ul ttc brochure and insert
TRANSCRIPT
UL Thermoplastics Testing Center (TTC)
Technology and Expertise for Speed to Market
01 01
It’s about time.
And speed.
And getting you to market sooner with the ability to outpace your competitors.
That’s what our one-of-a-kind thermoplastics testing facility is all about.
Read what’s here. Examine the specifics. Discover how our unsurpassed capabilities — in technology, capacity, quality and expertise — pave the way to faster turnaround time for testing and approval.
No other testing facility in the world can match UL TTC’s capabilities, quality or performance.
UL TTC Accelerates the Testing ProcessNumber one for capacity and turnaround time in material testing
02
UL TTC by the numbers:
40 automated systems to raise capacity
60 years of testing experience
100 different test specimen molds
180% productivity increase in 6 years
200 different plastics tests
24/7 non-stop testing and results access
4,300 square meter facility
17025 accreditation (DIN EN ISO/IEC)
03
Outpacing your competitors starts here
For more than 60 years, our facility in Krefeld, Germany has been defining and redefining state-of-the art in plastics testing. Everything about UL TTC as it exists today is engineered to meet your need for speed in getting your product to market with the opportunity to gain competitive momentum.
Count on time and cost-saving advantages made possible by UL TTC:
Advanced technology • — found in our sophisticated compounding capabilities, fully automated production of test specimens, and proprietary Laboratory Information Management System (LIMS) software
Unequalled capacity • — expressed in our ability to test for all major plastics applications from standard plastics to engineering and high performance thermoplastics — and selection from over 200 different tests
Uncompromising quality • — achieved through adherence to the strictest industry standards and our 17025 accreditation
Extensive expertise • — developed over 60 years of experience in plastics testing, reflected in the skills and knowledge of our exceptional personnel, and now enhanced with the addition of the world-class expertise that UL brings to this facility
04
Advanced TechnologyAdding efficiency and control to the process chain
Sophisticated — and simplified compounding
At UL TTC, we offer the most advanced systems and processes in the testing business. Compounding, for example, features fully equipped production lines for the compounding of standard polymers and engineering thermoplastics in quan tities ranging from 1.3 to 100 kilograms. With this sophisticated system, you can send your plastics and additives to us and UL TTC will compound the granu les using kneading or twin-screw extrusion. In the case of large assignments, simply enter the compo sition of the material specimen to be tes ted into your computer and submit the formulation elec tro ni cally to us. Using your data, our LIMS will control the formulation of your components — that we have already stored at our facility — for use in making your plastic granules.
Our proprietary, intelligent LIMS software system accelerates the entire process chain from entering your order to receiving test results. LIMS:
Tracks the status of all of its assignments and manages its •working processes
Receives formulations and dispatches test results, which you •can view online the instant they are available
Since faster response time is always desirable, LIMS offers real time-and-cost-saving advantages.
UL TTC technology drives you to market sooner with:
Fully automated production lines•
Exclusive and intelligent LIMS software•
Electronic submission of assignments •and results retrieval
05
Automated production of test specimens
At UL TTC, fully automated injection molding machines process the granu les into test specimens. Approximately 100 different test specimen molds are available for almost all ISO, UL and CAMPUS® tests. The BMS Mold-Control (Datalogger) enables us to capture injec tion molding process data online and on a continuous basis. From standard test data such as this, the fundamental processing parameters of your plastic can be calculated, including injection pressure, gate sealing, plasticating capacity and solidification behavior. The Datalogger promotes consistent quality — not after the plastics have been processed, but during processing itself. The data gathered can be displayed graphically and statistically evaluated, and the system (which is avail able for purchase exclusively from UL TTC) can be coupled to any existing mold control system or specialized machinery.
Technology that adapts to your needs
If you wish to test a finished or semi-finished component, we can prepare test specimens for standards testing using a high-speed cutting machine. Or if you’re interested in the effect that a paint film will have upon a polymer, our automated injection molding equipment is able to produce optical-quality plastic plaques, which enable the appro priate tests for properties like weathering. At UL TTC, we adjust our technology systems to suit your testing objectives and needs.
