uic 558 ve series connector - scp-sa.es · cwz-600 crimp tool awz-b extraction tool tool. 100 ±5...

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R115 43 52 Connector series UIC 558 VE F 120.en

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Page 1: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

R115

43

52

Connector series UIC 558 VE

F 120.en

IndexUIC 558 VE series connector 2Specifications 3

UIC BD xx, UIC KD xx, UIC LD xx Receptacle 4Mounting, Ordering, Mounting position 4UIC ST xx Plug 5

UIC KK D1, UIC KK D2 Cable gland 5UIC E-13P, UIC E-13S Contact insert in acc. with UIC 558 VE 6UIC E-18P, UIC E-18S Contact insert in acc. with UIC 558 VE 6UIC E-22P+PE, UIC E-22S+PE Contact insert not in acc. with UIC 558 VE 7SHC-1,00-xx-30, BHC-1,00-xx-30 Contacts (pin / socket) 7

CWZ-600 Crimp tool 8AWZ-B Extraction tool 8

Assembly 8

UIC DK 13S 00 Lxxxx Connector cable, single ended, 13 pole 9

UIC DL 18S 00 Lxxxx Connector cable, single ended, 18 pole 9

UIC SK 13P E0 Lxxxx Connector cable, single ended, 13 pole 10

UIC SL 18P ER Lxxxx Connector cable, single ended, 18 pole 10

UIC VK 13P E0 Lxxxx Connector cable, double ended, 13 pole 11

UIC VK 18P ER Lxxxx Connector cable, double ended, 18 pole 11Electrical Components and Systems for Railway Engineering and Industrial Applications 12

Page 2: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

The connector complies with the requirements of UIC 558 VE (up to 1994: UIC 568 VE). It connects lines used for the: remote control of lights remote control of doors public address systems in passenger coaches

and multiple units transmission of binary data

We can also supply contact inserts for special applications.

Rugged design The receptacle features an emergency release that

ensures, provided the receptacle is installed in the correct position, a non-destructive separation of plug and receptacle when two electrically not decoupled vehicles move apart.

Material Increased corrosion resistance to chemicals, in par-

ticular to detergents containing acids or alkalis Shell Quick and easy to install Shell can be split, allowing wiring checks Simple to replace individual elements Seals can be replaced without disassembling the

contacts Uses the same basic design for normal receptacles

and dummy receptacles. The conversion of dummy receptacles into normal receptacles is done by fitting the appropriate contacts.

Coding Keypositions for mating prevent connectors from

mismating with connectors carrying different inserts 13 pole plug intermateable with 18 pole receptacle

in accordance with UIC 558 VE Cable sets, assembled We supply on request receptacles and plugs

assembled complete with cables or wires to suit the customer’s specific requirements

UIC 558 VE series connector

Page 3: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

Series UIC E-13P, UIC E-13S UIC E-18P, UIC E-18S UIC E-22P+PE, UIC E-22S+PE

Standard UIC 558 VE UIC 558 VE ---

Max. number of contacts (preferred types*)(PE = protective earth contact)

13 pole 18 pole 22 pole + PE

Contact arrangementContact identification marked on insert: Pin insert: rear view Socket insert: front view

Rated operating voltage without PE(IEC 60038)

25 V 25 V 25 V

Rated operating voltage with PE(IEC 60038) 115 V~ 115 V~ 115 V~

Rated current 10 A 10 A 10 A

Contact diameter 3 mm 3 mm 3 mm

Terminal typeWire gauges

Crimp 0.75 ... 1.00 mm²(AWG 18 ... 17)

Crimp 0.75 ... 1.00 mm²(AWG 18 ... 17)

Crimp 0.75 ... 1.00 mm²(AWG 18 ... 17)

Contact resistance (IEC 60512-2) ≤ 2 m ≤ 2 m ≤ 2 m

Temperature range –30 °C ... +90 °C –30 °C ... +90 °C –30 °C ... +90 °C

Protection degree (EN 60529) IP54 IP54 IP54

Test standards (IEC 60068-1)tmin

[°C] / tmax[°C] / ttesting time[days] -30 /90 /21 -30 /90 /21 -30 /90 /21

Mechanical life (IEC 60512-5, Test 9a) 10,000 operating cycles 10,000 operating cycles 10,000 operating cycles

