underground construction manual issue 14...detail drawings in this manual. appears on relevant...
TRANSCRIPT
UNDERGROUND CONSTRUCTION MANUAL
CONSTRUCTION PRACTICES Go to SECTION INDEX Back to MAIN INDEX
DESCRIPTION DWG
INDEX
H
11.08.10
T.Borg53 5089 1
5084
5200
5199
1
5065
E 10.01.12 CONSTRUCTION PRACTICES
5073/1
5073/2
5119
5023
5073/3
5073/4
5073/5
5073/6
5022/1
5022/2
5124/1
5124/2
5124/3
5124/4
5063/1
5063/2
CONSTRUCTION
Construction code guide - Undergound cables
Construction code guide - Insect protected
underground cables
protection
Construction code guide - Conduit and cable
Construction code guide - Underground cable
joints
Construction code guide - Insect protected
underground cable joints
Construction code guide - Warning sign
Electrical connection requirements
Typical URD layout conduit ducted
Road crossings conduit ducted
Conduit ducting and protection
Conduit ducting and protection
Conduit ducting and protection
Conduit ducting and protection
Underground cable warning plaques
Plaque in paved or grassed/open areas
Underground cable warning plaques
Plaque in concrete or kerb
Underground cable warning sign post
Asset protection bollard
Attaching site identification label to
Padmounted substation & HV switch cabinet
Attaching site identification label to
CWSP
CONSTRUCTION DESCRIPTION DWG
C.Noel
A.Bletchly
5258LV Generator cable entry - installation instructions
14.01.14F
LV distribution cabinet
5289Attaching site identification label to LV pillars
G 14.04.15
Definitions bedding sand & stabilised backfill
5320Assy instruction for Lockwood 213CP Deadbolt
H 18.01.17
5328/1
5328/2
5328/3
External statistical meter - notes
External statistical meter - square padmount
External statistical meter - rectangular padmount
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UNDERGROUND DISTRIBUTION
20/1/03
C.Lindsay
CONSTRUCTION PRACTICES
5073
EXAMPLE:-
CABLE CODE I.I. NUMBERCABLE DESCRIPTION
LV
HV
EXAMPLE:-
UNDERGROUND CABLES
53 5073 11
UNDERGROUND CABLES - CONSTRUCTION CODE
detail drawings in this manual.
appears on relevant construction
Code shown within dashed box
A
CONSTRUCTION CODE GUIDE
LV-240C4/673
REFERENCE No.
CABLE CODE
B 30.06.03
E
C 30.07.10
1673
614
673
D 28.3.11
C. Noel
A. Bletchly
21.10.15E
= LV 6mm† Cu 1 core PVC earth cable (green/yellow)
= LV 16mm† Cu 4 core
= LV 240mm† Al 4 core
LV-6CUC1/1673
LV-16CUC4/614
LV-240C4/673
1542919
1632489
1634155
= 22kV 630mm† Al 1 core with DTS fibre
= 22kV Cable Unknown
= 22kV 630mm† Al 1 core
= 22kV 185mm† Al Triplex
= 11kV Cable Unknown
= 11kV 400mm† Al Triplex
= 11kV 185mm† Al Triplex
= 11kV 35mm† Al Triplex
22-630C14F/1836
22-000
22-630C1/1835
22-185T/1834
11-000
11-400T/1725
11-185T/1723
11-35T/1722
1836
1835
1834
1725
1723
1722
2458354
n/a
2429926
2429934
n/a
2433811
2429959
2429942
LV-240C4/673 = LV 240mm† Al 4 core cable, Code reference No. 673
11-35T/1704 = 11kV 35mm† Al Triplex cable, Code reference No. 1704
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FILE: 5
UNDERGROUND DISTRIBUTION
20/1/03
C.Lindsay 5073
EXAMPLE:-
CABLE CODE I.I. NUMBERCABLE DESCRIPTION
LV
HV
EXAMPLE:-
INSECT PROTECTED UNDERGROUND CABLES - CONSTRUCTION CODE
detail drawings in this manual.
appears on relevant construction
Code shown within dashed box
A
53 5073 22
CONSTRUCTION PRACTICES
CONSTRUCTION CODE GUIDE
INSECT PROTECTED UNDERGROUND CABLES
LVI-240C4/698
REFERENCE No.
