ullmanns supplement chemanager-europe chemanager
TRANSCRIPT
-
8/11/2019 Ullmanns Supplement CHEManager-Europe CHEManager
1/8
|A supplement of CHEManager & CHEManager Europe |
We are delighted to present you with this supplement for the ACHEMA 2012. On the next
eight pages, we invite you to discover a one-of-a-kind reference, our leading resource,
theULLMANNSEncyclopedia of Industrial Chemistry.Turn the page to find out more about the advisory board, read extracts from key
articles, and much more. Enjoy browsing!
-
8/11/2019 Ullmanns Supplement CHEManager-Europe CHEManager
2/8
ULLMANNS www.CHEManager-online.com2
Editorial
DEAR READER,If you want to learn more about novel technologies in biochemistry or nano-
technology or discover unexpected new aspects of seemingly totally familiar
processes in industrial chemistry Ullmanns Encyclopedia of Industrial Che-
mistry should be your first choice. After almost 100 years, this classic referencecontinues to provide top- notch information on the most diverse fields of indus-
trial chemistry and chemical engineering.
Written by experts from industry the engineer running the polymerizationplant or supervising the fermentation process and scientists from universityand academia, each topical article in Ullmanns gives you a concise introduction
into chemical and physical properties of a chemical, element or biological mate-
rial, its production/isolation, toxicological and environmental aspects and, last
but not least, economic importance. Other Ullmanns articles deal with basics inchemical and mechanical engineering, providing information both for students
and professionals. An extensive list of references from monographs to patents
and conference proceedings is an integral part of all articles, for those who
want to or need to learn more. The wealth of available information was fil-tered, evaluated and checked by the authors from the top international chemical
companies and research institutes and carefully edited and double-checked by
the experienced editorial team.
All areas of industrial chemistry are covered in Ullmanns: In addition toarticles on Inorganic and Organic Chemicals you find contributions on Agro-
chemicals, Analytical Techniques, Biochemistry and Biotechnology, Chemical
Reactions, Dyes and Pigments, Energy Aspects, Industrial Safety, Food and
Feeds, Cosmetics, Pharmaceuticals, Polymers, Reaction Engineering and Rene-
First published in 1914 by ProfessorFritz Ullmann in Berlin, the Enzyklo-pdie der Technischen Chemie
(as the German title read) quicklybecame the standard reference work
in industrial chemistry.
The third edition waspublished between 1951
and 1970 (in German).
The fifth edition was
published between 1985and 1996. This is the first
edition that was publis-hed in English language.
The second editionwas published bet-
ween 1928 and 1932(in German).
The 25 volumes of the fourth edition,
published between 1972 and 1984, weredivided into an alphabetically ordered
series of 18 volumes and a general series
of six volumes which gave an account ofthe principles and methods of chemical
engineering and process technology.
For more information on the 7thprint editionvisit:www.wiley.com/go/ullmanns
Now in its seventh edition, again in 40 volumes, ULLMANNS has hadover 600 of its articles newly written or substantially updated, in addition
to several hundred of color figures added throughout. ULLMANNS is now
fully internationally in its scope and content 3,000 authors from over 30countries have contributed.
The sixth edition was publishedin December 2002. The 40 volumesincluding one index volume contai-
ned 800 major articles, organizedin alphabetical order.
wable Resources. Besides classical keywords such as Ammonia, Acetic Acid,
Steel, Stirred Tank Reactors, Synthetic Rubbers, or Heterogeneous Catalysis,
Ullmanns also includes more specialized topics such as Hair Preparations, Den-
tal Materials, Health Value Added Food, Nuclear Fuel Cycle, Weed Control andhundreds more. For a taste of Ullmanns, please have a look at the articles on
Bioceramics, Liquefied Petroleum Gas, Microreactor Modeling and Simulation,
and Urea, which can be found on pages 4 and 5 of this supplement.The wealth of information provided by Ullmanns can be retrieved from the
electronic version (available online with quarterly updates, and on DVD with
annual updates) and from the 40 volumes of the 7th print edition published in
August 2011. More information on the different editions of Ullmanns is found
on page 7.To keep Ullmanns always up-to-date, articles are revised as soon as new as-
pects have to be included, and new keywords are incorporated as soon as they
have gained industrial relevance. In this respect we, the editors, very much rely
on the expertise and the supervision of our Editorial Advisory Board. We aredelighted that we could recently welcome several new Advisory Board members
from across the globe with expertise in the fields of Food and Feeds, Organic
Bulk and Fine Chemicals, Pharmaceuticals, and Biochemistry. Read their exci-
ting self-introductions on page 3!
Yours cordially,
Dr. Barbara Elvers, Editor-in-Chief
History (Print Edition)
-
8/11/2019 Ullmanns Supplement CHEManager-Europe CHEManager
3/8
-
8/11/2019 Ullmanns Supplement CHEManager-Europe CHEManager
4/8
ULLMANNS www.CHEManager-online.com4
Selected Articles
CERAMICS, BIOCERAMICS
ROBERT B. HEIMANN, Grlitz, Germany
1. Introduction
The development, industrial production, and clinical implementation of bioce-
ramic materials with improved lifetime, reliability, and bioactive functions arehigh on the agenda of worldwide research and development. Bioceramics are
inorganic compounds that are designed to replace a part or a function of the
human body in a safe, reliable, economic, and physiologically and aestheticallyacceptable manner. They must be mechanically and chemically stable in a bio-
logical environment but must also possess biocompatibility. According to the
degree of their interaction with living tissue biomaterials are divided into three
classes: biotolerant, bioinert, and bioactive (osteoconductive) materials.For many decades, bioceramics such as alumina, zirconia, hydroxyapatite,
tricalcium phosphate, and calcium phosphate dental cements have been used
successfully in the clinical practice Dental Materials MetallicMateri-als for Implants. In addition, applications emerge that use biomaterials in themedical device industry. The structure, mechanical properties, and biological
interaction of biomaterials, and their clinical applications in joint replacement,
bone grafts, tissue engineering, and dentistry is reviewed in [1]. The type and
consequences of cellular responses to a variety of todays biomaterials have be-en dealt in [25].
