understanding the effect of freezing on rock mass

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UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS BEHAVIOUR AS APPLIED TO THE CIGAR LAKE MINING METHOD by Megan Rose Roworth B.A.Sc., The University of Waterloo, 2005 A THESIS SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF MASTER OF APPLIED SCIENCE in The Faculty of Graduate Studies (Mining Engineering) THE UNIVERSITY OF BRITISH COLUMBIA (Vancouver) July 2013 © Megan Rose Roworth, 2013

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Page 1: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS BEHAVIOUR AS APPLIED TO THE CIGAR LAKE MINING METHOD

by

Megan Rose Roworth

B.A.Sc., The University of Waterloo, 2005

A THESIS SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF

MASTER OF APPLIED SCIENCE

in

The Faculty of Graduate Studies

(Mining Engineering)

THE UNIVERSITY OF BRITISH COLUMBIA (Vancouver)

July 2013

© Megan Rose Roworth, 2013

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Abstract

The objective of this research is to determine how ground freezing affects weak rockmass

behaviour with application to the Cigar Lake mine. Cigar Lake mine is a prospective high grade

uranium property in northern Saskatchewan where artificial ground freezing will be implemented

to support the weak rock associated with the orebody and minimize the potential for a significant

water inflow while mining the ore. The deposit comprises a mixture of massive pitchblende, clay

and sand and is overlain by thick zones of sandy clay, unconsolidated sand, and altered

sandstone. Above and below the orebody, the rockmass shows variations in porosity and

permeability due to fracturing and alteration.

Artificial ground freezing can be an effective approach to successfully manage and control

underground excavations in weak rock mass conditions. Numerous mining and civil projects use

artificial freezing worldwide; however, uncertainties remain with respect to understanding and

predicting the behavior of frozen rock mass. Previous studies of frozen ground have largely

focussed on the behaviour of soil, or in the few studies involving rock, the rock matrix. Of

particular interest here is the behaviour of frozen discontinuities present in the weak rock mass

and its influence in combination with the matrix on the overall frozen rock mass strength. A

comparison of the Cigar Lake mine rockmass and mining operations with that of the McArthur

River mine, an unconformity uranium deposit in northern Saskatchewan also utilizing artificial

ground freezing will provide the basis for the increase in rockmass quality from unfrozen to

frozen conditions.

Improving in situ and laboratory characterization methods and developing a better understanding

of rock behaviour at sub-zero temperatures is the key focus of this research. A material testing

program including unconfined compressive strength, direct shear, and four-point beam

experiments was completed using frozen Cigar Lake rock samples. These results are then

discussed with respect to the behaviour of the frozen material encompassing the mined out

cavities in order to ensure cavity stability during mining. The influence of freezing on the

rockmass quality is found to be significant for very weak rocks and decreases exponentially with

increasing rockmass strength.

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Preface

Chapter 8 is based on the paper "Developments in Empirical Approaches to Mining in Frozen Rock Masses" prepared by UBC graduate students Sheila Ballantyne and Megan Roworth, Cristian Caceres, and Rimas Pakalnis for presentation at the 47th US Rock Mechanics / Geomechanics Symposium held in San Francisco in June 2013.

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Table of Contents

Abstract ........................................................................................................................................... ii

Preface ............................................................................................................................................ iii

Table of Contents ........................................................................................................................... iv

List of Tables ................................................................................................................................. ix

List of Figures ................................................................................................................................ xi

Glossary ....................................................................................................................................... xiv

Acknowledgements ....................................................................................................................... xv

1. Introduction ............................................................................................................................. 1

1.1 Thesis Outline .................................................................................................................. 2

1.2 Research Objective ........................................................................................................... 3

1.3 Location and Background ................................................................................................ 5

1.4 Cigar Lake Mining Method .............................................................................................. 7

2. Literature Review .................................................................................................................... 9

2.1 Properties of Frozen Ground .......................................................................................... 10

2.1.1 Artificial Ground Freezing Background ................................................................. 10

2.1.2 Ice Mechanical Properties ....................................................................................... 11

2.1.3 Frozen Soil Mechanical Properties ......................................................................... 14

2.1.4 Frozen Intact Rock Properties ................................................................................. 26

2.1.5 Creep Behaviour in Weak Rock ............................................................................. 34

2.2 Thermal Properties ......................................................................................................... 37

2.3 Frozen/Unfrozen Interface Behaviour ............................................................................ 38

2.4 Mining in Permafrost ..................................................................................................... 39

2.4.1 Case Studies in Frozen Underground Mines .......................................................... 40

2.4.2 Case Studies in Frozen Soil and Ice Deposits ......................................................... 43

2.4.3 Ground Control of Frozen Placer Deposits ............................................................. 44

2.5 Weak Rock Mass Behaviour .......................................................................................... 46

2.5.1 Rock Mass Classification Systems ......................................................................... 47

2.5.2 Modification of Rock Mass Classification Systems for Frozen Ground ................ 53

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2.5.3 Rock Mass Strength ................................................................................................ 54

2.6 Failure Mechanisms in Frozen Stratified Ground .......................................................... 57

2.6.1 Beam Theory ........................................................................................................... 58

2.6.2 Voussoir Analogue.................................................................................................. 60

2.7 Span Design of Underground Excavations .................................................................... 60

2.7.1 Critical Span Empirical Chart ................................................................................. 61

2.8 Applicability of Hoek-Brown Parameters to Frozen Ground ........................................ 63

3. Methodology .......................................................................................................................... 65

3.1 Assessment of Existing Information .............................................................................. 65

3.2 Conceptual Model of Failure Mechanisms .................................................................... 66

3.3 Material Properties Sampling Program .......................................................................... 67

3.3.1 Sample Collection ................................................................................................... 67

3.3.2 Sample Integrity During Drilling ............................................................................ 68

3.4 Classification Systems in Frozen Weak Rock ................................................................ 69

3.5 Laboratory Testing to Establish Influence of Freezing .................................................. 70

3.5.1 Unconfined Compressive Strength Testing ............................................................ 72

3.5.2 Four Point Beam Testing ........................................................................................ 72

3.5.3 Direct Shear Testing ............................................................................................... 73

4. Cigar Lake Geology, Hydrogeology, and Historical Geotechnical Data .............................. 74

4.1 Regional Geology ........................................................................................................... 74

4.2 Formation of the Cigar Lake Deposit and Mineralization ............................................. 74

4.3 Local Geology ................................................................................................................ 75

4.3.1 Alteration ................................................................................................................ 75

4.3.2 Faulting and Structures ........................................................................................... 77

4.4 Geotechnical Site Investigations .................................................................................... 79

4.5 Geotechnical Zones ........................................................................................................ 80

4.5.1 Mineralization/Ore .................................................................................................. 82

4.5.2 Clay Altered Sandstone ........................................................................................... 83

4.5.3 Sand/Highly Friable Sandstone and Fractured Sandstone ...................................... 85

4.5.4 Altered Basement .................................................................................................... 87

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4.6 In-Situ Stress Measurements .......................................................................................... 90

5. Back-Analysis of Historical Data .......................................................................................... 91

5.1 Comparison of Cigar Lake and McArthur River Mines ................................................ 91

5.2 Cigar Lake Mine, Jet Boring Trial in 2000 .................................................................... 93

5.2.1 Geology ................................................................................................................... 94

5.2.2 Instrumentation ....................................................................................................... 96

5.2.3 Influence of Freezing on Weak Altered Rockmass ................................................ 96

5.3 Rock Mass Classification Comparison of Frozen to Unfrozen Conditions at the McArthur River Mine .............................................................................................................. 103

6. Cigar Lake Geotechnical Material Properties Based on 2009 Drilling ............................... 109

6.1 Cigar Lake Geotechnical Domains .............................................................................. 109

6.2 Historical Geotechnical Drilling .................................................................................. 112

6.3 2009 Material Properties Drilling Program .................................................................. 112

6.4 Geotechnical Logging .................................................................................................. 114

6.4.1 Rock Quality Designation ..................................................................................... 114

6.4.2 Rock Strength........................................................................................................ 116

6.4.3 Joint Condition ...................................................................................................... 116

6.5 Interpretation of the Lithology and Rock Mass Characterization ................................ 117

6.6 Summary of 2009 Surface Freeze Drill Holes for Laboratory Testing Samples ......... 119

7. Frozen Laboratory Testing .................................................................................................. 125

7.1 Unconfined Compressive Strength Testing.................................................................. 125

7.1.1 Sample Collection ................................................................................................. 125

7.1.2 Sample Preparation and Setup .............................................................................. 126

7.1.3 Equipment ............................................................................................................. 126

7.1.4 Discussion of Results ............................................................................................ 130

7.1.5 Results ................................................................................................................... 152

7.2 Four-Point Beam Testing ............................................................................................. 153

7.2.1 Sample Preparation ............................................................................................... 156

7.2.2 Frozen Beam Testing Cement Mixture Samples .................................................. 157

7.2.3 Frozen Beam Testing Cigar Lake Drill Core Samples ......................................... 159

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7.2.4 Results ................................................................................................................... 160

7.3 Frozen Direct Shear Testing ......................................................................................... 164

7.3.1 Sample Preparation ............................................................................................... 164

7.3.2 Test Procedures ..................................................................................................... 165

7.3.3 Results ................................................................................................................... 165

8. Influence of Freezing on a Weak Rock Mass ...................................................................... 167

8.1 Rock Mass Classification Schemes .............................................................................. 167

8.1.1 Intact Rock Strength ............................................................................................. 167

8.1.2 Joint Condition Ratings......................................................................................... 172

8.1.3 Water ..................................................................................................................... 175

8.2 Case Studies ................................................................................................................. 176

8.3 Comparison of Unfrozen to Frozen 2009 Surface Freeze Drilling Rock Mass Classification ........................................................................................................................... 181

8.3.1 Discussion ............................................................................................................. 182

9. Failure Mechanism of Frozen Weak Rock Masses ............................................................. 186

9.1 Mohr-Coulomb Criterion ............................................................................................. 187

9.2 Hoek-Brown ................................................................................................................. 190

9.3 Frozen Material Properties ........................................................................................... 191

10. Conclusions ...................................................................................................................... 193

10.1 Cigar Lake Rock Mass Highly Variable ...................................................................... 193

10.2 Frozen Laboratory Testing ........................................................................................... 193

10.3 Intact Rock Strength and Rock Mass Quality .............................................................. 194

11. Recommendations ............................................................................................................ 196

11.1 General ......................................................................................................................... 196

11.2 Laboratory Testing ....................................................................................................... 196

11.3 In Situ Testing .............................................................................................................. 197

11.4 Developing Empirical Relationship Unfrozen to Frozen Rock Mass .......................... 198

11.5 Numerical Modelling ................................................................................................... 198

References ................................................................................................................................... 199

Appendix A: X-Ray Diffraction Testing .................................................................................... 210

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Appendix B: 2009 Unconfined Compressive Strength Testing .................................................. 211

Appendix C: Four Point Beam Testing ....................................................................................... 212

C1 - Concrete .......................................................................................................................... 213

C2 - Cigar Lake Drill Core ...................................................................................................... 214

Appendix D: Direct Shear Testing .............................................................................................. 215

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List of Tables

Table 2.1: Values of Parameters in Primary Creep Law Equations, from Andersland and Ladanyi (2004) .............................................................................................................................. 34 Table 2.2: Summary of Creep Testing, after EBA (1990) and Golder (1986) ......................... 35 Table 2.3: Cigar Lake Creep Parameters from Historical Testing ........................................... 36 Table 2.4: Summary of Relevant Mines in Permafrost ............................................................ 40 Table 2.5: Soviet Classification of Frozen Intermediate Roof Materials Up to 15 m Thick and Stable Spans after Extraction, after Emelanov et al. (1982) ......................................................... 45 Table 2.6: 1976 Rock Mass Rating Classification Scheme, from Bieniawski (1976) ............. 49 Table 2.7: Q Rating Parameters, from Barton et al. (1974) ..................................................... 51 Table 4.1: Results of Quantitative Phase Analysis (wt.%) ...................................................... 77 Table 4.2: Mineralization/Ore Unfrozen Material Properties (Golder, 2002) ......................... 82 Table 4.3: Mineralization/Ore Frozen Material Properties (Golder, 2002) ............................. 83 Table 4.4: Clay Unfrozen Material Properties ......................................................................... 84 Table 4.5: Clay Frozen Material Properties ............................................................................. 85 Table 4.6: Altered Sandstone Unfrozen Material Properties ................................................... 87 Table 4.7: Altered Basement Unfrozen Material Properties .................................................... 88 Table 4.8: Summary of Metapelite Basement Strength (Itasca, 2008) .................................... 89 Table 4.9: Altered Basement Frozen Material Properties ........................................................ 90 Table 5.1: Comparison of McArthur River and Cigar Lake Mine ........................................... 91 Table 5.2: Cigar Lake Jet Boring Trial Dimensions ................................................................ 97 Table 5.3: Cigar Lake Jet Boring Trial Span Compared to Rock Strength .............................. 98 Table 5.4: Average Increase Between Frozen Face Mapping and Unfrozen Core Logging (Mawson, 2012) .......................................................................................................................... 108 Table 6.1: Summary of Rock Formations and Rock Descriptions Used for the 2009 Geotechnical Logging of Samples .............................................................................................. 110 Table 6.2: Summary of 2009 Surface Freeze Holes for Geotechnical Sampling .................. 113 Table 6.3: Field Strength of Geotechnically Logged 2009 Drillholes ................................... 116 Table 6.4: Joint Roughness of Geotechnically Logged 2009 Drillholes ............................... 117 Table 6.5: Joint Alteration of Geotechnically Logged 2009 Drillholes ................................. 117 Table 6.6: Unfrozen RMR76 and Q' of Geotechnically Logged 2009 Drillholes ................... 118 Table 6.7: Summary of Surface Freeze Borehole Field Strength, RQD, and RMR .............. 119 Table 7.1: Summary of Frozen UCS Testing on Bleached Sandstone .................................. 132 Table 7.2: Summary of Frozen UCS Testing on Hematized Sandstone/Clay ....................... 134 Table 7.3: Summary of Frozen UCS Testing on Graphitic Metapelite Basement ................. 136 Table 7.4: ISRM Field Strength Estimates, after Brown (1981) ............................................ 138 Table 7.5: Summary of Unfrozen Bulk Densities .................................................................. 148 Table 7.6: Summary of Cement Mixture Samples for Four-Point Beam Testing ................. 158

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Table 7.7: Summary of Drill Core Samples for Frozen Four-Point Beam Testing ............... 159 Table 7.8: Summary of Frozen Direct Shear Testing Results on Drill Core ......................... 165 Table 8.1: RMR Classification for Intact Rock Strength (Bieniawski, 1976) ....................... 167 Table 8.2: Descriptions of Rock Strength and Approximate UCS (ISRM, 1981) ................. 168 Table 8.3: RMR Classification for RQD (Bieniawski, 1976) ................................................ 170 Table 8.4: RMR Classification for Joint Spacing (Bieniawski, 1976) ................................... 170 Table 8.5: Jn Number for the Q Rock Mass Classification (Barton et al., 1974) .................. 171 Table 8.6: RMR Classification for Joint Condition (Bieniawski, 1976)................................ 173 Table 8.7: Q System Classification for Joint Roughness (Jr) (Hoek, 1980) .......................... 174 Table 8.8: Q System Classification for Joint Alteration (Ja) (Hoek, 1980) ........................... 175 Table 8.9: RMR Classification for Water (Bieniawski, 1976)............................................... 176 Table 8.10: Average Increase Between Frozen Face Mapping and Unfrozen Core Logging . 179 Table 8.11: Case History Summary of Frozen Rock Mass Conditions and Span .................... 180 Table 9.1: Summary of UCS Failure Angles ......................................................................... 189 Table 9.2: Frozen Material Properties .................................................................................... 192

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List of Figures

Figure 1.1: Location of the Cigar Lake Uranium Deposit, after Fayek et al. (2002) .................. 5 Figure 1.2: Cross-Section of Cigar Lake Orebody and Underground Development .................. 6 Figure 2.1: Schematic Stress-strain Curves for Low (10-7 s-1), Intermediate, and High Strain (10-3 s-1) Rates, after Schulson (1999) .......................................................................................... 12 Figure 2.2: Tensile and Compressive Strengths of Equiaxed and Randomly Oriented Fresh Water Ice of About 1 mm Grain Size vs. Strain Rate, after Schulson (1999) .............................. 13 Figure 2.3: Typical Ductile Stress-Strain Curve for Polycrystalline Ice Under a Constant Strain Rate ............................................................................................................................................... 14 Figure 2.4: Shear Stresses and Strain Curves for Frozen and Unfrozen Sands, after Youssef and Hanna (1988) .......................................................................................................................... 17 Figure 2.5: Variation of Angle of Friction and Cohesion for Frozen Sand with Low Ice Content, after Harris (1995) .......................................................................................................... 18 Figure 2.6: Frozen Soil Strength vs. Temperature, after Schultz and Hass (2005) ................... 19 Figure 2.7: Effect of Moisture Content on the Unconfined Compressive Strength of Frozen Sand at -12oC and a Strain Rate of 2.2 x 10-6 s-1, after Andersland and Ladanyi (2004) ............. 20 Figure 2.8: Idealized Creep Curve ............................................................................................. 22 Figure 2.9: Frozen Soil Frost Heave Behaviour, after Shultz and Hass (2005) ........................ 26 Figure 2.10: Strength of Granite, Limestone, and Sandstone in Uniaxial Compression, after Mellor (1971) ................................................................................................................................ 28 Figure 2.11: Summary of Uniaxial Test Results for Unfrozen and Frozen Sandstone, after Yamabe and Neaupane (2001) ...................................................................................................... 29 Figure 2.12: Axial Stress vs. Axial Strain for Unfrozen and Frozen Sandstone, after Yamabe and Neaupane (2001) ................................................................................................................... 30 Figure 2.13: Strength of Granite, Limestone, and Sandstone in Uniaxial Tension, after Mellor (1971) ............................................................................................................................................ 32 Figure 2.14: Scale Effects, Intact Rock to Jointed Rock Mass, after Wyllie and Mah (2007) 54 Figure 2.15: GSI Values for Blocky Rock Masses, after Marinos and Hoek (2000) .............. 56 Figure 2.16: Four Point Beam Bending Load Test .................................................................. 60 Figure 2.17: Critical Span Curve, after Lang (1994) ............................................................... 62 Figure 2.18: Weak Rock Mass Critical Span Curve, after Ouchi et al. (2004) ....................... 62 Figure 2.19: McArthur River Stability Graph with Ground Support, after Pakalnis (2012) ... 63 Figure 4.1: Athabasca Basin and Cameco Corporation Active Mining Projects ...................... 74 Figure 4.2: Cigar Lake Deposit and Alteration Limits, after Jefferson et al. (2007) ................ 76 Figure 4.3: Stereonet Plots of Structural Data from 1999 Underground Drilling, from Baudemont (2000) Data ................................................................................................................ 79 Figure 4.4: Cigar Lake Geotechnical Zones .............................................................................. 81 Figure 5.1: Jet Boring Cavity Geology and Schematic of Surveyed Trial Cavities, after

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Cameco (2000) .............................................................................................................................. 95 Figure 5.2: Cavity 1, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade .................. 99 Figure 5.3: Cavity 2, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade .................. 99 Figure 5.4: Cavity 3a, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade .............. 100 Figure 5.5: Cavity 4, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade ................ 100 Figure 5.6: Jet Boring Cavity Span on the McArthur River Critical Span Curve with Ground Support, after Pakalnis (2012) .................................................................................................... 101 Figure 5.7: 510L RMR Values and Diamond Drill Hole Trajectories .................................... 104 Figure 5.8: Combined Results of Core RMR vs. Drift RMR .................................................. 105 Figure 5.9: 510-8240 Drift RMR Compared to Rock Core RMR ........................................... 106 Figure 5.10: 8220N Drift RMR Compared to Rock Core RMR ........................................... 107 Figure 6.1: Geological Variability of Material at the Cigar Lake Mine, after MDH (2008) .. 109 Figure 6.2: Borehole ST791-05, from 433.45 to 442.4 m ....................................................... 111 Figure 6.3: Rock Quality Designation Plots of Geotechnically Logged 2009 Drillholes ....... 115 Figure 6.4: 2009 Surface Freeze Holes for Laboratory Testing .............................................. 120 Figure 6.5: Cross Section North 10,032, Through Surface Freeze Holes, Unfrozen RMR76 . 121 Figure 6.6: Cross Section East 10,800 Through Surface Freeze Holes, Unfrozen RMR76 ..... 122 Figure 6.7: Cross Section East 10,790 Through Surface Freeze Holes, Unfrozen RMR76 ..... 123 Figure 6.8: Cross Section East 10,796 Through Surface Freeze Holes, Unfrozen RMR76 ..... 124 Figure 7.1: Inside Cold Room, Triaxial Cell Setup. Left Triaxial Cell is a Sample Freezing Waiting to be Tested. Right Triaxial Cell is a Sample Undergoing Testing. ............................. 127 Figure 7.2: Triaxial Cell Filled with Mineral Oil, Sitting on Load Cell. Displacement LVDT Sensor Seen to Top Right of Cell. Load is Applied by the Top Load Conducting Rod ............. 127 Figure 7.3: Syringe Pump Controlling Loading Rate and Measuring Load ............................ 128 Figure 7.4: Glycol Transfer Unit Circulating Glycol in Copper Coils Outside of Triaxial Cell. Glycol Circulating at Half a Degree Celsius Below Ambient Room Temperature. ................... 128 Figure 7.5: Cross Section of Frozen High Moisture Content Hematized Sandstone Showing Little to No Ice Lensing Present after 24 hours Freezing at -10oC ............................................. 130 Figure 7.6: Frozen UCS vs. Total Strain of Bleached Sandstone Samples ............................. 133 Figure 7.7: Frozen UCS vs. Total Strain of Hematized Sandstone/Clay ................................ 135 Figure 7.8: Frozen UCS vs. Total Strain of Graphitic Metapelite Basement .......................... 137 Figure 7.9: Frozen UCS vs. Unfrozen ISRM Rock Strength, All Data ................................... 139 Figure 7.10: Frozen UCS vs. Unfrozen ISRM Rock Strength, Good Data, Samples That Failed Through Joints or Bedding Removed .............................................................................. 140 Figure 7.11: Plot of All Samples, Frozen UCS vs. Applied Strain Rate, T=-10oC ............... 141 Figure 7.12: Plot of All Samples, Frozen UCS vs. Applied Strain Rate, T=-20oC ............... 142 Figure 7.13: Frozen UCS vs. Strain Rate of All 2009 Samples, by Failure Mode ................ 143 Figure 7.14: Influence of Freezing and Strength Gain for Weak Cigar Lake Rock .............. 145 Figure 7.15: Influence of Temperature on Frozen UCS, 2009 Data, by Failure Mode ......... 146

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Figure 7.16: Influence of Temperature on Frozen UCS, All Data, by Rock Type ................ 147 Figure 7.17: Frozen UCS vs. Unfrozen Bulk Density ........................................................... 149 Figure 7.18: Frozen UCS vs. Porosity, by Material Type ..................................................... 150 Figure 7.19: Frozen UCS vs. Porosity, by Failure Mode ...................................................... 151 Figure 7.20: Frozen UCS vs. Moisture Content, 2009 Data .................................................. 152 Figure 7.21: Four-Point Beam Test Apparatus ...................................................................... 154 Figure 7.22: Frozen Tensile Strength vs. Moisture Content, Cement Samples by Mixture .. 161 Figure 7.23: Frozen Tensile Strength vs. Moisture Content, Cement by Joint Presence ...... 162 Figure 7.24: Frozen Tensile Strength vs. Moisture, Drill Core Samples by Joint Presence .. 163 Figure 7.25: Plot of Direct Shear Testing Results on Drill Core ........................................... 166 Figure 8.1: Empirical Support Design, after Grimstad and Barton (1993) ............................. 178 Figure 8.2: Case Studies Frozen RMR vs. Cavity Span on the McArthur River Rock Mass Critical Span Curve, after Pakalnis (2012) ................................................................................ 180 Figure 8.3: Comparison of an Unfrozen RMR to Frozen RMR, after Bieniawski (1976) ...... 183 Figure 8.4: GSI Values for Blocky Rock Masses with Unfrozen and Frozen RMR, after Marinos and Hoek (2000) ........................................................................................................... 184 Figure 8.5: Cross Section North 10,032, Unfrozen and Frozen RMR76.................................. 185 Figure 9.1: Mohr-Coulomb Failure Envelope ......................................................................... 187 Figure 9.2: Example of UCS Failure Angle ............................................................................ 188

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Glossary

Bulk Density: Measure of the weight of the soil or rock per unit volume. Measured in grams/cm3 or kilograms/m3.

Cohesion: Measure of internal bonding of the material. Part of the shear strength used to describe the strength of a material to resist deformation due to shear stress. Measured in kPa or Pa.

Flexural Strength: Defined as the material's ability to resist deformation under load, the highest stress that a material can experience within the material at its moment of rupture. Also termed modulus of rupture.

Internal Friction: Internal friction is caused by contact between particles of the material. Part of the shear strength used to describe the strength of a material to resist deformation due to shear stress. Measured in degrees.

Hoek-Brown: Failure criterion for isotropic rock material and masses. Modulus of Elasticity: Mathematical description of an object’s tendency to be deformed

elastically when a force is applied to it. Defined as the slope of the stress-strain curve in the elastic deformation region.

Modulus of Rupture: Defined as the material's ability to resist deformation under load, the highest stress that a material can experience within the material at its moment of rupture. Also termed flexural strength.

Mohr-Coulomb: Mathematical model that relates the shear strength to the stress of a material element, equation: τ = c +σ tan (θ). Materials behaving according to the theory are referred to as Mohr-Coulomb material.

Poisson's Ratio: Ratio of the amount of lateral strain to axial strain. Stress: Internal resistance offered by a unit area of a material from which a

member is made to an externally applied load. Measured in kPa, MPa or N/m2.

Tensile Strength: Defined as the maximum tensile stress that a rock can sustain. Rocks placed in tension (outward pulling force) will fail at a much lower value than in compression. Units of stress are in kPa, MPa or N/m2.

UCS: Unconfined Compressive Strength. The maximum force that can be applied to a sample without breaking it. Units of stress are in kPa, MPa or N/m2.

Young's Modulus: Modulus of elasticity measuring the stiffness of a rock material. Defined as the ratio, under small strains, as the change in stress with strain. Values reported in this thesis are calculated at 50% of the UCS value.

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Acknowledgements

I would like to acknowledge those who provided financial, technical and personal support during the study of research program. It is with their help throughout that this project was completed. Special thanks to Cameco Corporation and NSERC for their sponsorship of this research project; specifically Kerry McNamara, Scott Bishop, and Ken Gullen. Special thanks to my supervisors, Rimas Pakalnis and Erik Eberhardt. I also thank Lukas Arenson, BGC Engineering, Stephen Gamble and David Sego (University of Alberta) who assisted with the frozen laboratory testing providing invaluable comments and usage of the cold room at the University of Alberta.

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1. Introduction

The uranium deposits in the Athabasca Basin in northern Saskatchewan are typically located at

the unconformity between the basement rock and an overlying porous sandstone layer. Above

and below the unconformity, the rock mass shows high variability in porosity and permeability

due to intense fracturing and alteration around the orebody. The porous nature of the sandstone

combined with a 450 meter hydrostatic head of groundwater and poor rock conditions have

resulted in large inflows and flooding of the Cigar Lake Mine, a prospective high grade uranium

property. Geotechnical challenges to mine the Cigar Lake orebody include groundwater control

and supporting the weak ground overlying and below the orebody. To mitigate the potential for

groundwater inflow, the Cigar Lake project plans to implement artificial ground freezing along

with the non-entry mining method of jet boring. Although artificial ground freezing has been

used for ground support and water control for many decades, the influence of artificial freezing

on a weakly jointed rock mass at depth is not well understood. This introduces uncertainty,

which impacts the safety and economic viability of the mines.

Natural ground freezing occurs seasonally in many areas of the world and can adversely affect

the performance of the ground and adjacent structures as the freezing of pore water to ice causes

a phase change expansion of approximately nine percent of the pore water volume. Freezing

results in a significant strength increase of the ground due to ice bonding in saturated soils and

rock masses.

Artificial ground freezing is typically a last resort excavation support alternative to cut-off walls

and grouting that involves the use of refrigeration pipes underground to convert in situ pore

water into ice. Artificial ground freezing to provide groundwater control and excavation support

is typically applied in shaft sinking and less commonly in deep underground mines. McArthur

River uranium mine, located 30 km southwest of Cigar Lake, is the only mine in Canada to

currently use ground freezing to create a permeability barrier between mine workings and

potential water inflow sources. The geological setting at Cigar Lake is similar to the McArthur

River mine in that the sandstone overlying the basement rocks of the deposit contains significant

water at high hydrostatic pressure; however, McArthur River currently does not rely upon frozen

ground for primary ground support only to control water.

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Geotechnical boreholes to characterize the Cigar Lake orebody and surrounding area have been

completed from the mid-1980s to present. Initial samples of the weak rock overlying the orebody

have been collected to establish frozen strength parameters. A material properties data collection

program was completed by Cigar Lake mine in early 2009 to address data gaps from historical

geotechnical drilling and provide an understanding of the shear strength, time dependent

behaviour, and thermal properties of weak frozen rock under pressure. Four PQ (3”) boreholes

were cored through the orebody for material sampling as part of the surface freeze drilling test

program. Frozen laboratory testing was completed by the author on the weak rock overlying the

orebody to understand the failure mechanism and strength relationship with varying temperatures

and strain rates. The key focus of the laboratory testing is to improve in situ and laboratory

characterization methods and provide a better understanding of weak rock behaviour at sub zero

temperatures.

1.1 Thesis Outline

This thesis consists of nine chapters that include a description of the Cigar Lake mine operation

and development history, a literature study of the current research, a back analysis of historical

excavations in frozen ground at the McArthur River mine and Cigar Lake mine, results of the

frozen laboratory testing on Cigar Lake material, and subsequent analysis of the influence of

freezing on a weak and jointed rock mass.

Chapter 2 reviews the current research in the mechanical behaviour of frozen soil and rock,

mining in frozen ground, and various methods in understanding the failure mechanisms of a

frozen jointed weak rock.

Chapter 3 outlines the methodology of the research to understand the influence of freezing on a

weak and altered/fractured rock mass at depth.

Chapter 4 details the regional geology, hydrogeology regime and geomechanical properties of

the Cigar Lake mine rock types relevant to the research.

Chapter 5 details the back analysis of a jet boring trial in frozen ground at the Cigar Lake mine

and a comparison of unfrozen drill core and frozen face mapping at the McArthur River mine to

establish the influence of freezing on rock mass rating (RMR) classification values. A

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comparison of the geotechnical parameters between Cigar Lake and McArthur River mines, both

operated by Cameco Corporation, is included in order to provide recommendations on artificial

ground freezing design. Geotechnical core logging and laboratory testing for freeze wall design

has been minimal at both the Cigar Lake and McArthur River mine sites.

Chapter 6 presents the current understanding of the geomechanical properties of the Cigar Lake

orebody, the material overlying and beneath the orebody, a strongly altered sandstone, and

altered basement metapelite, respectively. In 2009 a surface freeze drilling campaign was

completed at the Cigar Lake mine where select boreholes were sampled as part of a geotechnical

laboratory testing program for this research.

Chapter 7 discusses the frozen Unconfined Compressive Strength, frozen four point beam, and

frozen direct shear testing completed on the 2009 surface freeze drilling material to provide an

understanding of the gain in strength due to freezing of a weak rockmass, how a weak jointed

frozen rock mass fails, and to develop a model of the gained shear strength of a frozen joint

Chapter 8 presents the interpretation of case history data of mines in permafrost or artificially

frozen ground and the laboratory testing from the Cigar Lake mine to understand and predict the

behaviour of openings in frozen rock masses using the empirical approaches of the rock mass

rating (RMR) system.

Chapter 9 discusses the potential failure mechanisms in a frozen jointed weak rock mass and the

summary of geotechnical parameters as inputs for numerical modelling frozen weak rock.

The conclusions summarize the thesis findings including the gain in strength of freezing on a

weak rock mass, the behaviour of a weakly jointed rock mass under tensile stresses, and the

development of a frozen rock mass rating vs. span based on available case histories.

1.2 Research Objective

The objective of this research is to determine how freezing affects the behaviour of a weak and

jointed rock mass with direct application to the Cigar Lake mine. Cigar Lake’s orebody and the

adjacent surrounding rockmass will undergo bulk freezing prior to mining, at an approximate

depth of 430 to 450 m below surface. The weakest and most challenging material identified at

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Cigar Lake Mine is the dense clay to very weak and altered sandstone directly above the

orebody, which will form the back of the jet bored cavity. Above this zone is a heterogeneous

and permeable material (sandstone origin) comprising soft to indurated sandy clay,

unconsolidated sand, and variably altered sandstone. The potential for high and uncontrolled

groundwater inflow events are mitigated through ground freezing; however, fracturing of the ice

cap above the orebody will be catastrophic, creating a direct conduit to high pressure water.

The orebody will be mined by jet boring, a non-entry mining method using pressurized water to

excavate cavities. In order to design the freeze wall (ice cap) and ensure stability of the jet bored

stability, a better understanding of cavity failure mechanisms in frozen weak rock is required.

The behaviour and stability of the mined out cavities once mining commences is a function of

the frozen rock mass overlying the orebody.

Potential failure mechanisms of an excavated ore cavity include the separation between unfrozen

and frozen material in the back of the cavity and severe cracking of the ice matrix. The behaviour

of frozen soil is well documented with extensive research in the mechanical and creep

relationships with varying grain sizes, moisture, and temperature. However, limited information

exists on the behaviour and failure mechanisms of frozen weak rock at great depth as the

majority of frozen ground research is based on permafrost regions in surficial soil. The influence

of freezing on a jointed weak rockmass at depth has not been cited in the literature to date.

This research will provide a better understanding of how a weak frozen jointed rock behaves in

order to assist with the freezing design for jet bored cavities at the Cigar Lake mine, such as the

thickness of frozen ground above the orebody (ice cap) and stable cavity dimensions for varying

ground conditions.

The Cigar Lake Mine (Cameco Corporation), a major sponsor of this research, will integrate the

results into the day-to-day mining and management of operations. The work will be used to

develop, evaluate and forecast safe, environmentally favorable mining strategies at depth for the

life of mine plan. Prevention of inflows is one of Cameco Corporation's greatest challenges

going forward that other companies in the industry share.

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1.3 Location and Background

The Cigar Lake project, one of the world’s largest undeveloped uranium mines, is operated by

Cameco Corporation and located 660 km north of Saskatoon, about 40 km inside the eastern

margin of the Athabasca Basin region, as shown in Figure 1.1. The Athabasca Basin region

supplies 20% of the world’s uranium with the majority operated by Cameco Corporation. The

Cigar Lake deposit is a high grade uranium mineralization with proven and probable reserves of

more that 226.3 million pounds U308 at an average grade of 20.7% (Cameco, 2007).

Figure 1.1: Location of the Cigar Lake Uranium Deposit, after Fayek et al. (2002)

Discovered in 1981, the orebody is located at a depth of 450 m between the Athabasca sandstone

formation and the underlying Precambrian basement rocks. The deposit is approximately

1,950 m long, 20 to 100m wide, and ranges up to 12m thick, with an average thickness of about

5m (Figure 1.2).

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Figure 1.2: Cross-Section of Cigar Lake Orebody and Underground Development

Project construction at Cigar Lake began in early 2005 and is anticipated to be completed in

2013. During test mining and mine construction, Cigar Lake project experienced several inflow

events due to poor ground conditions and high water pressures.

• In October 1999, a rock collapse lead to a water inflow of 40 m3/hr on the 465 mine level

near No. 1 Shaft. The inflow at this location was manageable, but the collapse was

believed to be approximately 3 m from the unconformity with the potential of becoming a

more significant inflow problem (MDH, 2008).

• During the sinking of Shaft 2 in April 2006, a water inflow occurred resulting in shaft

flooding; this event is believed to be a result of the reactivation of ancient fault structures

(Baudemont, 2007).

• In October 2006, a collapse in the vicinity of the 944 Drift East and the 773 Launch

Chamber on the 465 mine level caused an inflow event that flooded the mine completely.

The October 2006 inflow is located at the southern margin of the mineralized zone,

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where sand locally comes in contact with the primary mineralized zone or clay cap

attributed to a combination of water pressures in unconsolidated material (near the

unconformity) and disturbance made to the east-west trending fault system close to the

unconformity (Baudemont, 2007).

• During mine dewatering in August 2008 a ground fall occurred at the 420L near Shaft

No. 1 during remediation from the 2006 inflow event. Water inflow associated with this

ground fall resulted in the mine flooding to ground surface.

1.4 Cigar Lake Mining Method

This section describes the Cigar Lake mining method based on input from the Cigar Lake

technical services team in 2009.

At Cigar Lake, mining will be conducted from the 465 m production level which is located 10 m

below the uranium deposit. Artificial ground freezing will be implemented to support the weak

rock surrounding the orebody to minimize the potential for a large water inrush while mining the

ore, and stop radon migration. Two strategies are being considered to freeze the ore zone prior to

mining. The first option is bulk freezing where vertical freeze holes from the 480 m level up

through the orebody will be drilled. Installing freeze pipes from surface to the 465 m production

level is the second option. The ground freezing system consists of an ammonia refrigeration

plant on surface, a surface and underground brine piping system and in-situ freeze pipes.

Calcium chloride brine at -30oC is delivered underground through pipes from a surface

refrigeration plant.

Jet boring is the proposed plan to mine out the Cigar Lake orebody and considered a unique and

novel non-entry mining method not applied in any other mine worldwide. The jet boring system

(JBS) developed by Cameco Corporation involves the following steps:

• artificial ground freezing of the orebody and surrounding rock,

• development of access crosscuts below the orebody,

• installation of cased pilot holes up through the ore,

• ore extraction with rotating high pressure water jets, and

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• cavity backfilling with concrete.

The cutting of ore with high pressure water produces a slurry to be pumped in pipelines. Ore

extraction with rotating high pressure water jets is expected to produce cavities fairly circular in

shape measuring 4 to 5 m in diameter and heights varying with ore thickness (3 to 12 m).

Underground mining tests of the JBS were completed in 1992 providing the design basis for the

field trial in 1999 and 2000. In 2000, four cavities were excavated in frozen waste rock, just

below the ore as part of the second JBS test program. The study area was frozen through near

vertical freeze pipes installed through the orebody with calcium chloride circulating at -40C

through the freeze pipes. Several cavities were jet bored and surveyed to determined potential

cavity sizes. The cavities were noted to be stable for several days after excavation.

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2. Literature Review

This section is a compilation of studies investigating the mechanical and thermal behaviour of

frozen soils, frozen hard rock masses, mining within naturally frozen soils and rocks, and rock

mass classification systems. This literature review is presented in its entirety as no applied

information exists on frozen ground with respect to its application on weak rock masses and their

design related to a mining environment.

The behaviour of frozen soil is well documented with extensive research in the mechanical and

creep relationships with varying grain sizes, moisture contents, and temperatures. However, the

behaviour and failure mechanisms of frozen jointed weak rock at depth (> 100 m) is not well

understood as the majority of frozen ground research is based on permafrost in surficial soil.

Limited to no research on the mechanical and thermal properties of weak frozen rock was

available at the time of preparing this thesis. Given the lack of mines operating at depth under

artificially frozen environments, research into mines operating in permafrost environments where

the ground (hard rock and soils) is frozen is reviewed here.

Key questions to address as part of this literature review include the following: • What is the influence of freezing on joints and fractures in a rock mass? • How does weak frozen material behave under pressure? • How do frozen material properties compare to unfrozen geotechnical properties? • Do we understand potential failure mechanisms such as separation between unfrozen and

frozen material, cracking of the ice matrix, or failure as a weak rock mass? • What failure criteria for frozen, jointed, and weak rock masses have been established, if

any?

The following topics below are discussed in this literature review to address the key questions outlined above.

• Artificial ground freezing history and uses in the mining industry; • Mechanical and thermal properties of ice, soil, and rock; • Behaviour of the interface between unfrozen and frozen ground; • Excavations in frozen ground, including the performance, dimensions and behavior of the

cavity; • Behaviour and failure mechanisms of unfrozen weak rock; and • Rock mass classification systems and the influence of freezing on the input parameters.