CABLE CODE
H
1671
1672
1601
1623
1611
C. Noel
A. Bletchly
E 15.11.11
F 29.06.12
G 21.10.15
LVI-4CU2NS/1671
LVI-16CU2NS/1672
LVI-16CUC4/1601
LVI-50CUC4/1623
LVI-240C4/1611
= LV Insect Protected 4mm† 2 conductor
= LV Insect Protected 16mm† Cu 2 conductor
= LV Insect Protected 16mm† Cu 4 core
= LV Insect Protected 50mm† 4 core
= LV Insect Protected 240mm† Al 4 core
2400260
2406943
2400273
2410371
2400272
LVI-240C4/1611 = LV Insect Protected 240mm† Al 4 core cable, Code reference No. 1611
11I-185T/1720 = 11kV Insect Protected 185mm† Al Triplex cable, Code reference No. 1720
H 10.04.18
33I-300C1/1851
33I-50C1/1850
22I-35T/1833
11I-400T4F/1727
11I-400CUC1/1724
11I-400T/1726
11I-185T/1720
11I-35/1719
= 33kV Insect Protected 300mm† Al 1 core
= 33kV Insect Protected 50mm† Al 1 core
= 22kV Insect Protected 35mm† Al Triplex
= 11kV Insect Protected 400mm† Al Triplex with DTS fibre
= 11kV Insect Protected 400mm† Cu 1 core
= 11kV Insect Protected 400mm† Al Triplex
= 11kV Insect Protected 185mm† Al Triplex
= 11kV Insect Protected 35mm† Al Triplex
1851
1850
1833
1727
1724
1726
1720
1719
2424984
2423655
2429991
2458362
2429918
2433829
2429975
2429967
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FILE: 5
UNDERGROUND DISTRIBUTION
17/1/03CONSTRUCTION PRACTICES
5073
I.I. NUMBER
EXAMPLE:-
CONDUIT & CABLE PROTECTION
C80L
CONSTRUCTION CODE DESCRIPTION
CACT
CAP000
CAPC200
0182007
2403554
NOTE:- Refer drawing No. 5124 for conduit full description.
C80L = 80 Dia UPVC Conduit - Light Duty
CONDUIT & CABLE PROTECTION - CONSTRUCTION CODE
CONSTRUCTION CODE GUIDE
53 5073 3
detail drawings in this manual.
appears on relevant construction
Code shown within dashed box
A
3
= Cable Caution Tape - Orange
= Unknown Cable Protection Cover
= Cable Protection Cover (polymeric) 200 Wide x 2m
2406996
n/a
n/a
1865684
1865625
0104327
0104328
1865668
1865617
0104329
1865596
2406677
B 31.08.16
B
C. Noel
A. Bletchly
T. Borg
PSCB40
CSPEC
C000
C150H
C150L
C125H
C125L
C100H
C100L
C80H
C80L
C40H
= Pillar Service Conduit Bend UPVC
= Special Conduit
= Unknown Conduit
= 150 Dia UPVC Conduit - Heavy Duty
= 150 Dia UPVC Conduit - Light Duty
= 125 Dia UPVC Conduit - Heavy Duty
= 125 Dia UPVC Conduit - Light Duty
= 100 Dia UPVC Conduit - Heavy Duty
= 100 Dia UPVC Conduit - Light Duty
= 80 Dia UPVC Conduit - Heavy Duty
= 80 Dia UPVC Conduit - Light Duty
= 40 Dia UPVC Conduit - Heavy Duty
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UNDERGROUND DISTRIBUTION
16/1/03CONSTRUCTION PRACTICES
5073
EXAMPLE:-
UNDERGROUND CABLE JOINTS
JOINT CODE I.I. NUMBERJOINT DESCRIPTION
LV-CJS16CUC4
LV
HV
EXAMPLE:- 2
2
UNDERGROUND CABLE JOINTS - CONSTRUCTION CODE
CONSTRUCTION CODE GUIDE
detail drawings in this manual.