Materials

Shell, receptacle Aluminium die-cast

Shell, plug Polyamide 6 with 30% fibre glass

Contact inserts Polyamide 6.6 = halogen-free reinforced with 30% fibre glass

Seals

Contacts

Contact plating

GdAISi 12

PA 6 GF30 black

PA 6.6 GF30 black

Neoprene

Wrought copper alloy, crimpable

Ni

GdAISi 12

PA 6 GF30 black

PA 6.6 GF30 black

Neoprene

Wrought copper alloy, crimpable

Ni

GdAISi 12

PA 6 GF30 black

PA 6.6 GF30 black

Neoprene

Wrought copper alloy, crimpable

Ni

* We supply on request special contact arrangements, e. g. 6 + 2 and 16 + 2HF (not standardized to UIC), as well as others to customer requirements.

Specifications UIC 558 VE series

Page 4: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

Ø 6.5 or M6

45

65

Ø 35

69.3

50

Ø 6.2

50

Ø 35

*

*

*

*

36

43

125

83

R115

43

65

52

28

6.6

Reduced scale diagrams / dimensions in mm

Ordering code Description

Dummy receptacle Shell with socket insert, but without contacts, for receiving the free plug cable at train end

UIC BD 130 C0 Receptacle with insert for 13 socket contacts, colour RAL 7035

UIC BD 180 CR Receptacle with insert for 18 socket contacts, colour RAL 7035, red marking

UIC BD 220 C0 PE Receptacle with insert for 22+PE socket contacts, colour RAL 7035

Coupling receptacle Complete receptacle consisting of shell, socket insert and all the contacts

UIC KD 13S C0 Receptacle with insert + 13 socket contacts, colour RAL 7035

UIC KD 18S CR Receptacle with insert + 18 socket contacts, colour RAL 7035, red marking

UIC KD 18S DR Receptacle with insert + 18 socket contacts, colour RAL 3020, red marking

UIC KD 22S C0 PE Receptacle with insert + 22+PE socket contacts, colour RAL 7035

Empty receptacle Shell without insert and without socket contacts

UIC LD 130 C0 Receptacle without insert for 13/22+PE socket contacts, colour RAL 7035

UIC LD 180 CR Receptacle without insert for 18 socket contacts, colour RAL 7035, red marking

UIC LD 180 DR Receptacle without insert for 18 socket contacts, colour RAL 3020, red marking

* Diameter of fixing and mounting elements, e.g. bolt heads, 12.5 mm max.

Mounting holes Ordering code

Correct mounting positionThe recptacle features an emergency release that ensures a non-destructive separation of plug and receptacle. To this end the receptacle must be mounted upright onto the front end of the vehicle or carriage, so that the lid opens upwards.

Mounting, Kheops compatible

Mounting, Schaltbau standard

UIC BD xx, UIC KD xx, UIC LD xx Receptacle Shell

Mounting, Ordering, Mounting position

Page 5: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

*)

*)

36Ø3

Ø 4

9.8

D1

or D

2115

111

aprox.155

Mounting wall

0 ... 8

39.5+1 24

Ø 3

0 (M

ount

ing

hole

)

Pg

21

36 36

D1

or D

2

Reduced scale diagrams / dimensions in mm Reduced scale diagrams / dimensions in mm

*) Colour markings in 18 pole version

Ordering code Description

UIC KK D1 Cable gland PG21 with antikink fitting for cable diameter 12.5 – 15.5 mm

UIC KK D2 Cable gland PG21 with antikink fitting for cable diameter 16.5 – 18.5 mm

Ordering code Description

UIC ST 13P E0 D1 Plug with insert, 13 pins, and cable gland PG21 with antikink fitting for cable diameter 12.5 – 15.5 mm

UIC ST 13P E0 D2 Plug with insert, 13 pins, and cable gland PG21 with antikink fitting for cable diameter 16.5 – 18.5 mm

UIC ST 18P ER D2 Plug with insert, 18 pins, and cable gland PG21 with antikink fitting for cable diameter 16.5 – 18.5 mm

UIC ST 22P E0 D1 PE Plug with insert, 22+PE pins, and cable gland PG21 with antikink fitting for cable diameter 12.5 – 15.5 mm

