uic 558 ve series connector - scp-sa.es · cwz-600 crimp tool awz-b extraction tool tool. 100 ±5...
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R115
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Connector series UIC 558 VE
F 120.en
IndexUIC 558 VE series connector 2Specifications 3
UIC BD xx, UIC KD xx, UIC LD xx Receptacle 4Mounting, Ordering, Mounting position 4UIC ST xx Plug 5
UIC KK D1, UIC KK D2 Cable gland 5UIC E-13P, UIC E-13S Contact insert in acc. with UIC 558 VE 6UIC E-18P, UIC E-18S Contact insert in acc. with UIC 558 VE 6UIC E-22P+PE, UIC E-22S+PE Contact insert not in acc. with UIC 558 VE 7SHC-1,00-xx-30, BHC-1,00-xx-30 Contacts (pin / socket) 7
CWZ-600 Crimp tool 8AWZ-B Extraction tool 8
Assembly 8
UIC DK 13S 00 Lxxxx Connector cable, single ended, 13 pole 9
UIC DL 18S 00 Lxxxx Connector cable, single ended, 18 pole 9
UIC SK 13P E0 Lxxxx Connector cable, single ended, 13 pole 10
UIC SL 18P ER Lxxxx Connector cable, single ended, 18 pole 10
UIC VK 13P E0 Lxxxx Connector cable, double ended, 13 pole 11
UIC VK 18P ER Lxxxx Connector cable, double ended, 18 pole 11Electrical Components and Systems for Railway Engineering and Industrial Applications 12
The connector complies with the requirements of UIC 558 VE (up to 1994: UIC 568 VE). It connects lines used for the: remote control of lights remote control of doors public address systems in passenger coaches
and multiple units transmission of binary data
We can also supply contact inserts for special applications.
Rugged design The receptacle features an emergency release that
ensures, provided the receptacle is installed in the correct position, a non-destructive separation of plug and receptacle when two electrically not decoupled vehicles move apart.
Material Increased corrosion resistance to chemicals, in par-
ticular to detergents containing acids or alkalis Shell Quick and easy to install Shell can be split, allowing wiring checks Simple to replace individual elements Seals can be replaced without disassembling the
contacts Uses the same basic design for normal receptacles
and dummy receptacles. The conversion of dummy receptacles into normal receptacles is done by fitting the appropriate contacts.
Coding Keypositions for mating prevent connectors from
mismating with connectors carrying different inserts 13 pole plug intermateable with 18 pole receptacle
in accordance with UIC 558 VE Cable sets, assembled We supply on request receptacles and plugs
assembled complete with cables or wires to suit the customer’s specific requirements
UIC 558 VE series connector
Series UIC E-13P, UIC E-13S UIC E-18P, UIC E-18S UIC E-22P+PE, UIC E-22S+PE
Standard UIC 558 VE UIC 558 VE ---
Max. number of contacts (preferred types*)(PE = protective earth contact)
13 pole 18 pole 22 pole + PE
Contact arrangementContact identification marked on insert: Pin insert: rear view Socket insert: front view
Rated operating voltage without PE(IEC 60038)
25 V 25 V 25 V
Rated operating voltage with PE(IEC 60038) 115 V~ 115 V~ 115 V~
Rated current 10 A 10 A 10 A
Contact diameter 3 mm 3 mm 3 mm
Terminal typeWire gauges
Crimp 0.75 ... 1.00 mm²(AWG 18 ... 17)
Crimp 0.75 ... 1.00 mm²(AWG 18 ... 17)
Crimp 0.75 ... 1.00 mm²(AWG 18 ... 17)
Contact resistance (IEC 60512-2) ≤ 2 m ≤ 2 m ≤ 2 m
Temperature range –30 °C ... +90 °C –30 °C ... +90 °C –30 °C ... +90 °C
Protection degree (EN 60529) IP54 IP54 IP54
Test standards (IEC 60068-1)tmin
[°C] / tmax[°C] / ttesting time[days] -30 /90 /21 -30 /90 /21 -30 /90 /21
Mechanical life (IEC 60512-5, Test 9a) 10,000 operating cycles 10,000 operating cycles 10,000 operating cycles
Materials
Shell, receptacle Aluminium die-cast
Shell, plug Polyamide 6 with 30% fibre glass
Contact inserts Polyamide 6.6 = halogen-free reinforced with 30% fibre glass
Seals
Contacts
Contact plating
GdAISi 12
PA 6 GF30 black
PA 6.6 GF30 black
Neoprene
Wrought copper alloy, crimpable
Ni
GdAISi 12
PA 6 GF30 black
PA 6.6 GF30 black
Neoprene
Wrought copper alloy, crimpable
Ni
GdAISi 12
PA 6 GF30 black
PA 6.6 GF30 black
Neoprene
Wrought copper alloy, crimpable
Ni
* We supply on request special contact arrangements, e. g. 6 + 2 and 16 + 2HF (not standardized to UIC), as well as others to customer requirements.
