ultra 25k gondola / wallcase assembly

18
ULTRA 25K GONDOLA / WALLCASE ASSEMBLY R03-28-06 - Form No.08335-0106

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Page 1: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

ULT

RA

25K

GO

ND

OL

A /

WA

LL

CA

SE

AS

SE

MB

LYR

03-2

8-06

-

For

m N

o.08

335-

0106

Page 2: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

1PART IDENTIFICATION

R03

-28-

06

- F

orm

No.

0833

5-01

06S

tan

dar

d g

on

do

la p

arts

ULT

RA

25K

GO

ND

OL

A /

WA

LL

CA

SE

AS

SE

MB

LY

Kick Plate

Top Cap

Center Standard

Cross Tie

End Standard

Left End Bottom Arm

Tie Bar

Right End Bottom Arm

Page 3: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

2PART IDENTIFICATION

R03

-28-

06

- F

orm

No.

0833

5-01

06C

ross

co

mp

on

ents

ULT

RA

25K

GO

ND

OL

A /

WA

LL

CA

SE

AS

SE

MB

LY

Top Cap

Tie Bar

Cross Tie

Slatwall Tie Bar

Page 4: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Next, install the tie bar by sliding it into place aspictured to the left. You may need to tap thetiebar to properly secure it.

Note: With your mallet tap the tie bardirectly over the tab to properly seat it.

3R

03-2

8-06

-

For

m N

o.08

335-

0106

Bo

tto

m a

rms,

cro

ss t

ie, t

ie b

arU

LTR

A 2

5K G

ON

DO

LA

AS

SE

MB

LY

With the left upright (smooth side out) in hand,take the left hand bottom arm (smooth side out)then slide it into the upright and push down to seatthe hooks.

To lock the bottom arm into place use a malletand tap the locking key into the corresponding slotin the upright.

Repeat step with right side components.

1

2 Slide the cross tie into place on one upright andthen the other as pictured to the left.

Note: With your mallet tap the cross tiedirectly over the tab to properly seat it.

3

Unlocked Locked

Page 5: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Install the back panel by inserting it into thechannels slightly above the tie bar and slide itdown the channels on the uprights as shown tothe left. When installed the back panel shouldrest in the cross tie channel.

4R

03-2

8-06

-

For

m N

o.08

335-

0106

Bac

k P

anel

s, t

op

cap

, kic

k p

late

ULT

RA

25K

GO

ND

OL

A A

SS

EM

BLY

Slide the top cap over the back panels and tapwith your hand to seat it. When seated the topcapshould be flush across the top.

4

5

Align the kick plate tabs with the fingers of thebottom arms. Tap kick plate with your hand or amallet to seat the tabs securely in the fingers ofthe bottom arm. Repeat step for opposite side.

6

top

Page 6: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Tip the deck up slightly and slide it into the slotson the bottom arms. When installed correctlythe deck should not tip forward when you pushon the front of the deck. Repeat this step foropposite side.

5R

03-2

8-06

-

For

m N

o.08

335-

0106

De

ck

sU

LTR

A 2

5K G

ON

DO

LA

AS

SE

MB

LY

7

Start leveling from the high point on the floorand go out each way. Run must be level bothvertically and horizontally.

8

UNIT LEVELWRONG

STABILITY OF FIXTURE WITH LEVELERS DE-MANDS THAT LEVELERS BE ADJUSTED OUT NOFURTHER THAN 1-1/2”.

WALLCASE AND GONDOLA MUSTBE LEVEL!

Page 7: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

ULT

RA

25K

WA

LL

CA

SE

AS

SE

MB

LYR

03-2

8-06

-

For

m N

o.08

335-

0106

Page 8: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

With the left upright (smooth side out) in hand,take the left hand bottom arm (smooth side out)then slide it into the upright and push down toseat the hooks.

To lock the bottom arm into place use amallet and tap the locking key into thecorresponding slot in the upright.

Repeat step with right side components.

6R

03-2

8-06

-

For

m N

o.08

335-

0106

Bo

tto

m a

rms,

cro

ss t

ie, t

ie b

arU

LTR

A 2

5K W

AL

LC

AS

E A

SS

EM

BLY

1

2

3

Unlocked Locked

Slide the cross tie into place on one upright andthen the other as pictured to the left.

Note: With your mallet tap the cross tiedirectly over the tab to properly seat it.

Next, install the tie bar by sliding it into place aspictured to the left. You may need to tap thetiebar to properly secure it.

Note: With your mallet tap the tie bardirectly over the tab to properly seat it.

Page 9: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Install the back panel by inserting it into thechannels slightly above the tie bar and slide itdown the channels on the uprights as shown tothe left. When installed the back panel shouldrest in the cross tie channel.

7R

03-2

8-06

-

For

m N

o.08

335-

0106

Bac

k P

anel

s, t

op

cap

, kic

k p

late

ULT

RA

25K

WA

LL

CA

SE

AS

SE

MB

LY

Slide the top cap over the back panels and tapwith your hand to seat it. When seated the topcapshould be flush across the top.

