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2625 N. Argyle Ave. • Fresno, CA 93727 (559) 291-1650 • (800) 428-7139 • FAX (559) 348-9677 TECH WEST INC. Manufacturers of Dental Vacuum and Air Systems ULTRA CLEAN OILLESS COMPRESSOR INSTALLATION AND SERVICE MANUAL Revised 8-08

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Page 1: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

2625 N. Argyle Ave. • Fresno, CA 93727

(559) 291-1650 • (800) 428-7139 • FAX (559) 348-9677

TECH WEST INC.Manufacturers of Dental Vacuum

and Air Systems

ULTRA CLEANOILLESS COMPRESSOR

INSTALLATIONAND SERVICE

MANUAL Revised 8-08

Page 2: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

1

ULTRA CLEANOILLESS COMPRESSORINSTALLATION AND SERVICE MANUAL

This manual is for the installation and service of Tech West’s Ultra Clean Oilless Compressors.

CONTENTS

Installation

Location Requirements 2

Figure 1: Wire and Breaker Sizes 2

Ultra Clean Oilless Installation Steps 3

Ultra Clean Oilless Compressor Connections 4

Ultra Clean Oilless Start Up 5

Ultra Clean Oilless Maintenance 6

Ultra Clean Oilless Compressor Motor Assembly Breakdown 7-8

Coalescing Filter Parts Breakdown 9

Desiccant Dryer Parts Breakdown 10-11

Gauge and Moisture Indicator Assembly Breakdown 12

Single Ultra Clean Oilless Compressor Assembly 13

Dual Ultra Clean Oilless Compressor Assembly 14

Triple Ultra Clean Oilless Compressor Assembly 15

TROUBLE SHOOTING

Single Compressor Trouble Shooting 16-17

Dual Compressor Trouble Shooting 18-19

Triple Compressor Trouble Shooting 20-21

Air Line Sizing Chart 22

Maintenance & Service 23-24

Notes Sheet

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ULTRA CLEAN OILLESS COMPRESSORINSTALLATION

1. OILLESS COMPRESSOR LOCATION REQUIREMENTS

The Ultra Clean Oilless Compressor location should be level, accessible and well ventilated.

If the Ultra Clean Oilless Compressor will be located in a confined space, provide adequate ventilation.

Electrical

(1) Line voltage must be within the limits of Figure 1 below. (Install a “buck-boost

transformer” if line voltage is not between these values.) Provide a separate line for

each motor. Circuit breaker switches must be 20 - 30 amp depending on model

and voltage necessary.

(2) Local code may require you to provide one quick disconnect (safety switch) for each

compressor motor.

(3) See Figure 1 below for breaker size and line voltage.

CAUTION - Voltage must be 208/240 V or motor damage may occur.

CAUTION - Voltage must be 110/130 V or motor damage may occur.

2

Figure 1: Recommended Wire and Breaker Size

Single Head Compressors

Model Voltage Amperage Wire Size Recommended

(Gauge) Breaker Size

ACO2S1 110/115 14.5 12 20

ACO2S2 208/230 7.2 12 20

ACO4D2 208/230 14.4 10 30

ACO6T2 208/230 21.6 10 30

Dual Head Compressors

Triple Head Compressors

Page 4: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

ULTRA CLEAN OILLESS COMPRESSORINSTALLATION

2

2. INSTALLATION STEPS

This dental compressor should only be installed by qualified personnel. Should any questions arise

during the installation, call Tech West Technical Support between the hours of 7:00 a.m. to 4:00 p.m.

(Pacific Standard Time).

Place the compressor in a clean, dry, well ventilated area, on a solid, level surface. Consider sound

level and insulate as needed. Be sure that adequate ventilation is available as the compressor is air

cooled. Ambient temperature in the equipment room should be within the temperature range of 40

degrees Fahrenheit minimum to 100 degrees Fahrenheit maximum.

(a) Check the shipping carton for damage. This could detect damage to the unit which might

otherwise be overlooked. Remove cardboard shipping carton.

(b) Remove the Oilless Compressor from its shipping skid. Inspect the unit for damage.

Oilless Compressors are shipped bolted to a pallet. This pallet is intended for shipping only

and should be discarded.

(c) Remove installation kit attached to pallet. It should contain the following:

(4) Isolation Feet

(1) Alternate Air Hookup Hose

(1) 5’ Flexible Air Hose

(d) Install isolation feet on tank legs.