appears on relevant construction
Code shown within dashed box
A
53 5073 44
LV-CJS000
LV-CJS240C4
LV-CJS16CUC4
LV :- LV-CJS16CUC4 = LV, Cable joint, Straight, 16mm Cu 4C XLPE
HV :- 22-CJS185T = 22kV, Cable joint, Straight, 185mm Al Triplex XLPE
F
= LV, Cable Joint, Straight, Unknown
= LV, Cable Joint, Straight, 240mm† Al 4C XLPE
= LV, Cable Joint, Straight, 16mm† Cu 4C XLPE
22-CJS000
22-CJS630C1
22-CJS185T
11-CJS000
11-CJS400T
11-CJS185T
11-CJS35T
n/a
2404221
2404220
n/a
2461689
2461671
0104271
C. Noel
A. Bletchly
C 01.10.13
D 13.07.15
E 13.01.17
T. Borg
n/a
0104266
0104307
= Cable Joint, Straight, Unknown
= 22kV, Cable Joint, Straight, 630mm† Al 1C XLPE
= 22kV, Cable Joint, Straight 185mm† Al Triplex XLPE
= 11kV, Cable Joint, Straight, Unknown
= 11kV, Cable Joint, Straight, 400mm† Al Triplex XLPE
= 11kV, Cable Joint, Straight, 185mm† Al Triplex XLPE
= 11kV, Cable Joint, Straight, 35mm† Al Triplex XLPE
10.04.18F
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DATE
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ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
21/1/03CONSTRUCTION PRACTICES
5073
EXAMPLE:-
JOINT CODE I.I. NUMBERJOINT DESCRIPTION
LV
HV
EXAMPLE:- 2
2
INSECT PROTECTED UNDERGROUND CABLE JOINTS - CONSTRUCTION CODE
detail drawings in this manual.
appears on relevant construction
Code shown within dashed box
A
CONSTRUCTION CODE GUIDE
553 5073 5
INSECT PROTECTED U/G CABLE JOINTS
LVI-CJS16CUC4
H
LV :- LVI-CJS16CUC4 = LV Insect Protected, Cable joint, Straight, 16mm Cu 4C XLPE
HV :- 22I-CJS35T = 22kV Insect Protected, Cable joint, Straight, 35mm Al Triplex XLPE
LVI-CJS50CUC4
LVI-CJS000
LVI-CJS240C4
LVI-CJS16CUC4
= LV Insect Protected Cable Joint Straight 50mm† Cu 4C XLPE
= LV Insect Protected Cable Joint Straight Unknown
= LV Insect Protected Cable Joint Straight 240mm† Al 4C XLPE
= LV Insect Protected Cable Joint Straight 16mm† Cu 4C XLPE
2434066
n/a
0104266
0104307
C. Noel
A. Bletchly
E 07.02.12
01.10.13F
G 14.04.16
2434082
2434074
n/a
2404219
n/a
0105044
2461689
2461671
= 33kV Insect Protected Cable Joint Straight 300mm† Al 1C TR-XLPE
= 33kV Insect Protected Cable Joint Straight 50mm† Al 1C TR-XLPE
= 22kV Insect Protected Cable Joint Straight Unknown
= 22kV Insect Protected Cable Joint Straight 35mm† Al Triplex XLPE
= 11kV Insect Protected Cable Joint Straight Unknown
= 11kV Insect Protected Cable Joint Straight 400mm† Cu 1C XLPE
= 11kV Insect Protected Cable Joint Straight 400mm† Al Triplex XLPE
= 11kV Insect Protected Cable Joint Straight 185mm† Al Triplex XLPE
33I-CJS300C1
33I-CJS50C1
22I-CJS000
22I-CJS35T
11I-CJS000
11I-CJS400CUC1
11I-CJS400T
11I-CJS185T
H 13.01.17 T. Borg
HARD COPYUNCONTROLLED
A ORIGINAL ISSUE
DRAWN
DATE
PASSED
APPROVED
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ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
��
C.Lindsay
30/5/00
D. M K.c
�
�
�
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�
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�
�
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�
�
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1 way supply pillar
SH 2
PA
VE
ME
NT
RO
AD
Next
Sta
ge o
f E
sta
te
Conduit required for
all Public Lighting
supply cable
’E’ Marker shown thus.
