type ms03 - burkert usainstallations and the environment. the product is intended solely for the...
TRANSCRIPT
Operating Instructions
TypeMS03
Conductivity sensor cube
We reserve the right to make technical changes without notice.Technische Änderungen vorbehalten.Sous réserve de modifications techniques.
© Bürkert SAS, 2014
Operating Instructions 1409/0_EU-ML 00566498 Original EN
1
Contents
1 AbouttheoperAtinginstructions...........................................................................................................................3
1.1 symbolsused..........................................................................................................................................................................3
1.2 Definitionoftheword"product"....................................................................................................................................3
1.3 Definitionoftheword"system"......................................................................................................................................4
1.4 Definitionoftheword"büs".............................................................................................................................................4
2 intenDeDuse....................................................................................................................................................................................4
3 bAsicsAfetyinformAtion....................................................................................................................................................5
4 generAlinformAtion................................................................................................................................................................6
4.1 contact........................................................................................................................................................................................6
4.2 Warrantyconditions..............................................................................................................................................................6
4.3 informationsontheinternet............................................................................................................................................6
5 Description.......................................................................................................................................................................................7
6 technicAlDAtA................................................................................................................................................................................8
6.1 conditionsofuse...................................................................................................................................................................8
6.2 conformitytostandardsanddirectives....................................................................................................................8
6.3 materialstheproductismadeof..................................................................................................................................8
6.4 fluiddata....................................................................................................................................................................................8
6.5 measurementdata................................................................................................................................................................9
6.6 electricaldata..........................................................................................................................................................................9
6.7 communication.......................................................................................................................................................................9
7 instAllAtion...................................................................................................................................................................................10
7.1 safetyinstructions.............................................................................................................................................................10
7.2 mountingtheproductonthebackplane................................................................................................................10
8 ADjustmentAnDoperAtion..............................................................................................................................................11
8.1 safetyinstructions.............................................................................................................................................................11
8.2 howtoadjusttheproduct.............................................................................................................................................11
8.3 Adjustmentsthatmustbedone.................................................................................................................................12
8.4 generalinformationonthedisplaysoftwaretypeme21..............................................................................12
Type MS03
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2
Contents
8.5 "Device"viewoftheproduct.........................................................................................................................................13
8.6 "function"viewoftheproduct.....................................................................................................................................14
8.7 Detailedviewsofthebüsfunction...........................................................................................................................15
8.8 "parameter"viewofthesensor...................................................................................................................................16
8.8.1 Settingthetemperaturecompensation.........................................................................................16
8.8.2 Configuringthetriggeringofthewarnings...................................................................................17
8.8.3 Configuringthetriggeringoftheerrors........................................................................................18
8.9 "Diagnosis"viewofthesensor....................................................................................................................................18
8.10 "maintenance"viewofthesensor..............................................................................................................................18
8.10.1 Calibratingthecellconstantoftheconductivitysensor...........................................................19
8.10.2 Doinga1pointcalibrationprocedureoftheconductivitysensor..........................................19
8.10.3 Adjustingtheoffsetvalueofthetemperature..............................................................................21
8.10.4 Simulatingsomedata........................................................................................................................22
8.10.5 Readingthedateofthelastcalibration........................................................................................22
8.10.6 Readingthedateofthenextduecalibration...............................................................................22
8.10.7 Settingthetimeintervalbetweentwocalibrations.....................................................................22
9 mAintenAnceAnDtroubleshooting.......................................................................................................................23
9.1 safetyinstructions.............................................................................................................................................................23
9.2 cleaningoftheproduct...................................................................................................................................................23
9.3 troubleshoutingifnomessageisdisplayed.......................................................................................................23
9.4 troubleshootingifthestatusleDoftheproductisredororange........................................................23
9.4.1 Message"Toohighconductivityvalue".........................................................................................24
9.4.2 Message"Toolowconductivityvalue"..........................................................................................24
9.4.3 Message"Toohightemperaturevalue".........................................................................................25
9.4.4 Message"Toolowtemperaturevalue"..........................................................................................26
10 spArepArtsAnDAccessories......................................................................................................................................27
11 pAckAging,trAnsport..........................................................................................................................................................27
12 storAge..............................................................................................................................................................................................27
13 DisposAloftheproDuct..................................................................................................................................................28
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3
About the Operating Instructions
1 AbouT The operATing inSTrucTionSTheOperatingInstructionsdescribetheentirelifecycleoftheproduct.PleasekeeptheOperatingInstructionsinasafeplace,accessibletoallusersandanynewowners.
theoperatinginstructionscontainimportantsafetyinformation.