(e) Move compressor into place and level by observing bubble level on compressor platform.

(f) Wiring instructions:

(1) Have all electrical connections made by qualified personnel only. All connections

should be in accordance with local codes.

(2) Use the chart on page 1 to help determine the proper line and breaker size for

the unit that is being installed.

(g) Install the air line from the compressor tank to the building supply.

(h) Install the 1” flex alternate air hose from the compressor to a fresh air supply.

3

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Electrical Connection

to disconnect and

electrical panel

220 v

(110 v / 220 v ) on the

single models only

Air Out

Connection to building

supply line

4

ULTRA CLEAN OILLESS COMPRESSORINSTALLATION

2

3. CONNECTIONS

Alternate Air

Connection

to fresh air supply

Figure 2

Dryer Purge

Connection

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5

ULTRA CLEAN OILLESS COMPRESSORINSTALLATION

2

4. SAFETY PRECAUTIONS

• Keep fingers, foreign objects and clothing free from rotating parts and do not touch hot surfaces.

• Never attempt to service an operating unit.

• Isolate unit from system pressure and relieve backpressure before servicing.

• Disconnect all power before servicing. The thermal protector in single phase motors

automatically starts motor when device resets.

USE OF THIS PRODUCT IN OR NEAR EXPLOSIVE ATMOSPHERES, OR FOR

PUMPING MIXTURES OTHER THAN ATMOSPHERIC AIR MAY CAUSE AN

EXPLOSION OR FIRE, RESULTING IN PERSONAL INJURY OR DEATH.

2

5. START-UP STEPS

(a) Make sure the shut-off valve from the compressor tank is closed.

(b) Turn the breaker from the panel to the “ON” position.

(c) Turn power “ON” from the toggle switch on the compressor. Compressor should run quietly

and vibration free. The storage tank should start to build pressure.

(d) The compressor will run until the pressure gauge reads 100 psi. The compressor then will

automatically shut off and the dryer will purge with a quick blast of air.

(e) Using soapy water, check the compressor plumbing hook ups for leaks. Repair leaks if needed.

(f) Pressure test the entire plumbing system for leaks. Use the storage tank pressure gauge to

monitor a pressure drop. After the plumbing system has been pressurized for 30 minutes,

re-check the gauge for pressure drop. If there is a drop in pressure, find and repair all leaks

in the office plumbing.

(g) Complete and mail in the warranty card for the compressor within ten days of installation.

AIR LEAKS ARE THE MAIN CAUSE OF COMPRESSOR FAILURES.

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6

7. PERIODIC SERVICING

MONTHLY SERVICING

(a) Remove the purge bucket and empty as needed

(b) Crack the drain petcock on the bottom of the storage tank to check for water and drain if needed.

(c) Check moisture indicator to see that it is still “BLUE”. If it is pink, it is time to service the air dryer.

(d) Check pump-up times of the compressor.

(e) Check intake air supply filters. Replace filters as needed.

YEARLY SERVICING

(a) Repeat all of the monthly servicing.

(b) Replace the dessicant air dryer.(Part #: RDC-100)

(c) Replace the alternate air filter. (Part #: TIF-100)

(d) Replace the intake filters on the Oilless compressor head. (Part #: TIF-100))

(e) Replace the moisture indicator on the compressor. (Part #: MI-100)

(f) Check the coalescing filter and change if needed. (Part #: CFEO-375)

ULTRA CLEAN OILLESS COMPRESSORINSTALLATION

2

6. GENERAL SERVICE INFORMATION

For parts and service on VX series products contact the nearest authorized Tech West distributor. To

expedite appropriate service, be prepared to provide the unit model number, identification number,

and serial number found on the nameplate located on the front of the unit motor.

Component life operating at continuous duty & maximum pressure

Life of the rings and skirts is difficult to predict due to many conditions which directly influence wear.

Some of these conditions may include ambient air temperature, air cleanliness, operating pressure,

piston stroke on the particular model being utilized, duty cycle, maintenance of filters, etc.

Because of these various factors it is appropriate to generalize on component wear life and choose

some conservative estimates for most standard applications.

With these conditions in mind, we recommend the following preventative maintenance schedule.

RECOMMENDED MAINTENANCE

FOR VX MODELS

Minor Service Kits, Piston Rings & Springs, Skirts, Etc.