Provide at all kerb
crossings. Road crossing conduit
TYPICAL URD LAYOUT
CONDUIT DUCTED
CONSTRUCTION PRACTICES
ROAD PAVEMENT
3 way supply
pillar with
street light
Kerb
5022
F
F
F
F
F
F
F
F
F
F
F
FFF
F
F
F
F
F
Cross-road
pillar
Real Property
Survey Peg
53 5022 11
Refer Note 1.
F
F
F
F Electricity Footpath
Allocation
NOTE 1.
Real Property
Allotment
Boundries
Electricity Footpath
Allocation
F
F
Refer SECTION 1
Refer SECTIONSH 2
2
2 way supply
pillar
Service
conduit
shown thus
2 way supply
pillar
Cross-road
pillar with
street light
Conduit
shown thus
2 way linking
pillar
2 way supply
pillar Conduit bends
as required
Conduit bends
as required
Polymeric cable
protection cover
shown thus.
Refer Note 1.
Provide polymeric cable
protection cover to all
conduit outside Electricity
Footpath Allocation,
including under roads.
Refer Drg. 5124 Sh.1
for specific requirements.
B 30.09.05
C
�
�
�
�
�
�C 30.07.10
�
�
�
�
�
�
Road crossing conduit
on a line between Real
Property Survey Pegs
where possible.
HARD COPYUNCONTROLLED
�
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�DRAWN
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PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
�����������
��B� 1/2 �DISC
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C.Lindsay
29/9/00
D. M K.c
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Real
Property
Survey
Peg
Supply
pillar
Distribution cables and
conduits along footpath
omitted from view.
Conduit to
street light
Footpath
1830mm min radius
typical
Cross-road
pillar
Finished Surface Line
’E’ marker
Road
Pavement
Kerb
’E’ marker
Kerb
Bedding sand
Conduit
between pillars
’E’ marker
Kerb
’E’ marker
Road
Pavement
Finished Surface Line
NO
TE
Conduit
as required
1830 min radius
typical
CONDUIT DUCTED
ROAD CROSSINGS
CONSTRUCTION PRACTICES
Kerb
SH 1
5022
o90 conduit bend
Service conduit
Real
Property
Survey
Peg
o90 conduit bend
as required
SH 1
cLcL
NO
TE N
OT
E
Bedding sand Cross road conduit
continuous and joined
to footpath conduit
F
60
0
min
NO
TE
NO
TE
60
0
min
53 5022 22
Caution tape
orangePolymeric cable
protection cover
Polymeric cable
protection coverF
F
F
FF
F
F
F
F
F
F
F
FF
SECTION 1
SECTION 2
NOTE:
Refer applicable regional TRENCHING
detail for depth of conduits
B 30.09.05
C
��
�
�C 02.08.10
��
�
�
Caution tape
orange
Overlap
Caution tape orange
may follow profile
of road surface
HARD COPYUNCONTROLLED
�
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�DRAWN
DATE
PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
C.Lindsay
14/1/03CONSTRUCTION PRACTICES
o
o
o
o
2
o
o
o
5124
CONDUIT DUCTING AND PROTECTION
I.I. No. I.I. No.SIZE / CLASS
CONDUIT BENDS
353 5124 3
TYPICAL APPLICATIONDETAIL / APPLICATION
o
Distribution cable entry at URD pillars
(minimum)