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2.1 Properties of Frozen Ground

2.1.1 Artificial Ground Freezing Background Frozen ground is defined as soil or rock below 0oC in temperature and is independent of the

water and ice content within the soil or rock matrix (Andersland and Ladanyi, 2004). As the

temperature drops below 0oC, soil and weak rock masses become impervious to seepage and

increase in strength as ice bonds together adjacent particles providing structural support.

Artificial ground freezing (AGF) involves the use of refrigeration systems underground to

convert in situ pore water into ice. Benefits of AGF are that the ground remains undisturbed as it

is non-invasive and can be used in any soil formation regardless of structure, grain size,

permeability or groundwater flow velocity. AGF is versatile in soil and rock as long as there is

sufficient moisture for ice bonding and the regional groundwater flow is nominal.

Artificial ground freezing was first applied to support vertical openings in South Wales,

Australia in 1862 and patented by H. Poetsch in Germany in 1883 (Harris, 1995). Artificial

ground freezing is typically considered for excavation support in deep, difficult, disturbed or

sensitive ground or when complete groundwater cut-off is critical (Schmall et al., 2005). Ground

freezing has historically been used in shaft sinking through wet loose soils and recently for

temporary support or as an aid to recovery due to collapsed soils in other areas such as

underpinning, mining, deep excavations, and groundwater cut-offs. Artificial ground freezing for

deep excavation support has been applied in shaft sinking up to depths of 900 m in Saskatchewan

for difficult ground conditions and rock/soil interfaces producing large water inflows (Harris,

1995).

The primary objective of ground freezing is to remove heat from the ground until the

temperature is below the freezing point of the groundwater system. Continuous energy is

required to maintain and establish a freeze wall that is achieved through two options; a

refrigerated brine or liquid nitrogen system. The conventional freezing system is mechanical

refrigerated calcium chloride brine circulating through a closed circuit pipe system and returns to

the refrigeration plant for cooling. The chilled brine is typically circulating at -25oC to -40oC to

chill the strata to -5oC. Liquid nitrogen, the alternative, is allowed to evaporate and freeze within

tubes installed underground to cool the ground. Liquid nitrogen systems are commonly used for

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rapid freezing as the system is more efficient than refrigerated chilled brine. Chilled brine

refrigeration plants are cost effective for long periods while liquid nitrogen as a refrigerant is

only viable for short term stabilization. Freeze wall growth and complete cut-off is typically

monitored in the ground with temperature probes. Closure of a freeze wall can be inhibited by

high groundwater velocity layers, undissolved contaminants, saline pore fluids, and dissolved

solids.

Schmall et al., (2005a), Shultz et al. (2005), and Harris (1994) summarize applications of ground

freezing projects in difficult highly sensitive ground or under high groundwater velocity.

Effective groundwater flow velocities in excess of 2 m/day is considered a threshold value on a

chilled brine freeze system as the high flow rate demands an excessive heat load (Schmall et al.,

2005). The critical groundwater velocity depends on freeze pipe spacing, coolant temperature,

soil permeability, shape and size of the design frozen mass. Remedial measures in difficult

ground include increasing freeze pipe spacing or reducing ground permeability through grouting.

Catastrophic failures of ground freezing projects have been rare, but partial failures due to an

unfrozen zone are not uncommon. Leakages in freeze walls due to higher than anticipated

groundwater velocities were fixed with additional freeze pipes and grouting around the leaking

zone (Schultz and Hass, 2005).

Material properties relevant for a ground freezing structural analysis are the strength and

deformation properties as frozen earth behaves visco-elastically and is subject to time-dependent

deformation under constant stress.

2.1.2 Ice Mechanical Properties Pure ice is a crystalline structure that is obtained by the freezing of water. The mechanical

behaviour of ice is dependent on strain rate, temperature, porosity, grain size and structure.

Pure ice is typically polycrystalline with random crystal orientation whose response to a

deviatoric stress can be represented by a power law creep equation. For short periods of loading

polycrystalline ice behaves elastically with little recoverable deformation at high loading rates.

Under sustained loading, micro cracking may occur under low stresses with the cracks

dominating at high loading rates. When ice is loaded at small strain rates the maximum stress

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remains the same initially and then decreases with an increase in confining pressure.

Ice failure modes are mainly dependent on the applied strain rate. The ductile-brittle transition in

ice occurs at lower strain rates under tension as the applied stress opens the cracks directly.

Under compression, the required tensile stress is generated locally through crack sliding.

Figure 2.1 illustrates the typical ice response to loading regimes under low (I), intermediate (II),

and high (III) strain rates (Schulson, 1999).

Figure 2.1: Schematic Stress-strain Curves for Low (10-7 s-1), Intermediate, and High Strain (10-3 s-1) Rates, after Schulson (1999)

Note: I – low stress loading regime, allows for creep and a sustained load II – intermediate loading regime, the ice will fail at a higher tensile and compressive strength than under a low stress environment, but in a brittle manner III – high strain rate loading regime, the ice will fail in a brittle, with a higher compressive strength, though no change in tensile strength Figure 2.2 plots the results of several tests of ice under tensile and compressive loading

conditions. With increasing axial strain rate, samples in compression will gain strength.

However, the tensile strength of ice remains constant under varying strain rates. At low strain

rates, there is little to no compressive strength of ice. At higher strain rates, ice has a high

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compressive strength.

Figure 2.2: Tensile and Compressive Strengths of Equiaxed and Randomly Oriented Fresh Water Ice of About 1 mm Grain Size vs. Strain Rate, after Schulson (1999)

Typically, the tensile strength of ice varies from 0.7 to 3.1 MPa and the compressive strength

varies from 5 to 25 MPa over the temperature range -10 to -20°C. The ice compressive strength

increases with decreasing temperature and increasing strain rate, but ice tensile strength is

relatively insensitive to these variables (Petrovic, 2003). The implications of this are relevant to

the Kupol mine, discussed in Section 2.4.1, where the mine operates at just above freezing (1oC)

and is still able to confine the dead weight of the frozen back relying on cohesive strength. Ice

samples in uniaxial compression show a small volume increase during testing. When subjected to

High Strain Rate Low Strain Rate

Change in Compressive Strength with Strain Rate

Change in Tensile Strength with Strain Rate

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shear stresses at low hydrostatic pressures, polycrystalline ice showed ductile yielding at low

strain rates. The strength of ice is dependent on the load path experienced by the ice, as

illustrated in Figure 2.3. The yielding and failure of polycrystalline ice under a triaxial state with

high hydrostatic pressures causes weakening and eventual melting. Ice generally behaves in a

ductile manner up to a strain rate of 10-4 above which ice goes through a transition to completely

brittle failure above a strain rate of 10-2 (Michel, 1978).

Figure 2.3: Typical Ductile Stress-Strain Curve for Polycrystalline Ice Under a Constant Strain Rate

2.1.3 Frozen Soil Mechanical Properties Frozen soil is a four phase mixture comprising soil particles, ice, water, and voids. Voids can be

filled with air, ice, and/or unfrozen water. Frozen soil mechanical behaviour closely reflects that

of ice although unfrozen water may be present in the frozen matrix. Andersland and Ladanyi

Peak Strength

Initial Yield Point

To residual strength

Failure Strain, εt

σ

ε (%) 1%

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(2004) consider the most important characteristic distinguishing the mechanical behaviour of

frozen soils from unfrozen soils to be the ice and water composition that constantly varies with

temperature and applied stress. The mechanical properties of a frozen soil at a given temperature

can vary from brittle to plastic depending on the unfrozen water content (Andersland and

Ladanyi, 2004).

The initial freezing temperature for cohesionless soils is close to 0oC and for fine grained soils

the temperature depression can be up to 5oC as the pore water does not freeze uniformly at the

same temperature. The rate at which soil freezes is dependent upon its thermal properties,

moisture content, and temperature. Generally sands and quartz rich soils will convert all water to

ice several degrees below 0oC; however, clay rich material will keep unfrozen water in the

matrix well below 0oC.

A significant amount of unfrozen water can still exist in fine grained soils below the initial

freezing temperature as thin liquid like layers on the particle surfaces. The unfrozen water

content will affect the thermal and mechanical properties of the frozen soil. Strength and

stiffness decrease with increasing unfrozen water content. Unfrozen water content is influenced

by mineralogy, temperature, and salinity of the pore water. Tice et al. (1976) developed

experimental unfrozen water content parameters for various soil types.

Determining the freezing temperature of the four phase solid, water, ice and gas mixture for soils

was studied by Miller (1980) who highlighted the influence of the unfrozen water content on the

freezing temperature.

2.1.3.1 Compressive and Shear Strength of Frozen Soil As with unfrozen soil, the strength of frozen soil depends on interparticle friction, particle

interlocking and cohesion. In frozen soils, the bonding of particles by ice is the major stabilizing

factor. Ting (1983) indicates that three mechanisms control the strength of frozen soils; ice

strength, soil strength, and interaction between the ice matrix and soil skeleton. The soil skeleton

and ice matrix yield at different strengths when sheared in compression under low confining

pressures. Typically two yield points at 1 and 10% axial strain are present, corresponding to the

peak strength of the ice and soil, respectively. The ice strength dominates at low strains where

cracking of the ice matrix occurs at less than 1% strain (Sayles, 1988), which is before maximum

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compression of the frozen sample.

The short term strength of frozen soil represents the instantaneous strength and is significantly

higher than the long term strength due to the brittle to viscoelastic response of ice under varying

load times. The short term strength of frozen soil is measured as the total stress at a constant

rapid deformation rate. Long term strength of frozen soil is a measure of its time dependent creep

behaviour and is determined using uniaxial creep tests at constant deformation rate and various

percentages of loading stress. The long term strength is typically 1.5 to 2.0 less than the short

term compressive strength (Andersland and Ladanyi, 2004).

Stress-strain behaviour of a frozen soil depends on soil type, mineralogical composition, ice

content, temperature, and strain rate. Strain rate and temperature have less influence on the

friction angle of a frozen sample, than on the cohesion (Andersland and Ladanyi, 2004;

Jessberger et al. 2003). Typically the friction angle will decrease with sub zero temperatures and

the cohesion will increase significantly, especially in non cohesive soils and very weak rock

masses where the ice is bonding together the particles.

Youssef and Hanna (1988) compared the stress-strain behaviour of unfrozen and frozen sands.

Frozen sands have higher shear strengths than unfrozen sands due to the interlocking nature of

the water in the matrix converted to ice. Figure 2.4 shows that at a temperature of -5oC, freezing

results in a shear strength increase by a factor of 2.5. At higher strain levels the friction angle

approaches that of unfrozen sand while cohesion approaches zero.

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Figure 2.4: Shear Stresses and Strain Curves for Frozen and Unfrozen Sands, after Youssef and Hanna (1988)

Nater et al. (2008) developed a correlation of the effective angle of internal friction (φ’) and

cohesion (c) with temperature dependent parameters, for example defining the volumetric ice

content (wi), where the strength of frozen soils depends on the temperature. Nater et al. (2008)

observed that the effective angle of internal friction decreases with the volumetric ice content,

whereas the cohesion increases with increasing ice content. The correlations are based on

laboratory tests carried out on undisturbed samples of alpine permafrost soils. Figure 2.5 depicts

the change in friction angle and cohesion with decreasing temperature after Harris (1995).

Frozen – exhibits first peak, near that of ice

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Figure 2.5: Variation of Angle of Friction and Cohesion for Frozen Sand with Low Ice Content, after Harris (1995)

2.1.3.1.1 Influence of Strain Rate Frozen soil stress-strain behaviour is strongly affected by strain rate. For lower strain rates a

sample exhibits plastic flow followed by small elastic deformation and as the strain rate increases

the strength increases and failure mode changes from ductile to brittle. Soil strength dominates at

larger strain rates influencing the long term frozen soil strength. The strain rate at which

transition to brittle behaviour occurs is higher for clays than gravels presumed due to the greater

unfrozen water contents (Andersland and Ladanyi, 2004). Cohesive strength of frozen soils

increases with strain rate. The ice matrix under normal pressure and temperature is more rigid

than the soil skeleton where it reaches peak strain under much lower strains.

2.1.3.1.2 Influence of Temperature The strength of frozen ground becomes greater at lower temperatures, but decreases with the

applied loading time. In general, a decrease in temperature results in a significant increase in the

strength of frozen soil, but the brittleness also increases (Sayles and Haines, 1974; Haynes and

Cohesion

Friction

With decreasing temperatures, the cohesion of a frozen sand will increase. The friction angle will increase slightly, then begin to decrease with colder sub-zero temperatures.

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Karalius, 1977; and Haynes, 1978). Figure 2.6 shows the uniaxial strength (UCS) versus

temperature for typical soil types and for pure ice (Schultz and Hass, 2005). The average

temperature where frozen soil exhibits linear behaviour usually ranges between -5 and -25oC.

Figure 2.6: Frozen Soil Strength vs. Temperature, after Schultz and Hass (2005)

2.1.3.1.3 Influence of Ice Content Studies on the frozen soil mechanics of sand-ice mixtures were performed by Goughnour and

Andersland (1968), Kaplar (1971), Hooke et al. (1972), and Baker (1979). The studies

concluded that up to a grain volumetric content of 40%, pore ice governs frozen behaviour; at

40% by volume sand content particle contact is established; between 40% and 60% friction

governs; above 60% dilatancy adds to shear strength. Interparticle friction and dilatancy

influences the strength at mixtures greater than 40% sand by volume. At lower concentrations

the strength of the sand and ice mixture was only slightly higher than that of pure ice. High and

Note: 1. Fine Sand 2. Silty Sand 3. Medium Sand 4. Clay 5. Pure Ice 6. Pure Ice

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low ice contents tend to reduce the strength of the frozen ground, which peaks between 25 and

45% moisture content (Andersland and Ladanyi, 2004). Sayles and Carbee (1980) studied the

effect of silt concentration on the behaviour of ice-silt mixtures. At silt concentrations greater

than 50% displayed a strain-hardening where at concentrations less than 50% the mixture is

dominated by ice.

2.1.3.1.4 Influence of Saturation Based on the research by Kaplar (1971) and Baker (1979) the strength of a frozen soil is

dependent on the degree of saturation, as the peak strength increases as the soil increases in

saturation content, reaching a peak frozen strength at approximately 30% water content (refer to

Figure 2.7). The lowest frozen compressive strengths are associated with completely dry and

fully saturated conditions. When a soil is completely dry, the strength is that of an unfrozen soil

as there is no added gain in pore water freezing and strength. With saturation increasing beyond

40%, fine sand has a compressive strength of approximately 60% of its maximum strength,

rapidly decreasing to the strength of frozen ice.

Figure 2.7: Effect of Moisture Content on the Unconfined Compressive Strength of Frozen Sand at -12oC and a Strain Rate of 2.2 x 10-6 s-1, after Andersland and Ladanyi (2004)

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2.1.3.2 Uniaxial Tension The amount of data on tensile testing of frozen soils is more limited than that on compression

testing. However, in general, the behaviour of frozen soil in uniaxial tension is more brittle

compared to uniaxial compression tests under similar conditions, but tensile strength is less

sensitive to temperature and strain rate (Haynes et al., 1985; Bragg and Andersland, 1982). The

failure strain in tension of the ice rich silt was approximately one order of magnitude lower than

that in compression (Zhu and Carbee, 1984; 1987). For frozen ice rich silt, the tensile strengths

remain constant up to the plastic-brittle transition, beyond which the tensile strengths decreased.

Sayles (1991) defined a peak tensile strength with a power law based on the uniaxial

compression values for a sandy silt, fine sand, and gravelly sand at temperatures of -1.1 to -6.7oC

and strain rates between 10-1 and 10-5 h-1. Yuanlin and Carbee (1985) studied the strain rate

effect on the tensile strength of silt and concluded that for ductile behaviour both the tensile and

compressive strength were substantially influenced by the strength of the ice matrix which was

similar in both tension and compression under the same testing conditions.

2.1.3.3 Creep Behaviour When a frozen specimen is subjected to a load it will respond with an instantaneous deformation

and a time-dependent deformation, termed creep. Frozen soils are more susceptible to creep and

relaxation due to the presence of ice and unfrozen water where the strength is a function of

temperature. The creep response of ice varies with different soils given the potential of ice lens

formation. Frozen soil samples will creep under constant axial stress. During creep, the ice

content, temperature, time and strain rate will have significant effect on the strength of the frozen

ground. Creep strength of a frozen soil is defined as the stress level that can be resisted up to a

finite time at which instability occurs. Long-term strength of the frozen material will generally

decrease with time and is normally set at the time to reach inflection point on creep curve.

Frozen soil generally has a decrease in strength and stiffness from 40 to 60% of the initial value

due to creep (Shultz and Hass, 2005).

The significance of creep behaviour to the study of frozen ground at the Cigar Lake mine is that

the opening for a jet bored cavity or for a tunnel development through frozen ground could

squeeze beyond the allowable limit for deformation. Understanding the creep behaviour of the

ground in addition to its shear strength behaviour is important.

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The basic creep curve (see Figure 2.8) comprises three stages, (1) primary (strain-hardening),

where the creep rate is decreasing, (2) secondary (linear), where the creep rate is constant, and

(3) tertiary (strain-softening), where the creep rate is increasing. Initially, the creep rate decreases

with time, thereafter the strain rate increases with time. Eventually, cracks develop in the ice

matrix and specimen fails. An increase in axial stress and decrease in temperature cause a

decrease in time to failure. The total strain a specimen undergoes consists of the initial and

delayed elastic strains and irrecoverable creep strain.

Figure 2.8: Idealized Creep Curve

Sufficient laboratory testing has established the creep behaviour of frozen soils. The non-linear

stress-strain behaviour of frozen soil has been described by Vyalov (1965), Ladanyi (1962),

Klein (1978), and Sayles and Haines (1974). Modelling creep behaviour can be done either

theoretically based on the quantified physical processes or empirically based on curve fitting.

Laboratory testing to monitor creep behaviour has well defined boundary conditions with

reasonably uniform stress and strain fields applied to the samples. However, strain rates applied

during in situ testing are often higher than those applied in the field or laboratory. In situ testing

methods such as pressuremeter testing minimize the effect of sample stress relief and quantify

the material properties on a larger scale. The pressuremeter test involves placing an inflatable

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packer at depth and measuring the volumetric strain and applied pressure to estimate the

deformation modulus of the material. The pressuremeter provides an in situ estimate of the shear

modulus (G), short term and long term stress-strain relationships, and shear strength parameters.

Ladanyi and Johnston (1973) performed pressuremeter testing of frozen ice rich silty soils to

establish long term strength parameters.

Dusseault and Fordham (1993) note that creep is not typically associated with competent

unfrozen sandstone though high porosity poorly cemented sandstones which are the expected

rock overlying/comprising the Cigar Lake orebody, may undergo creep due to loading induced

grain packing. The transient creep observed in these poor quality sandstones weakens the bonds

causing structural collapse.

Dusseault and Fordham (1993) comment that there is no widely accepted method of

interpretation and analysis for hard and soft rock creep data as the mechanisms and processes

equations of the transient state are not clear. Rocks that are most likely to creep are softer, more

sensitive, soluble rocks and are often difficult to sample and prepare for laboratory testing.

2.1.3.4 Influence of Hydrostatic and Confining Pressure on Freezing The Cigar Lake orebody is approximately 10 m thick at a depth of 430 m below ground surface.

A hydrostatic pressure of 5 MPa is expected on the frozen mass above the orebody. Based on

conversations with Cigar Lake Mine, the design freezing thickness above the orebody is

anticipated to be two times the thickness of the orebody.

The presence of groundwater and in situ stresses will exert hydrostatic pressure on the frozen

ground overlying the orebody, resulting in a combined mechanical and thermodynamic effect.

The isothermal compression governs the stress and the thermodynamic effect leads to pressure-

melting phenomena. Pressure-melting depresses the freezing point of ice that results in water

migration toward lower stress regions. When a hydrostatic confining pressure is applied to a

frozen granular mass, pressure melting will occur locally at grain-to-grain contacts. A pressure of

approximately 13.5 MPa is required to depress the freezing point by 1oC according to the

equation, dT/dp = -0.743 K/MPa (Andersland and Ladanyi, 2004). To summarize, a system will

require to be lowered by one degree beyond the design temperature to account for 1 atm

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pressure.

Under low confining pressures the stress strain behaviour is brittle in tension and strain softening

in compression. The addition of confining pressure in frozen soils suppresses dilation and ice

cracking with a noticeable increase in soil strength and decrease in strain softening (Andersland

and Ladanyi, 2004). At high confining pressures a second yield occurs. For the second yield, the

failure envelope shows a friction angle close to that of unfrozen soil suggesting that the first

yield is related to the ice matrix strength and the second yield represents the frictional resistance

and residual strength. For clays, the effect of confining pressure on frozen specimens has been

noted to be less significant.

Sayles (1973) completed triaxial compression tests on saturated Ottawa sand to evaluate the

influence of confining pressure under a constant rate of strain and the rate of loading on strength

deformation under a constant load. Triaxial tests completed at a constant strain rate of 0.03%/min

showed two peaks representing the strength of ice and the second as the internal granular

friction. Cohesion and friction were found to be independent of each other after a strain of

0.02%.

Chamberlain et al. (1972) found that dilatancy was suppressed at confining pressures higher than

50 MPa on frozen sand mixtures. Chamberlain completed high pressure triaxial compression

tests at confining pressures ranging between 3.5 to 280 MPa. Samples were fully saturated and

frozen rapidly to -10oC and tested at a strain rate of 6%/min. Three distinct stress regions were

observed; a low pressure region of constant or increasing shear stress a mid-pressure region of

decreasing shear stress and a high pressure region of slightly increasing shear stress. At

confining pressures greater than 52.5 MPa, dilation is completely suppressed indicating crushing

of individual soil particles. Pressure melting is suggested to become critical at these confining

stresses given the suppression of dilation.

Ma et al. (1998) and Wang et al. (2008) describes the strength loss of frozen soil under

increasing confining pressure due to pressure melting of pore ice, particle crushing and

microcrack growth. The strength of a frozen soil increases to a maximum value with increasing

confining pressure as Chamberlain et al. (1972) described above, but decreases beyond confining

pressures of approximately 15-45 MPa.

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Golder (2001) states that ice lens formation is not expected above a confining stress of 1 MPa. 2.1.3.5 Frost Heave Frost heave is the expansion of frozen ground due to the phase change of water to ice in frost

susceptible soils. Forces are transmitted from the soil to the overlying foundation and can subject

it to large uplift forces (Andersland and Ladanyi, 2004). Heaving results from ice segregation

during freezing. In frost susceptible soils, additional water can migrate from unfrozen soil into

the frozen zone under a temperature induced suction gradient. Ice lenses form in all soil types by

the addition of water during slow moving or stationary freezing fronts. Normally, in coarse non

frost susceptible soils such as sands and gravels the pores will fill with ice and excess pore water

will drain into the unfrozen areas.

Heaving pressures also vary and depend mainly on the type of soil and its moisture content. In

general, coarse sands and clean gravels do not heave, while fine sand and silts are very

susceptible to heaving. Clays also are very susceptible to heaving although they normally heave

slowly but often with tremendous pressures. Silts show a high rate of heave but have much lower

heaving pressures than clays. High freezing rates in sands allow excess pressures to build; high

freezing rates in silts develops suction and ice lensing parallel to the freezing front; low freezing

rates in clay can have reticulate ice lenses which are preferential flow pathways.

The highest frost heave (as seen in Figure 2.9) occurs in soil with a permeability of 1x10-6 to

1x10-7 m/s, values typical for silt or silty clay (Shultz and Hass, 2005). The highest frost pressure

can occur in clayey soils. The hydraulic conductivity for water in frozen soils is small but not

zero and follows Darcy’s law (Burt and Williams, 1976; Lunardini et al., 1982; and Arteau,

1984).

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Figure 2.9: Frozen Soil Frost Heave Behaviour, after Shultz and Hass (2005)

2.1.4 Frozen Intact Rock Properties Limited information exists on the behaviour and failure mechanisms of frozen weak rock at

depth. The majority of previous research centers on the freezing and thawing of soils, with a

smaller number of studies involving massive good quality rock samples. Comparing these, the

strength of frozen rock behaves in a similar fashion to frozen soil where the strength depends on

interparticle friction, particle interlocking and cohesion. When the sample undergoes freezing the

failure mode transitions from plastic to a brittle behaviour due to the conversion of water to ice.

Rockmass properties vary with rock temperature and are related to the proportion of ice and

unfrozen water. As the temperature drops, mineral grains shrink and the formation of ice in pore

spaces contributes directly to the strength of the material.

The porosity of a rockmass is considerably lower than a typical soil specimen, and therefore the

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water content has a reduced influence on the gain in compressive strength with freezing.

However, for a weaker, jointed rock mass, such as the Cigar Lake orebody and surrounding host

rock, there are more voids and open conduits for water to fill, yielding greater opportunity for

strength increase with freezing.

Strength values for frozen rock mostly focus on massive, good quality rock, with little jointing or

alteration. These studies were performed to support the design and construction of liquid

nitrogen storage caverns (i.e. for temperatures below -200oC). It must be emphasized that the

strengths involved (> 30 MPa) are not representative of the Cigar Lake material tested as part of

this research; unfrozen weak rock typically has zero tensile strength and a compressive strength

less than 25 MPa. This research is intended to build on the current knowledge of the influence of

freezing on a weakly jointed rock.

2.1.4.1 Compressive and Shear Strength The strength criterion for isotropic rock is commonly defined by the Mohr-Coulomb shear

criteria, which is comprised of a cohesion and frictional component. Strength is defined as, the

largest stress (load per unit area) a rock can sustain until failure, and can be quantified in the lab

on a small cylindrical sample (intact strength) or for a rockmass in the field (rock mass strength).

The uniaxial compressive strength (UCS) is a common description or rock strength, with strength

then increasing as a function of confining pressure. This relationship (strength as a function of

confining pressure) is described by the Mohr-Coulomb relationship.

Initial work by Mellor (1971, 1973) measured the uniaxial compressive and tensile strengths of

water saturated and air dry granite, limestone, and sandstone rock core from temperatures of 25

to -195oC. Mellor observed that the compressive strengths increase with decreasing temperature.

Freezing was noted to increase rock strength by a factor of 4 in porous rock and by a factor of

1.8 in crystalline rock. Figure 2.10 shows compressive strength results, where the gain in

strength with decreasing temperature is evident up to -50oC, beyond which little gain in strength

is noted. Strength variation can be related to pore-size distribution and freezing characteristics.

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Figure 2.10: Strength of Granite, Limestone, and Sandstone in Uniaxial Compression, after Mellor (1971)

Further research by Kumar (1968), and Yamabe and Neaupane (2001) indicate a significant

strength increase in several rock types with sub-zero temperature. Young’s modulus increases

with a decrease in temperature; however, a further decrease in temperature from -10 to -20 C has

no effects at all on the Young’s modulus (Yamabe and Neaupane, 2001).

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Figure 2.11: Summary of Uniaxial Test Results for Unfrozen and Frozen Sandstone, after Yamabe and Neaupane (2001)

2.1.4.1.1 Influence of Strain Rate Gunzel (2008) performed a series of constant strain and constant stress direct shear tests with

artificial samples simulating ice-filled rock joints. In constant stress tests, the ice-filled joints

show a parabolic relationship between normal stress and shear stress unlike the linear

relationship usually found in mineral filled rock joints (Barton, 1974).

Unfrozen UCS tests are typically undertaken at strain rates of 10-5 to 10-4 s-1 according to ISRM

standards (Brady and Brown, 2006). Very fast or very slow strain rates will influence the peak

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strength of rock in the same manner as ice, the mode of failure will be brittle under fast loading

and ductile under slow loading (<10-8 s-1).

Figure 2.12 illustrates the influence of freezing and strain rate on saturated sandstone. With

increasing axial strain rates, the gain in strength of frozen sandstone is substantially higher than

lower axial strain rates.

Figure 2.12: Axial Stress vs. Axial Strain for Unfrozen and Frozen Sandstone, after Yamabe and Neaupane (2001)

2.1.4.1.2 Influence of Initial Moisture Content When freezing occurs in a partially saturated rock, water will initially migrate toward large

Unfrozen

Frozen

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empty pores. Inada et al. (1997) and Inada and Kinoshita (2003) completed Brazilian tensile,

uniaxial tension, and uniaxial compression tests on tuff, granite, andesite, and sandstone samples

at temperatures from 20o to -160oC. At 15°C, the strength for saturated rock samples is lower

than that of the strength for dry samples. However, at -160°C the strength for saturated samples

is greater than the dry strength due to the conversion of the water in the pores to ice. Also, the

tuff having a higher porosity and thus higher moisture content than the granite specimen saw a

larger strength increase with sub-zero temperatures.

A large change in the tangential Young’s modulus with temperature is not seen in the dry

specimens; however, for saturated specimens, Young’s modulus increases significantly with

decreasing sub-zero temperatures.

Sammis and Biegel (2004) comment on Mellor (1971, 1973) testing data and explain the failure

behaviour using a damage mechanics model. In compression, the saturated samples show a

stronger increase in strength than the air dry samples. Both air-dry and saturated granite samples

strengthen at approximately the same rate.

The micromechanical damage model (Ashby and Sammis, 1990) can be used to explain the

strength increase difference between porous and crystalline rocks as the rock undergoes freezing.

Failure occurs on the sliding of pre-existing cracks in rocks which induces fracture damage and

ultimate failure. The damage mechanics explanation of this behaviour is that for saturated

samples the frozen water inhibits sliding on fractures and strengthens the sample. The flow

strength of ice increases as the temperature falls below the freezing point thus increasing the

apparent coefficient of friction and strengthening the samples. For air dry limestone and

sandstone samples there is not enough adsorbed water in the pores to provide significant

strengthening. For granite, a non-porous crystalline rock, the pre-existing microcracks are

narrower therefore there is little difference between air-dry and saturated specimens.

2.1.4.2 Influence of Freezing on Uniaxial Tension Mellor (1973) observed that tensile strength increases with decreasing sub-zero temperatures.

Dry rocks gain tensile strength at an average rate of approximately 2 x10-3 MPa/oC with

decreasing temperature regardless of rock type and the saturated samples for granite, sandstone

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and andesite samples show more strengthening at low temperatures than air-dry samples. Figure

2.13 shows tensile strength results by Mellor (1973) where the gain in tensile strength from

unfrozen to frozen conditions is significant, but little change in tensile strength with decreasing

temperatures beyond -10oC is evident.

Figure 2.13: Strength of Granite, Limestone, and Sandstone in Uniaxial Tension, after Mellor (1971)

Dutta and Kim (1993) focussed on testing of tensile failure in their study of limestone and

granite samples. Brazilian tensile specimens under quasi-static and dynamic loading were tested

between 24 and -40oC. The tensile strength was found to be more sensitive to loading rate than

temperature. The samples showed a slightly higher average tensile strength in the frozen

specimen compared to that at room temperature. The average tensile strength of the rock samples

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increased by 0.1% per drop in degree Celsius.

Also, the frozen tensile strength of wet specimens increased more than dry specimens at below

freezing temperatures. Inada and Kinoshita (2003) explained this noting that for granite, the

tensile strength fails along the largest crack which is too large to be saturated compared to the

smaller micro-cracks responsible for compressive failure.

2.1.4.2.1 Influence of Temperature Rockmass properties vary with temperature and are related to the proportion of ice and unfrozen

water. As the temperature drops, mineral grains shrink and the formation of ice in pore spaces

contributes directly to the strength of the material.

As noted in Figure 2.11, the compressive strength increases with decreasing temperature,

substantially from unfrozen to -50oC, after which the gain in strength is minimal.

Chislov (1991) studied the effect of low temperatures on the strength of tuffaceous shales in a

highly fractured orebody and concluded that by increasing the ambient temperature from -2 to

above 0oC, the rock strength decreased by 20%.

Walder and Hallet (1985) present a mathematical model for the breakdown of porous granite and

marble by the growth of ice in cracks. The model predicts crack growth rates indicating that

sustained freezing is most effective in producing crack growth from temperatures between -4 to -

15oC. At higher temperatures, thermodynamic limitations prevent ice pressure from building up

significantly and at lower temperatures the migration of water for sustaining crack growth is

inhibited.

Glamheden and Lindblom (2002) measured frozen rock mass properties and completed

numerical modelling for an unlined hard rock cavern measuring 7m diameter and 15 m high in

Gothenburg, Sweden. The chamber is located approximately 70 m below ground surface and 30

m below the water table. The rock mass is a medium to fine grained, strong to very strong, non-

weathered, gneissic granodiorite. The Q-value is approximately 15, the RMR89 is approximately

75, and the GSI is 67 to 69. After lowering the cavern temperature to -40oC, laboratory testing

showed that the tensile strength increases with decreasing temperature and Young’s modulus and

Poisson’s ratio marginally increase at decreasing temperature.

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2.1.5 Creep Behaviour in Weak Rock Creep parameters are determined through loading the sample and testing at specified percentages

of the uniaxial short-term compressive strength. The generalized creep equation defines the total

strain, ε, composed of the instantaneous strain, εo, and creep strain ε(c).

The time dependent frozen compressive strength is calculated following the power law

approximations of Hult (1966) and Ladanyi (1972).

For the portion of the creep curve at and beyond the inflection point but before tertiary creep, the

total strain is defined as,

ε = ε(i) + ε (c)mint

Where: ε(i) = lumped primary creep of defined by the intersection on the strain axis and is

expressed by the power law, εk(σ/σkθ)κ (σkθ is a temperature dependant total deformation modulus)

ε (c)min is the rate of steady state creep with time and is defined by the power law,

εc(σ/σcθ)n , (σcθ is the temperature-dependent creep modulus) The primary creep law, Andrade's empirical creep law, defines the creep strain as

𝜀(�) = 𝐴𝜎�𝑡� and re-written by Ladanyi and Johnston (1974) as

𝜀�(�) = �

𝜎�𝜎��

���𝜀�𝑡𝑏 �

Where n, b, and 𝜎�� are three experimentally determined coefficients from creep testing.

Based on similar material creep testing results in Andersland and Ladanyi (2004), typical values

of n and b for clay and sand are listed below in Table 2.1

Table 2.1: Values of Parameters in Primary Creep Law Equations, from Andersland and Ladanyi (2004)

Frozen Soil Type Source b n 𝝈𝒄𝜽 (MPa) LL, PL Gs

e, void Ratio

Bat-Baioss Clay

Vyalov, 1962

0.45 2.50 0.18 51, 24 2.73 1.045

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Frozen Soil Type Source b n 𝝈𝒄𝜽 (MPa) LL, PL Gs

e, void Ratio

Ottawa Sand Sayles, 1968 0.45 1.28 1.05 - 2.65 0.587 Two samples of intermediate clay from Golder (1986) laboratory testing program were taken for

constant stress creep tests. Each test involved the determination of the steady state strain rate

developed when applying two different stresses under unconfined conditions. Testing was

conducted at -5oC. Golder (1986) noted that the samples at the highest stress level (1000 kPa)

exhibited classical creep behaviour. EBA (1990) completed four frozen creep tests on

intermediate clay from boreholes U-8 and U-221 at a temperature of -20oC. Two of the samples

from borehole U-8 failed before steady state creep was measured.

Table 2.2presents the interpreted steady state creep rate achieved under the applied stress levels;

though, EBA (1990) commented that none of the samples achieved a true steady state creep.

Table 2.2: Summary of Creep Testing, after EBA (1990) and Golder (1986)

Sample No.

Moisture Content

(%)

Bulk Unit

Weight (kg/m3)

Test Temp.

(oC)

Applied Stress (kPa)

Steady State Creep

Rate (%/min)

Steady State Creep Rate

(min-1)

Time to Failure (hours) Onset of Tertiary Creep

Golder, G8-2

18.0 2,142 -5 500 3.56x10-5 3.56x10-7 >120

Golder, G8-2

18.0 2,142 -5 1000 6.40x10-5 6.40x10-7 67

Golder, G-41

23.6 2,023 -5 500 2.52x10-5 2.52x10-7 >167

Golder, G-41

23.6 2,023 -5 1000 2.99x10-4 2.99x10-6 67

EBA, Hole 221, Depth 454.7 m

23.6 1,993 -20 2500 2.24x10-5 2.24x10-7 >72

EBA, Hole 221, Depth 454.7 m

23.6 1,993 -20 3000 1.42x10-5 1.42x10-7 >170

Mellor and Cole (1981) suggest that the peak stress from a constant strain rate experiment

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corresponds to the point at which the minimum strain rate occurs on a typical constant stress

(creep) strain-time curve. The point on the creep curve and constant strain rate curve, therefore,

measures the material (behaviour) under a similar condition although the path to achieve this

condition differs. Analyzing EBA (1990) and Golder (1986) frozen test creeping data can be

compared to evaluate the flow law of frozen soils.

Applying the simplified flow law for frozen soil,

𝜀� = 𝐵𝜎� Where 𝜀� = strain rate σ = applied stress B = temperature dependent coefficient n = exponent (temperature dependent) The calculated values of B and n from Golder (1986) and EBA (1990) testing at temperatures of

-5oC and -20oC are summarized below.

Table 2.3: Cigar Lake Creep Parameters from Historical Testing

Testing Temperature (oC)

B (min-1/kPa) n

-5 1.95 x 10-5 7.08 -20 5.13 x 10-14 15.57

Though there are only two sets of creep testing completed to date on Cigar Lake material, the

results show the effect of temperature on deformation properties. The colder temperature (-20oC)

significantly reduces the deformation rate by several orders of magnitude compared to the

warmer temperature (-5oC). For example, an applied stress of 3MPa, would lead to a deformation

of 1 x 10-6 min-1 at -20°C while the same stress applied to materials at -5°C would yield a

deformation rate of 5 x 10-2 min-1.

Given the lack of creep testing on Cigar Lake material at the design freezing temperature of -

12oC, the author recommends undertaking creep testing and a test jet boring trial similar to that

in 2000; however at the planned design frozen ground temperature of -12oC.

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2.2 Thermal Properties

The thermal characteristics of the ground are important for thermal analysis to verify the freeze

hole layout and ensure an adequately thick freeze wall forms. A ground freezing thermal analysis

requires input data referring to geometry, thermal boundary conditions, and material

characteristics. The response of a soil to temperature changes is influenced by its thermal

properties: thermal conductivity, heat capacity, thermal diffusivity, latent heat, and thermal

expansion (Andersland and Ladanyi, 2004). Thermal properties vary depending on the water

content. The specific heat, defined as, the amount of heat required to change the temperature of a

substance by a given amount, depends on mineral composition and is defined as the ratio of its

heat capacity to that of water. Thermal conductivity, defined as a material's ability to conduct

heat, depends upon porosity, dry density, degree of saturation, and temperature.

Cooling a rock mass shrinks the mineral matrix and induces changes in thermal rock parameters,

(Glamheden and Lindblom, 2002). Lindblom (1977) and Aoki et al. (1989) evaluated the

decreasing linear thermal expansion coefficient with decreasing temperature. Mellor (1973)

evaluated the mean linear expansion coefficient of rock specimens between -10oC and -100oC

and -90oC and -160oC to 4.13 x10-6/oC and 3.52 x10-6/oC, respectively. This correlates well with

tests done by Kuriyagawa (1980). Lindblom’s test was performed under varying load conditions,

but the Mellor and Aoki testing was not. Differences in the results may be due to different test

procedures, as Mellor used dilatometers and Lindblom used a strain gauge glued to the rock

samples to measure thermal strain.

Kuriyagawa et al. (1980) and Aoki et al. (1989) reported that the thermal conductivity at -100oC

is up to 10 to 20% greater than at 20oC, with no major difference between dry and wet

specimens.

Park et al. (2004) completed laboratory tests on dry granite and sandstone from -160 to 40oC.

DSC (Differential Scanning Calorimeter) for specific heat, a transient hot-wire method for

thermal conductivity, and the strain gauge method for thermal expansion coefficient. Results

show thermal conductivity changed little with decreasing temperature. Specific heat and thermal

expansion coefficient decreased with decreasing temperature.

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Frost propagation in a saturated material occurs with a phase change of water to ice and heat

transfer due to conduction. In frozen soil, the amount of heat transferred by conduction increases

with increasing dry density and degree of saturation. The long term behaviour of frozen ground

will be influenced by a thermal gradient from the freeze pipe to the excavation face.

As of 2009, all of the previous thermal modelling for Cigar Lake used material properties based

on calibrated values obtained from modelling at McArthur River in similar ground types.