The number of patients receiving biomedical implants to correct skeletal and
dental defects, and heal diseases is constantly increasing. Worldwide, large de-
mand exists for load-bearing hip, knee, and dental endoprosthetic implants, butalso for bone replacement parts in the maxillar-mandibular area, the ossicular
chain of the inner ear, alveolar ridge, and iliac crest augmentation, and sever-
al orthodontic and periodontic applications. For example, in the United States
and in Europe more than 1 106hip and knee arthroplasties are being perfor-
med annually, with increasing tendency. The share of Germany in 2007 was355 103hip and knee joint implants. The increasing demand for endoprosthe-
ses is the result of the wear and tear the hip and knee joints are subjected to du-
ring a human lifetime. Since people generally live longer and get increasingly
overweight due to overeating and lack of exercise, the protective tissue lining ofthe acetabular cup eventually wears away, friction increases, and inf lammation,
pain, and finally immobilization will result. At this point a total hip replace-
ment (THR) is the only reasonable option to maintain mobility, freedom frompain, and, hence, a rewarding life in old age. However, more often younger peo-ple require such an operation because their lifestyle including damaging sports
activities promotes premature wear on their joints. Here a problem arises since
the younger patient will generally outlive the 1520 years lifetime of contem-
porary implants so that remediation operations are required with substantialadditional cost to the healthcare system of the country involved. Hence, the
quest for increasing the lifetime of implants through higher reliability of bioce-
ramic devices such as femoral balls, acetabular cups, and dental fixtures drives
the R&D agenda worldwide.In this contribution, salient properties of bioceramics, their specific reactions
with tissue, and clinical application will be discussed. As a prominent example,
hip endoprosthetic devices will be highlighted.
1 T. Kokubo: Bioceramics and Their Clinical Applications , Woodhead Publ., Abingdon, UK 2008,
pp. 308.2 L. Di Silvio (ed.): Cellular Response to Biomaterials, Woodhead Publ., Cambridge 2008, pp. 648.3 B. Basu, D.S. Katti, A. Kumar (eds.): Advanced Biomaterials. Fundamentals, Processing, and
Applications , J. Wiley & Sons , New York 2009, pp. 720.4 J.A. Planell, D. Lacroix, D. Best, A. Merolli: Bone Repair Biomaterials, Woodhead Publ. Ltd.,
Cambridge 2009, pp. 420.5 R.B. Heimann: Classic and Advanced Ceramics, Bioceramics, Chap. 10, Wiley-VCH Verlag,
Weinheim 2010, p. 552.
Read on at http://onlinelibrary.wiley.com/doi/10.1002/14356007.p06_p01/full
LIQUEFIED PETROLEUM GAS
STEPHEN M. THOMPSON, Shell Internationale Petroleum Maatschappij B.V., Den Haag,
The Netherlands
GARY ROBERTSON, Shell Internationale Oil Products B.V., Den Haag, The Netherlands
ERIC JOHNSON, Atlantic Consulting, Gattikon, Switzerland
1. Introduction
The term liquefied petroleum gas (LPG) describes hydrocarbon mixtures in
which the main components are propane, butane, isobutane, propene, and bu-tenes. Most commonly this term is applied to mixtures of propane and butane.
These components and mixtures thereof are gaseous at normal temperature
and pressure but can be liquefied by cooling, compression, or a combination of
both processes.Liquefied petroleum gas is produced from two distinct sources. The first is
by extraction from crude oil and natural gas streams at or close to the point of
production from the reservoir and contains propane and butane. The quantities
of LPG in the well stream fluid vary greatly, depending on the nature of thereservoir. Production may be (1) of natural gas from a gas reservoir, (2) of gas
and light liquid hydrocarbons from a gas condensate reservoir or (3) of crude
oil and gas from a combined oil and gas field. LPG typically is one fraction of
many (Fig. 1) produced from a given well.
The extent of recovery of LPG and heavier hydrocarbons from gas depends onthe composition of the gas produced and the quality specifications of the gas tobe transported to the consumer. Before storage or transportation of crude oil by
tanker, its vapor pressure must be lowered so that it can sa fely be contained in
a ships tank. This reduction, known as stabilization, is achieved by the removal
of LPG and lighter species to yield stabilized crude oil and additional naturalgas (see Fig. 2). The LPG components in produced oil and gas are predominant-
ly the saturated hydrocarbons propane, butane, and isobutane.
Second, LPG is obtained by processing of c rude oil in refineries and, in some in-stances, as a byproduct from chemical plants. The remaining LPG in the stabi-
lized crude oil at the refinery is separated in the crude-oil fractionation column.
The constituents of this LPG are propane, butane, and isobutane. Additional
LPG is produced in refinery conversion processes such as catalytic reforming,thermal cracking, catalytic cracking, and hydrocracking (see Fig. 3). The com-
position of this LPG depends on the processing configuration at the refinery but
typically includes both saturated (propane, butane, and isobutane) and unsatu-
rated (propene and butenes) components.So-called bio-LPG, or more specifically biopropane, is technically feasible to
produce, and is likely to be commercially available before 2015.
Read on at http://onlinelibrary.wiley.com/doi/10.1002/14356007.a15_347.pub2/full
Figure 1. LPG and the other constituents of natural-gas production
NGLP = Natural-gas liquid from gas-processing plants; LNG = Liquefied natural gas;LPG = Liquefied petroleum gas
Figure 2. Oil gas recovery schemea) Gas and gas condensate; b) Oil and gas; c) Vent-flare; d) Gas processing plant
-
8/11/2019 Ullmanns Supplement CHEManager-Europe CHEManager
5/8
ULLMANNSwww.CHEManager-online.com 5
Selected Articles
MICROREACTORS MODELING AND SIMULATION
STEFFEN HARDT, TU Darmstadt, Darmstadt, Germany
1. Introduction
In the field of conventional, macroscopic process technology modeling and si-
mulation approaches are by now used on a routine basis to design and optimizeprocesses and equipment. Many of the models employed have been developed
for and carefully adjusted to specific processes and reactors and allow flow, heat
and mass transfer to be predicted, often with a high degree of accuracy. In com-
parison, modeling and simulation approaches for microreactors are more im-mature, but have great potential for even more reliable computer-based process
engineering. In general, the purposes of computer simulations are manifold,
such as feasibility studies, optimization of process equipment, failure modeling,
and modeling of process data. For each of these tasks within the field of chemi-cal engineering simulation methods have been applied successfully.