Major Replacement Kit, Piston & Rod Assemblies

Replace inlet Filter

HOURS

Cont. Duty

Maximum Pressure

8,000 Hours

12,000 Hours

4,000 Hours

TIME

Based on 100%

Duty Cycle

12 months

18 months

6 months

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7

KEY PART NO. DESCRIPTION UNIT

1 TOM-1-115 OILLESS COMPRESSOR MOTOR 1HP 115V 1

2 TOM-1-230 OILLESS COMPRESSOR MOTOR 1HP 230V 1

3 TFF-100 FRONT FAN ASSY. 1 HP 1

4 TFC-100 FRONT FAN COVER 1 HP 1

5 TPA-100 PISTON ASSEMBLY COMPLETE 1 HP 1

6 TCA-100 CYLINDER ASSEMBLY COMPLETE 1 HP 1

7 TAF-100 AIR FILTER ASSEMBLY COMPLETE 1 HP 1

8 TIF-100 AIR FILTER ELEMENT ONLY H HP 1

9 POVT-100 POP OFF SAFETY VALVE 1

OIL-FREE COMPRESSOR MOTOR 1HP

See next page for numbered part identification

ULTRA CLEAN OILLESS COMPRESSORPARTS LIST

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8

8

7

6

9

1

2

3

4

5

ULTRA CLEAN OILLESS COMPRESSORPARTS LIST

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9

0

10

20

3040 50

60

7

8

90100

psi

100

90

80

706050

0

0

20

10

0

2

4

4

3

3

2

5

5

8

6

7

7

1

1

KEY PART NO. DESCRIPTION UNIT

1 CPG-250 COMPRESSOR GAUGE 1

2 BV-250 1/4” BALL VALVE 1

3 MI-100 MOISTURE INDICATOR 1

4 FA-4-4 1/4” FLARE HOSE FITTING 1

5 BN-250-CL 1/4” BRASS CLOSE NIPPLE 1

6 BT-250 1/4” BRASS TEE 1

7 BSE-250 1/4” BRASS ELBOW 1

8 BPC-4 1/4” BRASS CROSS 1

GAUGE AND CUT-OFF ASSEMBLY

SINGLE COMPRESSOR CONFIGURATION

DUAL AND TRIPLE COMPRESSOR CONFIGURATION

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10

REAR VIEW ASSEMBLY AND PARTS LIST

KEY PART NO. DESCRIPTION UNIT

1 CV-500D-100 1/2” CHECK VALVE 1

2 CPT-100 COMPRESSOR PURGE TANK 1

3. CV-375D-100 3/8” CHECK VALVE 1-3

4 HA-10-250 1/4 HOSE ASSEMBLY - 10” LONG 1

5 DPC-1 DRYER PRE COOLER SINGLE COMPRESSOR 1

6 DPC-2 DRYER PRE COOLER DUAL & TRIPLE COMPRESSOR 1

7 RFV-100 RUBBER MOUNTING FEET 4

4

3

2

1

7

5

6

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11

KE

YP

AR

T N

O.

