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UNIPOL™ PE T h l UNIPOL™ PE Technology Strategic Solutions for the Indian PE Producer Univation Technologies, LLC 16th International Conference INDIAN Petrochem October 30 – 31, 2014 Mumbai, India

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  • UNIPOL™ PE T h lUNIPOL™ PE TechnologyStrategic Solutions for the Indian PE Producer

    Univation Technologies, LLC

    16th International ConferenceINDIAN Petrochem

    October 30 – 31, 2014Mumbai, India

  • Outline

    India Polyethylene Market Drivers

    PE Technology Solutions for Success

    UNIPOL™ PE Process – The Strategic Solution

    – Product Capability

    – Process Flexibility

    – World-Class Performance

    Summaryy

  • India Polyethylene Market Drivers

    1600

    A Dynamic Market

    Fast growing commodity market

    P i d f PE i l tilit

    Dynamic Asian PE MarketsUSD / ton

    HDPELLDPE

    1150

    1300

    1450

    Di d E l i N d

    Periods of PE price volatility

    Feedstock advantaged competition

    LLDPE

    1000Diverse and Evolving Needs

    Cost-effective grades for large markets

    Specialty grades for premium marketsIndia +3.3MT PE Growth

    Jan ‘10 Oct ‘14

    Constant New Developments

    p y g p

    Capability to capture new opportunities

    6

    7

    +0.5MT Specialty PE

    MetalloceneHDPE Pipe

    PE

    / ye

    ar

    Constant New Developments

    Infrastructure growth & renewal

    Increasing packaging sophistication3

    4

    5

    Conventional PEmilli

    on to

    ns P

    Opportunity to replace import volumes2014 2016 2018 2020 2022 2024

    Sources: Nexant ChemSystems POPS Executive Report 2013, ICIS Pricing October 2014

  • PE technology solutions for long term success

    UNIPOL™ PE Technology

    A Dynamic Market

    Fast growing commodity market

    P i d f PE i l tilit

    Safe, streamlined process design

    Largest pro en reactor capacities

    gy

    Di d E l i N d

    Periods of PE price volatility

    Feedstock advantaged competition

    Largest proven reactor capacities

    Lowest investment & operating costs

    Diverse and Evolving Needs

    Cost-effective grades for large markets

    Specialty grades for premium marketsBroadest product mix in single reactor

    Unparalleled catalyst developmentConstant New Developments

    y g

    Capability to capture new opportunities

    Track record of technology transferConstant New Developments

    Infrastructure growth & renewal

    Increasing packaging sophistication

    Opportunity to replace import volumes

  • Univation Technologies & UNIPOL™ PE Process Global Leader in PE Production

    Exclusive licensor of the UNIPOL™ PE Process– >40 years operating experience

    – >140 licensed UNIPOL™ PE Process lines

    Global Presence of UNIPOL™ PE Process

    – Over 1/3 global HDPE/LLDPE market position

    The leader in operating & announced capacity– >25 million tons operating capacity from 110 lines

    – >33 lines currently in design / construction

    – >2X larger than next closest competitor

    2013 LL/HD Operating Capacity

    ns P

    E / y

    ear

    15

    20

    25

    6

    8

    10

    2011-2013 LL/HD New Announced Capacity

    ns P

    E / y

    ear

    mill

    ion

    ton

    0

    5

    10 other PE technologies

    0

    2

    4m

    illio

    n to

    n

    Source: Nexant ChemSystems POPS 2013, ICIS News and Univation Technologies internal assessment

  • UNIPOL™ PE ProcessSimple, Streamlined Process Design

    Fewest pieces of major rotating equipment

    Reactor gas loop optimized to provide stable operation

    Technology enabling quick & efficient transitions

    Standard extrusion equipment for pelletingPE

    No cyclone solid/liquid separation system required

    C2=

  • UNIPOL™ PE ProcessLowest Total Investment Costs

    4025

    SD

    UNIPOL™ PE Process vs. Other Gas Phase LLDPE Processes

    UNIPOL™ PE Processvs. Slurry Loop HDPE Processes

    SD

    10

    20

    30

    0

    5

    10

    15

    20

    milli

    on U

    S

    milli

    on U

    S

    0

    Slurry Loop

    Process A

    SlurryLoop

    Process B

    0

    OtherGas

    Phase

    OtherGas

    PhaseUNIPOL™ PE

    ProcessUNIPOL™ PE

    ProcessProcess A

    GasProcess B

    GasProcess C

    SlurryProcess D

    SlurryProcess A Process B

    Up to ~$45 million lower total investment cost

    Process ProcessPhase Phase Loop Loop

    Low investment cost leader for both LLDPE & HDPE production

    L ll ti t th h & l l t h l i Lower overall operating costs vs. other gas phase & slurry loop technologies

    Graph Source: Nexant Chemsystems POPS Technology Report, 2012; Total Investment Costs, 400 KTA capacity plant

  • UNIPOL™ PE ProcessTechnology leadership in largest proven capacity

    Preferred, proven industry leader for single line ≥400kta capacities– 20 lines in operation ≥400kta capacities

    16 lines in design/construction ≥400kta capacities– 16 lines in design/construction ≥400kta capacities

    – Plants in operation with capacities up to 650kta

    KTA Other LL/HD Technologies Maximum Operating Capacities

    650

    0 K

    TA

    0 K

    TA

    0 K

    TA

    KTA

    UNIPOL™ PE Process AG

    Process BG

    Process CSl

    Process DSl

    370

    320

    300

    240

    Process GasPhase Gas

    PhaseSlurryLoop

    SlurryTank

    Graph Sources: Nexant Chemsystems POPS Executive Report, 2013

  • UNIPOL™ PE ProcessDelivers World-Class Operating Performance

    Licensee % Ai G d % O ti Ti Total Monomer

    UNIPOL™ PE Process HDPE/LLDPE Operating Performance

    Example % Aim-Grade % Operating Time Ratio

    Best 100.0 100.0 1.002

    Top Quartile 99.3 99.2 1.006

    Outstanding operating performance across all key manufacturing metrics Outstanding operating performance across all key manufacturing metrics