Microreactors (Microreactors) are developed for a variety of different pur-
poses, specifically for applications that require high heat- and mass-transfer co-
efficients and well-defined flow patterns. The spectrum of applications includesgas and liquid flow as well as gas-liquid or liquid-liquid multiphase flow. The
variety and complexity of flow phenomena clearly pose major challenges to the
modeling approaches, especially when additional effects such as mass transfer
and chemical kinetics must be taken into account. However, there is one aspectwhich makes the modeling of microreactors in some sense much simpler than
that of macroscopic equipment: the laminarity of the flow. Typically, in macro-
scopic reactors the conditions are such that a turbulent flow pattern develops,
which makes the use of turbulence models [1] necessary. With turbulence mo-
dels the stochastic velocity fluctuations below the scale of grid resolution areaccounted for in an effective manner, without the need to explicitly model the
time evolution of these fine details of the flow field. Heat- and mass-transfer
processes strongly depend on the turbulent velocity fluctuations, and for this
reason the accuracy of the turbulence model is of paramount importance for areliable prediction of reactor performance. However, currently (2011) there is no
model available which is capable of describing turbulent flow phenomena in a
universal manner and is computationally inexpensive at the same time. For thisreason, simulation approaches for microreactors, which usually do not requireturbulence models, offer some potential to make predictions with a degree of
accuracy unparalleled by models of macroscopic reactors.
When comparing processes in microreactors with those in conventional sys-tems, a few general differences can be identified:
Flow in microstructures is usually laminar, in contrast to the turbulent flow
patterns on the macroscale
The diffusion paths for heat and mass transfer are very short, and this makesmicroreactors ideal candidates for heat- or mass-transfer-limited reactions
The surface-to-volume ratio of microstructures is very high. Thus, surface
effects are likely to dominate over volumetric effects
The fraction of solid wall material is typically much higher than in macrosco-pic equipment. Thus, solid heat transfer plays an important role and must be
accounted for when designing microreactors
While the absence of turbulence simplifies many modeling tasks, the predomi-nance of surface effects introduces additional complications, especially in the
case of multiphase flow. Some of the fundamental mechanism, for example,
those of dynamic wetting and spreading phenomena, are not yet well under-
stood, and this adds some degree of uncertainty to the modeling of these pro-cesses. As more and more practical applications of microfluidic systems emerge,
research in the field of fluidic surface and interfacial phenomena gains additi-
onal impetus. Hope fully in the following years refined models for microfluidic
multiphase systems will be formulated and will add an additional degree ofpredictability to flow phenomena in microreactors.
1 S.B. Pope, Turbulent Flows, Cambridge University Press, Cambridge 2000.
Read on at http://onlinelibrary.wiley.com/doi/10.1002/14356007.k16_k01.pub2/full
UREA
JOZEF H. MEESSEN, Stamicarbon, Sittard, The Netherlands
1. Introduction
Urea [57-13-6], CO(NH2), M
r60.056, plays an important role in many biological
processes, among others in decomposition of proteins. The human body produ-ces 2030 g of urea per day.
In 1828, Whler discovered [1] that urea can be produced from ammonia
and cyanic acid in aqueous solution. Since then, research on the preparation ofurea has continuously progressed. The start ing point for the present industrial
production of urea is the synthesis of Basaroff[2], in which urea is obtained by
dehydration of ammonium carbamate at increased temperature and pressure:
NH2COONH
4CO(NH
2)
2+ H
2O
In the beginning of the 20 thcentury, urea was produced on an industrial scale
by hydration of cyanamide, which was obtained from calcium cyanamide:
CaCN2+ H
2O + CO
2CaCO
3+ CNNH
2
CNNH2
+ H2
OCO(NH2
)2
After development of the NH3process (Haberand Bosch, 1913,Ammonia, 1.
Introduction Chemical PropertiesAmmonia, Chap. 4), the produc tion ofurea from NH3 and CO
2, which are both formed in the NH
3synthesis, developed
rapidly:
2NH3+ CO
2NH
2COONH
4
NH2COON
4CO(NH
2)
2+ H
2O
At present, urea is prepared on an industrial scale exclusively by reactions
based on this reaction mechanism.
Urea is produced worldwide on a large scale; its production volume exceeds150106 t/a in 2010. The main application of urea is its use as fertilizer. Urea,
being the most important member of the group of nitrogenous fertilizers, contri-
butes significantly in assuring world food supply.
2. Physical Properties
Pure urea forms white, odorless, long, thin needles, but it can also appear in
the form of rhomboid prisms. The crystal lattice is tetragonalscalenohedral;
the axis ratio a : c=1 : 0.833. The urea crystal i s anisotropic (noncubic) and thusshows birefr ingence. At 20 C the refract ive indices are 1.484 and 1.602. Urea
has an mp of 132.6 C; its heat of fusion is 13.61 kJ/mol.
Physical properties of the melt at 135 C follow:r 1247 kg/m3
Molecular volume 48.16 m3/kmol 3.018 mPa s
Kinematic viscosity 2.42106m2/sMolar heat capacity, Cp 135.2 J mol1K1
Specific heat capacity, cp 2.25 kJ kg1K1
Surface tension 66.3103N/m
In the temperature range 133150 C, density and dynamic viscosity of a urea
melt can be calculated as follows:
= 1638.5 0.96 T
In = 6700/T 15.311
The density of the sol id phase at 20 C is 1335 kg/m3; the temperature depen-dence of the density is given by 0.208 kg m 3K1.
1 F. Whler, Ann. Phys. Chem. 2 (1828) no. 12, 253256.2 A.I. Basaroff, J. Prakt. Chem. 2 (1870) no. 1, 283.
Read on at http://onlinelibrary.wiley.com/doi/10.1002/14356007.a27_333.pub2/full
-
8/11/2019 Ullmanns Supplement CHEManager-Europe CHEManager
6/8
ULLMANNS www.CHEManager-online.com6
More information
ONLINE EDITION
Updated quarterly, the online edition enables you to:
Browse through articles
Look up literature references
Perform complicated searches using detailed indexes, including fulll text,
author, CAS Registry number and subject
Search for a word or phrase in the entire text
Use wildcards and Boolean operators to expand the scope of the search and
enhance the relevance of the results
Follow cross references via hyperlinks
Want more information?Visit ULLMANNs online atwileyonlinelibrary.com/ref/ullmanns
LISTEN TO AND READWHAT PEOPLE HAVE TO SAY ABOUT ULLMANNS!