Specifications UIC 558 VE series
Ø 6.5 or M6
45
65
Ø 35
69.3
50
Ø 6.2
50
Ø 35
*
*
*
*
36
43
125
83
R115
43
65
52
28
6.6
Reduced scale diagrams / dimensions in mm
Ordering code Description
Dummy receptacle Shell with socket insert, but without contacts, for receiving the free plug cable at train end
UIC BD 130 C0 Receptacle with insert for 13 socket contacts, colour RAL 7035
UIC BD 180 CR Receptacle with insert for 18 socket contacts, colour RAL 7035, red marking
UIC BD 220 C0 PE Receptacle with insert for 22+PE socket contacts, colour RAL 7035
Coupling receptacle Complete receptacle consisting of shell, socket insert and all the contacts
UIC KD 13S C0 Receptacle with insert + 13 socket contacts, colour RAL 7035
UIC KD 18S CR Receptacle with insert + 18 socket contacts, colour RAL 7035, red marking
UIC KD 18S DR Receptacle with insert + 18 socket contacts, colour RAL 3020, red marking
UIC KD 22S C0 PE Receptacle with insert + 22+PE socket contacts, colour RAL 7035
Empty receptacle Shell without insert and without socket contacts
UIC LD 130 C0 Receptacle without insert for 13/22+PE socket contacts, colour RAL 7035
UIC LD 180 CR Receptacle without insert for 18 socket contacts, colour RAL 7035, red marking
UIC LD 180 DR Receptacle without insert for 18 socket contacts, colour RAL 3020, red marking
* Diameter of fixing and mounting elements, e.g. bolt heads, 12.5 mm max.
Mounting holes Ordering code
Correct mounting positionThe recptacle features an emergency release that ensures a non-destructive separation of plug and receptacle. To this end the receptacle must be mounted upright onto the front end of the vehicle or carriage, so that the lid opens upwards.