Measured data from actual rock samples was available from previous McArthur River testing

and was used to verify that the trends developed in the dataset were reasonable (Stead and

Szczepanik, 1996). Assumptions were made regarding the degree of similarity of ground and

amount of water stored within the rock in these ground types. Newman (2007) carried out

thermal analyses of the actively freezing production ore zone at Cigar Lake in an attempt to

calibrate thermal properties and water contents at different elevations below the ore, within the

ore, and just above the ore.

Newman (2009) developed a spreadsheet which incorporates the theoretical relationships

developed by de Vires (1963) and Johansen (1975) for volumetric heat capacity and thermal

conductivity respectively. The calibrated values from the 2007 Cigar Lake model were used as

target final property values in the theoretical relationships while other parameters such as rock

density, quartz content, and porosity were altered so that the estimated properties matched the

calibrated properties.

2.3 Frozen/Unfrozen Interface Behaviour

The separation between the unfrozen and frozen boundary is considered a potential failure

mechanism in the back of a jet bored cavity. The back of the jet bored cavity is in horizontally

bedded altered sandstone. The potential for the frozen ground to separate at the unfrozen/frozen

interface warrants additional testing to be completed on Cigar Lake material, though was outside

of the scope of this research.

Direct shear testing of the unfrozen and frozen boundary of frozen soils has been completed by

Goto et al. (1988) and Thomson and Lobacz (1973). The shear strength at the frozen/unfrozen

interface was found to be greater than the shear strength of completely unfrozen soil. The

weakest zone lies in the unfrozen zone adjacent to the frozen/unfrozen boundary as it is free from

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the influence of the suction force at freezing front.

2.4 Mining in Permafrost

Artificial ground freezing to provide groundwater control and excavation support is typically

applied in shaft sinking and less commonly in deep underground mines. Mining in the

permafrost regions of Canada, Alaska, and the Russian Arctic where the ground is perennially

frozen poses technical challenges similar to excavation in artificially frozen ground. Arctic mines

are within the continuous to discontinuous permafrost regions where the ground is below 0oC

year round in depths up to several hundred meters. Giegerich (1992) reviewed the technical

challenges of the Black Angel, Polaris, and Red Dog mines located in the Arctic region of North

America. Udd and Betournay (1999) summarize the current literature on the stabilities of

openings in frozen ground for mines located in the Arctic regions of North America and Europe.

All report a significant loss of strength when the host rock or ore rose above 0oC due to ice

melting. Udd and Betournay (1999) conclude that openings in frozen ground allowed for larger

excavation spans than under above freezing conditions. Mines operating in permafrost benefit

from increased roof stability and reduction of groundwater. However, when the ground

temperature increases to greater than -2C significant strength loss occurs causing instability

especially where the host rock has been highly altered or decomposed into a soil-like material.

Table 2.4 lists mines operating in permafrost regions. The majority of the mines in permafrost

conditions operate without ground control issues as long as the openings remain frozen.

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Table 2.4: Summary of Relevant Mines in Permafrost Mine Location Mining

Method Ore In Situ

Temperature Comments Source

Asbestos Hill Quebec, Canada

Open pit asbestos -4.5 to -7oC Within an increasing Young’s modulus and compression and shear wave velocities a decrease in fragmentation after blasting was noted

Udd and Betournay (1999)

Black Angel Greenland Room and pillar

Zinc -12oC Giegerich (1992)

Jericho NWT, Canada Open pit Diamond - No published data on ground conditions

Julietta Russia Longhole Gold and silver

- See increase in RMR by 18% due to permafrost

Wardrop (2005)

Kupol Russia Open pit and Golder and silver

- See increase in RMR due to permafrost

Pakalnis (2012)

Lupin NWT, Canada Longhole open stoping

Gold -7oC -

Nanisivik NWT, Canada Room and pillar

Lead zinc

-10 to -12oC 1-2% ice

Polaris NWT, Canada room and pillar and sub-level longhole open stoping with backfill

Lead zinc

-2oC Ore exhibits little strength after thawing Pillar stages left open too long cause cracks to form in adjacent pillar stage 5% ice

Andres (1999) Giegerich (1992)

Raglan Quebec, Canada

Open pit, cut and fill, and longhole

- See increase in RMR by 10-60%% due to permafrost

Wardrop (2005)

Red Dog Alaska, USA Open pit Lead - Ore prevent the ice from thawing it was mined in the winter

Giegerich (1992)

Schefferville Quebec, Canada

Open pit Iron - Significant strength loss in ore above freezing 10% ice

Udd and Betournay (1999)

Shkolnoye/Matrosov Russia Shrinkage Stoping

- See increase in RMR by 13% due to permafrost

Wardrop (2005)

Spitsbergen Store Norske

Norway Room and pillar

Coal -4oC Rock strength properties not significantly influenced by permafrost At thawing bounding water inflow and instability major issue

Myrvang, (1988) and Wandinger (1999)

2.4.1 Case Studies in Frozen Underground Mines Wardrop (2005) in a report prepared for the Kupol mine (Bema Gold Corporation now Kinross)

studied the benefit of permafrost to improving ground conditions and its effect on excavation

design. The report examines the current exploration core logging data of Kupol and compares the

data with other mines in permafrost to establish a base case minimum ground support. Wardrop

(2005) states that whether a rock mass is frozen or not, the ground conations after excavation

depend more on the characteristics of the fracturing i.e. the block size, shape, and infilling

material, than on the intact material properties. For frozen ground the maximum unsupported

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span is 16 m, though where frozen ground conditions cannot be guaranteed, the recommended

stope span is 5 to 6 m (Wardrop, 2005).

Pakalnis (2012) visited the Kupol mine and commented the following:

• Areas visited including the 455 level noticed significant improvement from the unfrozen

RMR76 of less than 25 observed in the drill core compared to the frozen face RMR76 of

60. Spans excavated were typically 6 m.

• The freezing assists the overall stability in the operation and should be considered as

augmenting the ground support in place, but not replacing the support.

The following summarizes the improvement in rock mass quality due to freezing at several

Russian underground mines in permafrost. Caution should be used when comparing the data

from case studies, as the improvement in RMR from unfrozen to frozen conditions assessed by

Wardrop (2005) assumed that the increased span opened in frozen conditions is relatable to a

frozen RMR by the Grimstad and Barton (1993) chart. Better practice is to assess the frozen

RMR conditions in the field with face mapping and to compare the unfrozen RMR conditions

using geotechnical core logging.

Note that the Russian case studies presented in Wardrop (2005), did not observe the unfrozen

RMR conditions at the exposed face.

2.4.1.1 Shkolnoye/Matrosov Mine The Shkolnoye/Matrosov Mine is located in northeastern Siberia, Russia. The mine is entirely

located within the permafrost zone. Wardrop (2005) states the following:

• The average hanging wall conditions without benefit of permafrost are classified as good rock mass quality according to Barton’s Q’ and Bieniawski's RMR, where Q’ = 17.8 and RMR = 70.

• Based on the empirical support design chart (Grimstad and Barton, 1993), relating Q and excavation span and to recommended support requirements, with an ESR value of 5 for temporary mine openings, the resulting maximum span is 35 m. However, the mine has 50 x 50 m shrinkage stope panels that are stable. The exceeded maximum span predicted by empirical methods is attributed to permafrost.

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• A back analysis of the minimum rock mass condition required to support a 50 m stable span relates to a minimum increase in rock mass quality of 13% from the unfrozen RMR value.

2.4.1.2 Julietta Mine The Julietta Mine is located in the Magadan region of Russia. The mine is entirely located within

the permafrost zone. Wardrop (2005) states the following:

• The ground conditions without benefit of permafrost are classified as poor rock mass quality according to Barton’s Q’ and Bieniawski's RMR, where Q’ = 3.4 and RMR = 55.

• Based on the empirical support design chart (Grimstad and Barton, 1993), relating Q and excavation span and to recommended support requirements, with an ESR value of 1.6 for permanent mine openings, the resulting maximum span is 5.6 m. However, the mine had 8m stable spans on the 745m and 850m levels. The exceeded maximum span predicted by empirical methods is attributed to permafrost.

• A back analysis of the minimum rock mass condition required to support a 8 m stable span relates to a minimum increase in rock mass quality of 18% from the unfrozen RMR value.

2.4.1.3 Raglan Mine The Raglan Mine is located in the Nunivak region of northern Quebec, Canada. The mine is

entirely located within the permafrost zone. Wardrop (2005) states the following:

• KW 1475 Stope - the ground conditions without benefit of permafrost are classified as poor rock mass quality according to Barton’s Q’ and Bieniawski's RMR, where Q’ = 1.5 and RMR = 47. The excavation was stable in frozen conditions up to a span of 50 m. A back analysis of the minimum rock mass conditions required to support a 50 m stable span relates to a minimum increase in rock mass quality by 70-80%.

• C 1460 L Cut - the ground conditions without benefit of permafrost are classified as fair to good rock mass quality according to Barton’s Q’ and Bieniawski's RMR, where Q = 10 and RMR = 65. The excavation was stable in frozen conditions up to a span of 40 m. A back analysis of the minimum rock mass conditions required to support a 40 m stable span relates to a minimum increase in rock mass quality by 13-18%.

• Q 1350 Cut - the ground conditions without benefit of permafrost are classified as fair rock mass quality according to Barton’s Q’ and Bieniawski's RMR, where Q = 7.5 and RMR = 62. The excavation was stable in frozen conditions up to a span of 35 m. A back analysis of the minimum rock mass conditions required to support a 35 m stable span relates to a minimum increase in rock mass quality by 13%.

• The estimated difference between the frozen and unfrozen rock quality is a factor of 15 or more.

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• Permafrost provides a greater percentage of improvement for weaker ground conditions than for stronger ground conditions. This relationship decreases exponentially with improving ground conditions

2.4.2 Case Studies in Frozen Soil and Ice Deposits Russian and U.S. researchers have examined the stability of underground excavations in frozen

soil deposits and ice. Underground of mining frozen gravel deposits in Alaska, Yukon, and

Russia have all been developed using variations of the room and pillar method and are typically

less than 100 m in depth. The properties of frozen gravel and silt depend on many variables

including in-situ temperature, ice content, particle size and composition, and stratification.

Nelson (2001) commented that the most important characteristic of frozen placer materials is

their tendency to creep and to exhibit considerable deformation before failure.

2.4.2.1 Fox Tunnel, Alaska The Fox tunnel located near Fairbanks, Alaska was excavated in warm ice-rich silt. The test area

geology is comprised of 15 to 20 m of silt overlying 1.5 to 4.5 m of Wisonconsin gravel and

schist bedrock. Rooms measuring 4.6 x 15.2 x 2.4 m at 15 to 20 m depth were excavated in

frozen gravel with successive slabs taken off the back. Gravels are several meters thick in the

back and sidewalls. Excavations were noted to deform considerably by plastic flow when kept at

the original ground temperature of -1.1oC to -0.6oC due to the high ice content of the silt. Roof

subsidence was monitored to measure the flowing of the overlying silt. Pettibone (1973)

concluded that the creep of the frozen silt could be reduced with circulation of cold air to cool

the tunnel walls. Microseismic monitoring to detect unstable roof conditions did not monitor any

noises during removal of the jacks supporting the roof. Pettibone (1973) theorized that the

deformation observed was due to creep of ice matrix and not fracturing.

Weerdernburg and Morgenstern (1984) analysed the in situ deformation behaviour of the Fox

Tunnel in Alaska showing that the flow law for polycrystalline ice does not yield an upper bound

to the observed room closure measurements. The tunnel closure is believed to be from creep and

plastic yielding.

2.4.2.2 Dome Creek Drift, Alaska The Spokane Research Center of the U.S. Bureau of Mines conducted a ground stability analysis

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to understand the behaviour of underground openings in permafrost at a small underground

placer mine, the Dome Creek Drift Mine, northeast of Fairbanks Alaska. Mining induced stresses

and displacements in frozen gravels were monitored over nine months from 1993 to 1994 in a

retreat room and pillar section. The depth to bedrock near the instrumented site is less than 46 m.

Biaxial stressmeters, two-point horizontal extensometers, two-point vertical extensometers,

string potentiometers, manual closure point stations, convergence meters, and temperature

sensors were installed at various locations in a retreat room and pillar section of the mine.

Measurements in the Dome Creek Drift Mine showed that roof to floor closure depended on the

width of the entry, proximity to active mining, and elapsed time. The roof usually moved as a

unit creeping slowly into the entry until slabs developed along silt layers or other planes of

weakness. Closure occurred slowly and predictably (Seymour et al., 1996 ). The overlying frozen

gravels exhibited mass flow behaviour slowly creeping in to the mine openings until roof slabs

separated under their own weight or along planes of weakness such as interbedded silt horizons.

2.4.2.3 Greenland The U.S. Army Cold Regions Research and Engineering Laboratory (CRREL) monitored three

excavations in glacial ice in the Greenland Ice Cap to assess the feasibility of tunnels and rooms

in ice for storage (Abel, 1961; Russel, 1961). The second tunnel excavation closed due to

unpredicted excessive deformations of the openings attributed to warming of the ice.

2.4.3 Ground Control of Frozen Placer Deposits Bandopadhyay et al. (1996) completed finite element analyses of roof to floor convergence for

simulated entries in frozen gravel accounting for both material characteristics and heat transfer.

The relationships between opening convergence, time and span were investigated based on a

finite-element analysis of the thermo-elasto plastic creep of frozen gravels. Analysis shows that a

linear relationship exists between span and roof-floor convergence at different times. Roof floor

convergence was modelled at air temperatures of -0.6oC and -2.8oC. The higher the air

temperature, the larger the roof deflection as a greater difference between the air and ground

temperatures result in more intensive heat exchange. A higher temperature within the rockmass

means a larger decrease in Young’s modulus and greater increase in Poisson’s ratio. With

increasing rock temperature the modulus of elasticity of the rockmass decreases and the

rockmass shows plastic behaviour.

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Soviet researchers defined stability classes for excavations in frozen placer materials (Nelson,

2001). The stability class includes recommended stable spans and pillar sizes from shallow

excavations in frozen gravel and silt material. Summarized below in Table 2.5.

Implications of the classification system for the maximum span of excavations in frozen soil to

the Cigar Lake mine is to provide a basis for maximum spans given the lack of available data for

mining in frozen weak rock.

Table 2.5: Soviet Classification of Frozen Intermediate Roof Materials Up to 15 m Thick and Stable Spans after Extraction, after Emelanov et al. (1982)

Stability Class Composition Temperature,

(oC) Ice Content, (wet wt.%)

Thickness of affected strata (m)

for Monolithic

Roof

Maximum span of

openings for Room and Pillar Monolithic

Roof I. Highly stable Alluvial coarse grained deposits < -6 < 25 14-20 35-45

II. Stable

Alluvial and lacustrine deposits -6 to -3 < 25 13-16 25-35 Sandy and loamy deposits < -3 < 25 Homogeneous silty and clayey deposits < -4 25 to 50 Alluvial and lacustrine sediments with interbedded fine layers

< -3 < 25 for coarse grained 25 to 50 for fine grained

III. Medium stable

Alluvial and lacustrine coarse grained deposits

-3 to -2 < 25 10-13 30-25

Gravelly sand deposits -4 to -3 25 to 50 Homogeneous silty and clayey deposits -2 to -1 25 to 50 Interbedded clay and gravel deposits < -6 < 25 for

coarse grained 25 to 50 for fine grained

Ground ice > 60

IV. Poorly stable

Alluvial and lacustrine coarse grained deposits

-2 to -1 < 25 7-10 10-15

Gravelly sand deposits < -6 25 to 60 Homogeneous silty and clayey deposits -2 to -1 25 to 50 Interbedded clay and gravel deposits -2 to -1 25 to 50 Loess silt and clay -3 to -1.5 25 to 50 Ice rich silt -6 to -3 > 50 Ground ice -6 to -3 > 60

V. Unstable Plastic alluvial > -1.5 < 50 4-7 6-10 Plastic alluvial with sandy matrix > -1 < 50 Unconsolidated and cemented by ice Any < 3 Ground ice > -3 > 60

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2.5 Weak Rock Mass Behaviour

The Cigar Lake orebody is located at an unconformity between sandstone and basement

metapelite rock comprising very weak rock to soil like material. Above and below the

unconformity, the rock mass shows variability for tens of meters in porosity and permeability

due to fracturing and alteration processes. Rock mass classification and geotechnical domains of

the ground conditions at the Cigar Lake mine were completed previously by the mine and their

consultants though are lacking detail on the properties of the weakest material, typically the ore

and overlying clay altered sandstone. Understanding the behaviour of unfrozen weak ground is in

itself a challenge, and therefore this section focuses on the behaviour of weak rock and

establishing failure criteria, and modifying these classification systems for frozen weak rock.

The process for designing excavations in hard rock masses is well established in geotechnical

literature. Excavation through weak rock masses requires a more thorough design as squeezing

and/or instability are common. Weak rock masses result from processes such as alteration and

faulting creating low strength, sheared, and crushed material with a loss of any interlocking

structure which may have existed. Weak rocks are often overstressed at low stress levels as a

result of their low strength and high deformability. These characteristics can lead to yielding,

slabbing, spalling, ravelling, and squeezing conditions.

Several different authors have defined conditions under which they would consider a rock mass

to be weak:

• Hoek (1999) defines weak rock as that where the in-situ uniaxial compressive strength

(UCS) is less than about one third of the in situ stress acting upon the rock mass.

• The ISRM (1981) defines a rock mass with a UCS between 0.25 to 25 MPa as being

weak to extremely weak.

• Robertson (1988) defines a weak rock as any rock mass where the Mohr-Coulomb

effective shear strength parameters are less than c’=0.2 MPa and φ’=30o, which is

equivalent to a UCS strength of less than 0.7 MPa.

• Pakalnis (2008) defines a weak rock mass as that with a rock mass classification value

(RMR76) less than 45.

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The material providing support of a jet bored cavity above the Cigar Lake orebody is considered

a weak rock mass ranging from a dense/indurated clay to weak and altered sandstone. The

following sections outline rock mass classification schemes and their application to weak rock

masses.

2.5.1 Rock Mass Classification Systems Rock mass classifications systems are useful as a quick assessment of the rock mass conditions

for support design and stability assessment. A rock mass rating is determined by assigning

numerical values to features that are considered to influence its behaviour, and combining these

into an overall rating. Rating values have subsequently been correlated with the observed stable

spans of unsupported excavations, stand-up times of unsupported spans, support requirements for

various spans, cavability, and pit slope angles (Brady and Brown, 2006). Terzaghi (1946) was

the first to develop a rock mass classification system originally for the estimation of loads to be

supported in the design of steel arches for tunnel construction. Terzaghi’s classification terms are

very subjective descriptions of the rock mass. The two most common rock mass classifications

systems are the CSIR Rock Mass Rating (RMR) by Bieniawski (1976, 1989) and the NGI

Tunnelling Index (Q-System) by Barton et al. (1974). More recently, the GSI system (Hoek et

al., 1995) was developed as a visual extension of the RMR based on geological observations of

the size and shape of intact rock blocks (blockiness) and surface condition of the discontinuities.

Weak rock masses are complex and have highly variable properties in stiffness, strength, and

failure modes that lead to difficulties in applying classification systems. Classifications such as

RMR and Q were created for jointed rock masses whose behaviour is controlled by

discontinuities and do not specifically address unique characteristics of weak rocks such as

overstressing or deterioration. In poor rock conditions, even though the rock masses have similar

rock mass classification values, the failure modes, and rock support requirements were very

different due different degrees of interaction between the intact rock and discontinuities (Mathis

and Page, 1995).

Comparing the RMR and Q-system, both methods incorporate geological, geometric and

design/engineering parameters in arriving at a quantitative value of their rock mass quality

(Hoek, 2007). Rock mass classification values are dependent on input parameters such as the

intact rock strength, rock quality designation (RQD), joint spacing, joint alteration, and

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groundwater condition. Both RMR and Q can be adjusted to account for the relative gain in

strength from unfrozen to frozen weak rock for subsequent use in design for an ice cap overlying

a mined out cavity.

2.5.1.1 Rock Quality Designation The Rock Quality Designation (RQD) created by Deere (1964), is a quantitative index of rock

mass quality based upon rock core recovery by diamond drilling. RQD is defined as the

percentage of core recovered as intact pieces of 100 mm or more in length relative to the total

length of the core run. Mechanical breaks due to drilling, handling, or high stress are ignored as

only natural core breaks are considered in this calculation. Core with an estimated unconfined

compressive strength less than 1 MPa (ISRM rock hardness less than R1) are not be included in

the RQD and should be assigned an RQD of zero.

2.5.1.2 Geomechanics Classification System (RMR) Bieniawski (1974, 1986) introduced a geomechanics’ classification system for rock masses based

on experiences in South African tunnelling projects in 1973 with revisions in 1976 and 1989.

The Rock Mass Rating (RMR) is the sum of six rock mass rating parameters: uniaxial

compressive strength, RQD, joint spacing, joint condition, groundwater condition, and joint

orientation. Ratings are assigned to each of the weighted parameters and the sum of these ratings

defines the RMR and rock mass quality. RMR values range from zero to 100, indicating

extremely poor rock to extremely good rock, respectively.

Table 2.6 lists the parameters and their assigned rating values for Bieniawski's 1976 version. The

biggest difference between RMR76 and RMR89 is in the joint condition description and ratings,

but there are also slight changes to the UCS and joint spacing values and ratings.

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Table 2.6: 1976 Rock Mass Rating Classification Scheme, from Bieniawski (1976)

Parameter Range of Values

1

Strength of intact rock material

point load strength

index > 8 MPa 4-8 MPa 2-4 MPa 1-2 MPa

For this low range - uniaxial compressive

test is performed

uniaxial compressive

strength > 200 MPa 100-200

MPa 50-100 MPa 25-50 MPa 10-25

MPa 3-10 MPa

1-3 MPa

Rating 15 12 7 4 2 1 0

2 Drill core quality RQD 90-100% 75-90% 50-75% 25-50% < 25%

Rating 20 17 13 8 3

3 Spacing of Joints > 3m 1-3 m 0.3-1 m 50-300 mm < 50 mm

Rating 30 25 20 10 5

4 Condition of Joints

very rough surfaces

hard joint wall rock

not continuous

no separation

slightly rough

surfaces hard joint wall rock separation < 1 mm

Slightly rough

surfaces separation

< 1mm soft joint wall rock

Slickensided surfaces

or Gouge < 5 mm thick

or Joints open 1-5

mm Continuous

Joints

Soft gouge > 5 mm or

Joints open > 5 mm Continuous joints

Rating 25 20 12 6 0

5 Groundwater

Inflow per 10 m tunnel length

None < 25 l/min 25-125 l/min > 125 l/min

Ratio 0 0.0 - 0.2 0.2 - 0.5 > 0.5 General

Conditions

Completely Dry Moist only

Water under moderate pressure

Severe Water Problems

Rating 10 7 4 0

The RMR76 (Bieniawski, 1976) classification system is calculated as follows:

RMR76 = P1 + P2 + P3 + P4 + P5

Where: P1 is the strength of intact rock material (rating = 0 to 15);

P2 is the drill core quality, Rock Quality Designation, RQD (rating = 3 to 20);

P3 is the spacing of joints (rating = 5 to 30);

P4 is the condition of joints (rating = 0 to 25); and,

P5 is the groundwater (rating = 0 to 10).

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The rock mass conditions can be classified follows: Class I – Very Good Rock (RMR > 80); Class II – Good Rock (60 < RMR < 80); Class III – Fair Rock (40 < RMR < 60); Class IV – Poor Rock (20< RMR < 40); and Class V – Very Poor Rock (RMR < 20). 2.5.1.3 Rock Tunnelling Quality Index, Q The Rock Tunnelling Quality Index (Q) was developed by Barton et al. (1974) for the

determination of rock mass characteristics and tunnel support requirements based on hard rock

tunnels in Scandinavia. The Q rating varies on a logarithmic scale from 0.001 (exceptionally

poor) to greater than 400 (exceptionally good). The Q rating is based on six parameters: RQD,

number of joint sets (Jn), joint roughness (Jr), joint alteration/infilling (Ja), water (Jw), and stress

reduction factor (SRF). Use of the Q system for mining applications will give conservative

answers (Potvin, 1980) as it was designed and is used for civil applications.

Q rating is calculated using the following equation:

×

×

=

SRFJ

JJ

JRQDQ w

a

r

n Where each parameter relates to:

RQD/Jn = measure of the block size Jr/Ja = roughness and frictional characteristics of joint walls or infilling; shear strength Jw/SRF = two stress parameters; active stress

Table 2.7 lists the input parameters for Jn (number of joint sets), Jr (joint roughness parameter), and Ja (joint alteration).

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Table 2.7: Q Rating Parameters, from Barton et al. (1974)

Description Jn Description Jr

Massive, no or few joints 0.5 to

1.0

Discontinuous joints 4 One joint set 2 Rough and irregular, undulating 3

One joint set plus random 3 Smooth, undulating 2 Two joint sets 4 Slickensided, undulating 1.5

Two joint sets plus random 6 Rough or irregular, planar 1.5 Three joint sets 9 Smooth, planar 1

Three joint sets plus random 12 Slickensided, planar 0.5 Four or more joint sets, random, heavily

jointed, "sugar coated" 15 Zones containing clay minerals thick enough to prevent wall

contact 1

Crushed rock, earth-like 20 Sandy, gravelly, or crushed zone thick enough to prevent wall contact 1

Infill Thickness Description Ja

none

Tightly healed, hard, non softening, impermeable filling 0.75 Unaltered joint walls, surface staining only 1

< 1m

m

Slightly altered joint walls, non-softening mineral coatings, sandy particles, clay-free disintegrated rock 2

Silty or sandy clay coatings, small clay fraction (non-softening) 3

< 2m

m

Softening or low friction clay mineral coatings, I.e. kaolinite, mica, chlorite, talc, gypsum, graphite, and small discontinuities of swelling clay (discontinuous coatings, 1-2mm or less in thickness) 4

> 2m

m b

ut <

5m

m Sandy particles, clay-free disintegrated rock 4

Strongly overconsolidated, non-softening clay mineral fillings (continuous <5mm thick) 6

Medium or low over consolidated, softening clay mineral fillings (continuous <5mm thick) 8

Swelling clay fillings (continuous > 5mm thick) Values of Ja depend upon percent of swelling clay-sized particles, and access to water.

8 - 12

≥ 5m

m

Zones or bands of disintegrated or crushed rock and clay * Strongly over consolidated, non-softening clay 6 * Medium / low over consolidation, softening clay 8

* Swelling clay (i.e. montmorillonite) 8 - 12

Zones or bands of silty clay or sandy clay, small clay fraction, non-softening. 5

Thick continuous zones or bands of clay

*Strongly over-consolidated, non-softening clay 10 -

13

*Medium / low over-consolidation, softening clay. 6 - 24

*Swelling clay (i.e. montmorillonite) 6 - 24

The classification ratings for the Q’ values are as follows: Class I – Very Good Rock (40 < Q’ < 100); Class II – Good Rock (10 < Q’ < 40); Class III – Fair Rock (4 < Q’ < 10); Class IV – Poor Rock (1 < Q’ < 4); and Class V – Very Poor Rock (Q’ <1).

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2.5.1.4 External Factors and RMR’ and Q’ Calculations RMR’ and Q’ are modified versions of the RMR and Q that assumed dry conditions and exclude

the SRF term (RMR does not have a stress parameter). This is done for the purpose of assessing

the rock mass ratings in the absence of external factors, where these may be accounted for in

separate calculations. For example, groundwater and in situ stresses are sometimes better

accounted for using numerical modelling methods, but RMR and Q may still be required to

estimate the rock mass properties to provide model input; pore pressures and in suit stresses are

not properties of the rock mass.

RMR76’ is calculated using the first four terms; the rock mass is treated as if it were completely

dry and a groundwater rating of 10 is assigned. Very favourable joint orientations should be

assumed and the Adjustment for Joint Orientation value should be 0.

The Q’ value was defined according to the following formula, without any correction for

external influences such as stress or water conditions (i.e. Jw = 1 and SRF = 1).

JaJr

JnRQDQ ×='

Again, RMR’ and Q’ should only be used where the design procedure specify their use. Where water pressures or high in situ stresses are present, these should be accounted for either empirically or numerically. 2.5.1.5 Discussion Milne (2007) discusses issues with rock mass classification systems that arise when the same

rock mass can yield different classification values depending on subjectivity in assessing the

joint orientation, stress conditions, drift orientation, depth, and excavation history. The Q-system

can differentiate between more than 60 conditions of joint surfaces making repeatability an issue.

As previously noted, typically groundwater and stress factors are omitted to obtain rockmass

properties for the purpose of numerical modelling and analysis. These are accounted for

explicitly in the design calculations.

Both the Q-system and RMR system were not developed to specifically address weak rock

conditions, though both have been modified over the years to account for a wider range of rock

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mass conditions. This was one of the objectives of Marinos and Hoek (2002) in their

development of the Geological Strength Index (GSI) system to visually classify rock masses.

2.5.1.6 Relating Q and RMR Based upon 111 case histories, Bieniawski developed a relationship between RMR and Q

(Bieniawski, 1976).

The Q-value is related to Bieniawski’s RMR value using one of the following equations:

44)Qln(9RMR +=

or, 2144RMR

10Q−

= 2.5.2 Modification of Rock Mass Classification Systems for Frozen Ground Rock mass classifications are used to estimate rock mass behavior, excavation stability, and

provide ground support guidelines (Milne et al., 1998). Establishing unfrozen and frozen rock

mass rating values for various material types can be used to understand the influence of freezing

on the empirical rock mass rating and stable open span relationships for underground cavities.

The two main rock mass classification systems RMR and Q were developed for unfrozen rock

masses. Both systems have similar input parameters for rock strength, RQD, joint

condition/alteration, joint spacing, and water. When a rock mass undergoes freezing, some of

these parameters will be influenced by freezing and others will not. Specifically, the influence of

water freezing in joints and whether this can be treated as a healing of a joint is an obvious

starting point. Building on this, the time span the excavation is expected to remain open, long

term (months) or short term (days), will influence whether a frozen joint should be counted for as

increasing in the rock mass quality.

The development of a frozen rock mass rating system and its application as an empirical

approach for ground control in frozen ground is discussed in detail in Section 8.

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2.5.3 Rock Mass Strength The strength of an intact rock sample compared to that of a jointed rock mass varies considerably

due to scale effects. The intact rock is the strength of a point sample measured by Unconfined

Compressive Strength (UCS) testing, a sample typically measuring 2” in diameter by 6” in

length. Compared to the rock mass strength, which encompasses the discontinuities, and is

influenced by spacing, infilling, and the compressive strength of the rock. Figure 2.14 (after

Wyllie and Mah, 2007) depicts the transition due to scale effects from intact rock to the rock

mass strength with increasing sample size and influence of jointing.

Figure 2.14: Scale Effects, Intact Rock to Jointed Rock Mass, after Wyllie and Mah (2007)

Hoek and Brown (1980) developed a shear strength criterion for the rock mass based on a back-

analysis of fractured rock masses for the design of underground excavations in hard rock. The

criterion was initially based on the properties of the intact rock, and then included the properties

and characteristics of the joints in the rock mass. The generalized Hoek-Brown Failure Criterion

(Hoek, 2006) for jointed rock masses is defined by:

𝜎�� = 𝜎�� + 𝜎�� �𝑚�𝜎��

𝜎��+ 𝑠�

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Where 𝜎�� = Maximum effective principal stress at failure 𝜎�� = Minimum effective principal stress at failure 𝑚� = Value of the Hoek-Brown constant m for the rock mass s and a = Constants which depend on the rock mass

𝜎�� = Uniaxial compressive strength of the intact rock pieces

Estimating the strength of the rock mass, an interlocking matrix of discrete blocks, with

laboratory testing has been found to not be practical, and needing to rely on visual observations

(Hoek, 2006). Marinos and Hoek (2000) developed the Geological Strength Index (GSI), a visual

assessment tool for jointed rock masses to estimate the rock mass strength (Figure 2.15).

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Figure 2.15: GSI Values for Blocky Rock Masses, after Marinos and Hoek (2000)

The GSI provides a system for estimating the reduction in rock mass strength for varying

geological conditions (Hoek, 2006). The GSI value is related to the degree of fracturing and the

condition of the fractures. Higher GSI values represent very good quality rock masses where low

GSI values represent very poor quality rock mass conditions.

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The influence of freezing on jointed weak rock mass will be investigated in this thesis with

frozen UCS, direct shear, and four-point beam testing. However, the overall gain in strength due

to freezing is believed to have a greater impact on the rock mass, which can be estimated using

the GSI chart and Rock Mass Rating (RMR) system.

2.6 Failure Mechanisms in Frozen Stratified Ground

Failure of an underground rock excavation is influenced by stress, structure, and the rock mass.

In weak rock, stress induced failures are not a concern due to the yielding nature of the rock

mass. Weak rock mass failure is typically due to the overall degradations of the rock mass and

mobilization of friction (in contrast, failure of strong brittle rock is driven by cohesion loss). The

failure surface through weak rock is a complex combination of failure through soft intact rock

along weak joints and through soil like weathered zones. Robertson (1988) states that where the

RMR is greater than 40 the stability will be determined by the orientation and strength along

discontinuities, and when the RMR is less than 30, failure may occur through the rock mass at

any orientation. Structural features can control the stability of excavations at shallow depths and

in de-stressed areas. Structurally controlled failures occur when features such as joints, bedding,

or faults intersect to form blocks or wedges that can slide or fall due to gravity.

The Cigar Lake orebody is hosted in sandstone with joints parallel to bedding and random

subvertical fractures due to cross-jointing and faults. Jet bored cavities will be excavated in

frozen, medium strong, pitchblende rock overlain by several meters of frozen very weak, jointed,

sandstone to dense clay. Potential failure mechanisms of an excavated cavity include the

separation between unfrozen and frozen material in the back of the cavity and cracking of the ice

matrix due to the larger stresses on the roof beam. Ice-filled rock joints are a potential plane of

weakness in the frozen rockmass depending on the aperture and infilling of the joint prior to

freezing. Parallel laminations and stratifications can be a dominant factor controlling stability of

roofs in large excavations. In stratified ground the only load acting on the detached strata is the

beams own weight. Underground openings in bedded rocks can expect to develop an arch

structure in the back of the opening and at a small scale the immediate roof deflects downward as

a beam.

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2.6.1 Beam Theory The traditional approach to understand stability in stratified ground is to model the immediate

roof as if it were a beam. Beam theory assumes that the immediate roof can be represented by a

series of equal width beams, with a length equal to the room span. The stable roof span is

designed for the allowable tensile stress of the roof strata. A beam is capable of carrying loads in

bending as it applies loads transverse to its longest dimension. Beam bending induces failure by

flexure as the rock mass can separate at bedding planes due to deflection.

Simple beam testing is commonly used to determine the first crack strength and flexural strength

of concrete or fibre reinforced concrete. Two loading methods are practiced on beams supported

on two outer points, i) third-point loading, termed center point loading by the ASTM, and ii)

four-point loading, termed third-point bending by the ASTM. In third-point beam bending the

entire load is applied at the center of the span and the maximum stress concentrates in the center

part of the beam. Four-point beam bending applies two concentrated loads on top of the beam

with the maximum stress located at each point load.

Four-point loading calculates the flexural strength assuming that the fracture initiates at the

center of the beam. If fracture occurs outside the maximum moment region greater than 5% of

the span length the strength results are considered to be invalid. Under third point or center point

loading the location of the fracture is not an issue as fracture at a location other than mid-span

corresponds to a lower extreme fibre stress than exists at mid-span as the bending moment varies

linearly from zero at the support to maximum at mid-span. Four-point beam bending is

recommended for testing frozen weak rock behaviour because Goodman (1988) states that four-

point testing yields better reproducibility of results than three-point loading.

A beam section is expected to crack for the first time when the stress reaches the value of the

modulus of rupture. Mechanical properties of the beam can be characterized by peak load, first

crack load associated with crack deflection and residual flexural load. The flexural strength also

termed ‘modulus of rupture’ is the maximum tensile stress on the bottom of the specimen

corresponding to peak load and is calculated using simple elastic beam theory. Typically the

flexural strength is two to three times the rock specimen’s tensile strength under four-point

loading (Goodman, 1989). If the material is homogeneous, tensile strength and flexural strength

would be equivalent.

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No ASTM or ISRM standard exists on beam testing of cylindrical rock core. Related standards

included ASTM standards for concrete and fibre reinforced concrete and an ISRM standard on

notched rock core specimens under four-point loading to estimate the fracture toughness.

• ASTM C 78-02 - Standard Test Method for Flexural Strength of Concrete (Using Simple

Beam with Third-Point Loading).

• ASTM C 293-08 - Standard Test Method for Flexural Strength of Concrete (Using

Simple Beam with Center-Point Loading).

• ASTM D 1635 - Standard Test Method for Flexural Strength of Soil-Cement Using

Simple Beam with Third-Point Loading.

• ASTM C 1018-97 - Standard Test Method for Flexural Toughness and First-Crack

Strength of Fiber-Reinforced Concrete (Using Beam with Third-Point Loading).

Concrete beam testing methods for the purpose of establishing the beams ability to resist slab

failure under bending follow ASTM C 78 or ASTM C 293-08 which determines the flexural

strength of concrete using a simple beam with third point loading. Modification of standard

concrete beam testing is part of the first phase of frozen beam laboratory testing to gain an

understanding on a controlled frozen sample prior to testing the rock collected from Cigar Lake.

The rock core sampled from the 2009 diamond drilling of surface freeze holes at Cigar Lake will

be tested with a four point beam apparatus to determine the failure mechanisms of frozen jointed

weak rock mass.

The failure of a rock beam through four-point loading allows for a simple and repeatable flexural

test. Four-point flexural loading on a rock beam with the bottom of the core supported on points

near the ends and the top of the core loaded from above yields better reproducibility of results

than three-point loading (Goodman, 1989). The tests setup is illustrated in Figure 2.16. The

modulus of rupture for four-point loading of cylindrical rock specimen with loads applied at L/3

from each end and reactions at the ends is defined as TMR = 16PmaxL / 3πd3 (Goodman, 1989).

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Figure 2.16: Four Point Beam Bending Load Test

Where Pmax = maximum load

L = length between load reactions on the lower surface d = core diameter

2.6.2 Voussoir Analogue The failure of underground openings in stratified ground has been observed to not fail acting as a

simple beam, but rather composed of individual rock blocks (Sofianos, 1996). These blocks

formed by transverse discontinuities cutting bedding are termed “voussoirs”. The development of

tensile cracking or discontinuities normal to the beam inhibits the tensile capacity of the beam

creating a compression arch from the abutments to a highpoint at midspan. Different voussoir

beam models and failure criteria have been proposed by Brady and Brown (2006), Sofianos

(1996), and Diederichs and Kaiser (1999).

Voussoir beam theory states that in a confined situation the ultimate strength of a beam is larger

than its elastic strength. A beam will develop a compressive arch carrying its own weight and

transmitting it to the abutments with an assumed linearly varying load distribution, resulting in a

stronger beam assuming Voussoir conditions exist.

2.7 Span Design of Underground Excavations

Failure of a rock mass is influenced by the size of the opening, structures, and rock mass

strength. Empirical relationships relating rock mass quality and underground span opening have

been developed based on past performance in underground mines and excavations. The term

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“critical span” used by design methods/graphs refers to the largest circle that can be drawn

within the boundaries of the excavation when viewed in plan.

2.7.1 Critical Span Empirical Chart The critical span curve (Figure 2.17) developed by Lang (1994) provides a relationship between

span and the RMR rock mass quality to evaluate the back stability in cut and fill mines. The

graph is divided into three areas: stable, potentially unstable, and unstable. These are

characterized as follows:

1) Stable Excavations a. No uncontrolled falls of ground b. No observed movement in the back c. No extraordinary support measures implemented

2) Potentially Unstable Excavations a. Extra ground support has been installed to prevent potential falls of ground b. Movement in the back of 1mm or more in 24 hours has been observed (Pakalnis, 2002) c. Increase in the frequency of popping and cracking indicating ground movement

3) Unstable Excavations a. Area has collapsed b. Support was not effective in maintaining stability

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Figure 2.17: Critical Span Curve, after Lang (1994)

Figure 2.17 is a simple and useful tool that aids in the design of underground man-entry openings

later updated by Wang (1999). The updated span design curve chart has uncertainties below

RMR76 values of 50 and above RMR76 values of 80 due to the lack of data in the very poor

quality and good to excellent quality rock masses.

