× −= = =

( ) ( )

( )( ) ( )( )

( )

1

1

1 !1! 1 !

1 2 ! 1!2 !1! 2 ! 2! 2!

n

n n

n n n n nnCn n

− −

× − × − × −= = =

− − ×( ) ( )2 !1! 2 ! 2! 2!n n ×

1010--0202--20152015 1.1.4141Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCEDr. S. Muali, Prof & Head, Department of Mechanical, JPNCE

Page 42: Unit 2b Power Transmission by Belts

Pythagoras theorem (Sulba Sutra)"In any right triangle, the square of the length of the hypotenuse is equal to the sum of the squares of the lengths of the legs"

relationship can be stated as:

Pythagoras of SamosBAUDHAYANA(800BCE) Pythagoras of Samos(Greek: . 570 BC – c. 495BC)

Ionian Greek philosopher and mathematician

U (800 C )

“dīrghasyākṣaṇayā rajjuH pārśvamānī, tiryaDaM mānī, cha yatpṛthagbhUteg y ṣ ṇ y jj p , y , y pṛ gkurutastadubhayāṅ karoti.”There are certain sets of numbers that have a very special property. Not only do thesenumbers satisfy the Pythagorean Theorem, but any multiples of these numbers also satisfyfy y g , y p f fythe Pythagorean Theorem (numbers 3, 4, and 5)

1010--0202--20152015 1.1.4242Dr. S. Muali, Prof & Head, Department of Mechanical, JPNCEDr. S. Muali, Prof & Head, Department of Mechanical, JPNCE