80 Dia. L.D.
ELECTRONIC CABLE MARKER I.I.No. 0152574
ORANGE CAUTION TAPE I.I.No. 0182007
POLYMERIC CABLE PROTECTION COVER 200mm wide x 2m long I.I.No. 2403554
NOTE: SERVICE CONDUIT BEND AT PILLARS to drawing No. 875254, I.I.No. 2406996
Insect Protected
16mm†, 50mm† and 240mm† 4 Core Cables
16mm† and 240mm† 4 Core Cables
ROAD CROSSINGS
L.V. CABLES, FOOTPATHS AND MINOR
11kV 400mm† 1 core cable I/P (3 per conduit) *
B 30.07.10
100 Dia. L.D
100 Dia. H.D
1865617
1865668
o60 1000R Major Deviation 2429868
As Required
C 15.11.11A.Bletchly
C.Noel
11kV 400mm† Triplex Cable. Standard & I/P
D
HARD COPYUNCONTROLLEDD 03.09.14
ABOVE
AS APPLICABLE FOR CABLE SIZES AS LISTED
MRD ARTERIAL ROAD CROSSINGS
AND ROAD CROSSINGS
ROAD LIGHTING CABLES, FOOTPATHS40 Dia. H.D. 2406677 90 300R Vertical bends at pillars & cast in situ foundations
90 600R Horizontal changes of direction
2406976
2400406
1865596
drawings "Conduit bends at Pillar - Sections".
over the bend. Refer the applicable regional TRENCHING
wide x 1m long polymeric cable protection cover placed
45 1200R - These bends require the addition of 200mm
Conduit buried 600 or 750mm below ground surface :
45 1830R
Conduit buried 900mm or 1000mm below ground surface :
Note: Suitable for 16mm 4 core cable ONLY
90 450R Cross road cable entry at URD pillars
15 1830R Minor Deviation
15 1830R Minor Deviation
30 1830R Average Deviation
45 1830R Major Deviation
45 1830R Deviation
22kV 35mm† Triplex Cable Insect Protected
22kV 185mm† Triplex Cable
Insect Protected
11kV 35mm†, 185mm† Triplex Cable
11kV 35mm†, 185mm† Triplex Cable
FOOTPATHS & MINOR ROAD CROSSINGS
22kV 630mm† 1 Core Cable (3 per conduit) *
125 Dia. L.D. 0104328
150 Dia. L.D. 1865625
80 Dia. H.D.
125 Dia. H.D.
150 Dia. H.D. 1865684
0104327
0104329 N/A
2400407
0104326
0104325
0104324
2400405
2400399
2400402
2400403
o
o
50 Dia. H.D. 1865595 o186567690 304R Vertical bends at pillars
30 1830R Minor Deviationo
2400404o
45 1830R Minor Deviation 2400402
o240596190 1000R Customer cable entry at GRP Distribution Cabinet
require 3 x Ø100 conduit.
Long &/or difficult installations
* Input should be sought from cable installer.
o186569290 600R Customer cable entry at GRP Distribution Cabinet
o45 1000R Deviation
o60 1000R Deviation
2455459
2455467
A ORIGINAL ISSUE
DRAWN
DATE
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ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
24/1/03
5124
CONSTRUCTION PRACTICES
CONDUIT DUCTING AND PROTECTION
453 5124 4
BENDS AT POLE TERMINATION
CABLE APPLICATION
DETAIL
BENDS
I.I.No.
0104482Vertical bend
0104475
CABLE APPLICATION
DETAIL
BENDS
I.I.No.
2400410
BENDS AT 22kV PADMOUNTED SUBSTATIONS
Vertical bend to switchgear
NOTE: A conduit bend is not suitable for cable that is not included above.
CABLE APPLICATION
DETAIL
BENDS
I.I.No.