UIC ST 22P E0 D2 PEPlug with insert, 22+PE pins, and cable gland PG21 with antikink fitting for cable diameter 16.5 – 18.5 mm

UIC ST xx Plug Shell

UIC KK D1, UIC KK D2 Cable gland Accessories

Page 6: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

18

17

14

16

7

6

5

4 2

3

10

1

12

11

13 8 9

15 15

18

17

14

16

7

6 5

4 2

3

10

1 12

11

13 8 9

Ø 41.5 ± 0.15

+0.1

5 -0

.50

Ø 59.9 -0.50 22 ±0.2 16.6 -0.25 22.2 +0.2 21.5 ±0.2 Ø 45.6 -0.2

Front view Front view

Ø 5

2.8

18

17

14

16

7

6

5

42

3

10

1

12

11

13 89

1515

18

17

14

16

7

65

4 2

3

10

112

11

1389

Ø 41.5 ±0.15

+0.1

5-0

.50

Ø 59.9 -0.5022 ±0.2 16.6 -0.2522.2 +0.2 21.5 ±0.2 Ø 45.6 -0.2

Front view Front view

Ø 5

2.8

Reduced scale diagrams / dimensions in mm

Sealed contact cavities Sealed contact cavities

UIC E-13P pin insert 1 – 13: Pin, type SHC-1,00-Ni-30

UIC E-13S socket insert 1 – 13: Socket, type BHC-1,00-Ni-30

UIC E-18P pin insert 1 – 18: Pin, type SHC-1,00-Ni-30

UIC E-18S socket insert1 – 18: Socket, type BHC-1,00-Ni-30

UIC E-13P, UIC E-13S Contact insert in acc. with UIC 558 VE Contact inserts

UIC E-18P, UIC E-18S Contact insert in acc. with UIC 558 VE Contact inserts

Page 7: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

7

65 4

3

219

18

1716 15 14

13

12

11

19 8 10 222120 21 20

22 10 8 19

11

12

13

14 1516

17

18

912

34 5

6

7

Ø 45.6 -0.2

Ø 41.8 22.2 +0.2 21.5 ±0.2

Ø 41.4 ±0.2

22 ±0.2 16.6 -0.25

Ø 5

2.8

-0.5

Ø 59.9 -0.2

Front view Front view

35.5 Ø 5

.15

Ø 5

.15

3 3

33.8

Wire gauge Wire gauge

Reduced scale diagrams / dimensions in mm

UIC E-22P+PE pin insert 1 – 22: Pin, type SHC-1,00-Ni-30 Pin, type SHC-1,00-Ni/U

UIC E-22S+PE socket insert 1 – 22: Socket, type BHC-1,00-Ni-30 PE: Socket, type BHC-1,00-Ni-30

UIC E-22P+PE, UIC E-22S+PE Contact insert not in acc. with UIC 558 VE Contact inserts

SHC-1,00-xx-30, BHC-1,00-xx-30 Contacts (pin / socket) Contacts

Ordering code: Example: SHC-1,00-Ni-30 Type of contact

SB

PinSocket

Contact diameter H Ø 3 mm

Connection C Crimp

Wire gauge 1,00 Leads,AWG18...17(0.75...1.00 mm²)

Special designUICversion 30

Contact finishNickel(standard)

GoldSilver

NiAuAg

Pin contact Socket contact

Pin contactOrdering code Contact finishSHC-1.00-Ni-30 NickelSHC-1.00-Au-30 GoldSHC-1.00-Ag-30 Silver

Socket contactOrdering code Contact finishBHC-1.00-Ni-30 NickelBHC-1.00-Au-30 GoldBHC-1.00-Ag-30 Silver

SpecificationWire gauge Rated current

AWG 18 ... 17 (0.75 … 1.00 mm²) 10 AAWG 18 ... 17 (0.75 … 1.00 mm²) 10 AAWG 18 ... 17 (0.75 … 1.00 mm²) 10 A

Page 8: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

Reduced scale diagrams / dimensions in mm

Disassembly of contacts:Insert extraction tool into the contact hole as far as it will go. The contact (pin or socket) is ejected from the contact cavity by the force of the spring. Important: Never use force to remove the contacts from the contact cavity!