Ouchi (2005) updated the critical span curve after Wang (1999) to include additional data points

in weak rock, specifically for RMR76 less than 50. These are shown at the lower RMR76 range,

marked by “green lines” in Figure 2.18, where points in the previously defined unstable one were

shown in mining operations remain stable with only local support.

Figure 2.18: Weak Rock Mass Critical Span Curve, after Ouchi et al. (2004)

Pakalnis (2012) with the support of Cameco’s McArthur River mine, updated the Critical Span

Curve based on McArthur River mine openings with ground support in unfrozen ground. Figure

2.19 shows the updated potentially unstable zone (solid black lines) compared to the original

potentially unstable zones (dashed red lines) based on the data sets from Ouchi (2005), and

Wang (1999).

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The McArthur River mine updated span curve was developed based on observations of the rock

mass quality and span in supported ground excavations including failures such as the Bay 12

failure. The stability graph shifted the potentially unstable zone to the left to match the span and

area. Observations of the influence of freezing on the RMR will be plotted on the same

McArthur River stability graph as McArthur River has similar rock mass conditions as Cigar

Lake. Although the potentially unstable zone at McArthur River is based on empirical

observations with ground support, the frozen unstable/stable curve will be developed from a

different approach.

Figure 2.19: McArthur River Stability Graph with Ground Support, after Pakalnis (2012)

2.8 Applicability of Hoek-Brown Parameters to Frozen Ground

Application of Hoek-Brown brittle parameters to frozen ground was investigated by Yang et al.

(2012) and noted it to be applicable in low stress environments though did not correspond well in

high confining stress environments. Yang et al. (2012) discovered that the Mohr-Coulomb

strength criterion fit the low confining stress range of the frozen soil specimens as the frozen soil

has a linear relationship with confining pressure. However, for frozen soil under high confining

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stresses, the strength relationship with confining pressure exhibited a non linear relationship.

Based on experimental testing Yang et al. (2012) found the strength of frozen soil increased with

confining pressure up to a limit; however, the strength decreased with further increase of

confining pressure beyond this limit. At high confining pressures, the non linear strength of

frozen soils is attributed to pressure melting and crushing of the ice crystals. Frozen soils

therefore tested in the low stress range can be expected to have higher friction values than those

at high confining pressures.

In order for Yang et al. (2012) to describe the non-linear strength characteristic of frozen soil

better, the Hoek-Brown criterion (Hoek et al., 2002) was modified by incorporating a new

parameter to account for the effect of pressure melting and crushing phenomena.

The new formulation was presented as:

𝜎� − 𝐴𝜎�𝜎�

= �𝑚𝜎�𝜎�

+ 1��

incorporating a new parameter to account for the nonlinear strength characteristic of frozen soil

where m, n and A are constants for materials determined by the Levenberg-Marquardt fitting

method.

The laboratory data for the testing range of confining pressures was not included in this research

and therefore quantifying what high stress environment was applied to this testing is difficult to

compare with the conditions at the Cigar Lake mine.

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3. Methodology

This section outlines the process followed to understand the influence of freezing on a weak and

altered/fractured rock mass at depth.

The Cigar Lake orebody is located at the unconformity between metamorphic basement rocks

and sandstone at a depth of approximately 430 m. Regional faulting and alteration processes in

northern Saskatchewan have created a series of uranium deposits in the Athabasca basin along

this unconformity. The alteration surrounding the orebody during uranium mineralization created

a highly heterogeneous and permeable zone of poor ground comprising soft to moderately

indurated sandy clay, unconsolidated sand and altered rock (sandstone above the orebody and

metapelite basement below).

Cigar Lake mine construction commenced in 2005; however, the underground levels were

flooded from 2006 to 2010 due to several water inflow events due to loss of ground. The

geotechnical data collection program carried out for this research was initially planned to sample

material from both surface and underground drilling. However, the underground levels were

inaccessible after the last inflow event in the summer of 2008 limiting material sampling to

surface diamond drilling. The author believes that sampling the Cigar Lake material underground

in an unfrozen and frozen state, combined with underground in-situ testing is essential for

understanding the behaviour of frozen weak rock.

3.1 Assessment of Existing Information

A review of the literature on frozen soil, rock, and mining within frozen ground provides detailed

information on the sub-zero behaviour conditions of soil (sand, clay, mixed gravels) and hard

rock storage caverns for liquid nitrogen under extremely cold conditions (up to -196 oC). Limited

research data was found on the behaviour of frozen weak rock, especially at depth.

Laboratory testing of rock core in a sub-zero environment that was sampled in an unfrozen state

from both the Cigar Lake project and McArthur River mine has been completed on a small scale

over the past 20 years. However, the previous research did not address or adequately give insight

into the failure mechanisms and behaviour of a cavity in frozen weak rock.

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Existing geotechnical site investigations, hydrogeological reports, geological mapping, and

diamond drill hole information, can be reviewed in order to:

1. define geological/hydrogeological variability and types of materials to be encountered.

2. identify mechanical and thermal material property data gaps in previous site

investigations relevant to ground freezing design and stability.

3. quantify the percent clay/silt of the matrix and clay mineralogy to establish how the

frozen material will behave.

4. develop a database of creep parameters from geotechnically similar materials.

Developing a database of frozen strength, creep, and thermal parameters from geotechnically

similar materials is ongoing to complement the current Cigar Lake laboratory database. The clay

cap and clay ore zone would be compared to ice poor materials of similar plasticity and grain

size gradation. For loosely unconsolidated zones of material such as altered sandstone/sand,

assuming known creep parameters of ice rich sand will be conservative.

3.2 Conceptual Model of Failure Mechanisms

Cigar Lake mine intends to mine the uranium ore through the process of jet boring, a non entry

mining method. Jet bored cavities are developed by a high pressure water nozzle rotating in a

pilot hole from the top of the cavity to the base. Cavity dimensions are expected to be the height

of the ore (ranging 5 to 15 m in height) with diameters that will vary depending on the ground

conditions and excavation sequencing. The behaviour and stability of frozen material over the

mined out cavities once mining commences is a function of the frozen rock mass. The stability of

the frozen cavity will depend upon the excavated span, rock mass strength, length of exposure,

thermal regime, and ground mass ice content. Failure can occur due to wedge fallout, slab

failure, gravity driven caving, and beam failure.

A material data collection and laboratory testing program was undertaken here focusing on the

influence of ice in increasing the strength of weak rock and the influence of freezing on rock

joints with and without infilling. Frozen unconfined compressive strength (UCS) and frozen

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beam testing is explored in a series of laboratory tests to determine the failure mechanism of a

typical frozen weak rock overlying the Cigar Lake orebody. Only after gaining an understanding

of frozen rock mass behaviour, the stability and stand up time of a jet bored cavity can be

assessed. Verification of the conceptual model of frozen weak rock masses will be compared

with current mining practices in frozen ground at the McArthur River mine and historical field

trials at the Cigar Lake mine.

3.3 Material Properties Sampling Program

Cigar Lake Mine undertook a diamond drill core sampling program in 2009 to address data gaps

from historical geotechnical drilling and laboratory testing and to better define the highly

variable nature of the altered zone over the orebody. This will provide additional information of

the unfrozen and frozen geotechnical properties of a weak and jointed rock mass. A diamond

drilling contractor was retained in 2009 to complete a surface freeze drilling program of eight

boreholes, located approximately 150 m north of Shaft 1 at Cigar Lake. From the surface freeze

boreholes, four PQ (3”) holes were cored through the orebody and used for material sampling

part of this research.

3.3.1 Sample Collection The local geological formations within the target sampling depths of the orebody have a known

history of zero to poor recovery due to the material’s loose, cohesionless, and friable nature. The

following discusses the methodology to core quality samples from a diamond drill ensuring

maximum core recovery and minimal sample disturbance.

Ground freezing is expected to be from the base of the orebody to a minimum of 20 m above the

orebody. To characterize the behaviour of the frozen material, the target sampling and testing

zone is approximately 30 m above the orebody to 15 m below the orebody. The top elevation of

the orebody was estimated on a hole by hole basis from the current site geological model to

establish the target depth to commence core retrieval. While coring through the orebody, the

overlying clay cap or known zone of soil like material, a clay face injection bit was used to cut

back water flow and reduce the risk of washing away the sample. Metal liners or ‘splits’ are

standard for triple tube coring and are sufficient for drilling and sampling competent sandstone.

However, instead of metal splits, acrylic tubing was placed inside the core barrel when drilling

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within friable sandstone to soil like material to limit core removal handling and disturbance. The

1.5 m long acrylic tubes were sealed on either end at the drill rig and stored inside the Cigar Lake

core logging warehouse prior to shipment for laboratory testing.

3.3.2 Sample Integrity During Drilling Sample disturbance is the difference between the in situ and lab measured material properties

and soil structure. The sampling technique, stress release, handling, and preparation can all cause

sample disturbance. Stress relief occurs during coring samples that are subject to high in situ

stresses at great depths. The rapid unloading of confining stress can permanently damage the

structure of brittle rocks and sensitive clays. The difference in the shear strength of soils

reconsolidated to the in situ stress for laboratory testing is not considered an issue. However,

cemented soils and brittle rocks can be problematic materials exhibiting lower strengths after

coring.

The direction of coring also influences the stress path of the sample during unloading. For

anisotropic strata, the effect of coring horizontally compared to vertically introduces the need to

consider the directionality of stress path unloading. The surface freeze pipe drillholes with

sampling for geotechnical testing will be drilled vertically through horizontally bedded

sandstone. Core samples in the lab will therefore be loaded perpendicular to bedding for strength

testing. There is the possibility of drilling through a titled fault block that should be detected if

the bedding angle observed is steeper than the regional bedding.

Sample disturbance during handling will underestimate the pre-consolidation pressure and initial

void ratio. Tube sampling strains on soft clays can damage the microstructure, reduce the mean

effective stress and cause water content redistribution. Actions that were taken to minimize

sample disturbance at the drill rig during the surface freeze sampling program by Cigar Lake

mine include the following:

• When drilling though soils or friable rock, the use of an acrylic liner instead of metal

splits will limit sample expansion during core retrieval and remove the need for

unnecessary sample handling from the core barrel.

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• Cutting back on water flow while sampling soil like material will minimize the potential

to wash away loose or soft zones, when using a face injection bit.

• Ensuring all samples are consistently handled, preserved, and tested according to the

same procedures will limit the issue of testing samples not at in situ stress after

undergoing stress relaxation.

3.4 Classification Systems in Frozen Weak Rock

As the Cigar Lake mine and shaft were flooded up to surface at the time of this research, direct

observation and monitoring of the influence of freezing on a weak rock mass was not possible.

Instead, comparing rock mass classification systems, Rock Mass Rating (RMR) and Q-system,

for unfrozen and frozen Cigar Lake weak rock will provide pre-mining input into strength

implications with respect to the design of the ice cap to overlie each mined out cavity.

The Cigar Lake orebody and surrounding material is a heterogeneous mixture of fractured and

altered rock that has weakened to clay and sand. The influence of freezing on the rock mass

rating (RMR) specifically the unfrozen to frozen correlation between rock mass rating (RMR)

and span for weak rock in underground mines is based on the work of Ouchi et al. (2004),

Pakalnis (2002), and Lang (1994). When a groundmass freezes, the rock mass strength will

increase due to pore water converting to ice. This increase in strength can be attributed to an

increase in the UCS and the freezing of the joint walls if there is infilling present. The degree to

which freezing influences the RMR input parameters is expected to vary under different

temperatures, moisture content, clay content and initial rock mass strength.

Unconfined compressive strength and triaxial tests on unfrozen and frozen drill core samples will

be able to assess the influence of freezing on the rock hardness parameter. Four point beam

testing and shear strength testing are planned to determine the influence of freezing on the joint

condition parameter and cohesion.

However, an important parameter that is not addressed in unfrozen rock mass classification is

creep or the decrease in rock mass strength over time due to steady state loading. The creep of

frozen rock masses over a long period of time may result in strength loss, similar to that seen for

a block of ice under an instantaneous load or a constant load applied over a long period of time.

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3.5 Laboratory Testing to Establish Influence of Freezing

Structural and thermal calculations are required for the design of a ground freezing project.

Strength and deformation properties of the unfrozen and frozen soil, which are time and

temperature dependent, are necessary for the structural design of a soil or rock mass support

structure. Thermal characteristics are also important for thermal analysis to verify the freeze hole

layout and ensure an adequate frozen ground thickness. Thermal analyses are not within the

scope of this research.

The most important input parameters for the analysis of frozen material overlying an excavated

cavity are the unfrozen and frozen elastic modulus and shear strength (cohesion and friction)

parameters. A better geotechnical understanding of the material surrounding the ore body, the

clay cap and altered basement frozen strength and creep behaviour is required as these materials

control the stability of an excavated cavity. Limited geomechanical information is published on

the shear strength, time dependent behaviour, and thermal properties of frozen rock or soil at

great depths.

Laboratory testing of the samples collected in unfrozen conditions from the 2009 Surface Freeze

Drilling program (for the purpose of installing freeze pipes), was completed on the weak rock

overlying and beneath the orebody within a controlled cold temperature room environment. The

key focus of the laboratory testing is to improve in situ and laboratory characterization methods

and provide a better understanding of weak rock behaviour at sub zero conditions with varying

temperatures and strain rates. Any rock core retrieved containing greater than 2% U3O8 by the

mine geologists was deemed unsafe to handle by laboratory personnel. Therefore no laboratory

testing was completed on any samples from the orebody.

Unconfined compressive strength (UCS), four point beam testing, direct shear testing, X-Ray

diffraction, and moisture content testing was completed on samples from the altered sandstone

(clay cap) overlying the orebody and altered metapelite basement rock below the orebody.

Thermal properties of the rock core were not part of the scope of this research.

The University of Alberta’s geotechnical laboratory is equipped with several cold rooms that can

accommodate triaxial cells for UCS and triaxial testing in a sub zero environment. Frozen UCS

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testing was undertaken at the University of Alberta cold room and all remaining testing was

completed at the University of British Columbia geomechanics laboratory.

To determine the shear strength of frozen soil, triaxial compression tests must be completed. The

triaxial test is suitable for all types of soil and rock, and has the following key advantages; i)

drainage conditions can be controlled, ii) pore water pressure measurements can be made, and

iii) the two loading directions can be controlled independently. However, triaxial testing of the

collected rock core was not feasible at the University of Alberta cold room due to the lack of drill

core samples for testing and the triaxial cell available for testing could not accommodate axial

loads greater than 20 MPa.

There are limitations to reproducing in situ freezing conditions in the lab environment, as the

Cigar Lake orebody is located at approximately 430 m depth. How the samples freeze, the rate of

freezing and ice lens growth will influence the frozen strength, though to what degree is an

uncertainty. Applying a high confining pressure on the samples as it freezes similar to that

experienced underground was not an option during testing. The samples for UCS testing were

frozen rapidly to the desired testing temperatures with no confining pressure to prevent ice lens

growth. Rock specimens for testing were cut in half to examine the ice lens growth in the

laboratory freezing environment.

The main parameter that will affect the freezing rate and ice lens formation is the water content

in the ore region, as this region has the potential to have both low conductivity and high water

content. McArthur River established the in situ moisture content through a back analysis

spanning several years of measured ground temperature vs. time profile and thermal properties.

At Cigar Lake, as the layer of frozen altered sandstone overlying the orebody will be subjected to

hydrostatic pressure (in situ stresses and water in the sandstone), shear stresses (shear zone

caused by fracturing and squeezing ground around ore zone) and a creep regime (presence of ice

and squeezing environment). In order to optimize the design of the frozen material over the

orebody and rock mass frozen strength, the creep behaviour and shear strength is required to

predict the stability of the proposed jet bored cavities. For the purpose of design, the increase in

strength due to freezing to needs to be addressed under both short term (several hours to days)

and long term (several days to weeks) loading. The loss in strength due to creep behaviour

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however, is not part of this research.

3.5.1 Unconfined Compressive Strength Testing Unconfined compressive strength (UCS) is the load per unit area at which a soil or rock sample

will fail in uniaxial compression. The unconfined compressive strength is an input parameter into

Bieniawski's Rock Mass Rating (RMR) classification system relating the intact strength to the

overall rock mass behaviour. The UCS of a frozen sample will vary with the temperature and

applied strain rate. Ideally several series of UCS testing at temperatures ranging from unfrozen

(0oC) to -20oC and varying strain rates of the applied load would be undertaken. However, the

availability of intact samples from the 2009 surface freeze drilling sampling was limited to less

than 5 m of core from the rock overlying and beneath the orebody. UCS testing of the Cigar

Lake samples were therefore reduced to testing at two temperatures, -10oC and -20oC at one

applied strain rate.

3.5.2 Four Point Beam Testing Four point beam testing was undertaken on a suite of pre-mixed cement and altered sandstone

material (clay cap overlying the orebody) to identify the influence of freezing on a frozen joint.

Three point and four point flexural testing is typically used in the laboratory to measure the

modulus of elasticity in the bending moments of concrete, wood, steel or other materials.

Bending tests are simple and quick to complete, but are influenced by the applied strain rate and

specimen geometry. The flexural strength is equivalent to the tensile strength assuming the

beam is homogeneous without defects or flaws. The beam will fail at the midpoint, developing a

crack due to tension as the beam fails under tensile stresses before compressive stresses with this

loading regime.

Four point beam testing was completed on cement and sand mixtures having strengths similar to

those for the altered sandstone overlying the orebody; the cement mixture samples were prepared

to contain a single smooth, planar joint with no infilling in the center of the beam. Testing

various cement mixture samples with joints provides the basis for understanding how a frozen

beam fails under tension using a controllable sample material.

In an unfrozen state the degree of jointing and infilling material in a rock mass will control the

failure. No research or data was located by the author on how a frozen jointed weak rock mass

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fails. Failing a rock specimen in tension, produces a crack at the midpoint of the beam. If the

frozen joint is weaker than the intact rock, ideally the beam will fail along the joint. If the frozen

joint is stronger than the intact rock, the beam will fail through the solid beam material at the

midpoint of the beam. The increased cohesion of a joint undergoing freezing will be influenced

by the type and thickness of infilling and the degree of moisture on the joint surface. A smooth

and planar joint with no infilling and no moisture will not have sufficient cohesion to bond the

joint surfaces together.

3.5.3 Direct Shear Testing Determining the shear strength of rock joints is significant to understanding rock mass

behaviour. The rock mass fabric is influenced by jointing, bedding, foliation, faulting and

potentially other factors all which have distinct shear strength components. The shear behaviour

of rock joints is determined in the laboratory with a direct shear apparatus that applies a constant

normal load during uniform shearing. Cohesion and friction angle of the joint surface are

determined by a linear regression of the shear and normal stresses applied.

The Cigar Lake orebody is hosted in a flat lying sedimentary basin in an area of historical

faulting. Predominant joint sets are parallel to the main faults and along bedding planes. Away

from the ore body the joint sets are typically rough, planar, and with trace amounts to little

infilling. However, the intense alteration surrounding the orebody has degraded the sound rock

mass infilling the joints with thick seams of clay and sand.

The freezing of a rockmass is believed to have a significant influence on the shear strength

behaviour, specifically the cohesion. Direct shear testing on natural joint surfaces and intact rock

specimens was completed to develop a model of shear strength gained along a frozen joint.

Testing of intact rock specimens was carried out to determine the intact shear strength of

recognizable shear planes/planes of weakness; testing of shearing resistance along the

jointed/fractured specimens was carried out to determine the lower bound residual strength.

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4. Cigar Lake Geology, Hydrogeology, and Historical Geotechnical Data

This section summarizes the regional geology, hydrogeology and geomechanical properties of

the Cigar Lake mine rock types.

4.1 Regional Geology

The Cigar Lake deposit is located along a major east-northeast trending 30 km long trough in the

Athabasca basin. The Athabasca basin covers approximately 100,000 km2 in northern

Saskatchewan, Canada (see Figure 4.1) and is filled with sandstones, conglomerates, shales, and

dolomites of the middle Proterozoic Athabasca Group. Similar to other major uranium deposits

of the Athabasca basin, the Cigar Lake deposit is located at the unconformity separating

sandstones of the Athabasca group from metasedimentary gneisses and plutonic rocks of the

Wollaston Domain. The sandstone units of the Athabasca Group host most of the uranium

mineralization and lie unconformably over the basement metasedimentary gneisses.

Figure 4.1: Athabasca Basin and Cameco Corporation Active Mining Projects

4.2 Formation of the Cigar Lake Deposit and Mineralization

The Cigar Lake deposit is flat lying, approximately 1950 m long, 20 to 100 m wide, and ranges

up to 16 m thick, with an average thickness of about 6 m. The unconformity related deposit is a

typical sandstone hosted orebody structurally associated with a one kilometre east-west basement

corresponding to a graphitic shear zone. Unconformity related uranium deposits are believed to

have formed through an oxidation-reduction reaction at a contact where oxygenated fluids meet

Cigar Lake

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with reducing fluids and the unconformity provides that contact (Jefferson et al., 2007). The

Cigar Lake deposit is referred to as an “Egress type” unconformity associated uranium deposits

which typically develop alteration halos in the siliclastic strata overlying the deposit.

4.3 Local Geology

Geological and structural interpretations are on-going by Cameco Corporation. Local and

regional geological interpretations have been completed by Bruneton (1986, 1993), Baudemont

(2000), Fouques et al. (2000), Portella and Annesley (2000), Jefferson et al. (2007) Golder

Associates (1986, 2001), and MDH Engineering Solutions (2008).

The Cigar Lake orebody is located at an unconformable contact between the overlying Manitou

Falls Formation of the Athabasca Group sandstones and the metamorphic basement rocks of the

Pre-Cambrian shield. Above the unconformity, sediments consist of a basal conglomerate

overlain by sandstone of the Manitou Falls Formation a 450 m thick quartz arenite with local

conglomerate layers. At the unconformity, sand is interpreted to form a continuous sub-

horizontal layer along the southern margin of the deposit establishing a hydraulic connection.

The presence of sand above the unconformity is due to dissolution/desilification of the sandstone

at the time of deposit formation. Dissolution has created a depressed zone on top of the deposit

with bedding dipping shallowly at 5 to 15 degrees (Baudemont, 2000). Sand rich zones are

characterized by high porosity, high permeability, and very poor rock strength.

Above and below the unconformity, the rock mass shows variations in porosity and permeability

due to fracturing and alteration. Zones of intense faulting and alteration pose geotechnical

challenges during mining including control of groundwater and ground support of weak rock.

4.3.1 Alteration Several alteration events have created intense fracturing, massive quartz dissolution in the

sandstone and extensive clay alteration around the Cigar Lake orebody. Alteration zones are

characterized by well developed concentric zones in the sandstone and basement rocks

surrounding the ore deposit. This alteration halo in the sandstone is centered on the deposit and

reaches up to 300 m in width and height. In the basement rocks, this zone extends in the range of

200 m in width and as much as 100 m in depth below the deposit. Alteration is associated with

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the loss of cohesion in the sandstone and the enrichment in clay content (Hoeve and Quirt, 1984).

Percival et al. (1993) subdivided the alteration zones from the outermost to innermost with

increasing alteration towards the orebody, listed below (refer to Figure 4.2).

• An outermost alteration zone consists of altered Manitou Falls sandstones characterized

by dissolution textures, lower quartz contents and slightly higher clay contents than the

overlying sandstones.

• Underlain by a clay rich alteration halo around the deposit characterized by 10-30 % by

weight clay and averaging 1 to 5 m thick with a maximum thickness 10 m.

• The clay cap directly over the orebody (illite with some kaolinite and sudoite) is known

for its high relative portions of clayey material commonly mixed with sand, silt or clay-

rich sandstone. Encapsulating the orebody is a hematite-rich clay zone (Bruneton, 1997).

Figure 4.2: Cigar Lake Deposit and Alteration Limits, after Jefferson et al. (2007)

The degree of alteration of the sandstone or metapelite can be related to the clay mineralogy. X-

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ray diffraction (XRD) testing was completed by the University of British Columbia Department

of Earth and Ocean Sciences lab on two samples from the 2009 surface freezing drilling program

of altered sandstone; bleached sandstone and hematized clay from boreholes ST786-07 and

ST801-04, respectively. Details of the XRD testing are provided in Appendix A and summarized

below in Table 4.1.

Table 4.1: Results of Quantitative Phase Analysis (wt.%)

Mineral Ideal Formula

Sample 18

Bleached Sandstone

ST786-07

427.3 m

Sample 19

Hematized Clay

ST801-04

434.7 m

Illite K0.65Al2.0(Al0.65Si3.35O10)(OH)2 95.3 82.9

Kaolinite Al2Si2O5(OH)4 3.0

Rutile? TiO2 1.0 0.8

Alunite? K2Al6(SO4)4(OH)12 0.7 0.5

Hematite α-Fe2O3 13.4

Pyrite FeS2 2.4

Total 100.0 100.0

Both the bleached sandstone and hematized clay samples are predominantly illite, though the

bleached sandstone contains trace amount of kaolinite which is not present in the hematized clay

sample. The influence of clay minerals on the frozen behavior and freezing rate has not been

directly assessed though the salinity, unfrozen water content, and plastic limit of the clay

material will have a greater influence on the freezing rate. The two samples submitted for XRD

testing were non plastic.

4.3.2 Faulting and Structures The Cigar Lake deposit comprises several folding events and later faulting. Regional

compression has resulted in the reactivation of the Hudsonian faults post Athabasca deposition

and the development of large scale NE-SW trending reverse faults. The crystalline basement has

been subjected to multiple deformation events resulting in complex fold patterns. Evidence exists

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of a high-grade diagensis (changes in the sandstone mineralogy due to low temperatures and

pressures) throughout the Athabasca sediments which overly the crystalline basement rock.

Faulting through the Athabasca sandstone has mechanically disintegrated and fractured the

sandstone to sand. Sections affected by faulting are marked by strong bleaching, hydrothermal

silification and perched mineralization. In the basement, clay-alteration appears to be strictly

fault-controlled producing local squeezing clay and high-pressure water. These weak

sand/alteration zones are responsible for the ground falls and subsequent inflows at Cigar Lake.

Baudemont (2000) interpreted a limited number of oriented drillholes identifying the vertical

evolution of the regional fracture and fault system and characterizing the post-Athabasca fault

structures. Nine geotechnical holes with core orientation were logged in sub-horizontal and

inclined geotechnical drillholes from the 210, 420, and 480 level in 1999 (Baudemont, 2000).

The recorded data is presented in the stereoplot in Figure 4.3.

Although the data only covers a 200 by 300 m wide section of the Cigar Lake mine, the

following can be concluded with respect to the local structures:

• Two conjugate sets of steeply dipping faults are predominantly oriented striking to 85 and 285 degrees, and are characterized by a conjugate set of normal to strike slip faults

• Basement foliation by underground mapping is consistent with the oriented core (strike/dip of 090/70)

• 200 m and more above the orebody, evidence of faulting is scarce and fracture frequency low

• The orebody located in an east-west trending high is interpreted as an uplift horst (100-130 m wide and 20-30 m high) bounded by a system of normal faults.

• Intense graphite and pyrite enrichment is associated with the Cigar Lake shear development.

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Figure 4.3: Stereonet Plots of Structural Data from 1999 Underground Drilling, from Baudemont (2000) Data

4.4 Geotechnical Site Investigations

The Cigar Lake deposit was delineated by a major surface drilling program from 1982 to 1986,

followed by several small drilling programs for geotechnical and infill holes to 1998.

Underground diamond drilling was undertaken from 1989 to 2006 to determine ore and waste

rock characteristics in advance of development and mining. During 2006, several hundred freeze

and temperature monitoring holes were drilled as part of establishing the ground freezing system,

though the freeze holes were drilled by percussion methods so no core was retrieved.

Geotechnical boreholes drilled to characterize the geomechanical and thermal properties of the

orebody and surrounding area completed from the mid-1980s to present, are outlined below.

• Boreholes drilled in 1983 and 1984 were drilled to characterize ground formations near the orebody and obtain test samples for uniaxial compression, triaxial compression, slake durability, porosity, water and clay content, Atterberg limits, and permeability testing.

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• Samples were collected in 1985 and 1986 boreholes for unfrozen and frozen UCS testing and unfrozen triaxial testing (Golder Associates).

• In 1996, insitu temperature profiles were logged from surface to the orebody in several boreholes (Golder Associates).

• From the 1990 drilling program, frozen samples were collected for creep and UCS testing (EBA).

• Unfrozen graphitic metapelite was collected in 1994 for UCS, triaxial, and creep tests. • In 1999, underground drilling for core orientation was completed on the 210, 420, and

480 level (Baudemont, 2000). • UCS and porosity testing was completed on unfrozen rock in 2000 (U of Saskatchewan). • The 2007 drill program assisted the development of a site geological and hydrogeological

model (MDH). • 2009 surface drill program with sampling for testing frozen UCS, direct shear, and four-

point beam (by the author).

Rock mechanics data for underground deposits are initially collected from drill core, a point

sample of the rock mass. In weaker rock, the sample is often disturbed with the amount of

disturbance a function of the rock mass quality, drilling, and sample handling. Golder (2002)

reviewed all collected geotechnical drillholes information commenting on a lack of consistency

between various data sets in the Cigar Lake rock types. The majority of boreholes drilled in the

beginning of the exploration program were also not specifically for geotechnical purposes and

therefore lacking completeness of the geotechnical database.

Unfrozen and frozen Unconfined Compressive Strength (UCS) testing was completed on a suite

of samples in the 1980s and the relevant samples for this research are included in the discussion

section of the UCS testing.

4.5 Geotechnical Zones

The deposit and host rocks consist of three principal geological and geotechnical zones: the

deposit itself, the overlying sandstone, and the underlying metamorphic basement rocks.

Artificial ground freezing of the Cigar Lake orebody is expected to intersect five major material

types (see Figure 4.4): mineralization/ore (indurated clay to claystone), altered sandstone (dense

clay to weak sandstone), sand/highly friable sandstone, fractured sandstone, and altered

basement.

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Figure 4.4: Cigar Lake Geotechnical Zones

The orebody geotechnical properties are thought to be relatively consistent across the orebody;

however, above the orebody, ground conditions are highly variable ranging from extremely weak

and altered sandstone to a hard indurated clay. Golder (2001) has noted a significant variability

in the mechanical properties that exists within the east-west trending altered shear zones. The

following geological interpretations are based on geotechnical site investigation reports by

Golder Associates (1986, 2002), JD Smith Engineering (1983), and MDH (2008).

The following unfrozen material properties are summarized from multiple interpretations of UCS

and triaxial testing. Frozen material properties consist of laboratory work completed by Golder

(1986) and EBA (1991). Frozen unconfined compressive strength and triaxial testing was

completed on clay cap and orebody samples at temperatures ranging from -2 to -20oC. Note that

moisture content data is limited and highly variable therefore influencing reliability of the

mechanical and thermal properties.

Athabasca Sandstone Manitou Falls Formation

Massive High Grade Ore Unconformity

Basement Rock Graphitic Metapelite

Alteration

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4.5.1 Mineralization/Ore The ore deposit is located at approximately 430 to 450 m depth, is approximately 2000 m long,

250 m wide and up to 16 m thick with an average thickness of 5.5 m. The orebody is crescent

shaped in cross section and follows the paleo-topography of the unconformity. The massive

high-grade ore is formed by metal oxides, arsenides and sulphides in a matrix of generally well

indurated greenish clay, or claystone. The orebody consists of a mixture of massive pitchblende,

pitchblende-rich clay, pitchblende-impregnated sandstone, clay, silt, and sand. It is capped by a

layer of similarly indurated clay that is variably 1-5 m thick.

Based on several reports, Table 4.2 and Table 4.3 list the unfrozen and frozen geotechnical

properties of the mineralization/ore.

Table 4.2: Mineralization/Ore Unfrozen Material Properties (Golder, 2002)

Description Source S.G. Moisture Content

(%)

Friction Angle, φ

Cohesion, c (MPa)

Elastic Modulus E (GPa)

Poisson’s ratio

Calculated UCS

(MPa)

Ore (assumed same as clay cap)

Golder, 1995

Variable, function of metal. Range 1.8-4. Avg 2.69

Highly variable, 5-30%

- - 0.1 – 15 (highly

variable) -

For R<1, 5 to 15, else up to 60

Ore (assumed same as clay cap)

Golder, 2002

mean - - 25 1.6 1.0 0.30 5.0

Ore CLMC,

1989

mean, stnd. dev

- 25.7 ± 15.2

- - 11.4 ± 8.1 0.18 ± 0.06 17.8 ± 22.5

range - 3.2 - 61.4 - - 0.07 - 22.3 0.13 - 0.32 0 - 65.8

number of tests

- 25 - - 8 8 14

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Table 4.3: Mineralization/Ore Frozen Material Properties (Golder, 2002)

Material Unit

Weight, (kN/m3)

Friction Angle, φ

Cohesion, c (MPa)

Elastic Modulus, E (MPa)

Poisson’s ratio

Calculated UCS, (MPa)

Test Temperature,

(oC) Ore

(Indurated Clay)

26.2 30 0.87 1000 - 10 -5

Ore (Intermediate

Clay) 20.5 - - - - 2 -5

4.5.2 Clay Altered Sandstone Hydrothermal alteration associated with the ore deposition has made a clay rich alteration halo

around the deposit, averaging 1 to 5 m thick with a maximum thickness of 10 m. The clay cap,

directly overlying the orebody, is known for its high relative portions of clayey material

commonly mixed with sand, silt or clay-rich sandstone. Geological log descriptions suggest this

zone is typically associated as having a clay parent material (geotechnical classification of >35%

by weight) or elevated portions of the clayey material (geotechnical classification of 20% to 35%

by weight). Clay minerals within the clay/ore zone are predominantly illite and kaolinite with

some chlorite. Original geological logs of exploration boreholes also indicate regions of

prominent core loss; within this unit, likely attributed to the influence of preferential flow

pathways due to faults. Fractures control the permeability in clay/ore zone and dip steeply to the

south at 1 m spacing.

Above this cap there is a highly heterogeneous, highly permeable zone from 20 to 50 m thick

consisting of soft to moderately indurated sandy clay, unconsolidated sand and variably altered

sandstone.

The clays are divided into three types based on the degree of hydrothermal alteration in the

sandstone. After Kennard (1998), the clays are defined as:

Soft clay: occur as layers along bedding planes above the massive clay zone and as veins in

steeply dipping faults. These clays are mostly comprised of illite.

Intermediate clay: clays most commonly encountered in mineralized areas, represent a

transition between the "soft" and harder "indurated" clays. Intermediate clays comprise the

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clay cap overlying the orebody and form a matrix for mineralization in the massive ore zone.

These clays are comprised of various forms of iron and magnesium rich illite and chlorite.

Indurated clay: hard clays located in the massive clay cap and are composed of various forms

of iron and magnesium rich illite and chlorite.

Table 4.4 and Table 4.5 summarize the unfrozen and frozen properties of the clay based on

testing by Golder (1986) on several boreholes intersecting the clay, EBA (1990), Kennard

(1998), and Golder's data reinterpretation for numerical modelling (2002).

Table 4.4: Clay Unfrozen Material Properties

Material Moisture Content,

(%) Elastic Modulus, E (GPa) Poisson’s ratio, v UCS, (MPa)

Source CLMC (1989)

Kennard (1998)

Golder (2002)

CLMC (1989)

Kennard (1998)

Golder (2002)

CLMC (1989)

Kennard (1998)

Golder (2002)

Clay Cap

mean, stnd. dev

59.7 ± 15.4

0.88 ± 0.80

0.07 - 13

1.0 0.18 0.13 – 0.32

0.30 1.2 ± 4.3

0 – 0.32 5.0

range 3.5 - 67.7 0.25 -2.5

- - 0.18 - - 0-15.4 - -

No. of tests 33 8 - - 1 - - 13 - -

Intermediate Clay

- 0.15 - - - - 0 – 0.5 0.188

Indurated Clay

0.24 –

9.1 0.355 -

0.06 – 0.42

- - 0 – 7 3

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Table 4.5: Clay Frozen Material Properties

Material

Test Temperature,

(oC)

Avg. Frozen Unit Weight,

(kN/m3)

Elastic Modulus, E

(GPa) Average UCS,

(MPa)

Source Golder (2002) Golder (2002)

Indurated Clay

-10 22.68 11.34

-5 26.24

10.19 -2 22.55 6.0

Intermediate Clay

-20 - 4.4 -10 19.4 0.15 1.5 -5 19.8 2.3 -2 17.0 0.6

Soft Clay -5 18 1.3

4.5.3 Sand/Highly Friable Sandstone and Fractured Sandstone The sandstone at Cigar Lake is divided into three geotechnical domains according the quality and

degree of fracturing of the rockmass, including:

• Competent sandstone • Fracture sandstone • Sand/Highly friable sandstone

Directly overlying the orebody, the highly friable sandstone zone comprises unconsolidated sand

or zones of no core recovery, and is representative of the unconsolidated material above the

sandstone bedrock. Sand often comes in contact with the clay cap along the south margin of the

deposit. The highly friable sandstone is unaltered or weakly to strongly clay altered sandstone

zone with an RQD less than 70%. This zone extends southward and northward from the primary

mineralized zone for up to 75 to 100 m along the unconformity (not systematically present).

No geotechnical data or site specific laboratory testing is provided due to the poor to no recovery

of material in this zone. Geotechnical properties of the frozen sand will behave similarly to that

tested by Sayles (1968) and discussed in the literature review.

Sandstone above the orebody has been subjected to various degrees of hydrothermal alteration

from less altered (at a distance above the orebody) to extremely altered (immediately adjacent to

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the orebody). The fractured sandstone forms a halo around the highly friable sandstone, typically

extending up to approximately 50 to 75 m above the unconformity and may extend upward along

select faults for more than 200 m. This material is comprised of a varying mixture of fractured

and densely fractured sandstone with an RQD between 70% and 90%.

Increasing clay content and a decrease in the cementation of the sandstone causes a gradational

strength decrease with proximity to the orebody. It has been a concern of previous consultants

and the mine that the geological complexities of the deposit and the lack of proper description in

the uniaxial compression test data sheets prevents a qualitative analysis of the tests between

altered and unaltered units.

Cigar Lake Mine has classified the sandstone into three geotechnical categories

RM1 – Consists of a mix of R0 (extremely weak) to R1 (very weak rock), UCS ranging from 0

to 5 MPa. Comprises sand to highly fractured (RQD <25%) sandstone

RM2 – consists of weak rock (R2) with an estimated intact rock strength between 10 and 30

MPa, and an RQD average of about 30-70% Joint surfaces are typically planar, often slightly

moist, smooth to rough, often graphitic. The surfaces are moderately altered, with smears of clay

and mud and frequently slickensided.

RM3 – is poor to fair quality rock with an average strength of 25 to 50 MPa (R3, medium

strong)

No historical test data dividing the rock mass properties of the altered sandstone as per the

divisions above were completed. However, Table 4.6 below summarizes the historical altered

sandstone testing.

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Table 4.6: Altered Sandstone Unfrozen Material Properties

Source Description Moisture Content

(%)

Friction Angle, φ

Cohesion, c (MPa)

Elastic Modulus, E (GPa)

Poisson’s ratio, v

Calculated UCS, (MPa)

CLMC, 1989

mean, stnd. dev 5.3 ± 1.3 - - 14.5 ± 7.7 0.17 ± 0.07 36.3 ± 19.3

range 2.9 - 9.6 - - 0.07 - 31 0.05 - 0.37 1.4 - 83.7 number of

tests 89 - - 71 71 71

Golder, 2001

mean - 35 2.0 5.0 0.25 7.7

Geosciences, 1988

All tests mean,

stnd. dev - 41 ± 2 1.32 ± 0.67 - - 5.8

Kennard, 1998

Low confining

stress (high clay

content)

mean - 26 0.4 - - 1.3

Kennard, 1995

High confining stress (low

clay content)

mean - 45 5.4 - - 26.1

Kennard, 1995

All tests - 36 3.6 - - 14.1

4.5.4 Altered Basement The metamorphic basement rocks consist mainly of graphitic metapelitic gneisses and calc-

silicate gneisses. Graphite-and pyrite-rich “augen gneisses”, occur primarily below the Cigar

Lake orebody. The mineralogy and geochemistry of the graphitic metapelitic gneisses suggest

that they were originally carbonaceous shales (Bruneton, 1993).

