ultracept presentation by jay r. smith mfg. co
TRANSCRIPT
Oil WaterSeparation Systems
ULTRACEPT JAY R. SMITH MFG CO.
®
®
®
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
The Jay R. Smith Mfg. Co. Ultracept Oil/Water Separation System, 8600 Series,is an above ground unit that removes free oil from wastewater. The proprietary Ultracept Oil/Water Separator continuously skims even the slightest sheens of oil from the surface of the water. The skimmed oil is discharged into a storage tank where it is easily removed for proper disposal. Solids that are collectedare discharged through a sludge draw-off valve in the rear of the unit.
®
When Meeting Discharge Requirements is the Problem,
The ULTRACEPT System is the Solution.
The ULTRACEPT Process
Ultracept series separators are used in applications such as:
• Service Garages with Engine Maintenance & Rebuild• Industrial Plants• Heavy Equipment Wash• Ground Water Remediation• Truck Wash• Vehicle Wash• Aircraft Maintenance Facilitation
The ULTRACEPT Process
The Ultracept works best in cleaning applications where oil and sediment must be efficientlyremoved to very low (PPM) discharge levels. Discharges under 10 PPM have been achieved.
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
®
When Meeting Discharge Requirements is the Problem,
The ULTRACEPT System is the Solution.
The Ultracept System uses no coalescing packs. While coalescing packs can help separate oil in appropriate applications, in truck wash down areas and other applications with high concentrations of suspended solids mixed with oil and grease, the coalescing packs clog quickly, necessitating maintenance. If maintenance is ignored, clogged coalescing filter packs can cause discharge violations or environmental spills due to unit overflows.
No Coalescing PacksIt is very difficult to find anyonewho wants to clean these plates!
What if you didn't have to dealwith messy, clogged coalescing plates?
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
®
When Meeting Discharge Requirements is the Problem,
The ULTRACEPT System is the Solution.
The Ultracept design features high separation efficiency without the need for coalescingfilter packs. Ultracept incorporates a proprietary design which takes advantage of the cohesive quality of water coupled with a patented multi-stage separation process whichenhances separation. Analytical results validate the effectiveness of the Ultracept design.
High Separation Efficiency!
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
®
When Meeting Discharge Requirements is the Problem,
The ULTRACEPT System is the Solution.
Competing units use some variation of the “knife edge skimmer” to remove separated oilfrom water. This type of skimmer must be manually adjusted and is commonly misadjusted, resulting in water being skimmed with the recovered oil ( <10% water in the recovered oil is typically required by the waste oil reclaimers). In contrast, the Ultracept utilizes a “Continuous Skim” design that skims oil and water as itenters the skimming chamber. Water is used as a carrier in the skimming process. The skimmedoil and separated water are deposited in an off-line compartment with extended detention timeallowed for separation. The water that carries the oil to this final treatment compartment is automatically decanted back to the surge pit and the pure oil is collected in the oil compartmentfor draw-off or for automatic gravity transfer to an adjacent oil storage tank.
Continuous Skimming (Water is used as a carrier)
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
®
When Meeting Discharge Requirements is the Problem,
The ULTRACEPT System is the Solution.
How The Ultracept System Can Work For You.Truck / Maintenance Shop and Wash AreaTruck / Maintenance Shop and Wash Area
Water flows from above ground into Smith /ACO trench drains.
Water flows from trench drains into an underground collection pit.
The water comes into the collection pit and flows over a baffle to collect large debris.
The water comes over the baffle and gets pumped above ground into the Ultracept.
The water comes into the Ultracept and passes over baffles that separates the oil from the water.
The water comes in from the baffles chamber and the oil gets collected to be drawn-off while the clean water is returned to the sewer system
The over flow water is piped from the Ultracept back to the collection pit to begin theprocess over.
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
• No coalescing packs, filters, moving parts
or chemicals• Effective multi-stage separation
process•
• Continuous skim design ensures negligible water content in collection waste oil
• Simple on-grade installation• Easy to modify to recycle wash water• Minimal required maintenance
Features & Benefits:
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
Many competing companies have only below ground systems. Separating and storing oil below ground is a disadvantage with owner liability for leaky under-ground tanks and contaminated soil. Above ground installations are easier to service and maintain. Underground units are typically gravity fed butstill require a pump to remove the oil and drainthe unit. The Ultracept is piped to allow for gravity draining of the entire unit for cleaning. The separated oils flow from the unit via gravity to a storage vessel.
Above vs. Below Ground Installations
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
®
When Meeting Discharge Requirements is the Problem,
The ULTRACEPT System is the Solution.
Since Ultracept systems have no moving parts, no coalescing packs to clean and nofilters to change, suggested maintenance is less than 10 minutes a week. When occasionalservice is required on an Ultracept (e.g., to remove a heavy sediment layer on bottom on unit),a drain valve connected to the multiple drain ports on the rear of the unit is simply openedto drain the unit back to the surge pit. The sediment can then be easily removed (with a wetvacuum, or equivalent).
Service and Maintenance
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
®
When Meeting Discharge Requirements is the Problem,
The ULTRACEPT System is the Solution.
®The ULTRACEPT System Sizing
The Ultracept unit comes in a variety of sizes to fit virtually any application. Units are available for nominal flow rates of 2, 5, 10, 25, and 45 gallons per minute. Multiple units can also be installed in parallel to handle even higher flow rates.
Model GPM GPD8602 2 2,8808605 5 7,2008610 10 14,4008625 25 36,0008645 45 64,800
Ultracept Flow Capacities
The process is the same regardless of the unit's size. The amount of waste water produced
determines the size of the unit required for each particular application
ULTRACEPT ®
Oil / Water Separation SystemsJAY R. SMITH MFG. CO
®
MEMBER OF MORRIS GROUP INTERNATIONAL
SMITH ®
CUSTOMER DRIVEN
ULTRACEPT Oil / Water Separation Systems
JAY R. SMITH MFG. CO.Post Office Box 3237
Montgomery, Alabama 36109-0237(800) 467.6484
www.jrsmith.com
MORRIS GROUPINTERNATIONAL
www.morrisgroup.co
SINCE 1926Member of Morris Group International
SMITH ®
CUSTOMER DRIVEN