Simply enter Ullmanns in the search box on ChemistryViewsand:
Watch a video with the Editor-in-Chief, Barbara Elvers
Read interviews with the Editorial Advisory Board Members:Professor Michael Rper,
Vice President of R&D Cooperat ions at BASF, Ludwigshafen, Germany
Professor Kai Sundmacher,
Director and Scientific Member of the Max Plank Institute Magdeburg and FullProfessor of Process Systems Engineering at the Otto-von-Guericke University
Magdeburg, Germany
www.chemistryviews.org
Since 1997, ULLMANNS has also been available online, allowingeasy round-the-clock access and regular content updates.
-
8/11/2019 Ullmanns Supplement CHEManager-Europe CHEManager
7/8
ULLMANNSwww.CHEManager-online.com 7
The versions
Q: How do I get access to new andupdated articles?
A: If you subscribe to the online edi-tion, all new or updated articles will
be immediately available to you. If
you have purchased the online editi-
on via a one-time license, you will notautomatically receive updates after
the end of the calendar year in which
you made the purchase. You may,
however, purchase future updates foran annual update fee of 40 % of the
current annual subscription rate.
Q: What happens to my access afterI terminate my annual subscription?
A: If you terminate your subscripti-
on to the online edition, you will nolonger be able to access the content. If
you have been using the DVD edition
and have been a subscriber for three
or more consecutive years, you will
be given a license key that will allowyou continued access to the last DVD
that you purchased.
Q: I am only interested in one of themany subjects covered by Ullmanns.Can I get only those parts I need?
A: You should look for Ullmannsspecial edition volumes. So far, seven
one- to three-volume print editions
with selected articles from the online
edition have been published. Threemore (on Reaction Engineering, Rene-
wable Resources, and Energy Techno-
logies) are in preparation for 2013 and
2014.
Q: Can I download Ullmanns onmy e-reader or mobile device?
A: The complete content of the en-
cyclopedia is too complex for todays
e-book readers. You can, however,download individual articles in pdfformat from the online edition and
display them on any device that can
read this format.
Q: How can I test the content andfunctionality of the online edition?
A: You can browse the comple-te table of contents and perform
searches in the online edition without
any subscription. While access to the
complete content is only availablefor licensed users, there are sever-
al sample articles from the current
edition that can be accessed free of
charge.
preferred for local use in smallercompanies or institutes.
So, which version of Ullmanns
will it be for you? The questions and
answers below shed some light on
what you may expect from the diffe-rent offerings.
Q: How does the content differ bet-ween the various editions?
A: The online edition is the primary
edition, from which all other editionsdraw their content. It holds the mostrecent version of all articles and also
includes archived previous a rticle ver-
sions. The DVD edition contains the
current version of all online articlesas of the beginning of the calendar
year, i. e. the 2012 DVD contains all
updated articles published online up
to and including January 2012. Themost recent complete printed edition
of August 2011 contains 97 % (1050
out of 1085) of all articles published
by Frank Weinreich, Associate Publisher,
Wiley-VCH
The Ullmanns Encyclopedia is offe-red in different formats and sizes that
take care of a wide range of know-
ledge management needs and reading
habits:(1) The continuously updated online
edition
(2) The annual DVD edition(3) The complete printed edition of
40 volumes
(4) The printed special editions of 1
to 3 volumes on key topics in indust-
rial chemistry.The online edition with its unli-
mited parallel access and constant
availability is the most widely used
edition. It is particularly popularwith larger companies and institu-
tions. The other editions, which are
independent of web access, are often
WHICH VERSION OF ULLMANNS
SHOULD I USE?
until January 2011. Printed specialeditions contain selected articles in
their most recent version available at
the time of printing.
Q: I want online access to Ullmannsthrough my company or institution.How does that work?
A: A site license for the online edi-
tion is available either for an annual
fee or for a one-time payment. Pricesvary depending on the type of insti-
tution (academic or corporate) and on
the number of employees or students
enrolled at the institution. To receivea quote, please follow the inst ructions
on the Ullmanns homepage on Wiley
Online Library.
Q: I have no permanent webaccess. Can I still use the electronicedition?
A: Then the DVD edition is the rightone for you. You may install the DVD
on a local PC for personal access, or
on a local workstation for intranet
access. Please note, however, that youhave to register your DVD online in
order to obtain the installation key.
Once the registration is completed,web access is no longer required torun the product.
Q: Is it possible to access single ar-ticles of the encyclopedia withoutholding a subscription?
A: Yes. You can purchase 24 h access
for individual Ullmanns articles, withthe possibility to download and keep
a pdf version of the article, through
the pay-per-view option.
-
8/11/2019 Ullmanns Supplement CHEManager-Europe CHEManager
8/8
PSB-
12-42982
booth B2/B6
Hall 5.1 /6.1ACHEMA 2012Frankfurt / Germany18 - 22 June 2012
Visit Wiley and GIT!
Fuel Cell Scienceand Engineering
Editedby Detlef StoltenandBerndEmonts
Materials, Processes, Systemsand Technology
Volume 1
MatErialS
Balan
CEoFPlant
SyStEMS
KnowlEDgE&awa
rEnES
S
MoDElling
analytiCS
PLANTWIDECONTROL
EDITORS
GADEPANDU RANGAIAHVINAY KARIWALA
Recent Developments and Applications
Modeling, Analysis and
Optimization of Process
and Energy SystemsF.CarlKnopf
MechanischeAufbereitung
Rainer Bunge
Primr-un dSekundrrohsto ffe
SpecialIssue:PreparativeChromatographyandDownstreamProcessing.GuestEditor:Frantisek SvecSpecial Issue: EfficientCarbon Capture forCoal PowerPlantsGuestEditor: DetlefStolten
March 2012 Vol. 35 No. 3
CETEER 35 (3) 2012 397 588 ISSN 0930-7516
3/2012www.cet-journal.com
November 201183.Jahrgang
CITAH 83(11)1753-2064(2011)ISSN0009-286X
www.CIT-journal.com
11|2011Themenheft:Energie
Gastherausgeber:Frank Behrendt
Herausgeber:DECHEMAGDCh
VDIGVC
D2048
V l I ss 1J a a r y 2 1 2
it ri l
i t r i l f r J r 2 2J e l l i , P a m l e t a x ( K )
ini r vi
r re t st r t e i es l le es f r t e ri ti f st e e ll s 2za l e z - z alez, P Vaz ez-Ville as, arca-Sali as a Rit -Pal mares ( e x i c )
r e s s e l e e s : f r es e e le i s s f i f e l i - r t sK a e l , S S a Si l v a , a r v a l ( B r az i l ) a V S i ( S )
r h r t i l
i t i e l i f r i s r t i e l s i l i e s i t er s i l s e fr T r t s i l l si si ts i t t e e e t 2
Steeve sz, l- sari, K ETayl r,J K Be tra a Bis as ( a a a)
e t f et i i l i i l ti l s e - fe t i t e s l e l t r esa l a , R e r a e z , T Fr e c , L c F a r l a , S a r k s , l m e s a a e ( S )
T e s e f 2 f r re e rs i le s i f t i , t e r e l f s i i i i l e r - s e t - s ertiti i i re t r 2
J e r a J a l i s ( a a a)
l e i s e r e e t s it r l s t i te rSie rat ( erma y) , Ziski ( Israel)a V itis ( Israel,T e et erla s)
e l e t i e i t i e r l i t i / l2 3 t l stsS z emir,ZIlse sa a R Yl rm(T rkey)
e t f r e -tr e t e t s s e U t t l s i s t - i t i t l e e i l t r t ie r f r e
J Pala ,J Pe ya-R ja, a al , FJ lvarez- r s a V art ez-S ria (S ai )
s t i t i f i - i s t il l t es r t i r t e i l t e e r t r e i s e r Tr s r e s sl , E r a i m a S r a i ( I r a )
t i e i s i e c k c v e r
P l i s f r S I y J i l y S s , L t .