Basement rock mass conditions vary considerably within short distance from good to extremely

poor. In general, basement alteration does not show a strong correlation spatially with that of

altered sandstone above the unconformity. The lower and upper basement varies from east to

west with three lithostratigraphic units identified by geology and alteration. The upper basement

geology shows significantly more clay alteration, especially along the margins of the graphitic

units. The main basement unit comprise pelites, with many interlayered units of various

composition and tends to be less altered than the others. Graphitic metapelites are associated

with mineralization and are moderately to strongly gneissic and banded. Clay alteration peaks in

this unit, especially along fault zones. Gneissic layering dips steeply 60 to 90 degrees to the

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south. Arkoses are restricted to the southern margin of the primary mineralization zone.

The Cigar Lake Mine classified the altered basement into three geotechnical categories as it can

range from very weak and deformable to competent rock:

RM1 – Highly altered metapelite, predominantly within shear zones, that can be described as a

graphitic silty sand, occasionally with a low clay content and displaying slight to low plasticity.

RM1 rock contains ISRM strength grades R0 and R1. Zones of RM1 rock are subject to

squeezing and creep based on previous excavations. Shear zones containing the weak RM1

material may be up to 10-15 m wide in the north-south direction (Golder, 2001)

RM2 – Fractured and moderately to strongly altered metapelite containing some clayey silt,

estimated intact rock strength between 10 and 30 MPa, and an RQD average of about 30-70%.

Joint surfaces are typically planar, often slightly moist, smooth to rough, often graphitic. The

surfaces are moderately altered, with smears of clay and mud and frequently slickensided

RM3 – Weakly to moderately altered strong metapelite with a rock strength ranging from 25 to

50 MPa (corresponding to R3, moderately strong).

Table 4.7 summarizes the unfrozen altered basement properties after Golder (2001) and CLMC

(1989).

Table 4.7: Altered Basement Unfrozen Material Properties

Material Source Moisture Content

(%)

Friction Angle, φ º

Cohesion, c (MPa)

Elastic Modulus E

(GPa)

Poisson’s ratio, v

UCS (MPa)

RM1 Golder (2001)

mean - 34 0.32 1.5 0.40 1.2

RM2 Golder (2001)

mean - 45 0.42 3.1 0.30 2.0

RM3 Golder (2001)

mean - 57 0.69 14.3 0.20 4.7

Basement, no

alteration noted

CLMC (1989)

mean, stnd. dev

11.9 ± 7.8 - - 5.8 ± 4.6 0.16 ± 0.07 11.8 ± 12.1

range 72 - - 0.01 - 13.7 0.06 - 0.35 0 - 45.5 number of tests 1.9 - 26.8 - - 33 28 48

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Itasca Consultants (2008) sampled metapelite basement material from geotechnical boreholes

274 and 276 in 2008. A total of 3 UCS and 36 triaxial tests were conducted, along with bulk

density, moisture content for index testing. Table 4.8 summarizes the unfrozen testing completed

on the metapelite basement.

Table 4.8: Summary of Metapelite Basement Strength (Itasca, 2008)

No. of tests Avg. Strength,

(MPa) Std. Dev.,

(MPa) Avg. Modulus,

E (GPa) Std. Dev.,

(GPa) Uniaxial testing 3 71.3 9.0 25.9 9.2

Testing at 2 MPa

Confinement 13 98.9 8.1 19.9 5.6

Testing at 6 MPa

Confinement 16 108.2 8.2 17.5 6.1

Testing at 10 MPa

Confinement 7 140.5 10.2 23.7 4.3

All tests 19.6 6.0

Golder (2001) noted that RM1 altered basement rock samples tested at -15oC with confining

stresses of up to 5 MPa exhibited a higher cohesion but a significantly reduced friction angle by

ten degrees compared to unfrozen rock. The strength of the rock was noted to be dependent on

the effective stress state at the time of freezing. Table 4.9 summarizes the frozen testing data

completed on altered basement rock from Golder (2001).

Segregation potential tests on frozen altered basement material (Golder, 2001) demonstrated that

RM1 altered basement rocks tend to form ice lenses at low stress in the laboratory; however,

they believe there is little potential for ice lens formation above 1 MPa stresses.

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Table 4.9: Altered Basement Frozen Material Properties

Material Density

Moisture Content,

(%) Friction Angle, φ

Cohesion, c (MPa)

Elastic Modulus, E (GPa)

Intact UCS

(MPa)

Test Temperature

(oC) Basement RM1

2100 15 7.5 0.5 1 1.1 -15

Basement RM2

- 9 40 0.4 2 1.7 -15

4.6 In-Situ Stress Measurements

Golder (2002) completed borehole hydrofracture tests in the sandstone above the ore. The

minimum principal stress was 87% of the overburden pressure and the maximum principal stress

was 115% of the overburden pressure for a rock mass with a saturated density of 2,500 kg/m3.

The exact depth and testing methodology of hydrofracture testing was not included in the Golder

(2002) report.

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5. Back-Analysis of Historical Data

This section discusses the mining experience in frozen ground at Cigar Lake mine and McArthur

River, both owned and operated by Cameco Corporation.

5.1 Comparison of Cigar Lake and McArthur River Mines

This section compares the geotechnical parameters between Cigar Lake and McArthur River

mines, both operated by Cameco Corporation, in order to provide recommendations on data

collection and data management for artificial ground freezing design. Both McArthur River and

Cigar Lake are unconformity related deposits mining in areas of very weak rock with artificial

ground freezing. Geotechnical core logging and laboratory testing for freeze wall design has

been minimal at both the mine sites.

McArthur River differs from Cigar Lake mine in terms of geology, extraction methods, support

and freeze pipe configuration. Table 5.1 presents a comparison of the McArthur River and Cigar

Lake min with regards to the mine design, geology, hydrogeology, and ground freezing design.

Table 5.1: Comparison of McArthur River and Cigar Lake Mine

McArthur River Mine Cigar Lake Mine Mine Design

• McArthur River initiated ground freezing in 1999 to reduce the risk of potential water inflow adjacent to drifts.

• The orebody is surrounded on three sides by fairly dry competent ground and the other sides by highly fractured sandstone, with significant amounts of flowing sand and clay regions.

• The frozen wall barrier was designed to permit drainage of water to reduce water pressure.

• The wall also required to provide structural support of weak clay/ore near mining cavities (GeoAnalysis, 2000).

• Production began in early 2000 within Zone 2 is in a steeply dipping orebody situated almost entirely in dry basement metapelite aligned parallel to the subvertical P2 fault zone near the contact with water saturated sandstone.

• Development is driven entirely with the basement metapelite, consisting of an upper

• As is the case at McArthur River, development will take place entirely in the basement metapelite.

• The Cigar Lake orebody will be frozen prior to mining due to the relatively low rock strength and proximity of the overlying sandstone aquifer.

• Planned production will use jet boring technology to enable mining from below the ore zone.

• A zone of intense clay alteration that is not present at McArthur River caps the Cigar Lake orebody.

• Freezing at Cigar Lake will incorporate the entire ore zone within each production panel.

• Freeze holes will either be drilled vertically through the ore zone from the 480 Level or will be drilled subhorizontally from the 465 Level from above and below the ore limits.

• It is anticipated that the minimum thickness

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McArthur River Mine Cigar Lake Mine level to create the freeze wall and for set up of the production raisebore and a lower level for retrieval of raisebore cuttings.

• The freeze wall for the production area is positioned in a U-shape with the crest of the freeze wall primarily in the water saturated sandstone and two walls extending into the basement metapelite.

of frozen ground above the ore zone will be at least 10 meters.

Geology • The orebody is located 550 m to 620 m below surface where the groundwater pressure is approximately 5.5 MPa.

• The ore zone can be divided into a high grade pelite/pitchblende matrix and a low grade clay and sand rich quartzite matrix below the high grade zone.

• The properties of the rock mass vary considerably, particularly with increasing levels of alteration. Although extensive testing has been conducted to determine rock strengths, limited testing has been performed to determine the other mechanical properties of the rock.

• The hanging wall and the lower footwall of the P2 fault zone are composed of basement rocks. The hanging wall contains primarily a pelitic gneiss sequence, whereas the lower footwall basement rock is dominated by quartzites.

• The Cigar Lake orebody is a flat lying structure with a crescent shaped profile.

• The orebody is located at an approximate depth of 430 - 450 m at the unconformity between the Athabasca sandstone formation and the underlying basement rocks.

• The deposit is approximately 1,950 m long, 20 to 100m wide, and ranges up to 12m thick, with an average thickness of about 5m.

• Above and below the unconformity, the rock mass shows variability in porosity and permeability due to fracturing and alteration processes

Hydro-geology

• Groundwater is present largely to the footwall of the zone but can be present in appreciable quantities in the low grade quartzite zone.

• The source of the groundwater is the more permeable sandstone unit. There is evidence of considerable vugginess in the quartzite unit which as most times is water bearing. The most troublesome unit is immediately to the footwall of the high grade pelite ore.

• A saturated clay bearing unit varies in thickness from 1-8 m is present. This unit is often adjacent to water bearing units, which can provide the necessary motive force to mobilize this clay unit.

• The hydraulic conductivity of small volumes of rock is difficult to determine due to the

• Post-mineralization fracturing is the dominant control of hydraulic conductivity as fractures cut the otherwise impervious clay/sandstone core of the deposit acting as conduits for water, sand and soft clay.

• The highest hydraulic conductivity occurs in the sandstones with the altered sandstone being greater than that of the unaltered sandstone. Within the sandstone formation, the hydraulic conductivity measurements ranged from 7 x 10-10 m/s to greater than 5 x 10-6 m/s, with the majority of the measurements between 10-9 m/s and 10-8 m/s.

• Within the basement rock masses, the hydraulic conductivity is entirely fracture controlled and two to three orders of magnitude below that of sandstone, typically

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McArthur River Mine Cigar Lake Mine presence of non-uniformly spaced and sized fractures and clay/sand infill material.

• However, on a large scale, it is possible to define and measure a bulk conductivity.

• Golder Associates (1995) completed long term inflow testing (3 days) resulted in wide spread impacts both horizontally and vertically in the sandstones suggesting that the sandstone is well fractured both in the horizontal and vertical and the fractures are well interconnected.

• From the analysis, the vertical hydraulic conductivity of the sandstone is approximately 3 x 10-4 cm/s, about 3 times greater than that of the horizontal hydraulic conductivity

due to the tightness of the fracturing and the clay and chlorite alteration of the fracture surface, particularly in the graphitic metapelite. The basement rock has typical hydraulic conductivity values from 10-11 to 10-10 m/s.

Ground Freezing Design

• At McArthur River, only thermal parameters of unfrozen and frozen materials have been directly measured to date.

• Frozen compressive strength, triaxial creep testing has been completed on indurated clay and altered sandstone material from three boreholes at Cigar Lake.

• At Cigar Lake, mining will be conducted from the 465 m production level which is located 10 m below the deposit.

• Artificial ground freezing will be implemented to support the weak rock associated with the orebody, minimize the potential for a large water inrush and stop radon migration.

• Jet boring is the proposed plan to mine out the Cigar Lake orebody.

• The cutting of the ore with high pressure water is expected to produce cavities fairly circular in shape measuring 4 to 5 m in diameter.

5.2 Cigar Lake Mine, Jet Boring Trial in 2000

At the Cigar Lake mine, four cavities in frozen waste rock, just below the orebody, and four

cavities within the ore were excavated as part of a jet boring test program in mid-2000. The

purpose of the jet boring trial study was to determine the potential cavity sizes, production cycle

times, and cavity stand-up time to backfilling. The test mine area excavated in 2000 is located

near 10700E and 10000N on the mine grid. The factual report of the test mine geology, ground

conditions, and jet boring results are presented in “2000 Jet Boring Systems Test – Final Report”

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(Cameco, 2000). This section will discuss the test results and interpretation of the four jet bored

cavities in the orebody.

The study area was frozen from the production level (480 level) below the ore through near

vertical freeze pipes installed up into the orebody (~430 level) with calcium chloride circulating

at -40oC. The area was allowed to freeze to -20oC prior to mining. An intermediary level (460

level) above the freeze level was mined for the trial study to drill the pilot holes up into the ore

body and develop the test cavities. After the pilot hole for the test cavity was lined with casing, a

drill string with a nozzle was inserted in the casing and while rotating from the top of the planned

cavity down, pressurized water jet opened the cavity. The upper part of the cavity was noted to

grow laterally while jetting occurred lower down, though no uncontrolled sloughing was

observed. The ore slurry left the cavity by gravity and was pumped away from the mining area,

resulting in fairly circular cavities 2 m in diameter and up to 5 m in height. The cavities were left

open for several days before backfilling with concrete.

5.2.1 Geology The geology in the test mine area comprises three rock types, the basement (altered metapelite),

ore zone and clay cap, and directly above is the altered sandstone. Figure 5.1 shows the typical

geology encountered in the jet boring trial study and the cavity dimensions.

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Figure 5.1: Jet Boring Cavity Geology and Schematic of Surveyed Trial Cavities, after Cameco (2000)

The basement rock in the test trial comprised moderately to extremely clay altered graphitic

metapelite. Immediately below the orebody, the first 1 to 5 m of the basement is defined as a

medium strong clay.

The orebody, overlying the basement, varied from 4 to 6.5 m in thickness in the test zone and

was located at the unconformity. The orebody comprised three distinct zones varying in hardness

and mineralization. Including:

• Massive high grade mineralization (less than 10% by volume of the orebody), a very hard, heavy rock with an average UCS of 50 MPa.

• Altered and friable sandstone (less than 20% by volume of the orebody), a very weak to weak rock with a UCS ranging from 1 to 25 MPa.

• Clay/Claystone (approximately 70% by volume of the orebody) is an intermediate to indurated sandy clay to claystone with a UCS ranging from 5 to 15 MPa.

The strength of the ore zone tested in the jet bored cavities was estimated based on the ore grade,

measured by gamma probing. The ore strength generally increases with the grade based on past

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experience at the Cigar Lake project by Cameco (2000). The percent ore grade:

• Between 0% and 15% relates to a UCS of less than 15 MPa, • Between 15% and 25% relates to a UCS between 15 and 40 MPa, and • An ore grade greater than 25% is comparable to a UCS greater than 40 MPa.

The test zone cross-cut at the orebody level has an average UCS of 10 MPa (ranging from 0.25

to 35 MPa). Overlying the orebody is the sandstone typically altered in the first few meters to a

sandy indurated clay. The altered sandstone encountered is fractured and extremely altered,

typical of this rock type at the site.

5.2.2 Instrumentation Temperature probes were installed within the row of freeze pipes at the top and midpoint of the

orebody. When test mining commenced in September 2000, the rock mass temperature of the ore

zone was measured to be -20oC. The area reached -10oC within the first four months of freezing,

typical of the freezing times experienced at the McArthur River mine. The base of the orebody

was observed to be approximately 6oC warmer (-14oC) than the midpoint of the ore and

underlying and overlying rock masses. Cameco (2000) attributes this temperature fluctuation due

to a higher pore water content and clay content at the unconformity, (the base of the orebody)

overlying the basement. Ground freezing of the test mine area was assumed to be complete as no

water was observed during jet boring or the drilling of temperature monitoring probes.

Geotechnical instruments to measure the rock mass behaviour and ground support response to

the jet boring of frozen ground included pressure cells to monitor ground loading on the cross cut

support, a tape extensometer to measure convergence of the 713 cross cut, instrumentation on

drill holes in the 480 level, and caliper surveys to measure convergence of the cased test holes.

5.2.3 Influence of Freezing on Weak Altered Rockmass Jet boring testing in four frozen ore cavities was undertaken over several weeks in September

2000. The cavities excavated at approximately 435 m depth were within the orebody extents

ranging from 4 to 6 m thickness. The orebody, as noted above is a highly variable rock mass,

with a strength ranging from very weak to medium strong rock (UCS from 1 to 40 MPa),

fractured and containing wide zones of rock altered to clay. The dimensions and estimated ISRM

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rock strength of each cavity is noted below in Table 5.2.

Table 5.2: Cigar Lake Jet Boring Trial Dimensions

Cavity No.

Volume, (m3)

Maximum Span in Cavity,

(m)

Average Cavity Radius,

(m)

Cavity Height,

(m) Average Grade

Avg UCS based on Average Grade, (MPa)

Estimated Unfrozen RMR76

1 65.5 6.0 4.0 4.8 25% 15 – 40 < 35 2 30.1 3.5 3.0 3.0 8% < 15 < 35

3a 62.7 5.5 5.0 5.0 8% < 15 < 35 4 79.0 5.5 4.5 5.5 19% 15 – 40 < 35

Cameco (2000) included several cross-sections of the caliper surveys in each ore cavity. The

cavities (1, 2, 3A, and 4) were surveyed with a laser range finder after mining completion at

300 mm vertical increments. The ore grade plotted along the vertical scale of each cavity was

estimated over 50 cm intervals from the cavity gamma survey. Based on the relationship

discussed earlier relating ore grade to rock strength, the rock strength has been estimated and

drawn on each cavity included in Figure 5.2 to Figure 5.5.

Table 5.3 summarizes the span compared to the estimated rock strength for each cavity.

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Table 5.3: Cigar Lake Jet Boring Trial Span Compared to Rock Strength

Cavity Surveyed Elevation (m)

Top to Bottom Average Excavated Span by

Jet Boring (m) Estimated Rock Strength

(MPa)

1

24.0 - 22.2 5.0 (back of cavity) < 15 22.2 - 21.2 4.4 15 - 40 21.2 - 19.6 3.2 > 40 19.6 - 19.5 3.2 15 - 40 19.5 - 19.2 3.0 (base of cavity) < 15

2 24.2 - 21.6 2.4 - 3.8 < 15

3A 22.5 - 22.3 4.4 (back of cavity) < 15 22.3 - 21.6 4.4 15 - 40 21.6 - 17.7 5.0 (base of cavity) < 15

4

23.8 - 22.3 3.0 (back of cavity) < 15 22.3 - 21.5 4.0 15 - 40 21.5 - 20.5 3.6 > 40 20.5 - 19.9 4.0 15 - 40 19.9 - 18.6 4.0 (base of cavity) < 15

Figure 5.2 to Figure 5.5 are after cross-sections drawn in the report “2000 Jet Boring Systems

Test – Final Report” by the Cigar Lake Mining Corporation (CLMC, 2000).

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Figure 5.2: Cavity 1, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade

Figure 5.3: Cavity 2, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade

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Figure 5.4: Cavity 3a, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade

Figure 5.5: Cavity 4, Jet Boring Survey of Ore Cavity, UCS Based on Ore Grade

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5.2.3.1 Increase in Strength and Rock Mass Rating With Freezing Based on the empirical relationship between span and RMR for weak rock masses (Section 2.6),

the stable span for unsupported ground given an RMR less than 35 is no greater than 3 m (Figure

2.18 after Ouchi, 2008). However, the average cavity diameter of the four cavities jet bored in

the frozen ore measured 4 to 6 m in width (refer to Table 5.2). The four cavities were left open

for several days with no deterioration or ground instabilities noted before backfilling with a

cement concrete. Figure 5.6 plots the unfrozen to estimated frozen RMR on the McArthur River

developed critical span rock mass curve to show the gain in strength with freezing during the jet

boring trial. Note the McArthur River span rock mass curve is for excavations with ground

support.

Figure 5.6: Jet Boring Cavity Span on the McArthur River Critical Span Curve with Ground Support, after Pakalnis (2012)

The influence of freezing on weak rock is clearly shown to increase the rock mass conditions

from an estimated unfrozen RMR of less than 35 of the jet bored cavities to approximately 50

(based on the stable unsupported line for a 5 m span). This increase in the frozen rock mass

strength is attributed to the increase in cohesion and UCS of the weak rock as the pore water

Jet Boring Trial Unfrozen Frozen

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freezes.

A detailed discussion of the frozen lab testing in Sections 7 presents the observed influence of

freezing on a weak rock mass based on unconfined compressive strength and four-point beam

testing. This is corroborated by the Wardrop (2005) report on the increase of span opening in

frozen ground of several Russian underground mines for similar rock in unfrozen ground.

5.2.3.2 Creep Behaviour Time dependent deformation of a rock or soil without changes in the stress state is defined as

creep. Factors influencing the time-dependent behaviour of a rock include its mineralogy, fabric,

moisture content, porosity, stress, applied strain rate, and temperature. Frozen soils are

susceptible to creep and relaxation due to the presence of ice and unfrozen water. The creep

response of ice varies with different soils given the potential of ice lens formation. The basic

creep curve comprises three stages; (1) primary (strain-hardening), where the creep rate is

decreasing, (2) secondary (linear), where the creep rate is constant, and (3) tertiary (strain-

softening), where the creep rate is increasing.

Cavity 3a exhibited creep in the lower grade ore, attributed to the slightly higher ground

temperature and higher pore water content of this clay rich zone (Cameco, 2000). The

convergence measured from a borehole calliper survey, occurred within the first four hours after

drilling the pilot hole. This creep behaviour was expected in the clay rich weak rock and frozen

ground, and is consistent with previous experience by Cigar Lake mine. The total convergence in

this section of Cavity 3a is up to 8 cm, 21% of the hole diameter after 10.5 hours and is within

the lowest grade of the ore zone, interpreted to be the highest clay rich portion. The test hole was

drilled vertically upward from the cross cut intersecting the unconformity at a height of 17.5 to

18 m above the cross cut. The orebody extended to 23.5m along the hole, a thickness of 6 to

6.5 m. Convergence readings taken at 30 second intervals measured inward displacement only

within the lower half of the ore zone from 16 to 21 m above the cross cut.

A second borehole, No. 2 drilled in the 1991 test mining also displayed convergence in the pilot

hole measuring up to 11% displacement equal to a closure of 38 mm. This borehole was drilled

as part of the initial test mining trials of boxhole boring and jet boring studies.

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Results from both boreholes (No. 2 in 1991 and Cavity 3a in 2000) showed that convergence

occurred after the first four hours of drilling and none after that time. Given that the creep rate

accelerated for the first four hours and then remained constant before backfilling the cavity, the

convergence occurred through the primary strain hardening and secondary linear portion of the

creep curve.

Creep testing of the collected rock core from the Cigar Lake mine in 2009 was not completed as

part of the frozen lab testing program. Typical creep rates for dense clay to sandy clay should be

established with unfrozen and frozen creep testing. The rock mass is very poor and weak and

will squeeze/creep under unfrozen conditions due to the weak rock mass and under frozen

conditions due to the flow of ice over time. When frozen soil deforms its structure changes

continuously with varying influence by density, ice content, temperature, and confining pressure.

5.3 Rock Mass Classification Comparison of Frozen to Unfrozen Conditions at the

McArthur River Mine The increase in the RMR76 value from an unfrozen to frozen state was recently assessed by

Pakalnis and Mawson at Cameco’s McArthur River Mine (Mawson, 2012a and Mawson,

2012b). Ground freezing has been used at the McArthur River mine since the early 2000’s as a

barrier from the porous water bearing Athabasca sandstone and less for increasing the rock mass

strength of very weak rock. However, Cameco noted an increase in the competency of the rock

in areas which were frozen on the 510L at McArthur River mine. Mawson (2012a and 2012b)

compared assumed frozen RMR76 values from geological face mapping of the 510L with

unfrozen RMR values from geotechnical core logging of five unfrozen core logs in the same

area. The data presented in this section from the 510L at McArthur River; headings 8240N and

8220N, and core logs from diamond drill holes 2903, 2907, 2917, 2037 and 2573. The trajectory

of the drill holes can be seen in Figure 5.7.

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Figure 5.7: 510L RMR Values and Diamond Drill Hole Trajectories

The 510L is considered high risk mining because it is located in close vicinity to the water

bearing unconformity and in some cases actually passes through the unconformity on this level.

The ground in the vicinity of the unconformity was frozen prior to development to ensure that

any water bearing features would be sealed off. Heading 8225N was the first drift which was

mined through the unconformity, though no face mapping with RMR76 calculations were done in

this drift. The next heading mined in frozen conditions was the 8240N, and RMR76 calculations

were done with the face mapping for the length of the drift. Following this, the 8220N slash was

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developed off of 8225N, again with RMR76 values being recorded for the length of the drift.

The results of face mapping data were compared to corresponding unfrozen core logging data. In

general unfrozen face mapping data showed a slight increase in RMR76 parameters from the core

logging data; this can be attributed to scale, orientation and differences in mapping techniques as

opposed to core logging techniques. Within the sample set which was analyzed, the RMR76

parameter which was most greatly affected by ground freezing was the joint condition parameter.

The average increase from unfrozen core to frozen mapping was over 10 points but was as much

as 15 points.

Figure 5.8, Figure 5.9, and Figure 5.10 plot the unfrozen to frozen RMR values along the 510-

8240N and 510-8220N drifts. Ground improvement due to freezing appears to increase with

decreased ground competency.

Figure 5.8: Combined Results of Core RMR vs. Drift RMR

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Figure 5.9: 510-8240 Drift RMR Compared to Rock Core RMR

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Figure 5.10: 8220N Drift RMR Compared to Rock Core RMR

Pakalnis and Mawson (Mawson 2012a, and Mawson 2012b) showed that the RMR76 increases

by an average of 38, for rock mass with RMR unfrozen of approximately 40 or less. Table 10

summarizes the average increase for each of the five parameters in the RMR system.

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Table 5.4: Average Increase Between Frozen Face Mapping and Unfrozen Core Logging (Mawson, 2012)

Parameter Average increase in RMR76 value (unfrozen to frozen)

Rock Strength ±8 RQD ±7 Joint spacing ±11 Joint condition ±11 Water 0 TOTAL average RMR76 increase

±38

The sample size is small; however this study is a good basis for future studies. These studies

should use data from both unfrozen drill core and frozen excavated faces. Comparing the

influence of freezing from unfrozen to frozen conditions is recommended to be with frozen face

mapping and unfrozen drill core rather than comparing the frozen span and frozen rock mass

conditions in the previous Wardrop (2005) studies.

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6. Cigar Lake Geotechnical Material Properties Based on 2009 Drilling

This section discusses the geotechnical domains that will be used to assist in designing the jet

bored cavities based on the geotechnical drilling and material properties from the previous

section including the 2009 surface freeze drilling campaign boreholes.

6.1 Cigar Lake Geotechnical Domains

As discussed in Section 0, the Cigar Lake orebody is highly variable and overlain by varying

degrees of altered sandstone. Figure 6.1 illustrates the highly variable nature of the material

surrounding the ore with cross-sections from MDH (2008).

A (South) A’ B (South) B’

Cross-Section A Cross-Section B

A’ B’

A B

Figure 6.1: Geological Variability of Material at the Cigar Lake Mine, after MDH (2008)

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For the 2009 surface freeze drill program, the rock descriptions applied in this research were

modified from previous nomenclature. The samples were logged by alteration not by stiffness as

the soft, intermediate and indurated clays are not located with consistent spatial order from the

orebody. Understanding the rock mass quality with vertical distance away from the orebody will

be the focus for defining the geotechnical zones over grouping by lithology. The alteration and

fracturing of the rock overlying the orebody is highly variable and inconsistent between

boreholes. Golder (2002) noted that there does not appear to be any trend relating rockmass

conditions above the ore nor was there any general pattern in the drillholes indicating the

location of intermediate or indurated clay over the orebody.

Based on the 2009 boreholes, it was noted that the rock types generally followed the following

lithology sequence.

• Competent good quality sandstone of the Athabasca Formation overlying the orebody. With decreasing rock mass quality from approximately 30 to 40 m above the ore.

• Increasing fracturing and alteration of the sandstone occurs to within 10 to 20 m of the orebody.

• The outer 10 to 20 m of the orebody comprises a highly altered (bleached sandstone) where the rock mass is very poor quality, white, sandy clay to friable sandstone.

• Directly overlying the orebody, lays the "clay cap", though as mentioned previously is not a massive continuous clay cap over the orebody. Instead the material overlying the orebody is termed hematized sandstone, referring to the iron oxidation alteration process. The hematized sandstone is typically extremely to very weak sandstone or a dense sandy clay. The hematized sandstone is stiffer and contains more of the sandstone rock fabric than the bleached sandstone. The hematized sandstone is not present or a continuous layer over the orebody, in some areas the bleached sandstone directly overlies the orebody.

Table 6.1 presents the rock descriptions applied in this research to the Cigar Lake material.

Table 6.1: Summary of Rock Formations and Rock Descriptions Used for the 2009 Geotechnical Logging of Samples

Rock Type Origin / Formation Description Average Thickness

Sandstone Manitou Falls Sandstone

White to pinkish grey, fine grained, medium strong, fresh to slightly weathered, RQD 60-100%.

400 m

Altered Manitou Falls White to pinkish grey, fine grained, medium strong, 25 m

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Rock Type Origin / Formation Description Average Thickness

Sandstone Sandstone slightly weathered, increasing fracturing RQD 40-70%. Bleached Sandstone / Clay

Manitou Falls Sandstone

White, hydrothermal bleaching, massive clay to mixed sandstone and clay, soft clay to extremely weak rock, moderately to highly weathered. Zones of core loss

5 - 10 m

Hematized Sandstone / Clay

Manitou Falls Sandstone

Red to greyish red, close proximity to ore, intermediate/indurated clay to weak rock, structural fabric and jointing still present

5 m

Ore Faulting / Hydrothermal Alteration

Greyish green, very weak to medium strong, slightly to moderately weathered, clay banding, increasing rock hardness with ore content,

3 - 10 m

Altered Basement

Pre-Cambrian Graphitic metapelite, green, extremely weak to very weak, clay and pebble (gritty) mixture, moderately weathered. RQD 70-90%

5 m

Basement Pre-Cambrian Graphitic metapelite, green, strong, fresh to slightly weathered. RQD 80-100%

-

Figure 6.2: Borehole ST791-05, from 433.45 to 442.4 m

The clay cap from here on will be represented by the hematized sandstone and bleached

sandstone, the material intersected in all 2009 surface freeze drillholes both overlying the

orebody. Caution should be exercised on relying in this material to be entirely overlying the

orebody as Itasca (2009) commented on the discontinuous and heterogeneous nature of the "clay

cap" comprising very weak sandstone to stiff/very stiff clay.

Bleached Sandstone

Hematized Sandstone

Ore

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6.2 Historical Geotechnical Drilling

The purpose of this section is to compare previous geotechnical summaries of the material

overlying the orebody with the data collected from the drilling program. Prior to the 2009

drilling program there was insufficient geotechnical data to characterize the hematite-rich “clay

cap” material overlying the orebody. The material directly overlying the orebody has commonly

been described as a massive clay rich zone averaging 1 to 5 m thick with a maximum thickness

10 m. However, discontinuous zones of intermediate clay, indurated clay and very weak to weak

sandstone are present.

The historical geomechanical database provided by Cigar Lake Mine contains the geotechnical

parameters (recovery, RQD, strength, weathering, and lithology) of 48 boreholes drilled in the

1980's and 1990's. Joint condition and joint alteration were not routinely logged and therefore the

historical boreholes are not appropriate for calculating Rock Mass Rating (RMR) parameters, to

establish the degree of alteration and fracturing around the ore body.

RQD data was the only parameter routinely collected. However, this data is extremely suspect as

high RQD values were given to intervals of very weak rock (S6 to R1); as previously noted, core

with a UCS of less than 1 MPa (less than R1) are not supposed to be included in the RQD and

should have been assigned a RQD of zero. NQ boreholes (48 mm core diameter) were drilled

and logged by Cameco's geologists or technicians. It was noted by the author that the level of

accuracy of the geotechnical parameters especially RQD percentages did not reflect the rock

strength or recovered core length for the same drill interval. Drill runs with a strength of less than

R1 (soil like) were often recorded as 100 % RQD. Using RQD % alone from the historical

drilling may imply the ground over the orebody is stronger than it actually is.

Reviewing all collected geotechnical drillhole information there is a lack of consistency between

various data sets as the majority of boreholes drilled in the beginning of the exploration program

were not specifically logged for geotechnical purposes and therefore lack completeness.

6.3 2009 Material Properties Drilling Program

Geotechnical boreholes to characterize the orebody and surrounding area have been completed

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from the mid 1980s to present. A diamond drilling contractor was retained from February to

April 2009 to complete a surface freeze drilling program located approximately 150 m north of

Shaft 1, at the Cigar Lake Mine site. Prior to the 2009 surface freeze hole drilling program there

was insufficient geotechnical data to characterize the hematite-rich “clay cap” material overlying

the orebody. Eight PQ size drillholes were logged geotechnically to 450 m depth and samples

collected continuously above, within, and below the orebody to better define the rock mass

overlying the orebody.

Table 6.2 lists the boreholes drilled and used for frozen laboratory testing part of this research.

Table 6.2: Summary of 2009 Surface Freeze Holes for Geotechnical Sampling

Borehole ID

Easting Northing Borehole Dip/Dip

Direction

Lithology Intersections Bleached

Sandstone Hematized Sandstone

Orebody Basement Uncon-formity

Top (m)

Thick. (m)

Top (m)

Thick. (m)

Top (m)

Thick. (m)

Top (m)

Thick. (m)

Depth (m)

SF791-06

10791.0 10027.5 90/NA 407 24 431 0.3 431.3 12 443.3 - 435.3

SF791-07

10791.0 10032.5 90/NA 400 30 430 3.2 433.2 2.6 435.8 - 436.5

SF801-04

10801.0 10027.5 90/NA - - 432 5.1 437.1 3.3 440.4 - 438.4

SF801-05

10801.0 10032.5 90/NA 400 29 429 5 434 4.8 438.8 - 437.3

ST786-07

10786.0 10020.0 90/NA 410 21.6 - 0 431.6 8.7 440.3 - 439.3

ST791-05

10791.0 10022.5 90/NA 422 12 434 1.15 435.15 8.35 443.5 - 439.25

ST796-05

10796.0 10030.0 90/NA 410 20.5 430.5 2.3 432.8 6 438.8 - 437.9

ST801-03

10801.0 10022.5 90/NA 422 12 434 3.2 437.2 4.5 441.7 - 440.2

Three predominant material types overly the orebody: (1) intermediate clay, (2) indurated clay /

very weak sandstone, (3) weak sandstone. The weakest material is intermediate clay locally up to

several meters thick. From the surface freeze drillholes, the orebody ranges from 3 to 15 m thick

with an average of 6 m. The hematized sandstone (clay altered sandstone) typically directly over

the orebody ranges from 2 to 5 m thick. The material (hematized and bleached sandstone)

overlying the orebody is clay rich comprising discontinuous zones of very weak sandstone to

stiff/very stiff clay. The highly altered zone above the orebody averages 10 m and extends up to

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15 m thick. The extremely altered zone commonly thought as massive clay several meters above

the orebody is not consistent between drillholes.

The purpose of the material properties data collection program was to address data gaps from

historical geotechnical drilling and provide an understanding of the shear strength and time

dependent behaviour of weak frozen rock under pressure. From the eight boreholes drilled,

samples were collected from four boreholes. Acrylic liners were placed inside the core barrel

instead of metal splits to minimize sample handling and disturbance on surface. The 1.5 m long

acrylic tubes were sealed on either end at the drill rig and stored inside the Cigar Lake core

warehouse prior to shipment for laboratory testing.

6.4 Geotechnical Logging

Detailed geological/geotechnical logging and digital photographing of the 2009 drill core was

undertaken under the direction of Cameco at the Cigar Lake Mine core shack. Soil classification

was based on the Unified Soil Classification System and the rock core logging comprised the

following:

• Total core recovery (%) • Rock quality designation (RQD %) • Detailed geology (rock type, colour, mineralogy, texture, weathering, etc.) • Fractures (count, type, infill, roughness, alteration, aperture, angle, etc.) • Bedding • ISRM estimate of rock strength • Calculation of NGI-Q and RMR76

The following sections discuss some of the input parameters (RQD and strength) logged for the

rock mass classification in order to develop cross-sections from the surface freeze drilling

campaign to illustrate the benefit of ground freezing to increasing the rock mass quality

discussed in Section 6.5.

6.4.1 Rock Quality Designation Rock quality designation was recorded for all drilled boreholes of the 2009 surface freeze

drilling campaign per 1.5 m drill interval. Figure 6.3 summarizes the Rock Quality Designation

(RQD) values for the historical boreholes where the data was verified against other geotechnical

parameters (strength, and fracture spacing) and the 2009 surface freeze drilling campaign.

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Figure 6.3: Rock Quality Designation Plots of Geotechnically Logged 2009 Drillholes

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6.4.2 Rock Strength Intact rock strength is defined as the load per unit area at which a UCS sample fails and can be

estimated by using standard field identification methods such as a knife or hammer, point load

testing apparatus, or directly in the laboratory with a UCS load frame.

Table 6.3 summarizes the unfrozen field strength of the holes that were geotechnically logged

from the 2009 surface freeze drilling program. The field strength of the rock core in 2009 was

measured by the geologist with a knife or hammer. No point load testing was completed on the

rock core.

Table 6.3: Field Strength of Geotechnically Logged 2009 Drillholes

Field Strength (MPa) Lithology Average Minimum Maximum Sandstone 16 0 37.5 Altered Sandstone (Bleached)

12 0.5 37.5

Altered Sandstone (Hematized)

4 0.5 25.0

Ore 8 0 37.5 Altered Basement 4 0.5 25 Basement 13 0 37.5 6.4.3 Joint Condition The structural data collected by the Cameco geologists in the borehole logging is summarized

below in Table 6.4 and Table 6.5. The majority of the identified joint surfaces in the sandstone

are rough and planar with increasing alteration towards the orebody. Within 30 m from the

orebody, the joint surfaces are typically coated with silty sand infill 2 to 5 mm thickness. Within

several meters above the orebody, the sandstone rockmass has altered to sandy silty clay.

Directly below the unconformity, lies the metapelite basement, which also shows increasing

alteration within proximity of the orebody. Joint surfaces decrease in alteration and infilling 15

to 20 m below the orebody.

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Table 6.4: Joint Roughness of Geotechnically Logged 2009 Drillholes

Joint Roughness (Jr) Lithology Average Minimum Maximum Sandstone 2.6 0 3 Altered Sandstone (Bleached)

2.5 1 3

Altered Sandstone (Hematized)

2.0 1 3

Ore 1.8 0 3 Altered Basement 2.5 1 3 Basement 2.4 0 4

Table 6.5: Joint Alteration of Geotechnically Logged 2009 Drillholes

Joint Alteration (Ja) Lithology Average Minimum Maximum Sandstone 4 – 8 1 15 Altered Sandstone (Bleached)

10 – 15 1 15

Altered Sandstone (Hematized)

6 – 15 1 15

Ore 4 – 8 4 15 Altered Basement 8 – 15 3 18 Basement 4 – 8 1 15 6.5 Interpretation of the Lithology and Rock Mass Characterization

An assessment of the overall rock mass quality was completed for the surface freeze drillholes

from the geotechnical database as recorded by Cameco geologists. Both the Rock Mass Rating

(RMR) (Bieniawski, 1976, 1989) and Q-System (Barton et al., 1974) were calculated. The

following presents the results of the assessment of Q and RMR (1976 and 1989) per drill run

interval. Note that a typical drill run interval was 1.5 m (5 ft).

For both RMR calculations, a groundwater rating for dry conditions has been assumed for the

purpose of assessing the geomechanical characteristics of the rock mass in the absence of

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external factors. For certain design applications, it may be necessary to adjust the rock mass

quality to account for the expected water conditions.

The Cigar Lake rock mass around the orebody is generally medium strong to strong, blocky with

preferential joints along bedding, and fair to good quality. Poor rock zones (shown in red in

Figure 6.5 to Figure 6.8) are generally very weak to weak and associated with faulted areas and

high degrees of alteration. Faults encountered to date can be described as poor to good quality,

depending on the relative intensity of fracturing and infilling within the fractures.

Table 6.6 summarizes the measured rock mass classification values for main lithologies observed

in the 2009 surface freeze drilling program.

Table 6.6: Unfrozen RMR76 and Q' of Geotechnically Logged 2009 Drillholes

Rock Mass Rating (RMR76) Lithology Average Minimum Maximum Sandstone (below 400 m elev.) 29 9 50 Altered Sandstone (Bleached) 27 10 42 Altered Sandstone (Hematized) 25 13 41 Ore 30 3 39 Altered Basement 29 11 41 Basement (to end of hole) 37 18 58 Q' Lithology Average Minimum Maximum Sandstone (below 400 m elev.) 2.4 0.06 45.0 Altered Sandstone (Bleached) 1.8 0.01 25.4 Altered Sandstone (Hematized) 0.4 0.01 3.0 Ore 1.8 0.01 4.0 Altered Basement 1.6 0.01 3.5 Basement (to end of hole) 6.6 0.01 50.0

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6.6 Summary of 2009 Surface Freeze Drill Holes for Laboratory Testing Samples

Samples for laboratory testing were collected from the following boreholes listed below in Table 6.7. This table lists the recorded field

strength, rock quality designation and rock mass rating for the ore and material overlying the orebody in each borehole.