Mounting, Kheops compatible
Mounting, Schaltbau standard
UIC BD xx, UIC KD xx, UIC LD xx Receptacle Shell
Mounting, Ordering, Mounting position
*)
*)
36Ø3
Ø 4
9.8
D1
or D
2115
111
aprox.155
Mounting wall
0 ... 8
39.5+1 24
Ø 3
0 (M
ount
ing
hole
)
Pg
21
36 36
D1
or D
2
Reduced scale diagrams / dimensions in mm Reduced scale diagrams / dimensions in mm
*) Colour markings in 18 pole version
Ordering code Description
UIC KK D1 Cable gland PG21 with antikink fitting for cable diameter 12.5 – 15.5 mm
UIC KK D2 Cable gland PG21 with antikink fitting for cable diameter 16.5 – 18.5 mm
Ordering code Description
UIC ST 13P E0 D1 Plug with insert, 13 pins, and cable gland PG21 with antikink fitting for cable diameter 12.5 – 15.5 mm
UIC ST 13P E0 D2 Plug with insert, 13 pins, and cable gland PG21 with antikink fitting for cable diameter 16.5 – 18.5 mm
UIC ST 18P ER D2 Plug with insert, 18 pins, and cable gland PG21 with antikink fitting for cable diameter 16.5 – 18.5 mm
UIC ST 22P E0 D1 PE Plug with insert, 22+PE pins, and cable gland PG21 with antikink fitting for cable diameter 12.5 – 15.5 mm
UIC ST 22P E0 D2 PEPlug with insert, 22+PE pins, and cable gland PG21 with antikink fitting for cable diameter 16.5 – 18.5 mm
UIC ST xx Plug Shell
UIC KK D1, UIC KK D2 Cable gland Accessories
18
17
14
16
7
6
5
4 2
3
10
1
12
11
13 8 9
15 15
18
17
14
16
7
6 5
4 2
3
10
1 12
11
13 8 9
Ø 41.5 ± 0.15
+0.1
5 -0
.50
Ø 59.9 -0.50 22 ±0.2 16.6 -0.25 22.2 +0.2 21.5 ±0.2 Ø 45.6 -0.2
Front view Front view
Ø 5
2.8
18
17
14
16
7
6
5
42
3
10
1
12
11
13 89
1515
18
17
14
16
7
65
4 2
3
10
112
11
1389
Ø 41.5 ±0.15
+0.1
5-0
.50
Ø 59.9 -0.5022 ±0.2 16.6 -0.2522.2 +0.2 21.5 ±0.2 Ø 45.6 -0.2
Front view Front view
Ø 5
2.8
Reduced scale diagrams / dimensions in mm
Sealed contact cavities Sealed contact cavities
UIC E-13P pin insert 1 – 13: Pin, type SHC-1,00-Ni-30
UIC E-13S socket insert 1 – 13: Socket, type BHC-1,00-Ni-30
UIC E-18P pin insert 1 – 18: Pin, type SHC-1,00-Ni-30
UIC E-18S socket insert1 – 18: Socket, type BHC-1,00-Ni-30
UIC E-13P, UIC E-13S Contact insert in acc. with UIC 558 VE Contact inserts
UIC E-18P, UIC E-18S Contact insert in acc. with UIC 558 VE Contact inserts
7
65 4
3
219
18
1716 15 14
13
12
11
19 8 10 222120 21 20
22 10 8 19
11
12
13
14 1516
17
18
912
34 5
6
7
Ø 45.6 -0.2
Ø 41.8 22.2 +0.2 21.5 ±0.2
Ø 41.4 ±0.2
22 ±0.2 16.6 -0.25
Ø 5
2.8
-0.5
Ø 59.9 -0.2
Front view Front view
35.5 Ø 5
.15
Ø 5
.15
3 3
33.8
Wire gauge Wire gauge
Reduced scale diagrams / dimensions in mm
UIC E-22P+PE pin insert 1 – 22: Pin, type SHC-1,00-Ni-30 Pin, type SHC-1,00-Ni/U
UIC E-22S+PE socket insert 1 – 22: Socket, type BHC-1,00-Ni-30 PE: Socket, type BHC-1,00-Ni-30
UIC E-22P+PE, UIC E-22S+PE Contact insert not in acc. with UIC 558 VE Contact inserts
SHC-1,00-xx-30, BHC-1,00-xx-30 Contacts (pin / socket) Contacts
Ordering code: Example: SHC-1,00-Ni-30 Type of contact
SB
PinSocket
Contact diameter H Ø 3 mm
Connection C Crimp
Wire gauge 1,00 Leads,AWG18...17(0.75...1.00 mm²)
Special designUICversion 30
Contact finishNickel(standard)
GoldSilver
NiAuAg
Pin contact Socket contact
Pin contactOrdering code Contact finishSHC-1.00-Ni-30 NickelSHC-1.00-Au-30 GoldSHC-1.00-Ag-30 Silver
Socket contactOrdering code Contact finishBHC-1.00-Ni-30 NickelBHC-1.00-Au-30 GoldBHC-1.00-Ag-30 Silver
SpecificationWire gauge Rated current
AWG 18 ... 17 (0.75 … 1.00 mm²) 10 AAWG 18 ... 17 (0.75 … 1.00 mm²) 10 AAWG 18 ... 17 (0.75 … 1.00 mm²) 10 A
Reduced scale diagrams / dimensions in mm
Disassembly of contacts:Insert extraction tool into the contact hole as far as it will go. The contact (pin or socket) is ejected from the contact cavity by the force of the spring. Important: Never use force to remove the contacts from the contact cavity!