    Most plants operate above original nameplate & maintain excellent performance

    Advanced premium technology runs at 5 – 15% higher rates vs. conventional catalysts

    – XCAT™ Metallocene Catalysts

    – ACCLAIM™ Advanced Chromium Catalysts

    – PRODIGY™ Bimodal Catalysts

    Sources: Univation information on UNIPOL™ PE operating line process performance (2012 – 2013)Total Monomer Ratio (TMR): (ethylene + comonomer ) / total resin production

  • UNIPOL™ PE ProcessBroadest Product Capabilities in a Single Reactor

    DIG

    Y™ PipePE80/PE100MetalloceneFilm/ Extrusion Coating

    UCAT™ J Catalyst

    XCAT™ Metallocene Catalyst

    State-of-Art Catalysts

    PRO

    D

    XCAT

    Coat g

    Large Part Blow Molding Rotomolding

    ACCLAIM™ Unimodal Catalyst

    XCAT Metallocene Catalyst

    PRODIGY™ Bimodal Catalyst

    CC

    LAIM

    HD

    PE

    LLD

    PE

    HIC Blow Molding Hexene Film

    Over 150 Resin Grades Offered

    AC

    AT™HD Film

    InjectionMolding

    Full HD/LL Application Range

    Metallocene LLDPE

    C ti l LLDPE

    UC

    AT™ UC

    AInjection Molding

    ButeneFilm

    Conventional LLDPE

    Unimodal HDPE

    Bimodal HDPE

  • Univation Technology LeadershipExtensive patent estate with wide-spread technology acceptance

    Leading patent portfolio

    >12,000 patent filings provide competitive FTO advantage

    HD & LL Patent Family Filing ActivityUnivation Technologies

    Coverage across HD, LL, MCN platforms

    IP includes products, process & catalysts technologies46%

    Leading advanced technology licensor

    Advanced ACCLAIM™, PRODIGY™ & XCAT™ CatalystsUnivation Licensed Since 2005, 82% customers licensed advanced technologies

    • >14 million tons licensed advanced catalyst capacity

    • ~50% licensees select multiple advanced technologiesUnivation

    Catalyst Technology2005 – Present

    Univation50%82%

    Advanced82%

    IP Source: UT 3rd party IP benchmarking studyNote: Univation patent filing data reflects Univation’s licensable patent portfolio

    82%

  • XCAT™ Metallocene CatalystsProviding World-Class Metallocene Leadership

    Global Metallocene Producing Capacity India: ~170KTA @ >10% AAGR (‘14 – ’24)

    – Dependence on imported metallocene LLDPE to meet demand

    – Global metallocene LLDPE ~5000KTA @ >8.5% AAGR (‘14 – ’24)

    XCAT™ Metallocene Catalyst Technology

    35% f l ll LLDPE k l

    Univationothertechnologies

    – >35% of total metallocene LLDPE marketplace

    – >19 yrs commercial experience

    – >16,000KT cumulative commercial metallocene LLDPE resinGlobal Licensed Metallocene

    Univation success with XCAT™ Catalyst

    – ~75% of licensed metallocene capacity

    Technology Capacity

    othertechnologies

    – >10 producing commercial reactors

    – Licensee & UT parent lines: 100 - 650KTA

    Univation

    g

    Sources: Townsend Solutions HAO LLPDE / mLLDPE 2012, Nexant Chemsytems POPS 2013, Nexant Global Metallocene Review 2014 & Univation estimates

  • Advanced Technology for Faster Product TransitionsUNIPOL™ PE ProcessQuick & seamless product transitions

    Full HDPE/LLDPE product wheel capabilityUNIPOL™ PE Resin Product

    Wheel Example

    LLDPE Bimodal PE100

    PREMIER™ APC+ optimizes running grade transitions

    – Transition recipes pre-loaded for all UNIPOL™ PE Resin grades

    – Minimizes off-grade with transitional resin segregation

    UnimodalHDPEFilm

    Injection/Roto-

    Molding

    PE100

    C4 LLDPE

    APC+ Advance Control

    Quick Transition Technology enables faster transitions

    – Transition time reduced up to 60%

    C6 LLDPE

    Film

    Film

    APC+ Advance Control Transition Optimizer – Selected by 15 licensees since 2009

    Efficient product transitions achieved

    MI transition

    aim-gradeMI

    < 4 hrs

    – Minimizes transition time enabling up to 99.5% aim-gradeStart

    Density

    Lab MI MI Lower Spec MI Upper SpecTarget MI Lab Density Target Density

    Production time (hrs)

  • Univation TechnologiesExtensive Technology Support Across UNIPOL™ PE Plant Lifetime

    ComprehensiveTraining

    Start-Up Support

    Technology InnovationTransfer

    TechnologyImprovements

    Life-long on-site support from plant commissioning through advanced catalyst implementation

    Industry leading safety performance with >2,400 reactor-years of safe operations

  • Univation Technologies Delivering Strategic Solutions for the Indian PE Producer

    UNIPOL™ PE Technology

    Safe, streamlined process design

    Largest proven reactor capacities

    Lowest investment & operating costs

    Broadest product mix in single reactor

    Unparalleled catalyst development

    Proven record of technology transfer

  • P t d li D i d t d tSM

    Proven to deliver. Designed to adapt.