Table 6.7: Summary of Surface Freeze Borehole Field Strength, RQD, and RMR

Hole Cross-Section

Weighted UCS, MPa (field strength) Weighted RQD Weighted RMR

ore

0 - 5 m above

ore

5 - 10 m above

ore 10 - 15 m above ore ore

0 - 5 m above

ore

5 - 10 m

above ore

10 - 15 m

above ore ore

0 - 5 m above

ore

5 - 10 m

above ore

10 - 15 m above

ore ST786-07 10775 - 9.3 - 26.2 - 45 - 68 - 23 - 32

ST791-05 10800 37.5 21.2 15.8 17.1 69 47 52 51 36 27 25 23

SF791-06 10800 9.5 2.1 12.6 5.0 85 68 12 24 28 22 16 23

SF791-07 10800 4.0 12.5 10.1 20.1 72 79 67 66 27 30 24 23

ST796-05 10800 3.0 - 15.0 9.0 51 - 54 52 29 - 22 41

ST801-03 10800 2.0 7.0 3.0 10.3 93 70 37 49 33 30 22 24

SF801-04 10800 - - - 12.0 - - - 59 - - - 34

SF801-05 10800 5.0 0.6 3.7 4.6 57 61 83 44 26 19 31 21

AVERAGE 10 9 10 13 71 62 51 52 30 25 23 28

NOTE: Boreholes ST786-07, ST796-05, and SF801-04 have not been logged in clay cap as core in acrylic tubes.

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• From approximately 400 m below ground surface to the top of the orebody, the rock mass quality decreases from an approximate RMR76 of 50 to an average RMR76 of 30 along with an observed strength decrease in field hardness from R2.5 (37.5 MPa ) to R1 (1 to 5 MPa).

• There are no clear rock mass quality transition zones between boreholes or with depth as anomalous zones of very poor or medium strong rockmass are present.

• Comparing the Rock Mass Rating (RMR), field strength, and Rock Quality Designation (RQD) transitioning upwards from the orebody with the decrease in alteration away from the orebody is not very helpful to establish trends in the geotechnical properties given the scatter of data.

• The transition of alteration from the orebody may not be a vertical gradient with distance away from the orebody, but rather a mixture of materials controlled by faulting.

Figure 6.4 shows the cross-section locations and boreholes selected for laboratory testing. Figure

6.5 to Figure 6.8 plot cross-sections of the calculated unfrozen rock mass rating (RMR76) in the

2009 surface freeze drillholes and nearby historical drillholes. The purpose of these sections is to

apply the relationship between the unfrozen and frozen RMR, developed in Section 8 and

illustrate the gain in strength that is possible due to freezing conditions.

Figure 6.4: 2009 Surface Freeze Holes for Laboratory Testing

Borehole for Geotechnical Logging and Laboratory Testing

N 10,032

E 10,800

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Figure 6.5: Cross Section North 10,032, Through Surface Freeze Holes, Unfrozen RMR76

Moderately/Highly Altered

Extremely Altered

ore

ST791-07

ST786-07 ST796-05

ST801-05

unconformity

RMR76 < 20 RMR76 20 – 35 RMR76 35 - 45

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Figure 6.6: Cross Section East 10,800 Through Surface Freeze Holes, Unfrozen RMR76

Moderately/Highly Altered

Extremely Altered

ore

ST801-04 ST801-03 ST801-05

unconformity

RMR76 < 20 RMR76 20 – 35 RMR76 35 - 45

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Figure 6.7: Cross Section East 10,790 Through Surface Freeze Holes, Unfrozen RMR76

Moderately/Highly Altered

Extremely Altered

ore

SF791-06 ST791-05 SF791-07

unconformity

RMR76 < 20 RMR76 20 – 35 RMR76 35 - 45

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Figure 6.8: Cross Section East 10,796 Through Surface Freeze Holes, Unfrozen RMR76

ore

unconformity

RMR76 < 20 RMR76 20 – 35 RMR76 35 - 45

SF796-05 130 109

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7. Frozen Laboratory Testing

This section discusses the frozen Unconfined Compressive Strength (UCS), frozen four-point beam, and frozen direct shear testing on the core collected from the 2009 surface freezing drilling program. 7.1 Unconfined Compressive Strength Testing

Frozen Unconfined Compressive Strength (UCS) testing was completed to determine the

influence of freezing on the short term strength of the Cigar Lake weak rock mass. Frozen soils

are stronger than unfrozen ground due to the bonding of ice; however, how much stronger is a

function of the temperature, moisture content, material, and applied strain rate. As with unfrozen

soil, the strength of frozen soil depends on interparticle friction, particle interlocking and

cohesion. The frozen strength varies with many factors, but those controlled in the laboratory

testing are temperature, applied loading rate, and application of freezing.

The unfrozen UCS is also a parameter in Bieniawski's Rock Mass Rating system (Bieniawski,

1976 and 1989) (refer to Section 2.5.1). Establishing unfrozen and frozen UCS values for the

various Cigar Lake material types will be used to understand the influence of freezing on the

empirical data of rock mass rating values vs. opening span for underground cavities.

7.1.1 Sample Collection Samples were collected with a diamond drill from surface as part of Cigar Lake’s surface freeze

drill program in February and March 2009. All samples were drilled PQ (83 mm) with acrylic

tubes inside the core barrel to eliminate sample disturbance at the drill rig. Samples were

collected in the unfrozen state and left in the acrylic tubes to preserve moisture. After drilling,

the acrylic tubes were capped, and shipped off to the laboratory, and stored in a moisture and

humidity controlled environment prior to testing.

The target sampling zone from the material properties drill program were the materials above

and below the orebody to be influenced by the bulk freezing. As described in Section 4, altered

Athabasca sandstone unconformably overlies altered metapelite basement. The orebody is a

highly altered uranium rich heterogeneous mixture of pitchblende, pitchblende-rich clay,

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pitchblende-impregnated sandstone, clay, silt, and sand. The University of Alberta laboratory

was not equipped to handle and test samples greater than 2% U3O8, therefore only the altered

sandstone and metapelite basement material was tested.

7.1.2 Sample Preparation and Setup UCS tests were completed at the University of Alberta Civil Engineering cold room between

June and July 2009. Assistance for setting up the laboratory testing procedures and use of the

laboratory equipment were provided by Lukas Arenson (BGC Engineering) and Steve Gamble

(University of Alberta, Cold Room Lab Manager).

7.1.3 Equipment Samples were trimmed with a knife to measure approximately 75 mm in diameter by 150 mm in

length to maintain a length to diameter ratio of 2:1 and placed inside a rubber membrane inside

the triaxial cell. The triaxial cell was then filled with mineral oil around the sample. The

temperature of the mineral oil was controlled with glycol circulating in copper rings. Outside the

triaxial cell are rings of copper with glycol circulating at half a degree lower than ambient

temperature. The load cell sits underneath the triaxial cell with a maximum capacity of 5000 lb.

A displacement transducer is attached to the top of the load conducting rod to measure axial

displacement. A LC-5000 single syringe pump was used to apply the required load to the sample

up to a maximum load of 20 MPa. Load and displacement data is recorded at user specific time

intervals, typically 15s.

Figure 7.1 to Figure 7.4 shows the setup and equipment for frozen UCS testing at the University of Alberta cold room.

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Figure 7.1: Inside Cold Room, Triaxial Cell Setup. Left Triaxial Cell is a Sample Freezing Waiting to be Tested. Right Triaxial Cell is a Sample Undergoing Testing.

Figure 7.2: Triaxial Cell Filled with Mineral Oil, Sitting on Load Cell. Displacement LVDT Sensor Seen to Top Right of Cell. Load is Applied by the Top Load Conducting Rod

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Figure 7.3: Syringe Pump Controlling Loading Rate and Measuring Load

Figure 7.4: Glycol Transfer Unit Circulating Glycol in Copper Coils Outside of Triaxial Cell. Glycol Circulating at Half a Degree Celsius Below Ambient Room Temperature.

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7.1.3.1 Temperature and Strain Rate for UCS Testing The target design freeze temperature prior to mining the Cigar Lake orebody is -12oC (personnel

communication with Cigar Lake mine). Previous UCS testing was undertaken by Golder (1986)

and EBA (1990) of the clay cap and orebody material. The historical UCS testing was conducted

at temperatures of -2, -5 and -20oC. Results of the previous data are summarized with the current

data in Figure 7.16. EBA (1990) suggested additional frozen UCS testing be completed of the

soft and intermediate clays at -5, -10, and -20oC to establish the relationship between frozen

strength with temperature.

Two sets of UCS testing at -10oC and -20oC were completed at three strain rates (varying from

0.01%/min to 0.1%/min) on the three main rock types drilled: hematized sandstone/clay (more

altered), bleached sandstone (less altered), and altered metapelite basement. Samples were

loaded to failure or approximately 10% axial strain if the load remained constant during the test.

Samples were also tested at strain rates varying from 0.01%/min to 0.1%/min to understand the

effect of applied strain rate on the frozen material. Strain rates above 1%/minute will induce

brittle behaviour resulting in higher strength data than that expected in the field. Strain rates

below 0.01%/minute can possibly exhibit creep behaviour due to the long loading time on the

sample (several days).

7.1.3.2 Freezing Samples Prior to Testing Samples were frozen for a minimum of 24 hrs inside the triaxial cell of the cold room, simulating

all around freezing as is expected to occur at the Cigar Lake mine. As the samples are high

moisture content (20-35% by weight), freezing from all around was considered to be a potential

problem as cracks could be created in the center of the sample due to the 9% volume expansion

during freezing; however, frozen sample cross-sections were examined and noted to be uniform

with no ice expansion cracks. The basis for freezing the samples a minimum of 24 hrs was

selected based on previous experience by the University of Alberta staff, and measuring the time

for a UCS sample to reach -10oC to -20oC from ambient to be on average 12 hrs.

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Figure 7.5: Cross Section of Frozen High Moisture Content Hematized Sandstone

Showing Little to No Ice Lensing Present after 24 hours Freezing at -10oC 7.1.4 Discussion of Results The results of the UCS testing for the bleached sandstone, hematized sandstone, and the altered

basement are presented in Table 7.1, Table 7.2 and, Table 7.3 respectively. The moisture content

of each sample was averaged from sample trimmings prior to testing (unfrozen) and after sample

testing (frozen). Young's modulus was measured at 50% of the UCS based on manually

measured vertical displacements. Specific gravities of select samples from the UCS testing were

measured using the gas pyncometer method according to ASTM 5550.

Weaker rock samples (unfrozen strength less than 2 MPa) with low moisture content failed on

obvious shear plans, such as bedding or pre-existing joints. Samples tested with unfrozen

moisture contents greater than 30% did not fail on pre-existing shear planes but rather on the

friction plane.

Samples were loaded to failure, or approximately ten percent total strain. After the sample is

loaded past 15-20% strain the results are not considered reliable due to the breakdown and

cracking of the ice bonding. Three strain rates (0.1%/min, 0.06%/min, and 0.03%/min) were

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applied to each rock type set (graphitic metapelite basement, bleached sandstone, and hematized

sandstone/clay) for temperatures at -10oC and -20oC. The strain rate was controlled by the rate of

the applied load; however, the measurements were collected manually with an LVDT (Load

Value Displacement Transducer) attached to a screwdriver on the top of the loading plate. There

are inconsistencies and missing data with the measured strain rate over time using the

screwdriver with LVDT. The jumps or missed data are averaged over these portions.

When a frozen specimen is subjected to a load it will respond in instantaneous deformation and a

time-dependent deformation. Creep of a jet bored cavity is a concern as the stand-up time and

time-deformation properties of this material is not fully defined. The conditions under which

creep would be expected were not present during the UCS testing.

Graphs of the UCS testing for each rock type and testing method are presented in the following

sections. Individual data files for each test completed are included in Appendix B.

Note the rock strength index term of R0.5 is applied in this research to define the unfrozen rock

strength of the UCS samples. This term applies to rock that did not fit either the ISRM R0

(indented by thumbnail) or R1 (crumbles under firm blows with point of geological hammer)

term, as the matrix of these very weak rock masses was still present many samples could not be

indented by a thumbnail but be sliced with a knife with ease.

7.1.4.1 Bleached Sandstone UCS Results Table 7.1 and Figure 7.6 present the UCS testing data and UCS strain plots for the bleached

sandstone. The Manitou Falls formation sandstone overlying the unconformity at Cigar Lake

transitions from competent, slightly weathered sandstone to highly altered, friable, sand and clay

within proximity of the orebody. The bleaching of the sandstone occurred with hydrothermal

alteration and degraded the rock mass quality. The bleached sandstone samples were collected in

the 15 to 20 m above the orebody, though the bleached sandstone occurs for tens of meters above

the orebody. The bleached sandstone rockmass varies considerably from slightly to moderately

weathered sandstone to soft clay.

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Table 7.1: Summary of Frozen UCS Testing on Bleached Sandstone

Sample ID

ID

Depth

(m)

Unfrozen Strength (MP) (1)

Test Temp (oC)

Strain Rate

(%/min)

Avg. Moisture Content (by Wt)

S.G.

Bulk Density (g/cm3)

Porosity

UCS (MPa)

E (MPa)

6 ST786-

07 427.55 0.5 -10 0.14 35.6 2.71 1.36 0.50 2.12 922

7 ST786-

07 427.73 2 -10 0.01 38.1 2.68 1.34 0.50 1.57 1158

8 ST786-

07 424.9 3 -20 0.11 34.2 2.70 1.48 0.45 1.35 2346

9 SF801-04 428.76 20 -10 0.47 10.0 2.70 2.19 0.19

Did not fail

(>20 MPa)

5946

16 ST786-

07 426.9 3 -20 0.10 33.2 2.71 1.58 0.42 4.48 1325

17 ST786-

07 427.1 3 -20 0.06 30.0 2.71 1.54 0.43 5.03 1872

18 ST786-

07 427.3 0.5 -20 0.01 43.0 2.68 1.31 0.51 3.67 3322

22 SF801-04 432.35 2 -10 0.5 30.7 2.64 1.50 0.43 2.25 1195

23 SF801-04 432.55 2 -10 0.04 30.9 2.70 1.54 0.43 2.38 968 Note:

1. The unfrozen strength was assessed with a pocket knife

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Figure 7.6: Frozen UCS vs. Total Strain of Bleached Sandstone Samples

Note: (1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

T=-20oC

T=-10oC

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7.1.4.2 Hematized Sandstone UCS Results Table 7.2 and Figure 7.7 present the UCS testing data and UCS strain plots for the hematized

sandstone/clay. This material directly overlies the orebody in the majority of the 2009 surface

freeze drilling boreholes and is typically 2 m thick (ranging from 0.5 to 5 m). The alteration

processes of the orebody have created a hematite rich dark red, dense clay to highly altered

sandstone. The sandstone fabric and jointing are still present in this material though the strength

of this sandstone borders on soil like, easily indented with a thumb or sliced with a knife.

Table 7.2: Summary of Frozen UCS Testing on Hematized Sandstone/Clay

Sample ID

ID

Depth

(m)

Unfrozen Strength (MP) (1)

Test Temp.

(oC)

Strain Rate

(%/min)

Avg. Moisture Content (by Wt)

S.G

Bulk Density (g/cm3)

Porosity

UCS (MPa)

E (MPa)

1 ST791-

06 432.25 2 -10 0.06 23.2 2.81 1.94 0.31 4.81 1352

3 SF801-

04 435.15 0.5 -10 0.15 20.6 2.85 1.91 0.33 2.08 3540

4 SF801-

04 435.25 0.5 -10 0.01 20.7 3.01 1.93 0.36 1.33 1198

5 SF801-

04 435.5 2 -10 0.05 15.9 3.09 2.14 0.31 6.54 2685

19 SF801-

04 434.7 0.5 -20 0.15 22.8 3.01 1.83 0.39 3.39 2055

20 SF801-

04 435 2 -20 0.03 20.9 3.01 1.87 0.38 4.16 1830

24 SF801-

04 432.75 2 -20 0.14 28.2 2.70 1.63 0.40 5.71 1845

Note: 1. The unfrozen strength was assessed with a pocket knife

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Figure 7.7: Frozen UCS vs. Total Strain of Hematized Sandstone/Clay

Note: (1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

T=-20oC

T=-10oC

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7.1.4.3 Graphitic Metapelite Basement UCS Results Table 7.3 and Figure 7.8 present the UCS testing data and UCS strain plots for the altered

graphitic metapelite basement. The basement rock present below the orebody (starting ~ 440 m

level) is highly altered due to the formation of the orebody, though alteration in the basement

does not correspond spatially with alteration of the overlying sandstone. Within the first few

meters of the orebody, the basement rock comprises soft clay in a pebbly matrix to slightly

weathered, medium strong metapelite. The rock from the 2009 surface freezing drilling core

samples was highly fractured leaving a limited number of samples that were competent for

testing. From approximately 10 m away from the orebody, the basement rock samples were too

strong for frozen UCS testing at the University of Alberta cold room given the 20 MPa load limit

of the testing apparatus.

Table 7.3: Summary of Frozen UCS Testing on Graphitic Metapelite Basement

Sample ID

ID

Depth

(m)

Unfrozen Strength (MP) (1)

Test Temp.

(oC)

Strain Rate

(%/min)

Avg. Moisture Content (by Wt)

S.G

Bulk Density (g/cm3)

Porosity

UCS (MPa)

E (MPa)

11 SF801-

04 441.28 3 -10 0.13 22.0 2.67 1.69 0.37 2.80 240

12 SF801-

04 441.47 3 -10 0.04 26.1 2.67 1.65 0.38 3.38 433

13 SF801-

04 441.9 10 -10 0.56 15.8 2.64 1.81 0.31 7.96 5346

26 SF801-

04 442.85 2 -20 0.15 25.0 2.64 1.69 0.36 6.60 3217

27 SF801-

04 443.05 3 -20 0.05 25.0 2.60 1.61 0.38 3.10 3862

28 SF801-

04 443.2 3 -20 0.02 25.0 2.60 1.61 0.38 4.07 1332

Note: 1. The unfrozen strength was assessed with a pocket knife

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Figure 7.8: Frozen UCS vs. Total Strain of Graphitic Metapelite Basement

7.1.4.4 UCS vs. Unfrozen Rock Strength Classification Rock strength is based on some general field tests which can be related to a range of UCS values.

The strength of the pieces can be estimated using a pocket knife or rock hammer. The samples

for the frozen UCS testing were initially assessed based on their unfrozen rock strengths

determined through field index testing to estimate the gain in strength due to freezing.

T=-20oC

T=-10oC

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Table 7.4: ISRM Field Strength Estimates, after Brown (1981)

Grade Description Field Identification

Approx. Range of Uniaxial Compressive Strength

MPa

R0 Extremely weak rock Indented by thumbnail. 0.25 – 1.0

(>2.5 on Pocket Penetrometer)

R1 Very weak rock Crumbles under firm blows with point of geological hammer, can be peeled by a pocket knife.

1.0 - 5.0 (Pocket Penetrometer does not

indent)

R2 Weak rock Can be peeled by a pocket knife with difficulty,

shallow indentations made by firm blow with point of geological hammer.

5.0 – 25

R3 Medium strong rock

Cannot be scraped or peeled with a pocket knife, specimen can be fractured with single firm blow of

geological hammer. 25 – 50

R4 Strong rock Specimen requires more than one blow of geological hammer to fracture it. 50 – 100

R5 Very strong rock Specimen requires many blows of geological hammer to fracture it. 100 - 250

R6 Extremely strong rock

Specimen can only be chipped with geological hammer. >250

Figure 7.9 and Figure 7.10 plot the unfrozen ISRM strength vs. frozen UCS value of all samples

and of samples that failed in shear (not on pre-existing joints or bedding), respectively. The

weakest rock samples (R0 and R1) are expected to have the greatest gain in strength due to

freezing. However, given the high variability of the samples tested, no trend between the

unfrozen and frozen strengths can be established from this data set.

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Figure 7.9: Frozen UCS vs. Unfrozen ISRM Rock Strength, All Data

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

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Figure 7.10: Frozen UCS vs. Unfrozen ISRM Rock Strength, Good Data, Samples That Failed Through Joints or Bedding Removed

7.1.4.5 UCS vs. Strain Rate The applied strain rate directly influences the failure load of a UCS sample. Frozen material will

be strongest under an instantaneous load compared to an applied failure rate taking minutes,

hours or days. Frozen material exhibits creep behaviour with the rate typically related to the

available pore water converting to ice. As discussed in the literature review, at low rates of

deformation the frozen material is ductile and cracks do not form. At higher rates of loading, the

material forms microcracks and the failure is brittle.

Plotting the UCS of each specimens applied strain rate on a log scale should ideally show a

linear trend.

Figure 7.11 and Figure 7.12 plots the 2009 results for freezing temperatures of -10 and -20oC,

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

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respectively. Figure 7.13 plots the failure mechanism of the UCS samples, combining all rock

types and frozen test temperature. No linear trend between the applied strain rate and UCS is

evident, which is attributed to the varying degrees of alteration of the same rock type, the

samples failing in different manners, and the limited data set.

A slight increase in the UCS was noticed with increasing applied strain rate, though no

correlation in the applied strain rate with the UCS or mode of UCS failure could be established

due to the small data set and highly variable nature of the samples.

No apparent trend on the types of failures in the frozen UCS samples could be established by

rock type.

Figure 7.11: Plot of All Samples, Frozen UCS vs. Applied Strain Rate, T=-10oC

Note: (1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

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Figure 7.12: Plot of All Samples, Frozen UCS vs. Applied Strain Rate, T=-20oC

Note: (1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

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Figure 7.13: Frozen UCS vs. Strain Rate of All 2009 Samples, by Failure Mode

7.1.4.6 UCS vs. Temperature The gain in strength due to freezing is a function of temperature, with higher strengths typically

achieved under decreasing temperatures. The influence of temperature on strength, discussed in

the literature review, is a function of the unfrozen water content, where at temperatures just

below freezing there is water that has not converted to ice in the pores therefore the strength is

lower than at colder temperatures, but will decrease with decreasing temperatures. The

conversion of water to ice is a function of material type, porosity, salinity and confining

pressures.

The target design freezewall temperature of the Cigar Lake orebody prior to jet boring is -12oC

(personal communication with Cigar Lake mine staff). Historical testing by EBA (1990) and

Golder (1986) was completed at temperatures of -5oC and -20oC. Given the limited number of

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samples available from the 2009 surface freeze drilling program, test temperatures of -10 and -

20oC were used to compare with historical testing data.

Based on the UCS testing results (Figure 7.6, Figure 7.7, and Figure 7.8), a gain in strength of

approximately 5 MPa is evident from -10oC to -20oC in all rock types. The extremely weak to

very weak (R0 to R1) rocks are expected to have the largest strength gain with freezing due to

the higher moisture content in very weak rock samples. Medium strong rocks (R3, 50 MPa) and

greater are not expected to show significant gain in strength with freezing due to the reduced

moisture content and lack of available pore water to convert to ice. The strength of ice, though a

function of strain rate and temperature, is typically on the order of 20 to 35 MPa. Very weak

rocks, with compressive strengths of 1 to 5MPa, will almost double their strength due to the

conversion of water to ice. Beyond unfrozen rock strengths of 40 MPa (R3), the upper bound

strength of ice, little to no strength gain is expected with freezing.

Based on the testing completed at temperatures of -10oC, Figure 7.14 below establishes the

relationship between the estimated unfrozen rock strength and measured frozen strength. Note

that no samples greater than 25 MPa were tested in the 2009 laboratory testing program.

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Figure 7.14: Influence of Freezing and Strength Gain for Weak Cigar Lake Rock

From the 2009 testing (Figure 7.15), UCS samples tested at temperatures of -10oC and -20oC

exhibited brittle, elastic perfectly plastic and strain softening behaviour. Samples tested at -10oC

failed between 1 and 8 MPa with the samples failing in strain softening behaviour comprising the

weakest material tested (unfrozen strength of R0 to R0.5, equivalent to 0.5 to 1 MPa). The

samples failing in a brittle manner comprise the strongest material tested (unfrozen strength R1

to R2, equivalent to 1 to 5 MPa). Samples tested at -20oC failed between 1 and 7 MPa; however,

the majority of the specimens failed elastic perfectly plastic with only a couple exhibiting brittle

or strain softening behaviour. The change in UCS failure mode with a decrease in temperature is

attributed to polycrystalline ice behaving brittle with colder temperatures, though this was not

evident in the 2009 lab testing.

The majority of the samples tested at -20oC failed elastic perfectly plastic compared to the

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samples tested at -10oC that failed as strain softening. This is attributed more to the samples

tested at -10oC having a lower unfrozen strength than the samples tested at -20oC, and may not

be due to a change in failure mechanism with temperature.

Figure 7.15: Influence of Temperature on Frozen UCS, 2009 Data, by Failure Mode

Note: (1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

Figure 7.16 summarizes the effect of temperature on the UCS strength with the historical UCS

testing of Cigar Lake material along with the 2009 samples from the surface freeze drill program.

The upper and lower bound lines are drawn based on visual assessment of the data.

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

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Figure 7.16: Influence of Temperature on Frozen UCS, All Data, by Rock Type

7.1.4.7 UCS vs. Bulk Density The bulk density was calculated by measuring the samples moisture content prior to freezing the

samples for testing. Bulk densities for the hematized clay, altered basement, and bleached

sandstone are summarized in Table 7.5 below. The influence of bulk density on the unfrozen

strength is not documented and was not evident in any trends of the frozen strength. The frozen

bulk density is expected to be slightly lower than unfrozen based on the measured frozen

moisture contents and sample weight, though was not recorded for each UCS sample.

Freezewall Design Temperature T=-12oC UCS ~ 3 MPa

Unfrozen UCS T=0oC UCS ~ 0.5 to 2 MPa

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Table 7.5: Summary of Unfrozen Bulk Densities

Bulk Density (g/m3)

Material Type Max Min Average

No. Samples

Bleached Sandstone 2.19 1.31 1.54 9

Hematized Sandstone/Clay 2.14 1.63 1.89 7

Graphitic Metapelite Basement 1.81 1.61 1.68 6

Based on Figure 7.17, no trend between the bulk density of the sample and the UCS can be

established. The hematized clay/sandstone has the highest bulk density due to the iron rich

alteration of the sandstone.

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Figure 7.17: Frozen UCS vs. Unfrozen Bulk Density

Note: (1). R0 and R0.5 refer to the field strength (R0 to R6) assessed while trimming the samples

7.1.4.8 UCS vs. Porosity The porosity of the samples was determined by measuring the specific gravity with the

pyncometer and bulk density from the samples moisture content. The porosity for the hematized

clay, altered basement, and bleached sandstone are summarized in the table below.

The relationship between porosity and unfrozen UCS is that the UCS generally increases with

decreasing porosity. The lower the porosity the higher the specimen’s strength due to the dense

packing of particles filling the void spaces and increasing the volume change under an applied

load. Porosities higher than 0.2 are generally classified as weak rock, as comparable in the

material tested. From all the material tested, a significant decrease in the frozen UCS strength

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

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from an average of 5 MPa at a porosity of 0.30 to an average of 2 MPa at a porosity of 0.50.

With decreasing porosity, there is a general increase in the frozen strength data.

Bleached sandstone has a higher porosity (ranging from .42 to 0.52) compared to the rest of the

material types tested.

Figure 7.18 and Figure 7.19 plot the measured porosity to the frozen UCS by rock type and

failure mode.

Figure 7.18: Frozen UCS vs. Porosity, by Material Type

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

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Figure 7.19: Frozen UCS vs. Porosity, by Failure Mode

7.1.4.9 UCS vs. Moisture Content The moisture content of the UCS specimens was measured from trimmings collected during the

preparing of the samples for UCS testing prior to freezing in the cold room. A higher moisture

content relates to a higher porosity and a lower unfrozen UCS. The general trend noted in the

unfrozen moisture content, is that the samples with the lowest moisture content have a higher

UCS.

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Figure 7.20: Frozen UCS vs. Moisture Content, 2009 Data

7.1.5 Results In summary, the following observations were noted from the frozen UCS testing of Cigar Lake

material:

• Samples frozen to T = -10oC failed at an average UCS of 2MPa and total strain of 2-3%.

The unfrozen strength of these samples ranged from 0.5 to 1 MPa. Overall, the

approximate strength gain was 2 MPa.

• Samples frozen to T = -20oC failed at an average UCS of 5 MPa and a total strain of 4-

6%. The unfrozen strength of these samples ranged from 0.5 to 1 MPa. Overall, the

approximate strength gain was 4 MPa.

• Samples tested at T = -10oC typically exhibit strain-softening behaviour compared to

Unfrozen Strength R0 ~ 0.25 to 0.5 MPa R0.5 ~ 0.5 to 1 MPa R1 ~ 1 to 5 MPa

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those frozen at T = -20oC where they exhibit elastic/plastic behaviour.

• The UCS of the material tested (altered sandstone and basement) did not appear to be

strain rate dependent.

• No creep was observed under the testing regime.

• Some samples were observed to fail in a brittle manner even though the strain plots do

not really support the failure mode.

• The strength increase in the frozen UCS was several MPa comparing the historical

samples tested by Golder (2002) and EBA (1996) at -5oC to the current samples at -10 to

-20oC.

Limitations of laboratory testing with the provided setup that were not resolved;

• Cannot freeze samples at 4.5 MPa confining pressure • Cannot freeze samples at the same freezing rate in the lab as expected in the field.

Samples were generally frozen in 24 hrs in the cold room compared with 6 months to a year that is expected for a full freeze front to form around the Cigar Lake orebody

• Concern of the representativeness of the samples frozen in the laboratory given the potential for ice lenses to develop

7.2 Four-Point Beam Testing

The freezing of a very weak rock is expected to add tensile strength to the rock mass due to the

bonding of ice in joints; however, no data exists to support this gain of tensile strength. The

failure of a frozen weak rockmass is proposed to be investigated through four-point beam testing.

Four-point loading allows for a simple and repeatable flexural test. The purpose of the beam

testing of frozen specimens is to understand how frozen weak rock fails where a frozen joint is

present or as a frozen weak rock mass.

Four-point beam testing was undertaken on a suite of premixed concrete and altered sandstone

drill core from the 2009 surface freeze drill sampling program. The four-point beam apparatus is

shown in Figure 7.21.

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Figure 7.21: Four-Point Beam Test Apparatus

Prior to testing the core from Cigar Lake, frozen sand/cement mixtures were tested to refine the

freezing and testing procedure be used as well as to test the behaviour of a frozen joint using a

controlled material for the matrix. Measurement of the load at first crack, peak load and

deformations on the core midspan and ends were recorded.

The traditional approach to understand stability in stratified ground is to model the immediate

roof as if it were a beam. Beam theory assumes that the immediate roof can be represented by a

series of equal width beams, with a length equal to the room span. A beam is capable of carrying

loads in bending and applies loads transverse to its longest dimension. Three point and four point

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flexural testing is typically used in the laboratory to measure the modulus of elasticity in the

bending moments of concrete, wood, steel or other materials.

Bending tests are simple and quick to complete, but are influenced by the applied strain rate and

specimen geometry. The beam will fail at its midpoint, developing a tensile crack as the beam

fails under tensile stresses that develop from its underside (relative to its flexure), before the

compressive stresses that develop on its top side approach the compressive strength. The flexural

strength is equivalent to the tensile strength assuming the beam is homogeneous without defects

or flaws. Beam theory relates flexure resulting from applied forces without considerations of

shearing forces. Assumptions of simple beam theory include: the beam is symmetrical across its

axis, and there is a fixed relationship between stress and strain as a beam behaves the same in

tension as in compression.

Flexural strength is determined by loading a beam with a span length at least three times the

depth. The flexural strength is expressed as a modulus of rupture in psi or MPa. The modulus of

rupture for four-point loading of cylindrical rock specimen with loads applied at L/3 from each

end and reactions at the ends is defined as TMR = 16PmaxL / 3πd3 (Goodman, 1989).

Where : Pmax = maximum load L = length between load reactions on the lower surface d = core diameter

In an unfrozen state the degree of jointing and infilling material in a rock mass will control the

failure. No research or data was located by the author on how a frozen jointed weak rock mass

fails. Failing a rock specimen in tension, produces a crack at the midpoint of the beam. If the

frozen joint is weaker than the rock mass ideally the beam will fail along the joint. If the frozen

joint is stronger than the rock mass the beam will fail as a solid beam through the midpoint of the

beam. The increased cohesion of a joint undergoing freezing will be influenced by the type and

thickness of infilling and the degree of moisture on the joint surface. A smooth and planar joint

with no infilling and no moisture will not have sufficient cohesion to bond the joint surfaces

together.

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The following sections outline the samples and method of preparation for the four point beam

testing. The tensile strength of each beam is based on the modulus of rupture. The modulus of

rupture is calculate for each beam at the peak force at failure and center point deflection recorded

using a Linear Variable Displacement Transducer (LVDT) on the same axis as the two outer

roller pins.

7.2.1 Sample Preparation The following sample preparation and testing procedures were developed for the frozen four-point beam testing: Sample Size

• The core diameter of the 2009 surface freeze holes is approximately 83 mm (3.25”) • According to Goodman (1988), for 3” diameter core samples, the test span length should

be 9” and the beam length prepared to 12”.

Freezing • Both the concrete beam samples and the Cigar Lake drill core samples were placed inside

a large freezer in the University of British Columbia Rock Mechanics lab. • The freezer temperature was set to a temperature of -12oC (the design freeze temperature

of the jet bored cavities); however, the temperature inside the freezer fluctuated considerably.

• The samples were stored inside a Styrofoam container to minimize the influence of the freezer door opening during the samples’ 24 hr period inside the freezer.

• Both the cement mixture and drill core samples were rotated once during their freezing period to eliminate the effect of a freezing front, where the sample will freeze faster from the side closest to the freezer walls.

• Metal clamps were placed around the PVC containing the cement mixture and drill core samples while in the freezer to control the 9% phase change expansion of water to ice.

Applied Loading Rate

• The influence of loading rate on a frozen beam is important however the current setup

involves applying the load manually using a hand pump.

• Frozen UCS testing is to be undertaken at low strain rates (0.01%-0.1%/min). The current

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loading rate of the four-point beam testing by hand will apply a strain rate that is

significantly greater and should be addressed with future testing.

Temperature

• The test temperature was it ambient room temperature with the option to surround the test

apparatus with insulation if necessary. However, the samples were tested and failed

within 60 seconds. The option to include insulation around the beam test apparatus was

not pursued.

7.2.2 Frozen Beam Testing Cement Mixture Samples Four point beam testing was completed on cement mixture having strengths similar to the altered

sandstone overlying the orebody. Results of the four-beam testing on cement mixture samples

are included in Appendix C-1. The samples were prepared as solid cores that contained a single

smooth, planar joint with no infilling in the center of the beam. Beam testing of cement mixture

samples prior to testing Cigar Lake material helped to establish the correcting testing

methodology with a number of control samples.

The prepared cement mixtures followed testing method ASTM C 78 which determines the

flexural strength of concrete using a simple beam with 3-point loading where half the load is

applied at each third of the span length and the maximum stress is present over the center 1/3 of

the beam, or ASTM C 298-08 where the entire load is applied at the center span and the

maximum stress is only present at the center part of the beam.

Batches of cement and sand mixtures were prepared at various proportions, moisture content,

and joint condition.

Forty cement mixture samples were prepared by mixing Portland cement, sand and water in a 5

gallon bucket and pouring into a 12” x 3” cylindrical PVC mold. Four types of mixtures were

prepared each with different moisture contents and without or with the presence of a joint

through the axial center plane of the cement mixture sample:

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• 100 % cement mixed with aggregate; • 50:50 sand:cement; • 33:66 sand:cement; and • 40:60 sand:cement.

The beams were allowed to cure for 3 hours prior to placing in the freezer for a period of 24 hours. The cement mixture samples are listed below in Table 7.6.

Table 7.6: Summary of Cement Mixture Samples for Four-Point Beam Testing

Test No.

Sample No.

Batch No. Mix Design

Joint (y/n)

Freezing Temp.

(oC)

Moisture Content

(%)

Peak Pressure

(kPa)

Tensile Strength (MPa) (2)

1 1 1 50/50 Sand/Cement No -12 14.7 2650 1.79 2 2 1 50/50 Sand/Cement No -12 14.7 2440 1.51 3 3 1 50/50 Sand/Cement No -12 14.7 3350 2.27 4 4 1 50/50 Sand/Cement No -12 14.7 3950 2.48 5 1 2 50/50 Sand/Cement Yes -13 17.5 560 0.37 6 2 2 50/50 Sand/Cement No -13 17.5 1830 1.19 7 3 2 50/50 Sand/Cement Yes -13 17.5 2800 1.86 8 4 2 50/50 Sand/Cement Yes -13 17.5 990 0.66 9 1 3 50/50 Sand/Cement Yes -11 18.7 490 0.31

10 2 3 50/50 Sand/Cement Yes -11 18.7 n/a(1) n/a(1) 11 1 4 50/50 Sand/Cement Yes -11 18.7 n/a(1) n/a(1) 12 2 4 50/50 Sand/Cement Yes -11 18.7 n/a(1) n/a(1) 13 3 4 50/50 Sand/Cement Yes -11 18.7 n/a(1) n/a(1) 14 1 5 50/50 Sand/Cement Yes -12 12.1 1730 1.11 15 2 5 50/50 Sand/Cement Yes -12 12.1 520 0.33 16 3 5 50/50 Sand/Cement Yes -12 12.1 2320 1.49 17 4 5 50/50 Sand/Cement Yes -12 12.1 680 0.44 18 1 6 Cement w/ Aggregate Yes -12 12.1 880 0.56 19 2 6 Cement w/ Aggregate Yes -12 12.1 n/a(1) n/a(1) 20 3 6 Cement w/ Aggregate No +20 12.1 n/a(1) n/a(1) 21 4 6 Cement w/ Aggregate No +20 12.1 n/a(1) n/a(1) 22 1 7 Cement w/ Aggregate No -12 10.8 1900 1.21 23 2 7 Cement w/ Aggregate Yes -12 10.8 800 0.49 24 3 7 Cement w/ Aggregate Yes -12 10.8 800 0.51 25 1 8 Cement w/ Aggregate Yes -12 13.9 n/a(1) n/a(1) 26 2 8 Cement w/ Aggregate Yes -12 13.9 n/a(1) n/a(1) 27 3 8 Cement w/ Aggregate no -12 13.9 1100 0.68

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Test No.

Sample No.

Batch No. Mix Design

Joint (y/n)

Freezing Temp.

(oC)

Moisture Content

(%)

Peak Pressure

(kPa)

Tensile Strength (MPa) (2)

28 4 8 Cement w/ Aggregate Yes -12 13.9 n/a(1) n/a(1) 29 1 9 33/66 Sand/Cement Yes -11 28.8 700 0.48 30 2 9 33/66 Sand/Cement Yes -11 28.8 900 0.63 31 3 9 33/66 Sand/Cement Yes -11 28.8 n/a(1) n/a(1) 32 4 9 33/66 Sand/Cement No -11 28.8 1000 0.63 33 1 10 40/60 Sand/Cement Yes -12 18.5 800 0.58 34 2 10 40/60 Sand/Cement no -12 18.5 1300 0.78 35 3 10 40/60 Sand/Cement yes -12 18.5 1300 0.91 36 4 10 40/60 Sand/Cement Yes -12 18.5 1500 0.91 37 1 11 50/50 Sand/Cement Yes -5 16.7 1900 1.34 38 2 11 50/50 Sand/Cement No -5 16.7 1600 1.08 39 3 11 50/50 Sand/Cement Yes -5 16.7 1100 0.71 40 4 11 50/50 Sand/Cement Yes -5 16.7 800 0.54

Note: 1. Sample failed on handling

2. Based on an assumed Young’s Modulus of 0.5 GPa

7.2.3 Frozen Beam Testing Cigar Lake Drill Core Samples Frozen four point beam testing was completed on seven samples of altered sandstone overlying

the Cigar Lake orebody. Samples without and with a single joint through the core sample were

selected. Results of the four-beam testing on drill core samples are included in Appendix C-2.

The samples are listed below in Table 7.7.