Drawing of 13 / 18 pole receptacle

Empty receptacle

CoverSocket insert

O-ring seal Socket

Ring Pin insert O-ring seal Plug shell Sealing ring

Compression ring

Strain relief fitting

Pin

Contacts must be heard to engage in the contact insert.When assembling or disassembling the strain relief fitting, the clamping screw must be fully removed from the fitting.

Clamping screw

Assembly of plug

Assembly of receptacle

Assembly

CWZ-600 Crimp tool AWZ-B Extraction tool Tool

Page 9: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

100

±5

180

11

11 x 11 = (121) 53

L

L

Reduced scale diagrams / dimensions in mm

Adapter cable with cable harness and socket insert for installation in empty receptacle; we supply assembled cable sets with the length you require.

Adapter cable with cable harness and socket insert for installation in empty receptacle; we supply assembled cable sets with the length you require.

red

wih

te

yello

w

blac

k

red

with

e

yello

w

blac

k

red

wih

te

yello

w

blac

k

scre

en

Ordering code Number of contacts L

UIC DK 13S 00 Lxxxx 13 xxxx mm

Ordering code Number of contacts L

UIC DL 18S 00 Lxxxx 18 xxxx mm

UIC DL 18S 00 L2000 * 18 2000 mm

UIC DL 18S 00 L2800 * 18 2800 mm

UIC DL 18S 00 L5000 * 18 5000 mm

* Preferred length

UIC DK 13S 00 Lxxxx Connector cable, single ended, 13 pole Cable sets, assembled

UIC DL 18S 00 Lxxxx Connector cable, single ended, 18 pole Cable sets, assembled

Page 10: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

L

approx. 155

approx. 40

100±

5

1111 x 11 = (121)

18053

L

approx. 40115

Reduced scale diagrams / dimensions in mm

Adapter cable with cable harness and plug (plug black without marking); we supply assembled cable sets with the length you require.

Adapter cable with cable harness and plug (plug black with red marking); we supply assembled cable sets with the length you require.

red

whi

te

yello

w

blac

k

red

whi

te

yello

w

blac

k

red

whi

te

yello

w

blac

k

scre

en

Ordering code Number of contacts L

UIC SK 13P E0 Lxxxx 13 xxxx mm

UIC SK 13P E0 L3450 * 13 3450 mm

* Preferred length

Ordering code Number of contacts L

UIC SL 18P ER Lxxxx 18 xxxx mm

UIC SL 18P ER L2400 * 18 2400 mm

UIC SL 18P ER L2800 * 18 2800 mm

UIC SL 18P ER L3500 * 18 3500 mm

* Preferred length

UIC SK 13P E0 Lxxxx Connector cable, single ended, 13 pole Cable sets, assembled

UIC SL 18P ER Lxxxx Connector cable, single ended, 18 pole Cable sets, assembled

Page 11: UIC 558 VE series connector - scp-sa.es · CWZ-600 Crimp tool AWZ-B Extraction tool Tool. 100 ±5 180 11 11 x 11 = (121) 53 L L Reduced scale diagrams / dimensions in mm

L2

L1

approx. 40

approx. 155

L2

L1

approx. 40

approx. 155

Reduced scale diagrams / dimensions in mm

Connecting cable with cable and plugs (plugs black without marking); we supply ssembled cable sets with the length you require.

Connecting cable with cable and plugs (plugs black without marking); we supply assembled cable sets with the length you require.

Bestellbezeichnung Polzahl L2 L1

UIC VK 13P E0 Lxxxx 13 xxxx mm L2 + 230 mm

UIC VK 13P E0 L2680 * 13 2880 mm 2910 mm

* Preferred length

Bestellbezeichnung Polzahl L2 L1

UIC VK 18P ER Lxxxx 18 xxxx mm L2 + 230 mm

UIC VK 18P ER L1700 18 1700 mm 1930 mm

UIC VK 18P ER L2400 18 2400 mm 2630 mm

* Preferred length

UIC VK 13P E0 Lxxxx Connector cable, double ended, 13 pole Cable sets, assembled

UIC VK 18P ER Lxxxx Connector cable, double ended, 18 pole Cable sets, assembled