LU
7I
U
1
11
JU
L
C
IC
LTC
L
Y
ITC
L
Y
J
U
Y212
CI/ILY
January 2012 Volume 87 Issue No 1 0268-2575Published online at wileyonlinelibrary.com 14 June21 November 2011
Journal of
ChemicalTechnology andBiotechnologyView online at wileyonlinelibrary.com/journal/jctb
www.soci.org
+++Alle Inhalte sind Online verfgbarunter www.chemanager-online.com+++ www.gitverlag.com
D I E Z E I T U N G F R D I E M R K T E D E R C H E M I E U N D L I F E S C I E N C E S
0910/2012
WILEYVCHPF11056469469WeinheimPressepostDPAGEntgeltbezahltD12264E
21. Jah rg an g 16. Mrz 12.Ju n i2012
Chemiekonjunktur
Brancheerwartet2012globalesWachstumvon4%,DynamikinSchwellenlndernbleibthoch
Seite 6
Chemikalien
ChemiedistributeurestellensichdenHerausforderungenmitOptimismusundneuenIdeen
Seiten 1620
Produktion
Single-Use-Technologiensindinderbiopharmazeutischen
ProduktionaufdemVormarsch
Seite 23
M&A-News:
Commerzbank-Studie: D i e u n -sicheren Rahmenbedingungenwerden zur grten Investitions-bremsefr diechemische undpharmazeutischeIndustrie .
Mehr aufSeite6
NEWSFLOW
CHEManager:HerrProfessorWa-gemann,diegrteundbekann-testeAktivittderDechemaistdieAchema,dieweltweiteLeitmessefrchemischeTechnikund Bio-technologie.WerdenBesucherundAusstellerderMitteJuni stattfin-denden Achemaetwas von Neu-strukturierungderDechemasp-ren?
P rof.Dr.K .Wageman n :Nein,BesucherundAussteller der Achema2012werden nichts von der Umstruktu-rierungmerken.DieVernderungenbetreffen nur dieorganisatorischenAblufehinter den Kulissen.DerAchema-Kongress wird nach wievor von der Dechemaorganisiert,dieFachausstellungistnuneineAn-gelegenheitderAusstellungs-GmbH.Wir haben gegenber den Ausstel-lern schon in den Ausschreibungs-bedingungen auf diesich abzeich-nendeEntwicklung hingewiesen.DieGesamtaktivittAc hemagabjedoch fr unsere Neustrukturie-rung den wesentlichen Ansto.
Inwiefern?
P rof.Dr.K .Wageman n : D i eA c h em awar von Anbeginn an wesentlicherZweckdes wissenschaftlich-techni-schen Vereins Dechemaundwurdein der Vergangenheitvon den Fi-nanzbehrden als gemeinntzigeAktivittanerkannt.JedochhatsichdieseEinschtzungmittlerweilege-ndertunddieAchema-Ausstellungwurdebeider letzten Betriebspr-fung als wirtschaftlicheTtigkeitqualifiziert.Dadurch mussten wirunsentsprechendanpassen,weildie
wirtschaftlichen Aktivitten beige-meinntzigen Gesellschaften wieder Dechemakein bergewichtha-bendrfen.UnddaistesdieblicheVorgehensweise,dass man einee i-geneGmbHf r solcheAktivittengrndet.Im Zugeder Diskussionber eineUmstrukturierung habenwir uns auch Gedanken ber dieZukunftdes Karl-Winnacker-Insti-tuts gemachtunddiebereits frherdiskutierteberlegung,das Institutzu verselbstndigen,aufgegrif fen.SeitFebruarstelltsichdieDechemaalseinausdreiEinheitenbestehen-des Gebildedar:dem wissenschaft-lich-technischen Verein Dechema,einem davon unabhngigen,vo neiner Stiftung getragenen selbstn-
digenInstitut,undderAusstellungs-GmbH,diedenVereinDechema unddieStiftung Dechema-Forschungs-institutals Gesellschafter hatunddieAchema-Ausstellung sowiean-derewirtschaftlich geprgteAktivi-tten durchfhrt.
WasbedeutetdieneueStrukturfrdieMitgliederderDechema? Gibtes Auswirkungen,von denen sieprofitieren?
P rof.Dr.K .Wageman n :Unswareswich-tig,diesen UmgestaltungsprozessfrhzeitiginRichtungderMitgliederzukommunizieren.DienderungwarjaletztlichauchdurchdieMitglieder-
versammlungzustimmungspflichtigundwirhabeneineinstimmigesVo-tumfrdieUmstrukturierungerhal-ten.Daszeigt, dasswirgegenberdenMitgliedernsehr berzeugenddeutlichmachenkonnten,dassdieneueStrukturvieleVorteile hat.ZudenVorteilenfrdenVerein gehrt,dassersichseinen gemeinntzigenAktivittenohneEinschrnkungenwidmenkann,abermitderBe teili-gunganderAusstellungs-GmbHnunauchinderLageist,vonneuenkom-merziellenAktivittenzuprofit ieren.