Table 7.7: Summary of Drill Core Samples for Frozen Four-Point Beam Testing

Test No. Sample No. Hole ID Depth (m)

Unfrozen Sample

Strength Joint (y/n)

Moisture Content

(%)

Peak Pressure

(kPa)

Tensile Strength (MPa) (2)

1 1 SF791-06 429.5 R 0.5 No 34.0 680 0.30 2 2 SF801-04 431.2 R 2 Yes 11.9 970 0.43 3 2 SF801-04 431.2 R 1 No 11.9 1090 0.49 4 3 SF801-04 433.5 R 2 No 28.7 1690 0.76 5 3 SF801-04 433.5 R 1.5 Yes 28.7 n/a(1) n/a(1) 6 4 SF801-04 431.4 R 0.5 Yes 35.5 760 0.34 7 5 SF796-05 432.05 R 1 Yes 17.9 n/a(1) n/a(1) Note: 1. Sample failed on handling 2. Based on an assumed Young’s Modulus of 0.5 GPa

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7.2.4 Results Based on the frozen four-point beam testing the following can be concluded on the strength of

frozen joints with trace to little infill and tight aperture:

• For unfrozen rock strengths less than 2 MPa (based on field strength assessments), the frozen joint is as strong as the frozen rock mass.

• For unfrozen rock strengths greater than 2 MPa (based on field strength assessments), the joint was observed to be weaker than the frozen rock mass

• For cement mixture and rock drill core samples greater than 30% moisture, a frozen joint is as strong as the frozen rock mass.

• For the cement mixture beam testing, with increasing sand content, an increase in tensile strength was observed

• Failures along joints with varying moisture or unfrozen strengths were not repeatable in the laboratory.

• The frozen tensile strength of the cement mixture samples (~0.5 to 2 MPa) is slightly higher comparing to similar unfrozen materials such as paste backfill (~0.2 MPa, Hughes (2008).

Figure 7.22, Figure 7.23, and Figure 7.24 plot the tensile strength of the beam calculated from

the modulus of rupture versus the moisture content for the cement beams and rock drill core.

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Figure 7.22: Frozen Tensile Strength vs. Moisture Content, Cement Samples by Mixture

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Figure 7.23: Frozen Tensile Strength vs. Moisture Content, Cement by Joint Presence

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Figure 7.24: Frozen Tensile Strength vs. Moisture, Drill Core Samples by Joint Presence

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7.3 Frozen Direct Shear Testing

Determining the shear strength of rock joints is significant to understanding rock mass

behaviour. The freezing of a rockmass is believed to have significant influence on the shear

strength behaviour, specifically the cohesion. Direct shear testing on natural joint surfaces and

intact rock specimens was undertaken to assisting with developing a model of the gained shear

strength of a frozen joint. Direct shear testing includes intact rock specimens to determine the

breaking strength (intact cohesion) of the rock, those with recognizable planes of weakness to

determine the shearing resistance along these planes, or jointed/fractured specimens to determine

the lower bound residual strength.

7.3.1 Sample Preparation The following testing and sample preparation procedures were developed for the frozen direct

shear testing:

Sample Size • The core diameter of the 2009 surface freeze holes is approximately 83 mm (3.25”)

Freezing • After preparing the Cigar Lake drill core in the direct shear mould, the samples were

placed inside a large freezer in the University of British Columbia Rock Mechanics lab. • The freezer temperature was set to a temperature of -12oC (the design freeze temperature

of the jet bored cavities); however, the temperature inside the freezer fluctuated considerably.

• The samples were stored inside a Styrofoam container to minimize the influence of the freezer door opening during the samples 24 hr period inside the freezer.

• Samples were rotated once during their freezing period to eliminate the effect of a freezing front, where the sample will freeze faster from the side closest to the freezer walls.

Temperature

• The test temperature was at ambient room temperature with the option to surround the test apparatus with insulation if necessary. However, the samples were tested and failed within 60 seconds. The option to include insulation around the beam test apparatus was not pursued.

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7.3.2 Test Procedures Direct shear samples were trimmed and placed in a mould using sand and Portland cement and

tested according to ASTM D 5607-95.

Samples of the altered sandstone (hematized and bleached) overlying the orebody were selected

for testing. The unfrozen strength of the samples was approximately 1 MPa based on field

strength assessments. The moisture content of the samples ranged from 15 to 30%.

7.3.3 Results From the 5 samples selected, only one sample contained a natural joint; the other four were intact

specimens used to obtain the breaking strength (by loading the sample to failure). Table 7.8

presents the summary of frozen direct shear testing completed on the Cigar Lake drill core.

Detailed results of each test are included in Appendix D.

Table 7.8: Summary of Frozen Direct Shear Testing Results on Drill Core

Sample

No.

Borehole

Depth

(m)

Description Test Type

Angle of

Joint

Peak

Failure Load (kPa)

Normal Force

Applied (kg)

Shear Stress (kPa)

Normal Stress (kPa)

Moisture Content

(%)

1 SF791-06 429.5 Bleached

sandstone Breaking Strength - 15,320 25 1.69 0.46 34.0

2 SF801-04 431.2 Bleached

sandstone Breaking Strength - 14,780 5 1.67 0.12 11.95

3 SF801-04 433.5 Hematized

Sandstone Joint Plane 55o 6,990 5 0.75 0.12 28.74

4 SF801-04 431.4 Bleached

Sandstone Breaking Strength - 14,950 45 1.77 0.85 35.46

5 SF796-05 432.05 Hematized

sandstone Breaking Strength - 14,160 25 1.56 0.46 17.93

Figure 7.25 plots the normal load applied and calculated shear stress of each test. The frozen

cohesion (at T=-10oC) backs out to approximately 1.6 MPa, which is considered a little high due

to the frictional component and uneven break plane of this test. However, no triaxial testing has

been completed on frozen Cigar Lake material to compare this value to. This cohesion value, is

within the expected range for frozen rock. Additional testing is recommenced, give the small

data set and lack of testing on the influence of temperature to the cohesion.

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Figure 7.25: Plot of Direct Shear Testing Results on Drill Core

Estimated Cohesion ~ 1.6 MPa Frozen at T=-10oC

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8. Influence of Freezing on a Weak Rock Mass

This section presents the interpretation of case history data of mines in permafrost or artificially

frozen ground and the Cigar Lake mine laboratory testing to understand and predict the

behaviour of openings in frozen rock masses.

8.1 Rock Mass Classification Schemes

The two most common rock mass classifications in North America are the previously discussed

Q (Barton, 1974) and RMR systems (Bieniawski 1976 and 1989). Each of these classifications

consist of geotechnical parameters that, when combined, yield a number to describe the rock

mass quality. Each system is discussed in Section 2.5.1 (Rock Mass Classification Schemes), and

a discussion of how ground freezing affects its individual parameters is provided below.

8.1.1 Intact Rock Strength Intact rock strength is the first parameter in the RMR system; it is not considered directly in the

Q system. The RMR input is based on the UCS of the intact rock. Table 8.1 presents the 1976

Rock Mass Rating Classification intact rock strength parameter ratings for the six UCS ranges.

Table 8.1: RMR Classification for Intact Rock Strength (Bieniawski, 1976)

Parameter Range of Values Strength of intact rock

material UCS (MPa)

> 200 100-200 50-100 25-50 10-25 3-10 1-3

RMR Rating 15 12 7 4 2 1 0

ISRM, R R6 R5 R4 R3 R2 R1 R0

The UCS of a rock is divided into six strength categories, and can be estimated through standard

field identification and laboratory testing methods, as shown in Table 8.2 (Barton, 2002). The

UCS can also be estimated through the use of point load testing.

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Table 8.2: Descriptions of Rock Strength and Approximate UCS (ISRM, 1981)

Grade Description

Approximate Range of Uniaxial

Compressive Strength (MPa)

R0 Extremely weak rock 0.25 - 1.0 R1 Very weak rock 1.0 - 5.0 R2 Weak rock 5.0 - 25 R3 Medium strong rock 25 - 50 R4 Strong rock 50 - 100 R5 Very strong rock 100 - 250 R6 Extremely strong rock >250

The strength of intact rock is defined through the above ratings. It has been observed that

freezing increases the strength of intact rock, and therefore the RMR value, particularly for

extremely weak to weak rock (R0 to R2).

Figure 7.16 plots the UCS value for all Cigar Lake samples at the range of temperatures tested.

Note, samples at T = -2oC and T = -5oC are from historical testing at the Cigar Lake mine (EBA,

1990, and Golder, 1986). An average gain in strength of approximately 1 MPa is achieved by

reducing temperatures from -5 to -10oC, and almost 2 MPa from -10 to -20oC in all rock types.

An interesting correlation appears when the rocks are grouped based on their initial, unfrozen

strengths. The extremely weak to very weak (R0 to R1) rocks have the largest strength gain with

freezing due to the higher moisture content in very weak rock samples. Medium strong rocks

(R3, 50 MPa) and greater are not expected to show significant gain in strength with freezing due

to the reduced moisture content and lack of available pore water to convert to ice. The strength of

ice, though a function of strain rate and temperature, is typically on the order of 20 to 35 MPa

(Andersland and Ladanyi, 2004). Very weak rocks, with compressive strengths of 1 to 5 MPa,

will almost double their strength due to the conversion of water to ice. In contrast, unfrozen rock

strengths of approximately 40 MPa correspond to the upper bound strength of ice, and little to no

strength gain is therefore expected with freezing.

Figure 7.14 shows the relationship between unfrozen rock strength (shown from R0 to R4) and

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ISRM UCS rock strength upper and lower bounds (Barton, 2002), and the UCS gained for the

corresponding unfrozen rock strength when frozen (red line). All tests were completed at -10oC.

No samples greater than 25 MPa were tested in the 2009 laboratory testing program.

The increase gained in RMR values is thus highly dependent on the unfrozen strength of the

rock. In R0 to R2 unfrozen rock, RMR may be increased by as much as 7 points when frozen.

For example, an unfrozen rock within an R0 strength would have an RMR rating of 0, if the

same rock is R4 when frozen, the RMR rating would become 7, a 7 point increase. For unfrozen

rock strengths higher than 50 MPa (R3 or greater), the RMR is not affected with respect to the

intact rock strength parameter.

8.1.1.1 RQD, Joint Spacing, and Number of Joint Sets When a rock mass undergoes freezing, geologically speaking, the discontinuities healed with ice

in the frozen rock mass still exist. However, geotechnically speaking these healed discontinuities

are no longer considered in the design and are not counted in the rock mass classification. Joints

are typically assumed to have zero tensile strength. If the ice-healed discontinuities are strong

enough to withstand gentle twisting by hand, they should no longer be considered a discontinuity

with zero tensile strength in the design.

This section discusses the effect of freezing on RQD, joint spacing, and joint set input

parameters to both the RMR and Q rock mass classification system.

8.1.1.2 Rock Quality Designation (RQD) RQD was developed for geotechnically quantifying drill core soundness; however, it can be

visually estimated in mapping excavation faces by relating it to the number of joints in a cubic

meter (Palmstrom, 1982).

JvRQD *3.3115 −= Where: Jv = number of joints in one cubic meter. Rocks that are not strong enough to withstand gentle hand pressure are not considered intact

rock. For example, a very weak rock that may appear to have no discontinuities (RQD=high)

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should be assigned a RQD of zero (0) as all of the rock would break into pieces smaller than

10cm if gentle pressure were applied.

RQD is the second parameter in the RMR classification system. The ranges and ratings used in

the RMR 1976 system are shown in the following table.

Table 8.3: RMR Classification for RQD (Bieniawski, 1976)

. Range of Values

Drill core quality (RQD)

90-100% 75-90% 50-75% 25-50% <25%

Rating 20 17 13 8 3

In the Q system, RQD is the first index, entered from 0 (worst) to 100 (best).

8.1.1.3 Joint spacing Joint spacing is the third input parameter in the RMR system. It is the average spacing between

discontinuities either in a core run, or in face mapping, as the average block size. Table 8.4 lists

the ranges and ratings for spacing of joints.

Table 8.4: RMR Classification for Joint Spacing (Bieniawski, 1976)

Parameter Range of Values

Spacing of Joints >3m 1-3m 0.3-1m 50-300mm <50mm

Rating 30 25 20 10 5

8.1.1.4 Number of Joint Sets Joint number (Jn) is the fourth input parameter in the Q-system. It is rated based on the number

of joint sets in a geotechnical group of rock ranging from 0.5 (best) to 20 (worst). Table 8.5 lists

how various joint set descriptions relate to the Jn number.

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Table 8.5: Jn Number for the Q Rock Mass Classification (Barton et al., 1974)

Number of Joint sets Jn rating Intact rock (no joints) 0.5

1 set 1 1 set + random 2

2 set 3 2 set + random 4

3 set 6 3 set + random 9

4 set 21 4 set + random 15

Earthlike, crushed rock 20 8.1.1.5 Effect of Freezing on RQD, Joint Spacing, and Joint Number Freezing can have a significant impact on increasing the frozen RMR and Q vales by simply

reducing the number of discontinuities through healing the discontinuities with ice. There is

more of an impact on weak and/or highly fractured rock, as these units are more heavily jointed

and thus greater opportunity for healing of joints through freezing.

A rock with an RQD of zero (0) could improve up to one hundred (100) through freezing, by

making very weak rock sound and intact by healing of all the joints. In the RMR system this

would result in an increase from as low as three (3) to as high as twenty (20). Similarly, a rock

with joint spacing less than fifty millimeters (<50mm) could have a spacing of >3m once frozen,

resulting in an increase in RMR from five (5) to thirty (30). The Jn in the Q system could be

improved from twenty (20) to point five (0.5), assuming the entire rock mass remains frozen.

While handling the frozen cement mixture beams, for the four-point beam testing, it was noted

that the beams with a frozen joint could not be twisted or broken along that joint with mild hand

pressure. The aperture of the joints was tight (<1 mm), and the joint surface was smooth with no

infilling. The moisture within the sample during freezing is attributed to healing of the joints and

thus it is clear that significant gains in rock mass quality can be made in the reduction of open

joints through freezing.

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8.1.2 Joint Condition Ratings Discontinuities are commonly described by their roughness, planarity, aperture, and infill

material. Each of these parameters controls the friction angle of a discontinuity, and in the case

of infill, the cohesion. In the rock mass characterization of a core run or tunnel face, the critical

discontinuity or discontinuity set (i.e. with lowest friction and cohesion) is described, for a

geotechnical zone. Both the RMR and Q system incorporate joint condition parameters.

This section discusses the effect of freezing on joint condition input parameters to both the RMR

and Q rock mass classification system.

8.1.2.1 Joint Condition The fourth input parameter of the RMR system is joint condition. It is a qualitative description of

the discontinuities that relates to known frictional and cohesive strengths of joints. Table 8.6

describes the category and corresponding RMR rating for joint condition.

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Table 8.6: RMR Classification for Joint Condition (Bieniawski, 1976)

Condition of Joints Rating

Very rough surfaces Not continuous No separation Hard joint wall rock

25

Slightly rough surfaces Separation < 1mm Hard joint wall rock

20

Slightly rough surfaces Separation > 1mm Soft joint wall rock

12

Slickensided surfaces or gouge < 5mm thick or joints open 1-5mm Continuous joints

6

Soft gouge >5mm thick or joints open > 5mm Continuous joints

0

Roughness can be estimated using the joint roughness coefficient (JRC) chart (Barton, 1974).

Determining separation of joints in drill core can prove to be difficult and requires experienced

judgment by the logger. Similarly, it must be considered that infill on joints may be washed away

through the drilling process.

8.1.2.2 Joint Roughness (Jr) In the Q system, joint condition is divided into joint roughness (Jr) and join alteration (Ja). Joint

roughness in the Q systems is based on JRC, infill, and planarity, as shown in Table 8.7.

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Table 8.7: Q System Classification for Joint Roughness (Jr) (Hoek, 1980)

Infill & JRC Planarity Jr

Slickensided Planar 0.5

Slickensided Undulating 1.5

Slickensided Discontinuous 2.0

No infill, smooth (JRC <10) Planar 1.0

No infill, smooth (JRC <10) Undulating 2.0

No infill, smooth (JRC <10) Discontinuous 3.0

No infill, rough (JRC >10) Planar 1.5

No infill, rough (JRC >10) Undulating 3.0

No infill, rough (JRC >10) Discontinuous 4.0

Gouge-filled Planar 1.0

Gouge-filled Undulating 1.0

Gouge-filled Discontinuous 1.5

8.1.2.3 Joint Alteration (Ja) The second part of the joint condition description in the Q system is joint alteration (Ja). It is

often split into two groups: filled and unfilled. Table 8.8 lists the classification ratings for the

joint alteration parameter in the Q system. The dilatant or contractile coefficient of friction for

joints can be estimated through Jr/Ja (Barton et al., 1974).

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Table 8.8: Q System Classification for Joint Alteration (Ja) (Hoek, 1980)

Alteration Ja

Unfilled, staining only 1

Unfilled, slightly altered joint walls 2

Minor silt or sand coatings 3

Minor clay coatings 4

Sand or crushed rock filled 4

Stiff clay filling less than 5mm thick 6

Soft clay filling less than 5mm thick 8

Swelling clay filling less than 5mm thick 12

Stiff clay filling more than 5mm thick 10

Soft clay filling more than 5mm thick 15

Swelling clay filling more than 5mm thick 20

8.1.2.4 Effect of Freezing on Joint Condition Freezing improves the discontinuity considerations of rock mass characterization primarily by

healing them, as discussed in the previous section. Healed joints should not be considered in

design if the ice can withstand gentle hand pressure and the frozen state is expected to be

constant (Robertson, 1988).

Open joints, however, may be worse in frozen state than unfrozen. Ice could reduce the cohesion

and friction below that of the original intact material.

There is no change in RMR and Q for this parameter under freezing. A joint would need

substantial strength to reduce the likelihood of a wedge failing along a frozen joint. A frozen

joint can be treated as healed if it has a strength that approaches that of the intact rock material.

8.1.3 Water The influence of temperature on strength, is a function of the unfrozen water content, where at

temperatures just below freezing there is water that has not converted to ice in the pores therefore

the strength is lower than at sub-zero temperatures. The conversion of water to ice is a function

of temperature, material type, porosity, salinity and confining pressures. When a rock mass

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undergoes freezing, the degree of unfrozen water decreases as water in the pores converts to ice,

creating a barrier to flowing water.

Table 8.9 describes the categories and rating for water in the 1976 RMR system. Water ratings in

the Q system (Jw) are not considered in this discussion.

Table 8.9: RMR Classification for Water (Bieniawski, 1976)

Water Rating

Completely dry 10

Moist only (interstitial water) 7

Water under moderate pressure 4

Severe water problems 0

Typically RMR and Q calculations do not include water as discussed earlier given that

groundwater is treated separately for the rock mass behaviour. Frozen ground is also considered

impermeable as water is assumed to be converted to ice. Thus there is no change in the water

parameter rating from unfrozen to frozen in the RMR’ and Q’ calculations for this comparison.

For certain design applications, it may be necessary to adjust the rock mass quality to account the

expected groundwater conditions.

8.2 Case Studies

The previous section has established that a gain in rock mass strength can be expected when the

rock mass undergoes freezing, especially if the unfrozen state involves very weak to weak rock.

Empirical data from case studies in the literature review also shows that rock mass ratings of

weak rock are increased by up to 70%. However, caution should be used when comparing the

data from the case studies below, as the method of recording the unfrozen and frozen RMR (i.e.

from core logging or field mapping), varies between the sites.

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The improvement in RMR from unfrozen to frozen conditions assessed by Wardrop (2005)

assumed that the increased span opened in frozen conditions is relatable to a frozen RMR by the

empirical Grimstad and Barton (1993) chart. Better practice is to assess the frozen RMR

conditions in the field is with face mapping and to compare the unfrozen RMR conditions using

geotechnical core logging.

Figure 8.1, the Grimstad and Barton (1993) chart, shows the relation of the Q system of rock

mass classification to the span and support requirements of an underground excavation, termed

the equivalent dimension of the excavation, De.

. Where:

ESR = Excavation Support Ratio (ranging from 3-5 for temporary mine openings to 1.6 for permanent mine openings)

)( RatioSupport Excavation(m)height or diameter span, Excavation

ESRDe =

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Figure 8.1: Empirical Support Design, after Grimstad and Barton (1993)

Increase in the RMR76 from an unfrozen to frozen state was recently assessed by Pakalnis and

Mawson at Cameco’s McArthur River Mine (Cameco, 2012). Four unfrozen core logs were

studied and compared to frozen face mapping of two drifts in the same area. Pakalnis and

Mawson showed that the RMR was increased by an average of 38.Table 8.10 summarizes the

average increase for each of the five parameters in the RMR system based on one hundred plus

observations.

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Table 8.10: Average Increase Between Frozen Face Mapping and Unfrozen Core Logging

Parameter Average increase (frozen – unfrozen)

Strength 8

RQD 7

Joint spacing 11

Joint condition 11

Water n/a

TOTAL average RMR increase

38

Freezing the rock mass has an effect of increasing rock quality through gains in strength,

reductions in joint spacing (healing of joints), increases of joint quality condition, and removal of

water. This translates into an overall RMR (and Q) increase where in some documented cases

would be up to 40 points in the RMR rating for weak porous moist rocks.

The biggest gain due to freezing of the RMR parameters is the RQD and joint spacing, compared

to the intact rock strength parameter. This leads to the idea that the influence of freezing a weak

discontinuous rock, has a significant effect on the rock mass, but less so on the intact rock, which

was initially thought to control the excavation design.

Table 8.11 and Figure 8.2 summarize the case histories of underground mine openings in

permafrost and artificially frozen ground. The gain in strength of the RMR76 ranges from 13% to

68% from the unfrozen RMR76 value. The dashed green line represents the proposed unstable-

stable line for frozen RMR vs. cavity span.

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Table 8.11: Case History Summary of Frozen Rock Mass Conditions and Span

Mine Location Source Mining Method

Unfrozen (logged from core) Frozen

Span (m)

Equivalent Frozen RMR76

Percent Improvement in RMR76 Q’ RMR76

Shkolnoye/Matrosov - Wardrop (2005) Shrinkage Stope 17.8 70 50 79 13

Julietta Mine 745m L and 850 mL Wardrop (2005) Longhole 3.4 55 8 63 15

Raglan Mine Katinniq Ramp Wardrop (2005)

2.8 52 5 68 31

Raglan Mine KW 1475 Stope Wardrop (2005) Long hole 0.15 47 50 70 68

Raglan Mine C 1460 L Cut Wardrop (2005) Cut and Fill 10 65 40 73 13

Raglan Mine Q 1350 Cut Wardrop (2005) Cut and Fill 7.5 62 35 70 13

Kupol Mine 455 Level Pakalnis (2012) Long hole - 25 24 60 140

Kupol Mine 530 Level Pakalnis (2012) Long hole - 25 5 65 160

Cigar Lake Cavity 1 Cameco (2000) Jet Boring - 30 6 50 65

Cigar Lake Cavity 2 Cameco (2000) Jet Boring - 30 3.5 50 65

Cigar Lake Cavity 3a Cameco (2000) Jet Boring - 30 5 50 65

Cigar Lake Cavity 4 Cameco (2000) Jet Boring - 30 4.5 50 65

McArthur River 510-8240 N Cameco (2012) Roadheader - 20 7 55 35

McArthur River 510-8220 N Cameco (2012) Roadheader - 30 7 65 35

Figure 8.2: Case Studies Frozen RMR vs. Cavity Span on the McArthur River Rock Mass Critical Span Curve, after Pakalnis (2012)

Unfrozen RMR76 Frozen RMR76 (refer to Table 8.11)

Suggested Frozen Unsupported Unstable/Stable Limit Based on the Unfrozen RMR76

Suggested Upper Limit Frozen RMR76

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Implications of quantifying the observed increase span or gain in rock mass rating value to the

Cigar Lake mine are that:

• A larger span can be opened up with reduced ground support

• The weaker rocks (RMR76 < 45) see substantial gain in strength, up to an additional 30 points on the RMR76 scale.

8.3 Comparison of Unfrozen to Frozen 2009 Surface Freeze Drilling Rock Mass Classification

Applying the interpretation of case history data of mines in permafrost or artificially frozen

ground and the laboratory testing from the Cigar Lake mine to the input parameters of the rock

mass classification (RMR) system can be summarized as follows.

Strength

In R0 to R2 unfrozen rock, RMR may be increased by as much as 7 points when frozen. In

unfrozen rock strengths higher than 50 MPa, the intact rock parameter remains the same.

RQD

A rock with an RQD of zero (0) could improve up to one hundred (100) through freezing, by

making very weak rock sound and intact by healing all the joints. In the RMR system this would

result in an increase from as low as three (3) to as high as twenty (20).

Joint Spacing

A rock with joint spacing less than fifty millimeters (<50mm) could have a spacing of >3m once

frozen, resulting in an increase in RMR from five (5) to thirty (30).

Joint Condition

Freezing improves the discontinuity considerations of rock mass characterization primarily by

healing them, however, the type of infilling and surface roughness will not change when

undergoing freezing. No change in the joint condition rating is expected for tight aperture joints;

however for joints that are slightly open freezing will heal the joints. The change in RMR for this

parameter is zero.

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Groundwater

Frozen ground is considered impermeable as all the water is converted to ice and dry conditions

are often considered in unfrozen rock mass classification calculations as groundwater is

considered separately. Typically the rockmass characterisation treats the presence of water as a

negative attribute. However in frozen ground, water acts as a bonding agent between the particles

and is the cause of strength increase under freezing conditions, thus improving ground

conditions. In freezing ground, therefore, water is a positive parameter.

The influence of the moisture content on the ground conditions (i.e. dry to saturated) was not the

focus of this research. Groundwater will be left out of frozen RMR calculations in this research

and there is no change assumed in the groundwater parameter for the frozen RMR' until further

studies address this topic. An additional moisture content parameter is proposed to be included in

the frozen RMR calculations to address the gain in strength with increasing water content from

dry to partially saturated under freezing conditions.

8.3.1 Discussion From the 2009 geotechnical drilling program, an average RMR76 from the borehole logging

(Section 6.5) is outlined below (in red). The influence of freezing based on interpretation of case

history data and the expected increase in each RMR’ parameter is outlined in green. The

unfrozen RMR’76 value is 40 and the estimated frozen RMR’76 value is 74, an overall increase of

83 percent. Future studies should use data from both drill core and excavated faces and the

results separated to deal with any potential bias. Calculating the frozen RMR based on drillcore

without mapping the face can lead to overestimating the expected frozen ground conditions.

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Figure 8.3: Comparison of an Unfrozen RMR to Frozen RMR, after Bieniawski (1976)

In addition to the RMR system, the influence of freezing can be illustrated using the GSI system,

below in Figure 8.4. The unfrozen rock mass of the altered sandstone directly overlying the

orebody collected from the Cigar Lake 2009 drill program is described as disturbed with poor to

fair joint surface conditions, correlating to a GSI of 25 to 40. Based on the observations of the

frozen rock samples in the laboratory, the influence of freezing on the joint surface condition

does not change; however, the structure of the rock mass due to healing of the joints and increase

in rock strength under frozen conditions has the potential to modify the structure to be intact to

massive, an increase of the GSI from 60 to 80.

Unfrozen Frozen

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Figure 8.4: GSI Values for Blocky Rock Masses with Unfrozen and Frozen RMR, after Marinos and Hoek (2000)

Figure 8.5 visually depicts the expected gain in rock mass classification values based on Figure

8.3 and Figure 8.4 above, from the surface freeze drill hole sections as calculated in Section 6.5.

Unfrozen Frozen

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Unfrozen RMR76 < 20 Unfrozen RMR76 20 – 35 Unfrozen RMR76 35 - 45

ore

unconformity

Unfrozen RMR76 < 20 Unfrozen RMR76 20 – 35 Unfrozen RMR76 35 – 45

Frozen RMR76 60 – 70 Frozen RMR76 70 – 80 Frozen RMR76 80 – 90

ST791-07

ST786-07 ST796-05

ST801-05

ST791-07

ST786-07 ST796-05

ST801-05

Figure 8.5: Cross Section North 10,032, Unfrozen and Frozen RMR76

UNFROZEN

FROZEN

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9. Failure Mechanism of Frozen Weak Rock Masses

This section is a summary of the geotechnical inputs for numerical modelling, including the

Mohr-Coulomb parameters cohesion and friction and the Hoek Brown parameters, for the Hoek-

Brown failure criterion and how they would be influenced by freezing.

The mechanical behaviour of frozen ground differs from unfrozen behaviour due to the ice and

water composition, which varies with temperature and applied stress. The behaviour of frozen

soil is well documented with extensive research in the mechanical and creep relationships with

varying grain sizes, moisture, and temperature. Limited information exists on the behaviour of

frozen weak rock as the majority of frozen ground research is based on permafrost regions in

surficial soil. As the temperature drops in a rockmass, mineral grains shrink and the formation of

ice in pore spaces contributes directly to the strength of the material. The water that changes

phases converts to ice increasing in volume by 9%.

In the case of the Cigar Lake Project, the frozen material over a jet bored cavity will be subjected

to hydrostatic pressure (in situ stresses and water in the sandstone), shear stresses (shear zone

caused by fracturing and squeezing ground around the ore zone) and a creep regime (presence of

ice and squeezing environment). The behaviour and stability of frozen material over the mined

out cavities once mining commences is a function of the frozen rock mass.

Failure can occur due to wedge fall, slab failure, gravity driven caving, and beam failure. There

is the potential for high and uncontrolled groundwater inflow events that are mitigated through

artificial ground freezing. Assuming an ice cap thickness of 10 m above the jet bored cavity, a

hydraulic gradient (i) of 45 will be present at the back of the cavity (450 m head at 10m from the

cavity, assuming 0 m of head at the back of the cavity).

The pressure jets will thaw the cavity walls, creating unfrozen strengths. The ice cap thickness

design must keep stresses acting uniformly around the cavity, withstand hydrostatic pressure at

450 m depth, not crack, and remain stable prior to backfilling, possibly up to 3 weeks from

mining from top down.

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9.1 Mohr-Coulomb Criterion

The Mohr-Coulomb shear strength of frozen rock or soil is defined through triaxial compression

tests on frozen samples. The Mohr-Coulomb strength criterion assumes that a failure of the rock

material occurs through the development of a shear plane. When failure occurs, the stresses

developed on the shear plane define a strength envelope.

Figure 9.1: Mohr-Coulomb Failure Envelope

The Mohr-Coulomb relationship suggested that the shear strength of rock is made up of two

parts, a constant cohesion (c) and a normal stress-dependent frictional component, τ = c + σn

tanφ.

Where:

c = cohesion

φ = internal friction angle

In a shear stress-normal stress plot, the Coulomb shear strength criterion τ = c + σn tanφ is

represented by a straight line, with an intercept c on the τ axis and an angle of φ with the

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σn axis. This straight line forms the strength envelope.

Extrapolating the linear Mohr-Coulomb strength envelope, the unconfined compressive strength

(UCS, σc) can be derived by c and φ as:

σc = 2c cos φ / 1 - sin φ

The angle of failure of the sample, defined as Β, is related to the internal friction angle where:

Β = 45+ φ / 2

From the frozen UCS samples completed on the 2009 surface freeze drilling boreholes, discussed

in Section 7, the angle of failure ranges from 50 to 60 degrees for samples that did not fail along

bedding.

Figure 9.2: Example of UCS Failure Angle

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Table 9.1: Summary of UCS Failure Angles

Test Temp (oC) Material Type

UCS Sample

ID Borehole Depth

(m)

Strain Rate

(%/min)

Average Moisture Content (by Wt)

UCS (MPa)

Angle of Failure Not

Along Bedding or Joint (Β)

Friction Angle Based on Failure Angle (φ)

-20 Hematized Sandstone

19 SF801-04 434.7 0.15 22.8 3.39 60 30

-20 Hematized Sandstone

20 SF801-04 435 0.03 20.9 4.16 55 20

-10 Altered

Basement 11 SF801-04 441.28 0.13 22.0 2.80 50 10

-10 Bleached Sandstone

6 ST786-07 427.55 0.14 35.6 2.12 60 30

-10 Bleached Sandstone

7 ST786-07 427.73 0.01 38.1 1.57 55 20

Based on this relationship, the friction angle (φ) of the frozen rock samples can be back

calculated to approximately 15 degrees and does not appear to be dependent upon temperature

from the samples tested. Additional testing would confirm if there indeed is a difference in the

friction angle between -20 to -10oC. It should also be noted that the angle of failure, especially

under triaxial loading conditions where axial splitting dominates, is also significantly influence

by sample end effects.

From the samples tested as part of this research, the frozen friction angle does not appear to be

affected by temperature or applied strain rate. Very weak rock samples (unfrozen strength less

than 2 MPa) typically failed on obvious shear plans, such as bedding or pre-existing joints.

Samples tested with unfrozen moisture contents greater than 30% did not fail on pre-existing

shear planes but rather on the friction plane.

Jessberger et al. (2003) states that it is typical practice to assume in frozen soils that the angle of

internal friction is neither influenced by temperature nor loading distribution and that only

cohesion is temperature dependent. However, this assumption is not always true and the angle of

friction is based on the angle of internal friction for the average freeze wall temperature using the

allowable long term compressive stress.

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9.2 Hoek-Brown

The Hoek-Brown failure criterion was developed to design underground excavations in hard rock

masses by Hoek and Brown (1980). Hoek and Brown linked Bieniawski's Rock Mass Rating

(RMR) and later the Geological Strength Index (GSI) a visual tool for field mapping to define

failure criteria through research of the brittle failure of intact and jointed rock. The Hoek–Brown

criterion is an empirical equation for non-linear strength material developed through curve fitting

of triaxial test data.

The generalized Hoek-Brown criterion is defined as:

𝜎�� = 𝜎�� + 𝜎�� �𝑚�𝜎��

𝜎��+ 𝑠�

where mb is a reduced value of the material constant mi and is given by:

mb=mi exp (GSI-10028-14D

)

s and a are constants for the rock mass given by the following relationships:

𝑠 = 𝑒𝑥𝑝 �𝐺𝑆𝐼 − 100

9 − 3𝐷 �

𝑎 =12

+16

(𝑒������ -𝑒�

��� )

The rock mass uniaxial compressive strength is defined by:

𝜎� = 𝜎�� ∙ 𝑠� where 𝜎�� is set to zero in the failure criteria equation above. The Hoek-Brown failure criterion was initially not developed for very poor quality rock masses

and included the disturbance "D" parameter to force the tensile strength to zero. D ranges from 0

for TBM tunnels to 1.0 for very poor blasting. GSI refers to the Geological Strength Index

(Marinos and Hoek, 2000) and is equivalent to RMR76 or RMR89 minus 5.

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Using RocLab 1.0 (Rocscience, 2012), the rock mass parameters can be derived by scaling the laboratory derived intact rock properties using the rock mass characteristics quantified using GSI. This was done here for the frozen Cigar Lake based on the following assumptions:

• An intact Hoek-Brown mi parameter of 8 was assumed based on the value recommended in RocLab values for similar claystone/sandstone rock. Where possible, the mi value should be derived from triaxial testing

• A frozen UCS of 5 MPa was adopted based on the average value for frozen altered sandstone at -10oC.

• A GSI value of 50 based on the assumed increase of 20 points in the RMR from unfrozen to frozen was selected, where the unfrozen RMR76 of the altered sandstone overlying the orebody was 30.

• A disturbance factor, D = 0 was selected. • A failure envelope stress condition at 450 m depth was assumed.

The latter assumption is required for converting the rock mass Hoek-Brown values to Mohr-

Coulomb rock mass values. Because the Hoek-Brown failure envelope is non-linear, the linear

Mohr-Coulomb values are estimated by fitting a straight line to the non-linear curve at the

required minimum principal stress (determined here based on the depth of mining). The Mohr-

Coulomb friction and cohesion values derived for the above assumptions are 19o and 0.5 MPa,

respectively.

9.3 Frozen Material Properties

The uniaxial compressive strength of the frozen material is as important as the modulus of

elasticity (E) for structural design of frozen ground. The UCS of frozen soils is typically defined

as a function of applied strain rate as the shapes of the σ1-e1 curves will vary for the same

material.

Frozen UCS test results of the same material from the 2009 surface freeze drilling program, were

highly variable within close proximity of the orebody due to the varying alteration of the rock

mass. A range of values is suggested for the orebody and clay cap given its heterogeneous

mixture of materials.

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Based on the results of the UCS testing in Section 7 where the unfrozen rock strength was 0.5 to

3 MPa, and historical testing from EBA (1999), Table 9.2 lists the recommended frozen rock

mass material properties.

Note that limited strength testing was completed on the altered graphitic metapelite basement

material, as the focus of this research was the altered sandstone material overlying the jet bored

cavities.

Table 9.2: Frozen Material Properties

Material Temp. (oC)

Peak Strength (MPa)

Residual Strength

(MPa)

Friction (o)

Cohesion (MPa)

E (GPa)

Porosity

Bleached Sandstone

(intermediate clay)

+20 7 - 35 2 5 0.25 -5 - - - - - -

-10 2 ± 2 0.5 15 0.76 1 0.4 – 0.5 -20 4 ± 3 2 20 1.4 2 0.4 – 0.5

Hematized Sandstone

(indurated clay)

+20 1.2 ± 4.3 - - - - - -5 - - - - - -

-10 2.5 0.5 15 0.9 1 0.3 – 0.4 -20 4.5 2 20 1.5 2 0.3 – 0.4

Ore

+20 5 - 25 1.6 2 0.3 -5 10 - 10 0.87 1 0.3

-10 No data - - - - - -20 No data - - - - -

Altered Graphitic Metapelite Basement

+20 2 45 0.42 3.1 0.3 -5 No data - - - - -

-10 5 ± 3 0.5 - - 2 ± 1 0.35 – 0.4

-20 8 ± 4 1 - - 2 ± 1 0.35 – 0.4

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10. Conclusions

The purpose of artificial ground freezing at the Cigar Lake mine is to ensure stability of the jet

bored cavities during mining and minimize groundwater inflow. The majority of this study

focussed on the gain in strength due to freezing of a very weak, altered and jointed rock mass

sampled directly above and below the Cigar Lake orebody. Although, well defined trends in the

data were not established, it is clear there is a significant gain in strength of the rock mass due to

freezing.

The influence of freezing was initially thought to be controlled by the gain in the intact strength

(UCS) from the unfrozen to frozen properties of the rock. However, the healing of joints under

freezing conditions was found to add tensile strength under short term loading conditions

significantly improving the rock mass quality from a very poor to a good quality rock mass when

frozen. The Cigar Lake rock mass is not intact but a blocky to very blocky/disintegrated rock

mass with discontinuities. The benefit of freezing at the Cigar Lake mine is the addition of joints

taking on properties of the rock matrix, changing from having zero tensile strength and cohesion

in unfrozen conditions.

10.1 Cigar Lake Rock Mass Highly Variable

The layer that will control the stability of the jet bored cavity is the clay altered sandstone

directly over the ore, typically consisting of a hematized sandstone or if not present the bleached

sandstone. Both of these layers can be completely altered to a dense clay or very weak rock

(< 5 MPa unfrozen strength). There are no clear rock mass transition zones between boreholes or

with depth as anomalous zones of very poor or medium strong rockmass are present. The

transition in alteration from the orebody may not vary as a vertical gradient with distance away

from the orebody, but rather a mixture of materials controlled by faulting.

10.2 Frozen Laboratory Testing

Improving in situ and laboratory characterization methods and a better understanding of the rock

behaviour at low temperatures was the key focus of this research. Frozen Unconfined

Compressive Strength (UCS), frozen direct shear, and frozen beam tests were completed on drill

core material from the Cigar Lake project. The effect of freezing on a frozen weak rock mass can

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be summarized as follows:

• The UCS failure changes from strain-softening to elastic/plastic with decreasing temperature, and the gain in strength from unfrozen is double for unfrozen material weaker than 5 MPa.