Drawing of 13 / 18 pole receptacle
Empty receptacle
CoverSocket insert
O-ring seal Socket
Ring Pin insert O-ring seal Plug shell Sealing ring
Compression ring
Strain relief fitting
Pin
Contacts must be heard to engage in the contact insert.When assembling or disassembling the strain relief fitting, the clamping screw must be fully removed from the fitting.
Clamping screw
Assembly of plug
Assembly of receptacle
Assembly
CWZ-600 Crimp tool AWZ-B Extraction tool Tool
100
±5
180
11
11 x 11 = (121) 53
L
L
Reduced scale diagrams / dimensions in mm
Adapter cable with cable harness and socket insert for installation in empty receptacle; we supply assembled cable sets with the length you require.
Adapter cable with cable harness and socket insert for installation in empty receptacle; we supply assembled cable sets with the length you require.
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Ordering code Number of contacts L
UIC DK 13S 00 Lxxxx 13 xxxx mm
Ordering code Number of contacts L
UIC DL 18S 00 Lxxxx 18 xxxx mm
UIC DL 18S 00 L2000 * 18 2000 mm
UIC DL 18S 00 L2800 * 18 2800 mm
UIC DL 18S 00 L5000 * 18 5000 mm
* Preferred length
UIC DK 13S 00 Lxxxx Connector cable, single ended, 13 pole Cable sets, assembled
UIC DL 18S 00 Lxxxx Connector cable, single ended, 18 pole Cable sets, assembled
L
approx. 155
approx. 40
100±
5
1111 x 11 = (121)
18053
L
approx. 40115
Reduced scale diagrams / dimensions in mm
Adapter cable with cable harness and plug (plug black without marking); we supply assembled cable sets with the length you require.
Adapter cable with cable harness and plug (plug black with red marking); we supply assembled cable sets with the length you require.
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Ordering code Number of contacts L
UIC SK 13P E0 Lxxxx 13 xxxx mm
UIC SK 13P E0 L3450 * 13 3450 mm
* Preferred length
Ordering code Number of contacts L
UIC SL 18P ER Lxxxx 18 xxxx mm
UIC SL 18P ER L2400 * 18 2400 mm
UIC SL 18P ER L2800 * 18 2800 mm
UIC SL 18P ER L3500 * 18 3500 mm
* Preferred length
UIC SK 13P E0 Lxxxx Connector cable, single ended, 13 pole Cable sets, assembled
UIC SL 18P ER Lxxxx Connector cable, single ended, 18 pole Cable sets, assembled
L2
L1
approx. 40
approx. 155
L2
L1
approx. 40
approx. 155
Reduced scale diagrams / dimensions in mm
Connecting cable with cable and plugs (plugs black without marking); we supply ssembled cable sets with the length you require.
Connecting cable with cable and plugs (plugs black without marking); we supply assembled cable sets with the length you require.
Bestellbezeichnung Polzahl L2 L1
UIC VK 13P E0 Lxxxx 13 xxxx mm L2 + 230 mm
UIC VK 13P E0 L2680 * 13 2880 mm 2910 mm
* Preferred length
Bestellbezeichnung Polzahl L2 L1
UIC VK 18P ER Lxxxx 18 xxxx mm L2 + 230 mm
UIC VK 18P ER L1700 18 1700 mm 1930 mm
UIC VK 18P ER L2400 18 2400 mm 2630 mm
* Preferred length
UIC VK 13P E0 Lxxxx Connector cable, double ended, 13 pole Cable sets, assembled
UIC VK 18P ER Lxxxx Connector cable, double ended, 18 pole Cable sets, assembled