BENDS AT LV DISTRIBUTION CABINET
0104675
0104482
0104475
B 6.1.04
D
C 17.9.08
L.V. 240mm† and 16mm† 4 Core
11kV 35mm† Triplex
11kV 35mm† Triplex Insect Protected
22kV 35mm† Triplex Insect Protected
80 dia 90�
125 dia 90�
80 dia 90�
010448280 dia 90�
0104675
L.V. 240mm† 4 Core
22kV 35mm† Triplex Insect Protected
22kV 185mm† Triplex
22kV 630mm† 1 Core (3 per conduit)
L.V. 240mm† 4 Core 80 dia 90î��
150 dia 90�
125 dia 90�
80 dia 90�
L.V. 50mm† 4 Core Insect Protected
L.V. 16mm† 4 Core Insect Protected
29.06.12DA.Bletchly
C.Noel
T.Borg
125 dia 60î�� 22kV 35mm† + 22kV 185mm†
22kV 35mm† + 22kV 185mm† 125 dia 45î��
Horizontal bends to switchgear
Vertical bends to switchgear
switchgear
Vertical bends to
switchgear
Horizontal and Vertical bends to
2429868
2439560
HARD COPYUNCONTROLLED
A ORIGINAL ISSUE
DRAWN
DATE
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FILE: 5
UNDERGROUND DISTRIBUTION
30/1/03CONSTRUCTION PRACTICES
5084
DEFINITIONS
BEDDING SAND
DEFINITION - BEDDING SAND
m
53 5084 1
for use contains organic matter, approval for its use shall be obtained from Ergon Energy prior to delivery to site.
The quantity of material finer than 75 m shall not exceed 20% by mass. Some organic matter will be allowed but where the material intended
"Bedding Sand" shall be unwashed fine or coarse sand having a maximum particle size of less than 4.75mm, ie 100% passing a 4.75mm sieve.
B 31.03.15
C. Noel
A. Bletchly
T. Borg B
DEFINITION - STABILISED BACKFILL
d) Place backfill in 200mm thick layers and mechanically compact thoroughly.
then imported materials shall be used.
c) If the excavated material does not conform to the above requirements
to 8 parts fill (by volume) and shall be thoroughly mixed in a rotary mixer.
b) Backfill shall be stabilised with cement in the ratio of 1 part cement
- Silts and clays have all clods broken down to be smaller than the 25mm in size.
- Gravels and sands have a maximum particle size of 25mm.
- The material consists of gravel sand or loam suitable for compacting.
a) Excavated material may be used as backfill provided
HARD COPYUNCONTROLLED
A ORIGINAL ISSUE
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DATE
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FILE: 5
UNDERGROUND DISTRIBUTION
CONSTRUCTION PRACTICES
ATTACHING SITE IDENTIFICATION LABEL TO
Asset Types:
PADMOUNTED SUBSTATION
Padmounted Substation and HV Switch Cabinet
DANGER
DANGER
PADMOUNTED SUBSTATION & HV SWITCH CABINET
53 5199 15199
place asset on front door (facing road)
Note: On Rectangular Padmounted Substations
Typical Front Entry (square)
03.08.10
T.Borg
Identifier Type:
Requirement:
Location
F
HIGH VOLTAGE
PADMOUNTEDSUBSTATION
No.
HIGH VOLTAGE
4321
5
Used on undiscovered assets only
IDENTIFICATION NUMBER
6 DIGIT ASSET
NOTE:-
generated in Small World.
Number automatically
123456789A
could impair the effectiveness of the adhesive.
Surface should be wiped clean to ensure no dust or grease is left which
Application:
Identifier
HV SWITCH CABINET
F
DANGER
HIGH VOLTAGE
6
123456789A
123456789A
123456789A
123456789A
numbers / letters on yellow background.
8-10 digit / letter vertical bare aluminium tray with black embossed
Attach to all new assets
ASSET IDENTIFIER
8-10 DIGIT / LETTER
B 15.11.11
C.Noel
A.Bletchly
D
C 19.06.13
Adhesive: Lock-tite 454 (Powder Coated assets)
Ensure that existing information is not covered.
Place on the front of the asset as shown.
13.06.17D
582-2
581-A to E and
581-0 to 9 and
Assy Selection
A ORIGINAL ISSUE
DRAWN
DATE
PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
CONSTRUCTION PRACTICES
ATTACHING SITE IDENTIFICATION LABEL TO
Asset Types:
53 5200 15200
03.08.10
T.Borg
F
Identifier Type:
Application:
Identifier
of the adhesive.
or grease is left which could impair the effectiveness
Surface should be wiped clean to ensure no dust
4321
5
Used on undiscovered assets only
IDENTIFICATION NUMBER
6 DIGIT ASSET
NOTE:-
generated in Small World.
