ultraviolet exposure box for pre-sensitized pcb boards

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    CENG0309COMPUTER SYSTEM ARCHITECTURE

    ULTRAVIOLET (UV) LIGHT EXPOSURE BOX FORPRE-SENSITIZED PRINTED CIRCUIT BOARDS (PCBs)

    MEMBERS

    Jayson D. BarredoShawn Ryan M. Batabat

    Francis B. BeaJoe Marie L. Boco

    Jommar Jet O. BuellaBryan Paul L. Cabana

    Steffy B. CincoJerome O. Cocoy

    drianne R. !uma"ueMaria #. Fabular

    Marco Paulo L. Soledad

    DESCRIPTION! MEASUREMENTS! AND INITIAL DESIGN

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    $ltra%iolet Li"ht Bo& is a common 'rototy'e used by 'rinted circuit boardmanufacturers to de%elo' a customi(ed circuit in accordance with the 'attern'rinted on an acetate 'a'er. $nli)e old tradition of de%elo'in" a customi(ed'attern usin" ta'es* this 'rototy'e can actually enli"hten the circuit 'attern to a

    'hoto+sensiti(ed PCB throu"h the use of ri"ht li"htin" system and of course* theacetate 'a'er.

    ,he construction of the said 'rototy'e can be home+made or customi(ed. ,he$ltra%iolet Li"hts -$# can be 'laced into a wooden 'rototy'e bo&* or sim'ly in ametal+related solid material.

    M"#s$%"&"'s /ou cannot create a li"htin" e&'osure bo& without yourfluorescent li"hts or ultra%iolet li"hts. 0t is because* the starter holder -witho'tional transformer and either o'tioned li"htin" system will determine how lon"the base and co%er will be. $sually* the li"htin" system is commonly 'laced at

    the to' for better 'erformance of de%elo'in".

    $# Li"ht Bo&1 the dimensions for co%er and base* includin" the width* len"th* and the drawer.

    D"s*+' ,he 'rototy'e is created throu"h a metal sho'* and the commonmaterial used for creatin" the bo& is made from a certain ty'e of stainless steel.

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    For the bouncin" of li"hts* there are multi'le face mirror setu' for the co%er andthe drawer -drawer2s mirror is not s'ecified in blue'rint.

    $# Li"ht Bo&1 ,he initial blue'rint and desi"n throu"h the use of 3oo"le S)etch$'.

    CONTROL SYSTEM

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    SCHEMATIC DIAGRAM

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    PROTOTYPES ACTUAL DESIGN

    U',"% .'s%$*.' metal crafts sho' in 4orth Caloocan is the manufacturerof the customi(ed 'rototy'e called $# !&'osure Bo&. 0t underwent constructionon late u"ust and series of modification on late October.

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    ,he initial modification of the $# Bo&1 im'ro%ed co%er casin"* disconnectedwirin"s* drawer for "lasses.

    -L+R 4ormal handle for closin"5o'enin" of the bo& to 'lace circuit 'atterns* andtra%el handle for trans'ortation from one 'lace to another.

    0nitial wirin" system runway for the ultra+%iolet li"hts throu"h its built+in holes.

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    Face mirrors and trans'arent "lass are now modified into the 'rototy'e.

    R"/#&",1&.,*2*", /"%s*.' 6ere are some random 'hoto"ra'hs of the'rototy'e* showin" other features li)e drawer stand* acrylic "lass* initial li"htin"system* safety 'recautions* etc.

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    Front %iew of the $# !&'osure Bo& as shown with the 3oo"le S)etch$'

    blue'rint.

    0nside the $# !&'osure Bo&1 face and acrylic "lass* $# li"hts* 'ower connector.

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    ,he front %iew of the $# Bo& when it2s o'ened* as demonstrated in the 3S$

    blue'rint.

    Li"htin" session of the $# !&'osure Bo&.