Failuretocomplywiththeseinstructionscanleadtohazardoussituations.
▶ TheOperatingInstructionsmustbereadandunderstood.
1.1 Symbols used
danger
Warnsagainstanimminentdanger.
▶ Failuretoobservethiswarningcanresultindeathorinseriousinjury.
Warning
Warnsagainstapotentiallydangeroussituation.
▶ Failuretoobservethiswarningcanresultinseriousinjuryorevendeath.
attention
Warnsagainstapossiblerisk.
▶ Failuretoobservethiswarningcanresultinsubstantialorminorinjuries.
note
Warnsagainstmaterialdamage.
• Failuretoobservethiswarningmayresultindamagetotheproductorsystem.
Indicatesadditionalinformation,adviceorimportantrecommendations.
ReferstoinformationcontainedintheOperatingInstructionsorinotherdocuments.
▶ Indicatesaninstructiontobecarriedouttoavoidadanger,awarningorapossiblerisk.
→ Indicatesaproceduretobecarriedout.
» Indicatestheresultofaspecificinstruction.
1.2 Definition of the word "product"
Theword"product"usedwithintheseOperatingInstructionsalwaysreferstotheconductivitysensorcubetypeMS03.
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Type MS03
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About the Operating Instructions
1.3 Definition of the word "system"
Theword"system"usedwithintheseOperatingInstructionsalwaysreferstotheOnlineAnalysisSystemtype8905.
1.4 Definition of the word "büS"
Theword"büS"usedwithintheseOperatingInstructionsalwaysreferstothefieldbusdeveloppedbyBürkert.
2 inTenDeD uSe
useofthisproductthatdoesnotcomplywiththeinstructionscouldpresentriskstopeople,nearbyinstallationsandtheenvironment.
▶ Theproductisintendedsolelyforthemeasurementoftheconductivityofthewaterwithina8905system.
▶ Thisproductmustbeprotectedagainstelectromagneticinterference,ultravioletraysand,wheninstalledoutdoors,theeffectsofclimaticconditions.
▶ ThisproductmustbeusedincompliancewiththecharacteristicsandcommissioninganduseconditionsspecifiedinthecontractualdocumentsandintheOperatingInstructions.
▶ Requirementsforthesafeandproperoperationoftheproductarepropertransport,storageandinstallation,aswellascarefuloperationandmaintenance.
▶ Onlyusetheproductasintended.
▶ Observeanyexistingrestraintswhentheproductisexported.
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Type MS03
5
Basic safety information
3 bASic SAfeTy inforMATionThissafetyinformationdoesnottakeintoaccount:
• anycontingenciesoroccurrencesthatmayariseduringassembly,useandmaintenanceoftheproduct.
• thelocalsafetyregulationsthattheoperatormustensurethestaffinchargeofinstallationandmaintenanceobserve.
Variousdangeroussituations.
Toavoidinjurytakecare:
▶ topreventanyunintentionalpowersupplyswitch-on.
▶ tocarryouttheinstallationandmaintenanceworkbyqualifiedandskilledstaffwiththeappropriatetools.
▶ tousetheproductonlyifinperfectworkingorderandincompliancewiththeinstructionsprovidedintheseOperatingInstructions.
▶ toobservethegeneraltechnicalrulesduringtheplanninganduseoftheproduct.
▶ nottousethisproductinexplosiveatmospheres.
▶ nottousethisproductinanenvironmentincompatiblewiththematerialsfromwhichitismade.
▶ nottomakeanyexternalorinternalmodificationstotheproduct.
note
elements/componentssensitivetoelectrostaticdischarges
• Thisproductcontainselectroniccomponentssensitivetoelectrostaticdischarges.Theymaybedamagediftheyaretouchedbyanelectrostaticallychargedpersonorobject.Intheworstcasescenario,thesecompo-nentsareinstantlydestroyedorgooutoforderassoonastheyareactivated.
• Tominimiseorevenavoidalldamageduetoanelectrostaticdischarge,takealltheprecautionsdescribedintheEN61340-5-1norm.
• Alsoensurethatyoudonottouchanyoftheliveelectricalcomponents.