Unddabei gibtes keineInteres-senskonflikte?
P rof.Dr.K .Wageman n :Nein,wirhabenhierfreinesaubereTrennungzwi-schendengemeinntzigenunddenwirtschaftlichorientiertenAktivittengesorgt.Wirhabenunsganzbewusstdafrentschieden,alle Kongress-,Tagungs-oderWorkshop-AktivitteneinschlielichderWeiterbildungwei-terhinnichtkommerziellorientiertzubehandeln.Diesebleibenim Vereinbzw.imInstitut,dennwirsehendie-sengesamtenBereich,wosichLeutetreffenundber wissenschaftlicheInhaltediskutieren,alseinezentralegemeinntzigeAktivittan.Eswird
keinenwissenschaftlichenKongressoderWorkshopimBereich derAus-stellungs-GmbHgeben.Die sewirdsich,soistunsereErwartung,neuenThemen,vielleichtauchneuenRegi-onenderWeltwidmen.Siewird ihreKompetenzimAusstellungsbereichvielleichtauchDrittenanbieten.
In welchen Regionen sollen dennneueAktivitten begonnen wer-den?
P rof.Dr.K .Wageman n : Zu den Regio-nen,dieunsinteressanterscheinen,gehrendefinitivSdamerikaeben-so wiedieGolfre gion.beralldort,wo Prozessequipmenteine Rolle
spielt unddas istnichtnur im Be-reich der Chemieproduktion wirdman sich Gedanken machen kn-nen,obdieAusstellungs-GmbHent-weder allein oder zusammen mitPartnern Aktivitten entfaltet.
DieDechemapflegtim wissen-schaftlichenBereichbereitsinten-sivinternationaleAktivitten undPartnerschaften.Hatdenn dieneueStrukturdaraufeinenpositi-ven Einfluss?
P rof.Dr.K .Wageman n :Wirsindinter-nationalgutvernetzt, sowohlaufeuropischerEbeneber dieent-sprechendenFderationenfrChe-mieingenieurwesen,frBiotechnolo-gieundfrKorrosion, alsauchwelt-w e i t , ger ad eh a b en w i r z . B . d a sjhrigeJubilum unsererjapani-schenSchwestergesellschaftmitge-feiert.Chinaistein anderes wichti-ges Stichwort.Dorthaben wir mitder AchemasiaeineMesseaktivitt,diewir in enger Kooperation mitchinesischenPartnerndurchfhren.Wir pflegen auch sehr g uteBezie-hungen zu unserer Schwesterorga-nisation AIChEin den USA.DaraufwirddieneueStruktur keinen Ein-fluss haben.Siewirdprimr inter-
essant,wenn wir z.B.neueAusstel-lungsaktivitteninanderenLndernbeginnen wollen.Dann istdieKo-operationmitPartnernvorOrt,aberauch mitdeutschen Partnern,mitdenen wir zusammen in einen neu-en Marktgehen,wesentlich einfa-cher.Wir werden knftig vielhufi-geralsesinderVerg angenheitmg-lich war,mi t Organisationenzusammenarbeiten,dienicht dengleichen Status als gemeinntzigeGesellschafthabenwiewir.Daswirddurch dieAusstellungs-GmbHwe-sentlich leichter sein.
Globalisierunghatauch EinflussaufdieForschungslandschaftunddas Bildungswesen.Es gibtzwi-schen Staaten einen immerhufi-geren Austausch von Studentenundvon Forschern.Sehen SiefreinedeutscheGesellschaftdieNot-wendigkeit,dass man dieseInter-nationalittweiterfrdert?
P rof.Dr.K .Wageman n : Definitiv! Mankann sich heuteals wissenschaft-lich-technischeGesellschaft nichtausschlielichaufdeutscheMitglie-der sttzen.Wir haben mittlerweiledoch eineganzeReihevon ausln-dischen Fachkollegen,diesich hierin Deutschlandengagieren undwirknnen froh darber sein.Ich den-ke,wir sindauf diesen Austauschmitdem Auslandangewiesen.
Wiebeurteilen Siedenn dieFor-schungs- und Arbeitsbedingungenfrdieseauslndischen Fachkrf-tein Deutschland? Es wirdimmerwiederbemngelt,dasswirDefizi-tehaben,weil andereLnderat-traktiversind.
P rof.Dr.K .Wageman n : Dadrehtsich,glaubeich,das Meinungsbildmitt-lerweile.Wir haben natrlich nachwievor dieSituation,dass mancheUS-amerikanischeUniversitteinenWeltstatus hat.
Alseine derfhrendenPersonalberatungenfrdi e Chemiewirt-schaftuntersttzenwirseitber30 Jahrenerfolgreich KonzerneundMittelstndlerbei der Besetzung vonFhrungsposit ionen.Sie vertrauenaufunsere Branchenexper t ise, unsere intensivenpersnlichenKontakte undaufunsere individuelle Betreuung.
Top-Executives gesucht?
ErfahrenSie mehrberunsunterwww.barfeld. deoder 0208/45045-0
Prof.Dr.KurtWagemann,Geschft sfhrer,Dechema
DieFortse tzungsow iedasKurzinte rv iewmitInstituts-
direk torProf.Dr.Michae lSchtzeberdieS tiftung
Dechema-ForschungsinstitutlesenS ieauf Seite12.
BesuchenSieunsaufderACHEMA
inFrankfurta.M.vom18.22.Juni,
Halle9.2,StandB28.
IhrUniversumimEngineering.
TRICADMS:DieCAD-LsungaufMicroStation.
www.tr iplan.com
www.VenturisIT.de
DieinDeutschlandbestehendeengeVerflechtung vonakademischerundindustriellerForschung findet manin
vielenanderenLndernnicht.
VerstrktesDenkeninWertschpfungsketten
Dechema willmitneuerStrukturdasNetzwerk berBranchengrenzen hinwegintensivieren
DieDechemaGesellschaftfrchemischeTechnikundBiotechnologiehat
sicheineneueStrukturgegeben.MitderAusgrndungderDechema
Ausstellungs-GmbHundderbergabedesKarl-Winnacker-Institutsan
dieStiftungDechema-ForschungsinstitutwurdedieNeustrukturierungAnfang
2012vollzogen.Dr.MichaelReuboldundWolfgangSiesprachenmitDechema-
GeschftsfhrerProf.Dr.KurtWagemanndarber,inwieweitdie strukturellen
VernderungenAuswirkungenaufdieinKrzebeginnendeAchema2012haben
werdenundwiediewissenschaftlich-technischeGesellschaftdiesich durchdie
neueStrukturerffnendenHandlungsspielrumenutzenwill.