Number automatically
123456789A
LV DISTRIBUTION CABINET
(Typical)
6
123456789A
embossed numbers / letters on yellow background
8-10 digit / letter vertical bare aluminium tray with black
Attach to all new assets
ASSET IDENTIFIER
8-10 DIGIT / LETTER
C.Noel
A.Bletchly
D
B 15.11.11
C 19.06.13 LV DISTRIBUTION CABINET
LV Distribution Cabinet
Requirement
Location Place on the front of the asset as shown.
Ensure that existing information is not covered.
Adhesive: Sikaflex 11FC (Steel/Aluminium assets).
ELECTRICITY
13.06.17D
582-4
581-A to E and
581-0 to 9 and
Assy Selection
A ORIGINAL ISSUE
DRAWN
DATE
PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
CONSTRUCTION PRACTICES
525853 5258 1L. Burton
A. Bletchly
C. Noel
31/10/11LV GENERATOR CABLE ENTRY
Align corner of template
with corner of padmount
F
F
Padmount Base
Drill a Ø6mm hole at each corner of the template cutout.
Remove the template and cut between the holes utilising a
jigsaw, grinder (with 1mm disc) or other suitable means.
Remove all sharp edges and burrs and paint exposed metalwork.
1.
2.
3.
INSTALLATION OF COVER KIT IN CLOSED POSITION
INSTALLATION OF COVER KIT IN OPEN POSITION
INSTALLATION INSTRUCTIONS FOR FITTING LV CABLE
ENTRY COVER KIT TO PADMOUNT LV COMPARTMENT
Finished position (Closed)
Finished position (Open)
INSTALLATION INSTRUCTIONS
4. Install cover kit in either the open or closed position as required.
Template
Refer dwg 1022052-01
Folded edges in
F
F
Folded edges
out
Adjust cover to
give req’d opening
F
Position the template as shown and drill one off Ø8.5mm hole and
fix template in position with one of the supplied tamper proof bolts.
Markup the remaining hole centres using a centre punch and
drill Ø3.0mm pilot holes. Remove the template and drill remaining
seven Ø8.5mm holes.
5. When locating the position of the cable cover on old rectangular
padmounts, be mindful of obstructions such as earth studs and
fuse panels inside the enclosure.
HARD COPYUNCONTROLLED
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�DRAWN
DATE
PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
Requirement
Location
Ensure that existing information is not covered.
CONSTRUCTION PRACTICES
ATTACHING SITE IDENTIFICATION LABEL TO
Place on the front of the asset as shown.
Asset Types:
F
53 5289 15289
19.06.13
T.Borg
Identifier Type:
Application:
Identifier
of the adhesive.
or grease is left which could impair the effectiveness
Surface should be wiped clean to ensure no dust
Used on undiscovered assets only
IDENTIFICATION NUMBER
6 DIGIT ASSET
NOTE:-
generated in Small World.
Number automatically
1
2
3
4
5
6
7
8
9
123456789
123456789
123456789
C.Noel
A.Bletchly LV PILLARS
TALL LV PILLAR SMALL LV PILLAR LARGE LV PILLAR
Attach to all new assets
ASSET IDENTIFIER
8-10 DIGIT
1
2
3
4
5
6
on yellow background
8-10 digit self adhesive black embossed numbers
remove with a household grade detergent.
If oil is present or surface is "waxy",
Note:
B 01.09.14
C
ELECTRICITY
(GRP)
DISTRIBUTION CABINET
123456789
LV Pillars & Polymer (GRP) Distribution Cabinets
C 13.06.17
592-0 to 9
Assy Selection
A ORIGINAL ISSUE
DRAWN
DATE
PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
CONSTRUCTION PRACTICES
A. Bletchly
C. Noel
23/04/15ASSEMBLY INSTRUCTION FOR
532053 5320 1T. Borg
LOCKWOOD 213CP DEADBOLT
F
Lock mount plate
counter sunk
Set screw M5 x 40 s/s
FF
F
& washer 5mm s/s
ST STL A2 150
Nyloc self locking nut
ENGAGED OR FULLY WITHDRAWN
UNLESS THE LOCK CATCH IS FULLY
POSSIBLE TO WITHDRAW THE KEY
AFTER ASSEMBLY IT SHOULD NOT BE
1.