DE

SC

RIP

TIO

NU

NIT

1D

SV

-115

115V

P

UR

GE

S

OL

EN

OID

V

ALV

E1

2D

SV

-230

230V

P

UR

GE

S

OL

EN

OID

V

ALV

E1

3A

S-500

1/2 F

ILT

ER

A

SS

Y1

4R

DC

-100

RE

PL

AC

EM

EN

T D

ES

SIC

AN

T TA

NK

1

5M

V-250

ME

TE

RIN

G V

ALV

E1

6S

N-250-C

LS

TA

IN

LE

SS

S

TE

EL

N

IP

PL

E 1/4

3

7F

E-4-6

FL

AIR

F

IT

TIN

G 1/4 X

3/8

1

8B

V-250

BA

LL

V

ALV

E 1/4

1

9B

T-250

BR

AS

S T

EE

1/4

2

10

PF

H-375

CL

EA

R D

RA

IN

H

OS

EP

ER

F

OO

T

11

MS

D-100

MO

LE

CU

LA

R-S

IE

VE

1 L

B2

LB

S

12

MS

D-200

AC

TIV

AT

ED

A

LU

MIN

A 1 L

B2

LB

S

13

CV

-250D

1/4 C

HE

CK

V

ALV

E1

NEW DESICCANT AIR DRYER ASSEMBLY

4

3

5

6

9

7

8

9

1

2

13

1211

INSIDE

TANK

ELEMENT

10

Page 13: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

12

FILTER ASSEMBLY

1

2

3

KEY PART NO. DESCRIPTION UNIT

1 CFAO-375 COALESCING FILTER ASSEMBLY 3/8 1

2 CFEO-375 COALESCING FILTER ELEMENT 3/8 1

3 CFBP-375 COALESCING FILTER BOWL 1

Page 14: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

KEY PART NO. DESCRIPTION UNIT

1 SBHA-21-375 STEEL BRAID HOSE ASSEMBLY 1

2 SBHA-7.5-375E STEEL BRAID HOSE ASSEMBLY 1

3 SBHA-11-375E STEEL BRAID HOSE ASSEMBLY 1

4 FPH-375 PURGE FLEX HOSE CLEAR PER FT

5 ZZACS61 1/4 HOSE ASSMEBLY 1

6 PFT-625 POLY FLO TUBE 5/8 PER FT

7 CFAO-375 COALESCING FILTER 3/8 1

8 CFEO-375 COALESCING FILTER ELEMENT ONLY 1

9 DPB-100 DRYER PURGE BUCKET 1

10 RIC-GAST RUBBER MOUNTING FEET 4

11 CPT-100 COMPRESSOR PURGE TANK 1

12 RDC-100 REPLACEMENT DESICCANT CARTRIDGE 1

13 DSV-115 PURGE VALVE SOLENOID VALVE 115V 1

14 DSV-230 PURGE VALVE SOLENOID VALVE 230V 1

15 TOM-1-115 OILLESS MOTOR 1 HP 115V 1

16 TOM-1-230 OILLESS MOTOR 1 HP 230V 1

17 RFV-100 RUBBER MOUNTING FEET 4

18 PSC-3 PRESSURE SWITCH 1

19 POVA-100 SAFETY POP OFF VALVE 1

20 CV-125D 1/8 CHECK VALVE 1

13

SINGLE ULTRA CLEAN OILLESS COMPRESSOR

2

10

8

3

6

15

16

11

17

18

7

5

1

13

14

12

9

4

19

20

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14

2

8

3

6

16

17

7

5

1

12

9

4

KEY PART NO. DESCRIPTION UNIT

1 SBHA-21-375 STEEL BRAID HOSE ASSEMBLY 1

2 SBHA-10-375E STEEL BRAID HOSE ASSEMBLY 1

3 SBHA-9-375E STEEL BRAID HOSE ASSEMBLY 1

4 FPH-375 PURGE FLEX HOSE CLEAR PER FT

5 ZZACS61 1/4 HOSE ASSEMBLY 1

6 PFT-625 POLY FLO TUBE 5/8 PER FT

7 CFAO-375 COALESCING FILTER 3/8 1

8 CFEO-375 COALESCING FILTER ELEMENT ONLY 1

9 DPB-100 DRYER PURGE BUCKET 1

10 RIC-GAST RUBBER MOUNTING FEET 8

11 CPT-100 COMPRESSOR PURGE TANK 1

12 RDC-100 REPLACEMENT DESICCANT CARTRIDGE 1

13 CV-375D-100 3/8 CHECK VALVE 2

14 DSV-230 PURGE VALVE SOLENOID VALVE 230V 1

15 SBHA-18-375 STEEL BRAID HOSE ASSEMBLY 2

16 TOM-1-230 OILLESS MOTOR 1 HP 230V 2

17 RFV-100 RUBBER MOUNTING FEET 4

18 PSC-3 PRESSURE SWITCH 1

19 POVA-100 SAFETY POP OFF VALVE 1

20 CV-125D 1/8 CHECK VALVE 1

DUAL ULTRA CLEAN OILLESS COMPRESSOR

11

13

10

18

14

15

19

20

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15

KEY PART NO. DESCRIPTION UNIT

1 SBHA-21-375 STEEL BRAID HOSE ASSEMBLY 1

2 SBHA-10-375E STEEL BRAID HOSE ASSEMBLY 1

3 SBHA-9-375E STEEL BRAID HOSE ASSEMBLY 1

4 FPH-375 PURGE FLEX HOSE CLEAR PER FT

5 ZZACS61 1/4 HOSE ASSEMBLY 1

6 PFT-625 POLY FLO TUBE 5/8 PER FT