561
32 3- 4
Volume16
April2012
ATOMPROBE TOMOGRAPHY[page10]
NON-INVASIVE SKIN CANCER SCREENING[page20]
EFFICIENTCELLCULTIVATION
[page24]
SeventhEdition
''
cl
cll c l
h
t
DVD-ROM
HERBERT OBERACHER
WILEY REGISTRY
of Tandem MS DataMSforID
Browseour BOOKS and SAVE 20% on all English language titles
Discoverkey references such as ULLMANNS, Kirk-Othmer,the Corrosion Handbook, and the Handbook of Green Chemistry
BrowseJOURNALS including those we publishon behalf of societies such as DECHEMA, GDCh, VDI, AIChE,The Canadian Society for Chemical Engineering, SCI and more
ReadMAGAZINES and NEWSPAPERSsuch as CHEManager Europeand the GIT Laboratory Journal
Find outmore about our DATABASES, PORTALSand our ONLINE SERVICE ChemistryViews
Learnabout our new RECRUITMENT SITE Wiley Job Network
Take part
in our raffle,sign up for ournewsletters andreceive a FREE gift
Join usfor our Happy Hour:Monday to Thursday
from 4 pm to 6 pm
MeetWiley and GITcolleagues anddiscuss whats newin the field we lookforward to seeingyou at our boothB2/B6!
Handbook of Green Chemistry
GreenProcesses
Editedby Paul T.Anastas
Volume Editor:Chao-Jun Li
Volume 7:Green Synthesis
chemanager-online.com/en
WILEYVCHPF11056469469WeinheimPressepostDPAGEntgeltbezahlt78719
THE NE WSPAPER FOR TH E
C HEMI C A L A ND
LI FE SC I ENC E MA R K ETS
Mergersand Acquisitions
RochedroppeditsbidtobuyIllumi-naaftershareholdersmadeitclearthatthetermswereinadequate.Nestlis buying Pfizers nutritionbusiness for $11.85billion,bea-tingout French rival Danoneasboth battleto gain preeminencein thelucrativebabyfoodmarket.Pfizer looks to focus on its corepharmaceuticals business.
MoreonPage2
Marketsand Companies
Solvaypresentedthegroupsstra-tegicvisionfocusedonvaluecreati-onanditsprofitabilityambitionfor2016sevenmonthsaftertheacqui-sitionofRhodiainSeptember2011.BASF isrealigningitsresearchandisfocusingevenmorestronglyonthemarketandtheglobalcusto-merindustries.By2020,thegroupaimstoconduct50%ofitsresearchanddevelopmentoutsideEurope.
MoreonPages5,6
Sales& Profits
DuPont deliveredrecordfirstquar-ter earnings andsales of $11.2bil-lion,up12%versus theprior year.Celanesesaidthat its quarterlyprofitrose29%duetostrongsalesof chemicals usedto makegluesandfibers.For Q1,thecompanypostednet incomeof $183milli-on,salesrose2.8%to$1.63billion.
MoreonPage4
Investments
Dow willbuilda new manufac-turingfacilityfor its Dow CoatingMaterials (DCM) business unit.BASF willinvest150milliontosetupanewintegratedchemicalpro-ductionsiteattheDahejPetrole-um,ChemicalsandPetrochemicalsInvestmentRegion(PCPIR),locatedonthewestcoastofIndiainGujarat.
MoreonPages9,11
People:
At AkzoNobel,Ton Bchner hasbeenappointedCEO.HetookoverthehelmoftheDutchcoatingsandspecialtychemicalscompanyfromHans Wijers.Univarhas namedJ.ErikFyrwaldaspresidentandCEOeffectiveMay7.Theformer president of Ecolabsucceeds John J.Zillmer at thehelmof thechemicaldistributor.
MoreonPage15
NEWSFLOW
Production
Trendsin chemicalplant
construction:markets,contractors,concepts,technology
Page 9-11
REACh
ECHAsDirectorof Risk Manage-
ment Speaksabout the Progressand the Impact of REACh
Page 13
5/2012May
Global Mind with Local FocusBiesterfeldsCEODiscussesSuccess FactorsfortheChemicalDistribution Industry
Chemical Distribution in ChinaServiceandProductOfferings Havea Lotof GrowingTo Do
CHEManagerEurope:Mr. Kuck,this yearsFECCCongressmottoisSustainableandResponsibleDistribution:TheFormulaforSuc-cess.How can chemical distribu-torsturnthisvaguestatementintoconcretesolutions?
B. K uck:Firstofall,ina companylikeBiesterfeld with such an old tradi-tion,sustainability and responsiblebehavior are fixed in our funda-mentals.To achieve our aim tobe the technical leader togetherwith our suppliers and customers
in Europe we have to distributein a fair and responsible way witha comprehensive and long-termstrategy without disregard for ourvalues.In general,one essentialfactor and,of course,a formula forsuccessforeverychemicaldistribu-tor is the product portfolio.It getsmore and more important that theproducts are environment-neutraland smart.We consider productionconditions and environmental be-havior of our suppliers as well as
effectiveness and environmentalimpact of the products.This can berealized with energy-saving prod-ucts,which help to reduce energyand production costs.We also wantto preserve resources;e.g.,by op-timizing transport logistics andsystems we can reduce effort,pro-tect the environment and reducecosts for our business partners aswell as our costs.Likewise greenchemicalsbecomemoreimportant.These products and pre-products
were won by recycling or in aneco-friendly way.The demand bythe entire production chain is con-tinuously increasing.
Whatotheraspectsarecrucial foraglobal chemicalsdistributor?
B.K uck:Iseefivecentralkey successfactors of every distributor.First,as mentionedbefore,therearetheproducts.Second,the employeesarevery important.You needfittingknow-howto satisfy your suppliersandcustomersneeds.The rightmixtureof experiencedspecialistsandown newbloodis importantfor our success.Wehaveno plantsor brands,thus,wehaveto investin our people.Third,suppliers areacentralbusiness factor.Findingandgetting newsuppliers is noteasy.Therelationshipto our suppli-ers is long term andis fulfilledbytrust,transparency andstability.Itis importantto installanddeveloprelationshipmanagementacrosshierarchy levels andto buildupanetworkwithinthesupplierorgani-zation.Thefourth key factor is thecustomer.