ASSEMBLY INSTRUCTION:
3.
deadbolt
Lockwood 213CP F
Lock catch
of V’s are in the same direction, per below.
Turn ferrule with slot on back of lock until points
assembly on door of equipment.
Remove lock mounting plate from lock
2.
fits in back of lock and secure in place.
assembly so that the cylinder connecting bar
Place the lock mounting plate over the lock
HARD COPYUNCONTROLLED
A ORIGINAL ISSUE
DRAWN
DATE
PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
CONSTRUCTION PRACTICES
A. Bletchly
C. Noel
30/04/15
1.
2.
3.
4.
5.
532853 5328 1
1
EXTERNAL STATISTICAL METER
PADMOUNT SUBSTATION INSTALLATION INSTRUCTIONS
T. Borg
PADMOUNT SUBSTATION LV COMPARTMENT
LV STATISTICAL METER ENCLOSURE TO
INSTALLATION INSTRUCTIONS FOR FITTING
be mindful of obstruction inside the enclosure.
When locating the position of the LV Statistical Meter Enclosure
cutting compound to achieve required hold diameter.
Drill pilot hole Ø3.0mm (optional) and using step drill and
Mark position of cable entry using a centre punch.
Paint exposed metal work.
Clean excess drilling compound and remove all sharp edges and burrs.
Mount enclosure, and install cable glands.
6.
Remove the template and drill remaining three Ø8.5mm holes.
Mark up remaining holes using a centre punch and drill Ø3.0mm pilot holes.
and fix template in position with one of the supplied tamper proof bolts.
Position the template in the required position and drill one off Ø8.5mm hole
mounts and nylon cable ties.
secure wiring to padmount enclosure / LV switchboard using adhesive cable
Wiring should be installed in such a manner it can not cause inadvertent contact,
Install wiring from entry into padmount enclosure to terminations.
HARD COPYUNCONTROLLED
A ORIGINAL ISSUE
DRAWN
DATE
PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
UNDERGROUND DISTRIBUTION
2532853 5328 2
CONSTRUCTION PRACTICES
PADMOUNT SUBSTATION INSTALLATION INSTRUCTIONS
EXTERNAL STATISTICAL METER - SQUARE
C. Noel
A. Bletchly
T. Borg
04/05/15
TRANSFORMER
HV SWITCHGEAR LV SWITCHGEAR
COMPARTMENT
LV SWITCHGEAR
FRONT VIEW
Refer note 1
Statistical Meter Enclosure
F
F
F
F
F
F
F
1215
100
F
100
NOTE:
- Minimum 650mm required.
1. Ensure sufficient space between Padmount Substation and nearby structures.
TOP VIEW
SIDE VIEW
HARD COPYUNCONTROLLED
A ORIGINAL ISSUE
DRAWN
DATE
PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION
UNDERGROUND DISTRIBUTION
5328
CONSTRUCTION PRACTICES
PADMOUNT SUBSTATION INSTALLATION INSTRUCTIONS
C. Noel
A. Bletchly
T. Borg
04/05/15
NOTE:
353 5328 3
EXTERNAL STATISTICAL METER - RECTANGULAR
Compartment
LV
Compartment
HV
Compartment
Transformer
FRONT VIEWSIDE VIEW
TOP VIEW
1300
Refer note 1
Statistical Meter Enclosure
F
F
- Minimum 1400mm required if access is required to rear.
- Minimum 650mm required if no access required to rear.
1. Ensure sufficient space between Padmount Substation and nearby structures.
HARD COPYUNCONTROLLED
A ORIGINAL ISSUE
DRAWN
DATE
PASSED
APPROVED
Ergon Energy Corporation Ltd
ABN 50 087 646 062Dwg Sh
FILE: 5
UNDERGROUND DISTRIBUTION