4

5

Align the kick plate tabs with the fingers of thebottom arms. Tap kick plate with your hand or amallet to seat the tabs securely in the fingers ofthe bottom arm. Repeat step for opposite side.

6

top

Page 10: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Tip the deck up slightly and slide it into the slotson the bottom arms. When installed correctlythe deck should not tip forward when you pushon the front of the deck. Repeat this step foropposite side.

8R

03-2

8-06

-

For

m N

o.08

335-

0106

Dec

ks, l

evel

ing

ULT

RA

25K

WA

LL

CA

SE

AS

SE

MB

LY

7

Start leveling from the high point on the floorand go out each way. Run must be level bothvertically and horizontally.

8

UNIT LEVELWRONG

STABILITY OF FIXTURE WITH LEVELERS DE-MANDS THAT LEVELERS BE ADJUSTED OUT NOFURTHER THAN 1-1/2”.

WALLCASE AND GONDOLA MUSTBE LEVEL!

Page 11: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

LE

VE

LIN

G A

ND

AN

CO

RIN

GR

03-2

8-06

-

For

m N

o.08

335-

0106

shim

shim

furring strips at-tached to studs

tie bar

standard

Start leveling from the high point on the floor andgo out each way. Run must be level both verti-cally and horizontally.

1.) Make sure wallcase is level and plum before anchoring to the wall.2.) It is recommended to have a standard tie bracket 30”-36” from the floor when the standardis 108” or higher.3.) Irregular walls and floors may make it necessary to shim beneath bottom arms and behindstandards. After shimming, make sure bottom arms are square with standard and crosstie.4.) Attach all units to the wall with standard tie bracket 10”-12” from the top of the standard5.) Nails are not acceptable as fasteners for anchoring standards.

TOP VIEW

standard tie bracket

center standard

ATTENTION!

standardtie bracket

cross tie

Page 12: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

MIS

CE

LL

AN

EO

US

AS

SE

MB

LYR

03-2

8-06

-

For

m N

o.08

335-

0106

Page 13: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

9R

03-2

8-06

-

For

m N

o.08

335-

0106

Fu

ll d

raw

ing

SL

AT

WA

LL

BA

CK

PA

NE

L A

SS

EM

BLY

Page 14: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Install the slatwall tie bar by sliding it into placeas pictured to the left. You may need to tap theslatwall tiebar to properly secure it.

Note: With your mallet tap the slatwall tiebar directly over the tab to properly seat it.

10R

03-2

8-06

-

For

m N

o.08

335-

0106

Sla

twal

l tie

bar

, sla

twal

l bac

k p

anel

, to

p c

ap S

LA

TW

AL

L B

AC

K P

AN

EL

AS

SE

MB

LY

Install the slatwall back panel by inserting it intothe channels slightly above the tie bar and slide itdown the channels on the uprights as shown tothe left. When installed the slatwall back panelshould rest in or on the cross tie channel asshown below.

SW1

SW2

Slide the top cap over the slatwall back panelsand tap with your hand to seat it. When seatedthe topcap should be flush across the top.

SW3

Inserts into cross tie Sits on top of cross tie

Page 15: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Install the flush base by centering it with the unitand sliding it into the standard slotting aspictured to the left. 11

R03

-28-

06

- F

orm

No.

0833

5-01

06F

lush

Bas

eF

LU

SH

BA

SE

AS

SE

MB

LY

FB1

Page 16: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Slide the base nose over the kick plate so theends are flush with the bottom arms and the thechannel on the base nose is seated completely.

Next, snap the base nose end caps on eachend of the base nose so that they are flush. Thebase nose caps go on each end of a gondolarun.

Repeat this step for the opposite side.

12R

03-2

8-06

-

For

m N

o.08

335-

0106

Tri

m g

uar

d, t

rim

gu

ard

cap

sT

RIM

GU

AR

D A

SS

EM

BLY

TG1

Page 17: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Install the first back panel by inserting it into thechannels slightly above the tie bar and slide itdown the channels on the uprights as shown tothe left. When installed the back panel shouldrest in the cross tie channel. Now place the H-channel on the inserted back panel and lastinsert the second back panel.

13R

03-2

8-06

-

For

m N

o.08

335-

0106

Bac

k P

anel

s, t

op

cap

, h

-ch

ann

elS

PL

IT B

AC

K A

SS

EM

BLY

Slide the top cap over the back panels and tapwith your hand to seat it. When seated the topcapshould be flush across the top.

SB1

SB2

H-channelSIDE VIEW

rear front

Page 18: ULTRA 25K GONDOLA / WALLCASE ASSEMBLY

Slide the center stabilizer strap into the centerbottom arm as pictured to the left and below.Secure the strap with the appropriate flooranchors.

14R

03-2

8-06

-

For

m N

o.08

335-

0106

Cen

ter

an

d e

nd

sta

bili

zer

stra

ps

OP

TIO

NA

L S

TAB

ILIZ

ER

ST

RA

P A

SS

EM

BLY

Slide the end stabilizer strap into the end bottomarm as pictured to the left and below. Secure thestrap with the appropriate floor anchors.

SS1

SS2