UndevelopedMarket ICIS,
a provider ofmarketingintelligence
on theglobal chemical industry,pub-
lishedareportinJulyonthetopglobal
chemicaldistributors.LedbyBrenntag
with$10.1billioninsales(2010),atthe
end ofthelist,therewas a Canadian
distributor named Interatlas Chemi-
cal with sales of$10million.And not
a singleoneofthese160companies is
headquartered in China.
NumerousChinesedistributorshavesaleseasilyexceeding$50millioncompanies such as Topship,GoldenBridgeor thedistribution arm ofSinochem.After all,thetotalChi-nesechemicaldistribution marketisestimatedat16billion(2009),soitcertainly has thesizefor biggerplayers.Butapartfrom indicatingthelimitedunderstanding of AsianchemicaldistributionmarketsintheWestern world,thelistmay also beinterpretedto illustrateabroader
point,namely theimmaturity ofchemicaldistribution in China.A
number of aspects areproof of thisearlydevelopmentstage:thelimitedproductportfolioofChinesedistrib-utors,their limitedfocus on specificcustomer segments andindustries,and,mostimportantly,their verylimitedserviceofferings.
A tYourService
Letus takealookatasmaller U.S.chemicaldistributor,HubbardHall,with 2010 sales of about$48 mil-lion,andcomparethiscompanytoatypicalChinesechemicaldistributor.Despitethelimitedsize, HubbardHalloffersabroadrangeofservices: Blending andpackaging Customizedformulations Storageand handling of
chemicals Laboratory analyses Tankcleaning Safety training Process audits Drumless delivery services
Suchserviceofferingsarequitetypi-
calfor chemicaldistributors in thedevelopedmarkets andaccountforalargeshareoftheirsalesandmar-
gins.In contrast,Chinesedistribu-tors of similar sizeprimarily focuson trading andlogistics of chemi-cals.With afewnotableexceptionssuch as Zhong Yung (which offerstolling,blending andmarketinginformation services notavailablefrom its competitors),their serviceofferings arequitelimited.
Coming backto our example,HubbardHallprovides abroadportfolio of materials includingelectronicchemicals,heat-transferfluids,metal treatmentandfin-ishing chemicals,paintstrippingchemicals,phosphatecoatings,rustprevention chemicals,andwatertreatmentchemicals.Again,this isafairly typicalportfolio for aWest-
ern chemicaldistributor,with its
largeshareof relatively special-izedformulations.In contrast,mostChinesechemicaldistributors haveonly arather limitedportfolio (of-ten just20-50 differentchemicals,noneof which areformulations),andinsteadof sophisticatedformu-lations for specific industries,theirproducts aremainly basic solventsand/or plastics.Consequently,whileWesterndistributorsfrequentlyspe-cializein specific customer indus-tries andtry to offer them as broadaportfolio as possible,Chinesedis-tributorsaremoredrivenbyvolumeproducts andtendto focus on onlythebiggestcustomer industries.
A n Un developedMarket
This does notmean thatchemicaldistributors in Chinado nothave
an importantrole.Given thevastgeo-graphicalexpanseofChinaandthehigherimportanceof intimatecustomer knowledge(notleastwith regardtooffering andcontrollingpaymentterms),particularlyWestern companies definitelyneeddistributors to servelargemarketsegments.However,atthemoment,thedistribution marketmay indeedberegardedas imma-turecomparedwith Western mar-kets.In China,mostdistribution isinprice-sensitivesegmentswithlowmargins (1 %-4 %) rather than inthehigher-margin (5%andabove)segments in which services areim-portantandwhich aremuch more
importantin Western distributionmarkets.Thereasons for this dif-ferencearemanifold.Chinesedis-tributors prefer to focus on tradinglargevolumes of alimitednumberof chemicals rather than on maxi-mizing their margins.
Load quickly
www.rs-seliger.de
safely
ChemicalConnectionAs a link between producers and customers in the
complex supply chain ofthechemical industry,chemical distributors arefacing
numerouschallenges.Inadditiontomatchingsupplyanddemandanddelivering
chemicalsandformulationsinatimelyandsafemanner,distributorshavetooffer
additional services to their principals and buyers and earn a profitablemargin in
anincreasinglycompetitivepricingenvironment.Inrecentyears,compliancewith
tightened regulatory standards or sustainability and responsibility requirements
havealsobecomemorerelevantforthedistributionsector.Internationaldistribu-
torsliketheGermanBiesterfeldGroupneedtocopewiththisdemandingbusiness
environment.In thecourseofmorethan 100years ofexistencethetraditional
Hamburgtradinghousehas developed into a groupwith worldwideactivities in
theareasofpolymers,specialtychemicals,industrialandagrochemicalsaswellas
pharmaceuticalrawmaterialsandagents.Thisproductportfolioiscomplemented
with a rangeofservices in thefields ofchemistry,logistics and related compli-
ancemanagement.Biesterfelds CEO Birger Kuck,a speaker at this years annual
congress oftheEuropean AssociationofChemicalDistributors (FECC),elucidates
thechallenges and success factors for his industry.
Globalizationdefinitivelyhas
changedourbusiness.
BirgerKuck,CEO,Biesterfeld
Continues Page8
Continues Page4
MarkusSch i eder-Fotol i a.com
A n
t o
n B
alazh-F o
to lia
.co m
SPECIALPUMPEN
15. Jahrgang
Mai 2012
5D47412ISSN
1436-2597
CITplus,dasMagazin fr dieMitglieder von ProcessNet,wird herausgegeben von GDCh,Dechema und VDI-GVC
DasPraxismagazin frVerfahrens- und Chemieingenieure
www.gitverlag.com
22
Pumpenauf Lebenszeit
25
Prozessluft-Erzeugung
26
Horizontale &vertikale Trocknung
32
Horizontale Tauchmotorrhrwerke
38
ReinigungvonindustriellenAbwssern
47
Invasive Temperaturmessung
55
Optimierte Radarsensoren
14
Titelstory
HygienegerechteE-Solutions-Pumpen
Vorausgabez
u
IFATEntsorga
+ACHEM
A
www.gi tver lag.com www.wi ley-vch.de www.wi ley .com