• Gain in strength of the material tested from -10oC and -20oC is minimal. • The material tested is not strain rate dependent at temperatures of -10oC and -20oC. • Samples tested at -20oC can withstand higher strain until failure compared to samples

tested at -10oC. • The residual strength of the material at -10oC and -20oC should behave the same for each

material type, independent of temperature. • From the frozen UCS testing, the sample failure mode observed from -10 to -20oC was

the influence of ice taking over, becoming elastic perfectly plastic. • The joint is always the weakest link, though dependent on the loading direction. For

samples greater than 30% moisture, a frozen joint is as strong as a the frozen rock mass. • The benefit of freezing a weak jointed rock mass is the addition of the tensile strength. • For unfrozen rock strengths less than 2 MPa (based on field strength), the frozen joint is

as strong as frozen rock mass. • For unfrozen rock strengths greater than 2 MPa (based on field strength), the joint was

observed to be weaker than the frozen rock mass

10.3 Intact Rock Strength and Rock Mass Quality

Freezing the rock mass has an effect of increasing rock mass quality through gains in strength,

reductions in joint spacing (healing of joints), increasing joint quality condition, and the

conversion of water to ice. This translates into and overall RMR (and Q) increase where in some

documented cases would be up to 40 points in the RMR rating for weak porous moist rocks. At

the McArthur River mine, the largest increase in rock mass classification values, and ground

conditions, were observed in drillcore core that would have been classified as the poorest ground

(RMR less than 40), while more competent ground tended to have more comparable RMR values

between core logging and face mapping.

From the back analysis of the Cigar Lake jet boring trial in 1999, the influence of freezing on

weak rock is clearly shown to increase the rock mass conditions from an estimated unfrozen

RMR of less than 35 of the jet bored cavities to approximately 50 (based on the stable

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unsupported line for a 5 m span). This increase in the frozen rock mass strength is attributed to

the increase in cohesion and UCS of the weak rock as the pore water freezes.

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11. Recommendations

This section discusses the proposed recommendations for future work based on the outcomes of

this research.

11.1 General

Geotechnical descriptions of the Cigar Lake material including the "clay cap" or altered

hematized and bleached sandstone overlying the orebody are heterogeneous and should be

described by a range of values and not one point value.

11.2 Laboratory Testing

Additional UCS and direct shear tests are suggested along with triaxial testing varying strength,

mineralogy, and moisture content to gain a better understanding on the frozen shear strength

behaviour of a weak and jointed rock.

Improvements to the UCS testing completed with the 2009 surface freeze drill core include:

• Better measurements of the vertical displacements of the loaded UCS sample. The vertical displacement of the top of the sample was measured with a screwdriver connected to an LVDT. The vertical displacement recording was not always consistent as the screwdriver did not always move with the loading platen.

• Testing of weak samples was biased due to the ability to trim and prepare the core. Half of the samples collected could not be trimmed as they were too friable.

• Freezing the samples under a confining load to simulate the conditions expect at Cigar Lake.

• Additional UCS testing to evaluate the post peak characteristics of the frozen sample during failure

A series of direct shear tests from unfrozen, open and frozen, and healed with ice should be

tested with varying roughness and infill. Significant gains in rock mass quality can be made in

the reduction of open joints through freezing and future work should focus on this aspect,

investigating the controlling factors on the healing of joints.

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11.3 In Situ Testing

Design and construction of a freeze wall requires reliable strength and deformation material

properties. The majority of material properties are from laboratory testing; however, the effect

of sample disturbance prior to lab testing is an issue to address. In situ testing methods are

recommended to minimize the effect of sample stress relief and quantify the material properties

on a larger scale. In situ testing can be carried out in materials that cannot be sampled without

considerable disturbance and with a larger volume of soil tested than in the laboratory. However,

strain rates applied during in situ testing are often higher than applied in field or laboratory.

Laboratory testing has well defined boundary conditions with reasonably uniform stress and

strain fields applied on the samples.

In situ testing methods can minimize the effect of sample stress relief, quantify material

properties on a larger scale, and reduce the concern of relying upon data from samples in zones

of poor core recovery. In situ tests recommended include the following:

• Permeability testing: packer testing, falling head or slug test

• Strength and deformation testing: pressuremeter testing, downhole shear wave velocity,

pocket penetrometer

• Moisture content and temperature: resistivity probe

In situ testing methods must be done in an open uncased hole. Given the high risk of hole

collapse in the target sampling area, in situ methods were not selected at Cigar Lake mine due to

the high risk of hole collapse.

Geophysical methods by downhole surveys in an open borehole or from surface can provide the

properties of the surrounding rock mass such as porosity, moisture content, density, and contrasts

in conductivity over larger areas than a drillhole. Geophysical methods to measure the in situ

properties of the frozen and unfrozen Cigar Lake material are suggested including:

• Downhole seismic survey, where an active nuclear source probe is placed down an open borehole to measure the insitu density and rock modulus.

• Downhole gamma and conductivity survey to measure the in situ density relatable to the

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porosity 11.4 Developing Empirical Relationship Unfrozen to Frozen Rock Mass

These unfrozen to frozen rock mass relationships are based on a limited data set. Quantifying the

change in rock mass from unfrozen to frozen conditions is recommend to be based on unfrozen

drill core and compared with the face mapping of frozen excavations to establish a detailed

relationship. The expected gain in the rock mass condition from unfrozen to frozen greatly

depends on the unfrozen strength, blockiness, joint infilling, and temperature.

11.5 Numerical Modelling

It is proposed that once future laboratory testing confirms changes in rock properties due to

freezing, numerical modeling approaches can be applied to assess the stability of mining

excavations under varied conditions. It would be particularly beneficial to determine which

constitutive model best represents the stress-strain behavior of frozen rock masses. It is important

to find whether the behavior is strain softening, creep, or fully coupled thermal-fluid models. The

weak highly variable soil and rock from the Cigar Lake mine is expected to demonstrate

complex non linear behaviour, what constitutive laws apply is suggested for future work.

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International Symposium on Ground Freezing, Sapporo.

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Appendix A: X-Ray Diffraction Testing

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QUANTITATIVE PHASE ANALYSIS OF TWO POWDER SAMPLES USING THE RIETVELD METHOD AND X-RAY POWDER DIFFRACTION DATA. Megan Roworth – Rimas Pakalnis Mining Engineering Dept. – UBC 5th Floor, 6350 Stores Road Vancouver, BC V6T 1Z4

Mati Raudsepp, Ph.D. Elisabetta Pani, Ph.D. Jenny Lai, B.Sc. Dept. of Earth & Ocean Sciences 6339 Stores Road The University of British Columbia Vancouver, BC V6T 1Z4 October 27, 2009

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EXPERIMENTAL METHOD

The core samples 18 and 19 were reduced to the optimum grain-size range for quantitative

X-ray analysis (<10 μm) by grinding under ethanol in a vibratory McCrone Micronising Mill

for 7 minutes. To avoid preferred orientation of the platy illite crystals, the ground samples

were suspended in a 0.5% aqueous solution of polyvinyl alcohol (PVA) and sprayed from an

airbrush into a heated chamber (150°C). As the spray falls in the heated chamber, spheres of

randomly orientated crystals a few tens of micrometers in diameter are formed.

Step-scan X-ray powder-diffraction data were collected over a range 3-80°2θ with CoKa

radiation on a Bruker D8 Focus Bragg-Brentano diffractometer equipped with an Fe

monochromator foil, 0.6 mm (0.3°) divergence slit, incident- and diffracted-beam Soller slits

and a LynxEye detector. The long fine-focus Co X-ray tube was operated at 35 kV and 40

mA, using a take-off angle of 6°.

RESULTS

The X-ray diffractograms were analyzed using the International Centre for Diffraction

Database PDF-4 using Search-Match software by Siemens (Bruker). X-ray powder-diffraction

data of the samples were refined with Rietveld program Topas 4 (Bruker AXS). The results of

quantitative phase analysis by Rietveld refinements are given in Table 1. These amounts

represent the relative amounts of crystalline phases normalized to 100%. The Rietveld

refinement plots are shown in Figures 1–2.

To avoid preferred orientation of the platy illite crystals, the ground samples were

suspended in a 0.5% aqueous solution of polyvinyl alcohol (PVA) and sprayed from an

airbrush into a heated chamber (150°C). As the spray falls in the heated chamber, spheres of

randomly orientated crystals a few tens of micrometers in diameter are formed.

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Table A.1. Results of quantitative phase analysis (wt.%)

Mineral Ideal Formula 18 19

Illite K0.65Al2.0(Al0.65Si3.35O10)(OH)2 95.3 82.9

Kaolinite Al2Si2O5(OH)4 3.0

Rutile? TiO2 1.0 0.8

Alunite? K2Al6(SO4)4(OH)12 0.7 0.5

Hematite α-Fe2O3 13.4

Pyrite FeS2 2.4

Total 100.0 100.0

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RP-MR_SstCore-18_spray-D8.raw

807570656055504540353025201510

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

0

-1,000

-2,000

-3,000

Illite 2M1 95.32 %Kaolinite 2.96 %Rutile? 0.99 %Alunite? 0.74 %

Figure A.1. Rietveld refinement plot of sample “18” (blue line - observed intensity at each step; red line - calculated pattern; solid grey line below – difference between observed and calculated intensities; vertical bars, positions of all Bragg reflections). Coloured lines are individual diffraction patterns of all phases.

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RP-MR_SstCore-19_spray-D8.raw_1

807570656055504540353025201510

9,000

8,000

7,000

6,000

5,000

4,000

3,000

2,000

1,000

0

-1,000

-2,000

Illite 2M1 82.94 %Rutile? 0.78 %Hematite 13.38 %Pyrite 2.41 %Alunite? 0.49 %

Figure A.2. Rietveld refinement plot of sample “19” (blue line - observed intensity at each step; red line - calculated pattern; solid grey line below – difference between observed and calculated intensities; vertical bars, positions of all Bragg reflections). Coloured lines are individual diffraction patterns of all phases.

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211

Appendix B: 2009 Unconfined Compressive Strength

Testing

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Sample ID: 1

Borehole: ST791-06

From (m): 432.25

To (m): 432.40

Test Date: 24-Jun-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.07 23.2 1.9 2.81 1352

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)60.80 2903.3 121.00 2.0 14.0 4.8 697.4

E

σUCS

After Sample Trimming After Failure                     

0

1

2

3

4

5

6

0 1 2 3 4 5 6 7 8

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

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Sample ID: 3

Borehole: SF801-04

From (m): 435.15

To (m): 435.35

Test Date: 30-Jun-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.22 20.6 1.9 2.85 3540

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)80.34 5068.9 142.30 1.8 9.5 2.1 302.3

E

σUCS

U fi d C i S h T

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

0 1 2 3 4 5 6 7 8 9

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

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Sample ID: 4

Borehole: SF801-04

From (m): 435.25

To (m): 435.45

Test Date: 01-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.02 20.7 1.9 3.01 1198

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)81.37 5200.2 136.28 1.7 6.1 1.3 192.7

E

σUCS

After Sample Trimming After Failure                     

0

0.2

0.4

0.6

0.8

1

1.2

1.4

0 0.5 1 1.5 2 2.5 3 3.5

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

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Sample ID: 5

Borehole: SF801-04

From (m): 435.50

To (m): 435.70

Test Date: 02-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.08 15.9 2.1 3.09 2685

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)82.66 5366.4 152.68 1.8 29.8 6.5 948.6

E

σUCS

After Sample Trimming After Failure                     

0

1

2

3

4

5

6

7

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

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Sample ID: 6

Borehole: ST786-07

From (m): 427.55

To (m): 427.75

Test Date: 02-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.22 35.6 1.4 2.71 922

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)81.60 5229.2 154.00 1.9 9.7 2.1 308.0

E

σUCS

U fi d C i St th T t

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

0 1 2 3 4 5 6 7 8

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

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Sample ID: 7

Borehole: ST786-07

From (m): 427.73

To (m): 427.93

Test Date: 03-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.02 38.1 1.3 2.68 1158

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)83.20 5436.7 162.85 2.0 7.1 1.6 227.2

E

σUCS

After Sample Trimming After Failure                     

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

0 1 2 3 4 5 6 7 8 9

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

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Sample ID: 8

Borehole: ST786-07

From (m): 424.90

To (m): 425.10

Test Date: July 15,2009

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.00 34.2 1.5 2.70 2346

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)82.90 5397.6 162.49 2.0 7.1 1.3 195.4

E

σUCS

After Sample Trimming After Failure                     

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 239: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 9

Borehole: SF801-04

From (m): 428.76 Did Not Fail

To (m): 428.96

Test Date: July 9 2009

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R2

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.75 10.0 2.2 2.70 5946

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)82.06 5289.2 160.23 2.0 77.7 17.0 2,469.4

E

σUCS

After Sample Trimming After Failure                     

0

2

4

6

8

10

12

14

16

18

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 240: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 11

Borehole: SF801-04

From (m): 441.28

To (m): 441.48

Test Date: 06-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: altered GrMp R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.20 22.0 1.7 2.67 240

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)81.88 5265.6 154.34 1.9 12.8 2.8 406.1

E

σUCS

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

3

0 5 10 15 20 25

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 241: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 12

Borehole: SF801-04

From (m): 441.47

To (m): 441.67

Test Date: 07-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: altered GrMp R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.06 26.1 1.7 2.67 433

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)81.71 5244.2 158.37 1.9 15.4 3.4 490.6

E

σUCS

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

3

3.5

4

0 2 4 6 8 10 12 14 16

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 242: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 13

Borehole: SF801-04

From (m): 441.90

To (m): 442.10

Test Date: July 9 2009

Tested by: M. Roworth

Failure Mode: Shear

Geology: altered GrMp R2

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.93 15.8 1.8 2.64 5346

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)82.06 5288.7 165.49 2.0 36.3 8.0 1,154.9

E

σUCS

U fi d C i S h T

After Sample Trimming After Failure                     

0

1

2

3

4

5

6

7

8

9

0 1 2 3 4 5 6 7 8

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 243: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 16

Borehole: ST786-07

From (m): 426.90

To (m): 427.10

Test Date: 12-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.16 33.2 1.6 2.71 1325

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)83.50 5476.4 162.82 1.9 20.4 4.5 649.8

E

σUCS

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

0 2 4 6 8 10 12 14

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 244: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 17

Borehole: ST786-07

From (m): 427.10

To (m): 427.30

Test Date: 12-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.09 30.0 1.5 2.71 1872

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)84.95 5667.4 162.25 1.9 22.9 5.0 729.4

E

σUCS

After Sample Trimming After Failure                     

0

1

2

3

4

5

6

0 2 4 6 8 10 12 14

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 245: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 18

Borehole: ST786-07

From (m): 427.30

To (m): 427.50

Test Date: 13-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.02 43.0 1.3 2.68 3322

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)84.22 5570.8 163.44 1.9 16.7 3.7 532.3

E

σUCS

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

3

3.5

4

0 1 2 3 4 5 6 7

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 246: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 19

Borehole: SF801-04

From (m): 434.70

To (m): 434.90

Test Date: 13-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.25 22.8 1.8 3.01 2055

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)81.61 5230.5 161.97 2.0 15.5 3.4 492.0

E

σUCS

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

3

3.5

4

0 1 2 3 4 5 6 7

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 247: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 20

Borehole: SF801-04

From (m): 435.00

To (m): 435.20

Test Date: 14-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.05 20.9 1.9 3.01 1830

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)78.89 4888.4 162.16 2.1 19.0 4.2 603.1

E

σUCS

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

0 2 4 6 8 10 12 14

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 248: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 22

Borehole: SF801-04

From (m): 432.35

To (m): 432.55

Test Date: 15-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.00 30.7 1.5 2.64 1195

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)84.68 5631.9 151.39 1.8 19.0 2.2 325.9

E

σUCS

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

0 1 2 3 4 5 6 7 8 9 10

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 249: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 23

Borehole: SF801-04

From (m): 432.55

To (m): 432.75

Test Date: 14-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Bleached sandstone R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-10 0.00 30.9 1.5 2.70 968

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)84.46 5603.1 159.75 1.9 19.0 2.4 345.0

E

σUCS

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

0 1 2 3 4 5 6

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 250: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 24

Borehole: SF801-04

From (m): 432.75

To (m): 432.95

Test Date: 14-Jul-09

Tested by: M. Roworth

Failure Mode: Shear

Geology: Hematized Clay R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.22 28.2 1.6 2.70 1845

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)84.82 5650.5 152.10 1.8 26.0 5.7 828.0

E

σUCS

After Sample Trimming After Failure                     

0

1

2

3

4

5

6

0 2 4 6 8 10 12 14

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 251: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 26

Borehole: SF801-04

From (m): 442.85

To (m): 443.05

Test Date: 11-Jul-09

Tested by: M. Roworth

Failure Mode: 0 tca

Geology: altered GrMp R0.5

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.24 25.0 1.7 2.64 3217

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)81.85 5261.7 154.88 1.9 30.1 6.6 957.5

E

σUCS

After Sample Trimming After Failure                     

0

1

2

3

4

5

6

7

0 1 2 3 4 5 6 7 8 9

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 252: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 27

Borehole: SF801-04

From (m): 443.05

To (m): 443.25

Test Date: July 10 2009

Tested by: M. Roworth

Failure Mode: Shear, 58 deg tca

Geology: altered GrMp R1

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.08 25.0 1.6 2.60 3862

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)83.57 5485.6 143.18 1.7 14.1 3.1 449.4

E

σUCS

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

3

3.5

0 1 2 3 4 5 6

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 253: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Sample ID: 28

Borehole: SF801-04

From (m): 443.20

To (m): 443.40

Test Date: July 10 2009

Tested by: M. Roworth

Failure Mode: Shear, 50 deg tca

Geology: altered GrMp R1

Temperature Strain RateMoisture Content

Bulk Density S.G.

(C) (%/min) % (MPa)-20 0.02 25.0 1.6 2.60 1332

Diameter, (φ) Area, (A) Height, (h) Ratio Peak Load(mm) (mm2) (mm) h/φ (kN) (MPa) (psi)84.22 5570.8 144.94 1.7 18.5 4.1 589.6

E

σUCS

U fi d C i S h T

After Sample Trimming After Failure                     

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

0 1 2 3 4 5 6

Axia

l Str

ess

(MPa

)

Displacement (mm)

Unconfined Compressive Strength Test

Page 254: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

212

Appendix C: Four Point Beam Testing

C1 - Concrete C2 - Cigar Lake Drill Core

Page 255: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

213

C1 - Concrete

Page 256: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 325 mmSample ID 1 Beam Diameter 74.2 mmBatch 1Test # 1 Moisture Content 14.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 2650 kPa Mix Design 50/50 Sand/ConcretePeak Force 6 kN Joint  NoMid Span Deflection 5 mmCrack Distance 130 mm Modulus of Rupture TMR 5 36 MPaCrack Distance 130 mm Modulus of Rupture, TMR 5.36 MPaTest Duration 90 s ~Tensile Strength 1.79

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Failed 30 mm from center

5000

Pressure vs DeflectionMid Span

2000

3000

4000

5000

Pres

sure

(kPa

)

Mid Span

0

1000

2000

0 1 2 3 4 5 6 7 8 9 10

Pres

su

Deflection (mm)

Page 257: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 314 mmSample ID 1 Beam Diameter 76.4 mmBatch 1Test # 2 Moisture Content 14.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 2440 kPa Mix Design 50/50 Sand/ConcretePeak Force 5 kN Joint  NoMid Span Deflection 5 mmCrack Distance 130 mm Modulus of Rupture TMR 4 52 MPaCrack Distance 130 mm Modulus of Rupture, TMR 4.52 MPaTest Duration 120 s ~Tensile Strength 1.51

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Failed 27 mm from center

5000

Pressure vs DeflectionMid Span

2000

3000

4000

5000

Pres

sure

(kPa

)

Mid Span

0

1000

2000

0 1 2 3 4 5 6 7 8 9 10

Pres

su

Deflection (mm)

Page 258: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 335 mmSample ID 1 Beam Diameter 74.1 mmBatch 1Test # 3 Moisture Content 14.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 3350 kPa Mix Design 50/50 Sand/ConcretePeak Force 7 kN Joint  NoMid Span Deflection 6 mmCrack Distance 130 mm Modulus of Rupture, TMR 6.80 MPaTest Duration 90 s ~Tensile Strength 2.27

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Failed 38 mm from center

0

1000

2000

3000

4000

5000

0 1 2 3 4 5 6 7 8 9 10

Pres

sure

(kPa

)

Deflection (mm)

Pressure vs DeflectionMid Span

Page 259: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 310 mmSample ID 1 Beam Diameter 76 mmBatch 1Test # 4 Moisture Content 14.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 3950 kPa Mix Design 50/50 Sand/ConcretePeak Force 8 kN Joint  NoMid Span Deflection 4 mmCrack Distance 130 mm Modulus of Rupture, TMR 7.43 MPaTest Duration 90 s ~Tensile Strength 2.48

PHOTOGRAPHS

Before Test After Test

No Photo No Photo

Failed 15 mm from center

0

1000

2000

3000

4000

5000

0 1 2 3 4 5 6 7 8 9 10

Pres

sure

(kPa

)

Deflection (mm)

Pressure vs DeflectionMid Span

Page 260: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 310 mmSample ID 1 Beam Diameter 74.5 mmBatch 2Test # 5 Moisture Content 17.5 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 560 kPa Mix Design 50/50 Sand/ConcretePeak Force 1 kN Joint  YesMid Span Deflection 2 mmCrack Distance 160 mm Modulus of Rupture T 1 12 MPaCrack Distance 160 mm Modulus of Rupture, TMR 1.12 MPaTest Duration 30 s ~Tensile Strength 0.37

PHOTOGRAPHS

Before Test After Test

Failed at joint

4000

5000

Pressure vs DeflectionMid Span

2000

3000

4000

Pres

sure

(kPa

)

0

1000

2000

0 1 2 3 4 5 6 7 8 9 10

Pres

s

Deflection (mm)Deflection (mm)

Page 261: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 330 mmSample ID 1 Beam Diameter 75 mmBatch 2Test # 6 Moisture Content 17.5 %Bottom Roller Span 75 mmTop Roller Span 229 mm Applied Strain Rate

Peak Pressure 1830 kPa Mix Design 50/50 Sand/ConcretePeak Force 4 kN Joint  NoMid Span Deflection 8 mmCrack Distance 130 mm Modulus of Rupture TMR 3 58 MPaCrack Distance 130 mm Modulus of Rupture, TMR 3.58 MPaTest Duration 90 s ~Tensile Strength 1.19

PHOTOGRAPHS

Before Test After Test

5000

Pressure vs DeflectionMid Span

2000

3000

4000

5000

Pres

sure

(kPa

)

Mid Span

0

1000

2000

0 1 2 3 4 5 6 7 8 9 10

Pres

su

Deflection (mm)Deflection (mm)

Page 262: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 3150 mmSample ID 1 Beam Diameter 74.5 mmBatch 2Test # 7 Moisture Content 17.5 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 2800 kPa Mix Design 50/50 Sand/ConcretePeak Force 6 kN Joint  YesMid Span Deflection 6 mmCrack Distance 160 mm Modulus of Rupture T 5 59 MPaCrack Distance 160 mm Modulus of Rupture, TMR 5.59 MPaTest Duration 90 s ~Tensile Strength 1.86

PHOTOGRAPHS

Before Test After Test

Did not fail at joint

4000

5000

Pressure vs DeflectionMid Span

2000

3000

4000

5000

Pres

sure

(kPa

)

Mid Span

0

1000

2000

0 1 2 3 4 5 6 7 8 9 10

Pres

su

Deflection (mm)Deflection (mm)

Page 263: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 25‐May‐09 Beam Length 350 mmSample ID 1 Beam Diameter 74.5 mmBatch 2Test # 8 Moisture Content 17.5 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 990 kPa Mix Design 50/50 Sand/ConcretePeak Force 2 kN Joint  YesMid Span Deflection 2 mmCrack Distance 130 mm Modulus of Rupture, TMR 1 98 MPaCrack Distance 130 mm Modulus of Rupture, TMR 1.98 MPaTest Duration 90 s ~Tensile Strength 0.66

PHOTOGRAPHS

Before Test After Test

No Photo

Failed at Joint

5000

Pressure vs DeflectionMid Span

2000

3000

4000

5000

Pres

sure

(kPa

)

Mid Span

0

1000

2000

0 1 2 3 4 5 6 7 8 9 10

Pres

su

Deflection (mm)Deflection (mm)

Page 264: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 2‐Jun‐09 Beam Length 315 mmSample ID 1 Beam Diameter 75.4 mmBatch 3Test # 9 Moisture Content 18.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 490 kPa Mix Design 50/50 Sand/CementPeak Force 1 kN Joint  YesMid Span Deflection 1 mmCrack Distance 150 mm Modulus of Rupture TMR 0 94 MPaCrack Distance 150 mm Modulus of Rupture, TMR 0.94 MPaTest Duration 45 s ~Tensile Strength 0.31

PHOTOGRAPHS

Before Test After Test

Failed at joint

5000

Pressure vs DeflectionMid Span

2000

3000

4000

5000

Pres

sure

(kPa

)

Mid Span

0

1000

2000

0 1 2 3 4 5 6 7 8 9 10

Pres

su

Deflection (mm)Deflection (mm)

Page 265: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 310 mmSample ID 1 Beam Diameter 75.4 mmBatch 5Test # 14 Moisture Content 12.1 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1730 kPa Mix Design 50/50 Sand/ConcretePeak Force 4 kN Joint  YesMid Span Deflection 4 mmCrack Distance 155 mm Modulus of Rupture TMR 3 33 MPaCrack Distance 155 mm Modulus of Rupture, TMR 3.33 MPaTest Duration 120 s ~Tensile Strength 1.11

PHOTOGRAPHS

Before Test After Test

Failed through joint

4000

5000

Pressure vs DeflectionMid Span

2000

3000

4000

5000

Pres

sure

(kPa

)

Mid Span

0

1000

2000

0 1 2 3 4 5 6 7 8 9 10

Pres

su

Deflection (mm)

Page 266: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 300 mmSample ID 2 Beam Diameter 75.4 mmBatch 5Test # 15 Moisture Content 12.1 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 520 kPa Mix Design 50/50 Sand/ConcretePeak Force 1 kN Joint  YesMid Span Deflection 1.5 mmCrack Distance 150 mm Modulus of Rupture TMR 1 00 MPaCrack Distance 150 mm Modulus of Rupture, TMR 1.00 MPaTest Duration 120 s ~Tensile Strength 0.33

PHOTOGRAPHS

Before Test After Test

Failed at joint

4000

5000

Pressure vs DeflectionMid Span

2000

3000

4000

5000

Pres

sure

(kPa

)

Mid Span

0

1000

2000

0 1 2 3 4 5 6 7 8 9 10

Pres

su

Deflection (mm)

Page 267: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 310 mmSample ID 3 Beam Diameter 75.4 mmBatch 5Test # 16 Moisture Content 12.1 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 2320 kPa Mix Design 50/50 Sand/ConcretePeak Force 5 kN Joint  YesMid Span Deflection 4 mmCrack Distance 150 mm Modulus of Rupture TMR 4 47 MPaCrack Distance 150 mm Modulus of Rupture, TMR 4.47 MPaTest Duration 210 s ~Tensile Strength 1.49

PHOTOGRAPHS

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Page 268: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 360 mmSample ID 3 Beam Diameter 75.4 mmBatch 5Test # 17 Moisture Content 12.1 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 680 kPa Mix Design 50/50 Sand/ConcretePeak Force 1 kN Joint  YesMid Span Deflection 1.5 mmCrack Distance 170 mm Modulus of Rupture TMR 1 31 MPaCrack Distance 170 mm Modulus of Rupture, TMR 1.31 MPaTest Duration 45 s ~Tensile Strength 0.44

PHOTOGRAPHS

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Failed at joint

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Page 269: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 310 mmSample ID 1 Beam Diameter 75.4 mmBatch 6Test # 18 Moisture Content #N/A %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 880 kPa Mix Design Concrete w/ AggPeak Force 2 kN Joint  YesMid Span Deflection 1 mmCrack Distance 155 mm Modulus of Rupture TMR 1 69 MPaCrack Distance 155 mm Modulus of Rupture, TMR 1.69 MPaTest Duration 120 s ~Tensile Strength 0.56

PHOTOGRAPHS

Before Test After Test

Failed through joint

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Page 270: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 18‐Jun‐09 Beam Length 300 mmSample ID 2 Beam Diameter 75.4 mmBatch 6Test # 19 Moisture Content #N/A %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1560 kPa Mix Design Concrete w/ AggPeak Force 3 kN Joint  YesMid Span Deflection 3 mmCrack Distance 150 mm Modulus of Rupture TMR 3 00 MPaCrack Distance 150 mm Modulus of Rupture, TMR 3.00 MPaTest Duration 120 s ~Tensile Strength 1.00

PHOTOGRAPHS

Before Test After Test

FAILS THROUGH MID SECTIONFAILS THROUGH MID SECTIONDID NOT FAIL AT JOINT

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Page 271: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 29‐Jul‐09 Beam Length 294 mmSample ID 1 Beam Diameter 75.62 mmBatch 7Test # 22 Moisture Content 10.8 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1900 kPa Mix Design Concrete w/ AggPeak Force 4 kN Joint  NoMid Span Deflection 8.7 mmCrack Distance 221 mm Modulus of Rupture TMR 3 63 MPaCrack Distance 221 mm Modulus of Rupture, TMR 3.63 MPaTest Duration 42 s ~Tensile Strength 1.21

PHOTOGRAPHS

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Page 272: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 29‐Jul‐09 Beam Length 295 mmSample ID 2 Beam Diameter 76.62 mmBatch 7Test # 23 Moisture Content 10.8 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 800 kPa Mix Design Concrete w/ AggPeak Force 2 kN Joint  YesMid Span Deflection 7.5 mmCrack Distance 155 mm Modulus of Rupture TMR 1 47 MPaCrack Distance 155 mm Modulus of Rupture, TMR 1.47 MPaTest Duration 15 s ~Tensile Strength 0.49

PHOTOGRAPHS

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Page 273: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 29‐Jul‐09 Beam Length 297 mmSample ID 3 Beam Diameter 75.42 mmBatch 7Test # 24 Moisture Content 10.8 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 800 kPa Mix Design Concrete w/ AggPeak Force 2 kN Joint  YesMid Span Deflection 7.5 mmCrack Distance 185 mm Modulus of Rupture TMR 1 54 MPaCrack Distance 185 mm Modulus of Rupture, TMR 1.54 MPaTest Duration 34 s ~Tensile Strength 0.51

PHOTOGRAPHS

Before Test After Test

FAILS THROUGH MID SECTIONFAILS THROUGH MID SECTION

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FOUR‐POINT BEAM BENDING TEST

Test Date 31‐Jul‐09 Beam Length 347 mmSample ID 3 Beam Diameter 76.36 mmBatch 8Test # 27 Moisture Content 13.9 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1100 kPa Mix Design Concrete w/ AggPeak Force 2 kN Joint  noMid Span Deflection 7.7 mmCrack Distance 195 mm Modulus of Rupture TMR 2 04 MPaCrack Distance 195 mm Modulus of Rupture, TMR 2.04 MPaTest Duration 17 s ~Tensile Strength 0.68

PHOTOGRAPHS

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Page 275: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 10‐Aug‐09 Beam Length 254 mmSample ID 1 Beam Diameter 73.98 mmBatch 9Test # 29 Moisture Content 28.8 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 700 kPa Mix Design 33/66 Sand/ConcretePeak Force 1 kN Joint  YesMid Span Deflection 7.6 mmCrack Distance 135 mm Modulus of Rupture TMR 1 43 MPaCrack Distance 135 mm Modulus of Rupture, TMR 1.43 MPaTest Duration 12 s ~Tensile Strength 0.48

PHOTOGRAPHS

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Page 276: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 10‐Aug‐09 Beam Length 255 mmSample ID 2 Beam Diameter 73.07 mmBatch 9Test # 30 Moisture Content 28.8 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 900 kPa Mix Design 33/66 Sand/ConcretePeak Force 2 kN Joint  YesMid Span Deflection 7.7 mmCrack Distance 161 mm Modulus of Rupture TMR 1 90 MPaCrack Distance 161 mm Modulus of Rupture, TMR 1.90 MPaTest Duration 19 s ~Tensile Strength 0.63

PHOTOGRAPHS

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Page 277: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 10‐Aug‐09 Beam Length 295 mmSample ID 4 Beam Diameter 75.78 mmBatch 9Test # 32 Moisture Content 28.8 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1000 kPa Mix Design 33/66 Sand/ConcretePeak Force 2 kN Joint  NoMid Span Deflection 7.6 mmCrack Distance 136 mm Modulus of Rupture TMR 1 90 MPaCrack Distance 136 mm Modulus of Rupture, TMR 1.90 MPaTest Duration 14 s ~Tensile Strength 0.63

PHOTOGRAPHS

Before Test After Test

FAILS THROUGH MID SECTIONFAILS THROUGH MID SECTION

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Page 278: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 13‐Aug‐09 Beam Length 285 mmSample ID 1 Beam Diameter 72.3 mmBatch 10Test # 33 Moisture Content 18.5 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 800 kPa Mix Design 40/60 Sand/ConcretePeak Force 2 kN Joint  YesMid Span Deflection 7.7 mmCrack Distance 125 mm Modulus of Rupture TMR 1 75 MPaCrack Distance 125 mm Modulus of Rupture, TMR 1.75 MPaTest Duration 30 s ~Tensile Strength 0.58

PHOTOGRAPHS

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Page 279: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 13‐Aug‐09 Beam Length 299 mmSample ID 2 Beam Diameter 76.99 mmBatch 10Test # 34 Moisture Content 18.5 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1300 kPa Mix Design 40/60 Sand/ConcretePeak Force 3 kN Joint  noMid Span Deflection 8 mmCrack Distance 174 mm Modulus of Rupture TMR 2 35 MPaCrack Distance 174 mm Modulus of Rupture, TMR 2.35 MPaTest Duration 55 s ~Tensile Strength 0.78

PHOTOGRAPHS

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Page 280: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 13‐Aug‐09 Beam Length 289 mmSample ID 3 Beam Diameter 73.35 mmBatch 10Test # 35 Moisture Content 18.5 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1300 kPa Mix Design 40/60 Sand/ConcretePeak Force 3 kN Joint  yesMid Span Deflection 7.9 mmCrack Distance 125 mm Modulus of Rupture TMR 2 72 MPaCrack Distance 125 mm Modulus of Rupture, TMR 2.72 MPaTest Duration 65 s ~Tensile Strength 0.91

PHOTOGRAPHS

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Page 281: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 13‐Aug‐09 Beam Length 262 mmSample ID 4 Beam Diameter 76.84 mmBatch 10Test # 36 Moisture Content 18.5 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1500 kPa Mix Design 40/60 Sand/ConcretePeak Force 3 kN Joint  YesMid Span Deflection 7.9 mmCrack Distance 145 mm Modulus of Rupture TMR 2 73 MPaCrack Distance 145 mm Modulus of Rupture, TMR 2.73 MPaTest Duration 85 s ~Tensile Strength 0.91

PHOTOGRAPHS

Before Test After Test

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Page 282: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 28‐Aug‐09 Beam Length 262 mmSample ID 1 Beam Diameter 73.02 mmBatch 11Test # 37 Moisture Content 16.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1900 kPa Mix Design 50/50 Sand/ConcretePeak Force 4 kN Joint  YesMid Span Deflection 7.5 mmCrack Distance 155 mm Modulus of Rupture TMR 4 03 MPaCrack Distance 155 mm Modulus of Rupture, TMR 4.03 MPaTest Duration 135 s ~Tensile Strength 1.34

PHOTOGRAPHS

Before Test After Test

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Page 283: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 28‐Aug‐09 Beam Length 315 mmSample ID 2 Beam Diameter 74.12 mmBatch 11Test # 38 Moisture Content 16.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1600 kPa Mix Design 50/50 Sand/ConcretePeak Force 3 kN Joint  NoMid Span Deflection 7.5 mmCrack Distance 120 mm Modulus of Rupture TMR 3 24 MPaCrack Distance 120 mm Modulus of Rupture, TMR 3.24 MPaTest Duration 105 s ~Tensile Strength 1.08

PHOTOGRAPHS

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Page 284: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 28‐Aug‐09 Beam Length 257 mmSample ID 3 Beam Diameter 75.44 mmBatch 11Test # 39 Moisture Content 16.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1100 kPa Mix Design 50/50 Sand/ConcretePeak Force 2 kN Joint  YesMid Span Deflection 8 mmCrack Distance 115 mm Modulus of Rupture TMR 2 12 MPaCrack Distance 115 mm Modulus of Rupture, TMR 2.12 MPaTest Duration 80 s ~Tensile Strength 0.71

PHOTOGRAPHS

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214

C2 - Cigar Lake Drill Core

Page 286: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 20‐Nov‐09 Beam Length 310 mmSample ID 1 Beam Diameter 85 mm

Test # 1 Moisture Content %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 680 kPaPeak Force 1 kN Joint  NoMid Span Deflection 1 mmC k Di t 130 Modulus of Rupture T 0 91 MPCrack Distance 130 mm Modulus of Rupture, TMR 0.91 MPaTest Duration 90 s ~Tensile Strength 0.30

PHOTOGRAPHS

Before Test After Test

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Page 287: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 21‐Nov‐09 Beam Length 310 mmSample ID 2 Beam Diameter 85 mm

Test # 2 Moisture Content 11.9 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 970 kPaPeak Force 2 kN Joint  YesMid Span Deflection 5 mmC k Di t 130 Modulus of Rupture T 1 30 MPCrack Distance 130 mm Modulus of Rupture, TMR 1.30 MPaTest Duration 90 s ~Tensile Strength 0.43

PHOTOGRAPHS

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Page 288: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 21‐Nov‐09 Beam Length 310 mmSample ID 2 Beam Diameter 85 mm

Test # 3 Moisture Content 11.9 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1090 kPaPeak Force 2 kN Joint  NoMid Span Deflection 4 mmC k Di t 130 Modulus of Rupture T 1 47 MPCrack Distance 130 mm Modulus of Rupture, TMR 1.47 MPaTest Duration 55 s ~Tensile Strength 0.49

PHOTOGRAPHS

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Page 289: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 22‐Nov‐09 Beam Length 310 mmSample ID 3 Beam Diameter 85 mm

Test # 4 Moisture Content 28.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 1690 kPaPeak Force 4 kN Joint  NoMid Span Deflection 4.3 mmC k Di t 130 Modulus of Rupture T 2 27 MPCrack Distance 130 mm Modulus of Rupture, TMR 2.27 MPaTest Duration 90 s ~Tensile Strength 0.76

PHOTOGRAPHS

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Page 290: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 22‐Nov‐09 Beam Length 310 mmSample ID 3 Beam Diameter 85 mm

Test # 5 Moisture Content 28.7 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 0 kPaPeak Force 0 kN Joint  YesMid Span Deflection 0 mmC k Di t 130 Modulus of Rupture T 0 00 MPCrack Distance 130 mm Modulus of Rupture, TMR 0.00 MPaTest Duration 90 s ~Tensile Strength 0.00

PHOTOGRAPHS

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Page 291: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 23‐Nov‐09 Beam Length 310 mmSample ID 4 Beam Diameter 85 mm

Test # 6 Moisture Content 35.5 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 760 kPaPeak Force 2 kN Joint  YesMid Span Deflection 2.7 mmC k Di t 140 Modulus of Rupture T 1 02 MPCrack Distance 140 mm Modulus of Rupture, TMR 1.02 MPaTest Duration 60 s ~Tensile Strength 0.34

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Page 292: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

FOUR‐POINT BEAM BENDING TEST

Test Date 24‐Nov‐09 Beam Length 310 mmSample ID 5 Beam Diameter 85 mm

Test # 7 Moisture Content 17.9 %Top Roller Span 75 mmBottom Roller Span 229 mm Applied Strain Rate

Peak Pressure 0 kPaPeak Force 0 kN Joint  YesMid Span Deflection 0 mmC k Di t 130 Modulus of Rupture T 0 00 MPCrack Distance 130 mm Modulus of Rupture, TMR 0.00 MPaTest Duration 90 s ~Tensile Strength 0.00

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215

Appendix D: Direct Shear Testing

Page 294: UNDERSTANDING THE EFFECT OF FREEZING ON ROCK MASS

Shear Stress Normal Stress MoistureBorehole Depth Description Peak (kPa) Normal (kg) (kPa) (kPa)

Sample 1 SF791-06 429.5 Bleached 15320 25 1.69 0.46 34.00Sample 2 SF801-04 431.2 Bleached 14780 5 1.67 0.12 11.95Sample 3 SF801-04 433.5 Hematized w joint 6990 5 0.75 0.12 28.74Sample 4 SF801-04 431.4 Bleached 14950 45 1.77 0.85 35.46Sample 5 SF796-05 432.05 Hematized 14160 25 1.56 0.46 17.93

Sample 1

Sample 2

Sample 3

Sample 4

Sample 5

DIRECT SHEAR TEST - Breaking Strength

UBC Geomechanics Lab