Automation that allows consistency
The fact that automation has been consistently introduced in all possible areas at UL TTC means that tests are highly accurate and can be replicated. In the case of a tensile test, for example, robots always fix the test specimens in such a way that the forces being applied are precisely centered. Counting on 100% reliability in results — on a consistent basis — saves testing time, time and again.
A commitment to confidentiality
In accordance with our accreditation, our testing staff is bound to maintain confidentiality. It is not permissible for any information to be passed from one department to another at the Center or from one chemist to another. For this reason, even our Laboratory Information Manage ment System has been configured to prevent unauthorized access. We will sign any additional confidentiality agreements if you wish.
06
Unequalled CapacityFilling your need for one-stop testing
At UL TTC, capacity also means an enhanced ability to understand your specific challenges and opportunities. This information is gained as a result of long-term client/partner relationships that we believe in and work to establish.
07
Leading the industry in capacity with:
40 automated systems that enable UL TTC to control and •speed processes and allow us to handle sizeable and multiple projects at once
200 different standard tests on plastics, plus specialized tests •as needed
4,300 square meters of efficient industrial space devoted to •production of granules, test specimens, testing, consultation, and certification
No one else can match the vast knowledge-pool of competencies in thermoplastics testing that we have amassed over 60 years. Now, this pool has even greater depth with the addition of the vast capabilities of UL.
UL has developed more than 1,000 standards for safety and evaluates more than 19,000 types of products, components, materials and systems annually. The UL Mark appears on 72,000 manufacturer products each year and we can verify and certify the excellence of the one product that matters most — yours!
Count on testing variety
Standard tests for every major plastics application from •determining the melt flow index to impact tests
Specialized tests such as fuel resistance, tracking •(Comparative Tracking Index) or high speed tensile tests — and tests carried out by hand
Our physical /mechanical and rheological testing alone •consists of 30 different types of tests. Using state-of-the-art technology, our primary testing activities include electrical, optical, thermo-analysis, combustion, weathering, heat distortion temperature, chemical resistance and thermal aging resistance.
An overview of our testing services can be found in the back pocket of this brochure or at www.ULTTC.com.
Save through one-stop (and non-stop) service
Fulfilling all your testing needs in one location is more than a convenience. One-stop testing translates into savings with greater control over testing and approval from start to finish, reduced chances for errors that can arise with a change in testing facilities, and the possibility of costly rework. One-stop service keeps the momentum of testing going, which further accelerates your speed to market. Our one-stop service is also non-stop. We operate seven days a week, including holidays.
08
Uncompromising QualityBringing the reliability of our test data to everyday life
Our commitment to quality counts
What we do at UL TTC matters — to clients, to us, and to consumers who put the products and components we test here to real life tests every day. They want to trust the safety of the plastic lenses they put in their eyes or know that they can count on their car side panels to protect themselves or the people they love. This is where quality enters the picture and why we adhere to the strictest industry standards and constantly put our tests to the test.
* DAR Registration no: DAP-PL-3471.00
We adhere to the highest industry standards and constantly put our tests to the test.
One major plus we offer that other facilities do not is unification standardization and monitoring of injection molding. This stan-dardization of specimens for testing has a significant impact on the properties of materials and allows for a more reliable assessment of the material and its safety.
Special 17025 accreditation
UL TTC has earned special DAP accreditation and is authorized to carry out selected physical and technological tests on plastics in accordance with DIN EN ISO/IEC 17025. This is the first accreditation in Germany to include the compounding of thermoplastics and injection molding of test specimens.*
UL TTC and CAMPUS®
UL TTC is a founding member of the working party of CAMPUS (Computer Aided Material Preselection by Uniform Standards), the world’s most successful plastics database. More than 50 producers enter standard, definitive and comparative parameters for their own products in accord-ance with ISO 10350 and ISO 11403. UL’s participation allows customers to gain early knowledge of technical advances and amendments to standards.
09
10
Extensive ExpertiseAdding the value of experience and dedication
UL TTC people make a difference
The skills of our workforce have been tested and proven over 60 years of UL TTC success. Our personnel draw on skills learned on the job every day and honed through constant training offered at our facility. UL TTC people add heads-up thinking, hands-on control over machinery, and driven performance that produces exceptional results. Rely on your account manager and everyone else at UL TTC to respond as a true partner in getting your test completed and product to market as quickly as possible. And count on them for more — a level of dedication that makes your total UL TTC experience both valuable and enjoyable.