7 CFA0-375 COALESCING FILTER 3/8 1

8 CFE0-375 COALESCING FILTER ELEMENT ONLY 1

9 DPB-100 DRYER PURGE BUCKET 1

10 RIC-GAST RUBBER MOUNTING FEET 12

11 CPT-100 COMPRESSOR PURGE TANK 1

12 RDC-100 REPLACEMENT DESICCANT CARTRIDGE 1

13 CV-375D-100 3/8 CHECK VALVE 3

14 DSV-230 PURGE VALVE SOLENOID VALVE 230V 1

15 SBHA-18-375 STEEL BRAID HOSE ASSEMBLY 3

16 TOM-1-230 OILLESS MOTOR 1 HP 230V 3

17 RFV-100 RUBBER MOUNTING FEET 4

18 PSC-3 PRESSURE SWITCH 1

19 POVA-100 SAFETY POP OFF VALVE 1

20 CV-125D 1/8 CHECK VALVE 1

TRIPLE ULTRA CLEAN OILLESS COMPRESSOR

6

16

2

8

7

5

1

12

9

4

14

17

18

3

10

15

13

11

19

20

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16

DO

ES

A

IR

CO

MP

RE

SS

OR

RU

N?

Does com

pressor run

for a few

seconds,

“chugs”, then stops?

Does com

pressor pres-

surize from

80 to 100

psi in less than 2

minute w

ith no air

being used?

Does com

pressor

cycle w

ith no air

being used?

YE

SN

OY

ES

NO

GO

O

N T

O

TH

E N

EX

T

PA

GE

.

Are there leaks in

com

pressor or in

office piping system

?

Does air

bleed out

the purge

valve w

hen

unit is

running?

Clean

or

replace.

Replace

intake

filter.

NO

NO

Check voltag

e a

t

the valve a

nd

make sure va

lve

is

closed.

Do

es

un

lo

ad

er

va

lve

p

re

s-

su

re

sw

itch

or flo

at

asse

mb

ly

se

at w

hile

ru

nn

in

g?

NO

YE

S

Trou

ble

Shoo

ting

Char

tS

in

gle U

ltra C

lean

O

illess C

om

presso

r

Sing

le U

ltra

Clea

n Oi

lless

Com

pres

sor D

iagr

am

YE

S

Is the m

oisture

indicator pink?

YE

S

Is intake

filter

clogged?

Is th

ere

su

fficie

nt

pre

ssu

re

b

uild

-u

p

with

h

ea

d

disch

arg

e lin

e

re

mo

ve

d?

YE

S

NO

Defective

head,

contact

Tech W

est.

No

te:

Close

shut off valve.

Pum

p up tank to

100 psi. If pres-

sure is m

ain-

tained for 15-20

min., leak is in

office lines.

YE

S

Locate and

repair.

NO

NO

Does

purge valve

system

function

properly?

YE

S

Does com

-

pressor run

too hot or too

frequent?

NO

Ch

eck fo

r p

ro

pe

r

vo

lta

ge

. U

se

b

uck-

bo

ost if n

ee

de

d.

NO

1. Locate and repair

le

aks.

2. V

en

tila

te

if ro

om

is

ab

ove

10

0 d

eg

. F.

3. C

ontact com

pressor

ma

y b

e u

nd

ersize

d.

YE

S

YE

S

Se

rvice

d

rye

r a

nd

re

pla

ce

m

oistu

re

in

dica

to

r.

YE

S

Ch

eck vo

ltage sup-

plie

d to

the

co

mp

re

ssor.

YE

S

Defective

head,

contact

Tech W

est.

YE

S

NO

Does air leak

from

unloader

valve or the

purge m

uffler

continuously

until unit cycles

again?

Make sure that the

dryer valve is clos-

ing properly.

Page 18: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

17

CHECK FOR:

1. Broken or loose

wire.

2. Defective pressure

switch.

3. Defective ON/OFF

switch.

4. Excessive voltage

drop across power

lines.

NOTE: Voltage

should be + or -

10% of rating.

Is there sufficient

voltage at motor

terminals while

motor tries to start?

GO ON TO

THE NEXT

PAGE.

COMPRESSOR

DOES NOT RUN

OR RUNS FOR

ONLY A FEW

SECONDS.

YES

Does head

run with dis-

charge line

disconnected?

NO

Is there suffi-

cient voltage

at disconnect

box?

Blockage in

air line locate

& repair.

YES

Install

Tech West

transformer.