    P%.",$%"s .' $s*'+ " %..4"

    7. O'en the $# Bo&* then 'ull out the drawer for to be able to se'arate thetrans'arent "lass5acrylic from the drawer itself. 0n between the trans'arentand face* 'lace your 're+sensiti(ed PCB and your acetate 'attern. Ma)esure it won2t mo%e before you 'ut a"ain the trans'arent "lass.

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    8. Push bac) a"ain the drawer "ently to"ether with your customi(ed desi"n.6a%e assistance on 'lu""in" the 'ower cord throu"h the 'ower 'lu" forthe user to start the de%elo'in" 'rocess.

    9. Close "ently the e&'osure bo& and start turnin" the switch on* and ta)e a

    stand on which minute you desire. -e.". 7: minutes

    ;. theuser5s must store and 'lace the bo& into normal tem'erature.

    ;. B" +"'5" 6* .5,*'+ " 8.,here are two handles which user5s canassist them to carry. ,he u''er ones is the tra%el handle* while the other isthe o'en5close handle. For carryin"* 'lease as) assistance with co+user.

    =. R".% .% %"5#" #'4 4$'*.'", .&.'"'s *2 '""ss#%4 ,heli"htin" bulbs* starters* rac) switches* trans'arent "lass* and wirin"s aremust be monitored e%eryday or in other day to ensure the ?uality ofcom'onents aforementioned. 0f there are unnecessary misha's withinusa"e* re'lace the com'onent.

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    LI;UIDATION REPORT OF EXPENSES

    ,hese are the list of materials and 'ayment for 'rototy'e that is needed forcreatin" a $# Li"ht Bo& Prototy'e1

    ;UANTITY PARTICULARS PRICE AMOUNT

    Stainless 'rototy'e with installed mirrors P ;:::

    ; 'cs. Plastic ed"e 'rotector 9= 7;:

    8 'cs. $ltra%iolet Li"hts 7@= 9=:

    8 'cs. Starter holder with transformer 7=: 9::

    7 'ac) Power connector @A @A

    7 'ac) Power 'lu" outlet ;: ;:

    7 'ac) Omni rac) switch 8=:< ;: ;:

    8 'ac)s Omni 8=:< starter 8: ;:

    8 meters Soft stranded electric wire 7 9

    GRANDTOTAL P =:8=

    C"%*2*", 84

    Jommar Jet O. Buella Shawn Ryan M. Batabat JoeMarie L. Boco Member MemberMember

    Bryan Paul L. Cabana drianne R. !uma"ue Marco Paulo L.Soledad Member MemberMember

    Jayson D. Barredo Jerome O. CocoyFrancis B. Bea Member MemberMember

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    Steffy B. Cinco Maria #. Fabular Member Member

    MEMBERS PROFILES

    4M!1 Jayson D. Barredo04,!R!S,S1Prototy'e ma)in"

    4M!1 Shawn Ryan M. Batabat04,!R!S,S1Software* hardware

    4M!1 Francis B. Bea04,!R!S,S1Software debu""in"* electronics 'ro'er

    4M!1 Joe Marie L. Boco04,!R!S,S1Software debu""in"* arithmetic 'ro'er

    4M!1 Jommar Jet O. Buella04,!R!S,S1Com'uter hardware* electronics 'ro'er

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    4M!1 Bryan Paul L. Cabana

    04,!R!S,S1Software* 'rototy'e ma)in"

    4M!1 Steffy B. Cinco04,!R!S,S16ardware 'ro'er* wirin" systems

    4M!1 Jerome O. Cocoy04,!R!S,S1Software debu""in"* arithmetic 'ro'er

    4M!1 drianne R. !uma"ue04,!R!S,S1Blue'rintin"* 'rototy'in"

    4M!1 Maria #. Fabular04,!R!S,S1 Circuits* 'rototy'e ma)in"

    4M!1 Marco Paulo L. Soledad04,!R!S,S1Blue'rintin"* 'rototy'e draftin"