See how our productivity earns dividends for you
In the last six years, our facility has increased its productivity by 180 percent. This is the reason we are able to offer such a cogent price-performance ratio. Sit down and talk with us about the many ways our technology, capacity, quality and expertise can add up to savings for you.
Discover UL TTC expertise to go
We can supply and install a complete testing facility on any site, anywhere in the world, with all the necessary equipment for compounding, production of test specimens and the test procedures themselves. Best of all, our expert employees are available for consultation or training as needed.
With a facility covering over 4,300 square meters, UL TTC offers one-stop services:
Compounding•
Production of test specimens•
Standard testing•
Test engineering consultation•
11
In addition to 60 years of testing expertise, UL TTC also plays an active role in the development of national and international standards with groups like the International Standards Organization (ISO)
12
Put UL TTC to the TestWe are ready to help you
Get your accelerated testing time in motion by taking the next important step. Contact us by e-mail at [email protected] or call +49.2151.88.3324 and we can talk about the param-eters of your next thermoplastic testing project and the advanced solutions UL TTC can provide to accelerate your test turnaround time and get you to market faster. We have the advanced technology required, the capacity, quality and the expertise needed to speed the entire process from start to certified finish.
Examine our full capabilities. You can find an up-to-date overview of the full range of services offered by the UL TTC at www.ULTTC.com.
Give us the chance to prove our mettle in thermoplastics — just put us to the test.
Contact our technical experts:
T:: +49.2151.88.3324
W:: www.ULTTC.com
UL Thermoplastics Testing Center (TTC)
Underwriters Laboratories333 Pfingsten Road
Northbrook, IL 60062
Copyright © 2009 Underwriters Laboratories Inc.® 430/6/09/2.5M BDI 090512A
Contact ULFor more information related to UL’s Plastics Services, and learn how UL can save you time and resources by planning for future business growth, please contact a UL customer service professional:
Asia W:: ul-asia.com
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Thailand T:: +662.207.2407 T:: +662.207.2408 F:: +662.207. 2525
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Hong Kong T:: +852.2276.9898 F:: +852.2276.9876 E:: [email protected]
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Germany T:: +49.6102.369.0 F:: +49.6102.369.280 E:: [email protected]
Italy T:: +39.039.6410.101 F:: +39.039.6410.600 E:: [email protected]
Netherlands T:: +31.26.376.4800 F:: +31.26.376.4840 E:: [email protected]
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UL Thermoplastics Testing Center (TTC)
UL TTC Service Specifications
02
T:: +49.2151.88.3324 / E:: [email protected] / W:: ulttc.com
Twin screw extrusion
Small quantity compounds of at least 3.0 kg•
The main thermoplastics processed are: •
Polycarbonates (PC, PC-HT) –
Polyamides and polyesters –(PA 6, PA 6.6, Co-PA, PET, PBT)
Styrenics (ABS, ASA and SAN) –
Blends of the above-mentioned plastics –
Banbury (kneading) process
Weighing in of formulations•
1.5 kg to 5.0 kg batch production •using the kneading process
Mixing of raw materials in high speed mixer•
Shredding•
Most frequently processed thermoplastics: •
Styrenics (ABS, PC+ABS-Blends, SAN-Blends) –
The following pages provide specifics on the diverse processes and extensive testing capabilities at UL TTC. In addition, we regularly fulfill requests for special tests, specimens or standards not listed.
Let us apply our experience, resources, and creativity to solve your unique challenges. We want to be your partner for all testing needs.