NO

YES NO

YES

Is there

resistance

rise across

the capaci-

tors?

YES

Replace

defective

capacitors.

NO

Turn power off.

Remove fan guard.

Try turning fan by

hand. If it doesn’t

turn, contact head

may be frozen.

NOTE:

Short capacitor

leads. Check resis-

tance rise. If no

resistance rise,

replace.

Wiring DiagramSingle Ultra Clean Oilless Compressor

115v 230v

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18

Does com

pressor run

for a few

seconds,

“chugs”, then stops?

Does com

pressor pres-

surize from

80 to 1000

psi in less than 1

minute w

ith no air

being used?

Does com

pressor

cycle w

ith n

o air

being used?

YE

SN

OY

ES

GO

O

N T

O

TH

E N

EX

T

PA

GE

.

Are there leaks in

com

pressor or in

office piping system

?

Clean

or

replace.

Replace

intake

filter.

NO

NO

YE

S

Trou

ble

Shoo

ting

Char

tD

ual U

ltra C

lean

O

illess C

om

presso

r

Dual

Ultr

a Cl

ean

Oille

ss C

ompr

esso

r Dia

gram

Is intake

filter

clogged?

Is th

ere

su

fficie

nt

pre

ssu

re

b

uild

-u

p

with

h

ea

d

disch

arg

e lin

e

re

mo

ve

d?

YE

S

NO

Defective

head,

contact

Tech W

est.

No

te:

Close

shut off valve.

Pum

p up tank to

100 psi. If pres-

sure is m

ain-

tained for 15-20

min., leak is in

office lines.

YE

S

Locate

and repair.

NO

Defective

head,

contact

Tech W

est.

YE

S

NO

Locate

and repair.

YE

S

Is there a

blockage in

air lines?

YE

S

NO

Is the m

oisture

indicator pink?

NO

Does

unloader

valve system

function

properly?

YE

S

Does com

-

pressor run

too hot or too

frequent?

NO

Ch

eck fo

r p

ro

pe

r

vo

lta

ge

. U

se

b

uck-

bo

ost if n

ee

de

d.

NO

1. Locate and repair

le

aks.

2. V

en

tila

te

if ro

om

is

ab

ove

10

0 d

eg

. F.

3. C

ontact com

pressor

ma

y b

e u

nd

ersize

d.

YE

S

Se

rvice

d

rye

r a

nd

re

pla

ce

m

oistu

re

in

dica

to

r.

YE

S

NO

Check voltag

e a

t

the valve a

nd

make sure va

lve

is

closed.

Do

es

un

lo

ad

er

va

lve

p

re

s-

su

re

sw

itch

or flo

at

asse

mb

ly

se

at w

hile

ru

nn

in

g?

Ch

eck vo

ltage sup-

plie

d to the

co

mp

re

ssor.

YE

S

Does air

bleed out

the relief

valve?

NO

YE

S

YE

S

Does air leak

from

unloader

valve or the

purge m

uffler

continuously

until unit cycles

again?

Make sure that the

dryer valve is clos-

ing properly.

DO

ES

A

IR

CO

MP

RE

SS

OR

RU

N?

Page 20: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

19

Wiring DiagramDual Ultra Clean Oilless Compressor

CHECK FOR:

1. Broken or loose

wire.

2. Defective pressure

switch.

3. Defective ON/OFF

switch.

4. Excessive voltage

drop across power

lines.

NOTE: Voltage

should be + or -

10% of rating.

Is there sufficient

voltage at motor

terminals while

motor tries to start?

GO ON TO

THE NEXT

PAGE.

COMPRESSOR

DOES NOT RUN

OR RUNS FOR

ONLY A FEW

SECONDS.

YES

Does head

run with dis-

charge line

disconnected?

NO

Is there suffi-

cient voltage

at disconnect

box?

Blockage in

air line locate

& repair.

YES

Install

Tech West

transformer.

NO

YES NO

YES

Is there

resistance

rise across

the capaci-

tors?

YES

Replace

defective

capacitors.

NO

Turn power off.

Remove fan guard.

Try turning fan by

hand. If it doesn’t

turn, contact head

may be frozen.

NOTE:

Short capacitor

leads. Check resis-

tance rise. If no

resistance rise,

replace.

208/230v

Page 21: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

20

Trou

ble

Shoo

ting

Char

tTrip

le U

ltra C

lean

O

illess C

om

presso

r

Does com

pressor run

for a few

seconds,

“chugs”, then stops?