Compounding
Production of Test Specimens
Other test specimens on request
CampUS® test specimens
Dumbbell test specimen 170 x 10 x 4.0
Flat test specimen 80 x 10 x 4.0
Rectangular sheet 60 x 60 x 1.0
Rectangular sheet 60 x 60 x 2.0
ASTM / UL test specimen 127 x 12.7 x d
aSTm/UL test specimens — flat test specimens
127 x 12.7 x 0.75
127 x 12.7 x 1.0
127 x 12.7 x 1.2
127 x 12.7 x 1.4
127 x 12.7 x 1.5
127 x 12.7 x 1.6
127 x 12.7 x 2.0
127 x 12.7 x 2.2
127 x 12.7 x 2.4
127 x 12.7 x 2.6
127 x 12.7 x 2.8
127 x 12.7 x 3.0
127 x 12.7 x 3.2
127 x 12.7 x 3.8
127 x 12.7 x 6.4
Thin Wall test specimens
127 x 12.7 x 0.4
127 x 12.7 x 0.5
127 x 12.7 x 0.6
127 x 12.7 x 0.7
127 x 12.7 x 0.8
127 x 12.7 x 0.9
Determination of processing properties
Injection pressure•
Gate open time •
Metering performance•
Demolding properties/Friction coefficient •
Test specimens from finished articles
Produced by high-speed cutting•
03
Sheet production
150 x 105 x d optical grade150 x 105 x 1.6 220 x 140 x 6.0
150 x 105 x 2.0 250 x 105 x 1.6
150 x 105 x 3.2 250 x 105 x 3.2
150 x 105 x 4.0 250 x 105 x 6.4
150 x 105 x 6.4
other wall thicknesses on request
150 x 105 x d with grained surfaces 150 x 105 x 3.0
150 x 105 x 4.0
150 x 105 x d wall thicknesses until 10.0 mm on request
(shrinkage marks on one site)
Sheets for shrinkage measurementRectangular sheet 60 x 60 x 2.0 (ISO 294-3)
Rectangular sheet 150 x 105 x 3.0
Rectangular sheetsSample sheet 60 x 40 x 2.0
Sample sheet 60 x 40 x 4.0
Sample sheet with step 60 x 40 x 2/4-step
Rectangular sheet 150 x 37 x 2.0
Rectangular sheet 155 x 75 x 2.3
Rectangular sheet with hole 155 x 75 x 2.3
Rectangular sheet with hole and ribs 155 x 75 x 2.3
Rectangular sheet 60 x 60 x 1.0
Rectangular sheet 60 x 60 x 2.0
Rectangular sheet 60 x 60 x 3.0
Round test specimen60 x 1.0
60 x 2.0
60 x 3.0
60 x 4.0
80 x 0.5
Special test specimens
Flat test specimens80 x 10 x 4.0 with weld line
63.5 x 12.7 x 3.2
120 x 10 x 4.0
120 x 15 x 4.0
80 x 10 x 1.0
80 x 10 x 3.0
60 x 10 x 1.0
Small standard test specimen 50 x 6 x 4.0
Dumbbell test specimens170 x 10 x 4.0 with weld line
170 x 10 x 3.2
type L 63.5 x 3.2 x 0.8
type S 63.5 x 3.2 x 0.8
type S 63.5 x 3.2 x 1.5
type S 63.5 x 3.2 x 3.0
50% 85 x 5 x 1.5
70% 120 x 7 x 2.0
130 x 10 x 1.5
130 x 10 x 2.0
130 x 10 x 3.0
130 x 10 x 4.0
Flow spiral – flat 1170 x 8 x 2.0
80 x 0.8
80 x 1.0
80 x 1.2
80 x 1.6
80 x 2.0
80 x 2.5
80 x 3.0
80 x 3.2
80 x 4.0
All dimensions listed in mm
04
T:: +49.2151.88.3324 / E:: [email protected] / W:: ulttc.com
Tensile test with modulus of elasticity – 40 °C to +200 °C
ISO 527•DIN 53455/53457•ASTM D638•
High speed tensile testoptical deformation measurement by ultra high speed camera– 40 °C to +150 °C0.1 m/s to 20 m/s
in-house standard•
Flexural test with modulus of elasticity– 40 °C to +200 °C
ISO 178•ASTM D790•DIN 53452/53457•
Izod & Charpy flexural impact tests (notched and unnotched) – 60 °C to room temperature
ISO 179•ISO 180•ASTM D256•DIN 53453•
penetration test– 40 °C to room temperature
ISO 6603-2•
Determination of hardnessBall indentation hardness
DIN EN ISO 2039/1•Rockwell hardness
DIN EN ISO 2039/2•
Shore a/Shore DISO 868•
Tensile impact testDIN 53505 •DIN EN ISO 8256•DIN 53448•DIN EN 28256•
Tear propagation/ separation/peeling tests – 40 °C to +200 °C
ISO 34-1•DIN 53507•DIN 53515•DIN 53356•DIN 53363•
Compression test with modu lus of elasticity (to max. 10 kN)
ISO 604•DIN 53454/53457•ASTM D695•
Shear testASTM D732•
Taber abrasion test DIN 53754•ISO 9352•ASTM D1044•
Sandblast test in-house standard•
Tensile creep testRoom temperature to 150 °C
DIN EN ISO 899/1 •DIN 53444•
Flexural creep testRoom temperature to 150 °C
DIN EN ISO 899/2•
mechanical test procedures
melt index
Melt volume flow rate (MVR)
Melt mass flow rate (MFR)
Time dependent melt volume rate (IMVR)
Time dependent melt flow rate (IMFR)
ISO 1133 •ASTM D1238 •
melt shear viscosityISO 11443 •DIN 54811•
Solution viscosity of Polycarbonate with/without film
ISO 1628-1/-4•DIN 51562-3•
Oscillatory shearing (rotational rheometer) e.g. zero shear viscosity, frequency sweep, thermal stability
ISO 6721-10•ASTM D4440-01•
Special rheological tests Capillary and rotational rheometer
Rheological test procedures
Test Procedures
Additional standards and tests on request
05
Vicatto 300 °C
ISO 306•
Heat distortion Temperature to 250 °C
ISO 75•
Ball indentationIEC 60335-1•IEC 60695•
Coefficient of linear thermal expansion (Tma)– 150 °C to 600 °C
DIN 53752 •
Differential scanning calorimetry (DSC)also temperature modulated method
ISO 11357•DIN 53765 •
Thermogravimetric analysis (TGa) also with infrared spectrum
ISO 7111•DIN 51006•
Torsion pendulum test (shear modulus determination)
ISO 6721-2•ISO 6721-7•
Heat resistance
Thermal analyses
Thermal conductivity NanoFlash™-test method
ASTM E1461•DIN EN 821•DIN 30905•ISO 22007-6•
Determination of densityISO 1183•DIN 53479•
DensityDIN EN ISO 845•
apparent densityDIN EN ISO 60•
Determination of water contentISO 760•DIN 53715•DIN EN ISO 15512•
Window foggingDIN 75201•
physical test procedures
Dielectrical measurement (Dielectric constant εr/dissipation factor tan δ)
IEC 60250•DIN 53483•
Electrostatic charging DIN 53486 •
Electrostatic resistance IEC 60093 •IEC 60167 •DIN 53482•
Dielectric strengthIEC 60243-1 •
CTI/comparative tracking indexIEC 60112 •
arc resistanceASTM D495 •IEC 61621 •
CorrosionIEC 60426 •
High-voltage tracking resistanceIEC 60587•
Electrical test procedures
Additional standards and tests on request
06
T:: +49.2151.88.3324 / E:: [email protected] / W:: ulttc.com
Color measurement Delta E
DIN 5033•DIN 6174•ASTM E308•
Transmission/HazeDIN 5036•ASTM D1003•ASTM E179•ISO 13468•
ReflectionDIN 5036•ASTM E179•
Gray scale determinationISO 105-A02•
Gloss factorDIN 67530•ASTM D523•ISO 2813•
Image analysis (microscopic evaluation of sur face with crack assessment)
in-house standard•
Fire behavior
HB
V
5V
VTM
UL 94•
Oxygen Index LOIDIN EN ISO 4589•
Test with electrical ignition source
HWI
Glow wire
ASTM D3874 •IEC 60695-2-12•IEC 60695-2-13 •
ash contentDIN EN ISO 3451-1 •in-house standard (rapid ash)
FmVSSTL 1010•US-FMVSS 302•DIN 75200•
Needle flame testDIN EN 60695-11-5•
Hot-air aging without loading
UL 746 B •IEC 60216 •DIN 53497•
Optical test procedures
Fire
Heat aging
artificial weatheringXenotest® High Energy
DIN EN ISO 4892-2•DIN EN 50014•Accelerated aging test •Various customer specifications
Xenon-WOMASTM G26 modified •ASTM G151•ASTM G155•DIN EN ISO 4892-2 •SAE J 1885•SAE J 1960•VDA 75202•Various customer specifications•
LSL-WOM (UVA/UVB light 313 nm, 340 nm, 351 nm)
DIN EN ISO 4892-3•Various customer specifications•
Outdoor weatheringArizona / Florida / Hoek van •Holland/Sannary sur Meradditional locations available •on request