Does com

pressor pres-

surize from

80 to 1000

psi in less than 1

minute w

ith no air

being used?

Does com

pressor

cycle w

ith no air

being use

d?

YE

SN

OY

ES

GO

O

N T

O

TH

E N

EX

T

PA

GE

.

Are there leaks in

com

pressor or in

office piping system

?

Clean

or

replace.

Replace

intake

filter.

NO

NO

YE

S

Trip

le U

ltra

Clea

n Oi

lless

Com

pres

sor D

iagr

am

Is intake

filter

clogged?

Is th

ere

su

fficie

nt

pre

ssu

re

b

uild

-u

p

with

h

ea

d

disch

arg

e lin

e

re

mo

ve

d?

YE

S

NO

Defective

head,

contact

Tech W

est.

No

te:

Close

shut off valve.

Pum

p up tank to

100 psi. If pres-

sure is m

ain-

tained for 15-20

min., leak is in

office lines.

YE

S

Locate

and repair.

NO

Defective

head,

contact

Tech W

est.

YE

S

NO

Locate

and repair.

YE

S

Is there a

blockage in

air lines?

YE

S

NO

Is the m

oisture

indicator pink?

NO

Does

unloader

valve system

function

properly?

YE

S

Does com

-

pressor run

too hot or too

frequent?

NO

Ch

eck fo

r p

ro

pe

r

vo

lta

ge

. U

se

b

uck-

bo

ost if n

ee

de

d.

NO

1. Locate and repair

le

aks.

2. V

en

tila

te

if ro

om

is

ab

ove

10

0 d

eg

. F.

3. C

ontact com

pressor

ma

y b

e u

nd

ersize

d.

YE

S

Se

rvice

d

rye

r a

nd

re

pla

ce

m

oistu

re

in

dica

to

r.

YE

S

NO

Check voltag

e a

t

the valve a

nd

make sure va

lve

is

closed.

Do

es

un

lo

ad

er

va

lve

p

re

s-

su

re

sw

itch

or flo

at

asse

mb

ly

se

at w

hile

ru

nn

in

g?

Ch

eck vo

ltage sup-

plie

d to the

co

mp

ressor.

YE

S

Does air

bleed out

the relief

valve?

NO

YE

S

YE

S

Does air leak

from

unloader

valve or the

purge m

uffler

continuously

until unit cycles

again?

Make sure that the

dryer valve is clos-

ing properly.

DO

ES

A

IR

CO

MP

RE

SS

OR

RU

N?

Page 22: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

21

Wiring DiagramTriple Ultra Clean Oilless Compressor

CHECK FOR:

1. Broken or loose

wire.

2. Defective pressure

switch.

3. Defective ON/OFF

switch.

4. Excessive voltage

drop across power

lines.

NOTE: Voltage

should be + or -

10% of rating.

Is there sufficient

voltage at motor

terminals while

motor tries to start?

GO ON TO

THE NEXT

PAGE.

COMPRESSOR

DOES NOT RUN

OR RUNS FOR

ONLY A FEW

SECONDS.

YES

Does head

run with dis-

charge line

disconnected?

NO

Is there suffi-

cient voltage

at disconnect

box?

Blockage in

air line locate

& repair.

YES

Install

Tech West

transformer.

NO

YES NO

YES

Is there

resistance

rise across

the capaci-

tors?

YES

Replace

defective

capacitors.

NO

Turn power off.

Remove fan guard.

Try turning fan by

hand. If it doesn’t

turn, contact head

may be frozen.

NOTE:

Short capacitor

leads. Check resis-

tance rise. If no

resistance rise,

replace.

208/230v

Page 23: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

22

Maintenance & Service / Notes

Page 24: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

23

Maintenance & Service / Notes

Page 25: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

24

Maintenance & Service / Notes

Page 26: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

25

Maintenance & Service / Notes

Page 27: ULTRA CLEAN OILLESS COMPRESSOR - US DENTAL …€¦ ·  · 2012-06-13The Ultra Clean Oilless Compressor location should be level, ... For parts and service on VX series products

2625 N. Argyle Ave. • Fresno, CA 93727

(559) 291-1650 • (800) 428-7139 • FAX (559) 348-9677

TECH WEST INC.Manufacturers of Dental Vacuum

and Air Systems