Spray tests ASTM B117•DIN 50021•DIN EN ISO 7253•DIN EN ISO 9227•ISO 11503•
Weathering
Test Procedures (continued)
Additional standards and tests on request
07
Test lab implementation: •Compounding, test specimen production and testing
LIMS (Laboratory Information •Management System)
BMS Mold-Control (System for •determining processing data)
Preparation of QA procedures•
Additional Global Services
Environmental stress crack ing (ESC), Bent strip test
EN ISO 4599 corresponds to •DIN 53499/3
Internal stressesTnP-Test
PC ATI 104/86•
petrol test (isooctane/toluene)
Fuel resistance DIN 51604/1 DBL 5416•
media aging, no loadDIN 53521•ISO 175•
ConditioningISO 1110•
Water absorptionISO 62•
aging under standard climatic conditions
Chemical resistance/Storage
production and measurement of shrinkage sheets on fully-automated shrink age station
ISO 294-4•
Shrinkage
Additional standards and tests (as well autocar- and electrical test-regulations) on request
Underwriters Laboratories333 Pfingsten Road
Northbrook, IL 60062
Copyright © 2009 Underwriters Laboratories Inc.® 431/6/09/2.5M BDI 090512B
Contact ULFor more information related to UL’s Plastics Services, and learn how UL can save you time and resources by planning for future business growth, please contact a UL customer service professional:
Asia W:: ul-asia.com
ASEAN Singapore & Vietnam T:: +65.6274.0702 F:: +65.6271.3867
Thailand T:: +662.207.2407 T:: +662.207.2408 F:: +662.207. 2525
Malaysia T:: +603.5632.5922 F:: +603.5632.5923 E:: [email protected]
Australia T:: +64.3.940.4300 F:: +64.3.940.4399 E:: [email protected]
China Mainland T:: +86.20.8348.6999 F:: +86.20.8348.6606 E:: [email protected]
Hong Kong T:: +852.2276.9898 F:: +852.2276.9876 E:: [email protected]
India T:: +91.80.4138.4500 F:: +91.80.2841.3759 E:: [email protected]
Japan T:: +81.596.24.6735 F:: +81.596.24.8002 E:: [email protected]
Korea T:: +82.2.2009.9114 F:: +82.2.2009.9400 E:: [email protected]
Taiwan T:: +886.2.5559.8168 F:: +886.2.2890.7430/1 E:: [email protected]
Thailand T:: +66.2.207.2407/8 F:: +66.2.264.5943 E:: [email protected]
Europe W:: ul-europe.com
Denmark T:: +45.44.85.65.65 F:: +45.44.85.65.00 E:: [email protected]
Finland T:: +358.20.710.9980 F:: +358.20.710.9981 E:: [email protected]
France T:: +33.1.60.19.88.00 F:: +33.1.60.19.88.80 E:: [email protected]
Germany T:: +49.6102.369.0 F:: +49.6102.369.280 E:: [email protected]
Italy T:: +39.039.6410.101 F:: +39.039.6410.600 E:: [email protected]
Netherlands T:: +31.26.376.4800 F:: +31.26.376.4840 E:: [email protected]
Poland T:: +48.22.336.33.39 F:: +48.22.336.33.01 E:: [email protected]
Spain T:: +34.93.3681.300 F:: +34.93.3424.996 E:: [email protected]
Sweden T:: +46.8.795.4370 F:: +46.8.760.0317 E:: [email protected]
Switzerland T:: +41.43.355.402.0 F:: +41.43.355.403.9 E:: [email protected]
United Kingdom T:: +44.1483.402.010 F:: +44.1483.302.230 E:: [email protected] Latin America W:: ul.com
Argentina T:: +54.11.4316.8210 F:: +54.11.4316.8260 E:: [email protected]
Brazil T:: +55.11.3049.8300 F:: +55.11.3049.8252 E:: [email protected]
Mexico T:: +52.55.3000.5400 F:: +52.55.3000.5491 E:: [email protected]
North America W:: ul.com ulc.ca
United States & Canada T:: +1.877.854.3577 (1.877 UL HELPS) F:: +1.360.817.6137 E :: [email protected]