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Type MS03
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General information
4 generAl inforMATion
4.1 contact
Tocontactthemanufactureroftheproductusefollowingaddress:
BürkertSAS
RueduGiessen
BP21
F-67220TRIEMBACH-AU-VAL
TheaddressesofourinternationalbranchescanbefoundontheInternetat:www.burkert.com
4.2 Warranty conditions
TheconditiongoverningthelegalwarrantyistheconforminguseoftheproductinobservanceoftheoperatingconditionsspecifiedintheseOperatingInstructions.
4.3 informations on the internet
YoucanfindtheOperatingInstructionsandtechnicaldatasheetsregardingthetypeMS03at:www.burkert.com
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Type MS03
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Description
5 DeScripTionTheconductivitysensorcubeisusedinthesystemtype8905.
Theelectricalandfluidconnectionsaremadeviatheconnectionpanelofthesystemtype8905.
Leverto:
- lock/unlocktheproduct.
- carryoutmaintenanceoperations.
Unlockedposition
Lockedposition
Maintenanceposition
Push-buttonwithmea-suredprocessvariable
Fluidconnections
Electricalinterface
Pin
Adaptationpins
SensorcubestatusLED
Slotforthemicro-SIMcard
Fig. 1: Description of the product
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Type MS03
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Technical data
6 TechnicAl DATA
6.1 conditions of use
Ambienttemperature 0to+40°C
Airhumidity <90%,withoutcondensation
Protectionratingacc.toEN60529
• IP65,whenpluggedinthebackplane
• IP20,asstandaloneproduct
Max.heightabovesealevel 2000m
6.2 conformity to standards and directives
TheproductconformstotheCEdirectivesofthesystemtype8905,onlywhentheproducttypeMS03ispluggedinthesystemtype8905.
6.3 Materials the product is made of
part material
Housing PPE+PS
Seal EPDM
Lever PC
6.4 fluid data
• Typeoffluid
• pHvalue
• Water,withoutparticles:drinkingwater,industrialwater
• pH4to9Minimalflowrate 3l/h;recommended6l/h
Watersamplepressure PN6
Watersampletemperature 0to+40°C,notfreezing
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Type MS03
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Technical data
6.5 Measurement data
Conductivitymeasurement
• Measuringrange
• Measurementdeviation("measurementbias",asdefinedinthestandardJCGM200:2012)
• Linearity
• Repeatability
• Responsetime(t90)
• Measurementsensor
• 50µS/cmto1000µS/cm
• ±2%ofthemeasuredvalue
• ±0.2%ofthefullscale
• ±0.2%ofthefullscale
• <5s
• systemwithtwographiteelectrodes,C=1Temperaturemeasurementforcompensation
• Measuringrange
• Measurementsensor
• 0to50°C
• Pt1000ClassB,nocontactwiththewatersampleMaintenanceintervaloftheexternalreferenceelectrode 12months,nominal,dependingonthewaterquality
6.6 electrical data
Operatingvoltage 24VDCthroughthebackplaneofthesystemtype8905
Powerconsumption 0.8VA
6.7 communication
Internalcommunication throughbüS
ExternalcommunicationbystatusLED accordingtoNAMURNE107
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Type MS03
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Installation
7 inSTAllATion
7.1 Safety instructions
note
riskofdamagetotheproductduetonon-conforminginstallation.
• Theelectricalandfluidicinstallationscanonlybecarriedoutbyqualifiedandskilledstaffwiththeappropriatetools.
• Respecttheinstallationinstructionsforthesystem.
note
riskofdamagetotheproductduetothepowersupply
• Shutdownandisolatetheelectricalpowersourcebeforecarryingoutworkonthesystem.
note
riskofdamagetotheproductduetotheenvironment
• Protecttheproductagainstelectromagneticinterference,ultravioletraysand,wheninstalledoutdoors,theeffectsoftheclimaticconditions.
7.2 Mounting the product on the backplane
TheproductispluggedinthebackplaneofthesystemType8905.
4
3
3
1. Drythesurfaceofthebackplanethatwillbeincontactwiththeproduct.
2. Drythesurfaceoftheproduct.
3. Whilethepush-buttonispushed,turnthebayonetlevertotheright,
ontheunlockedposition,.Donotpushthelevertothemaintenanceposition.
4. Insertthetwoadaptationpinsintheirholesandthenplugtheproductinthebackplane.
5. Whilethepush-buttonispushed,turnthebayonetlevertotheleft,
onthelockedposition, .
Fig. 2: Mounting a product on the backplane of the system
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Type MS03
11
Adjustment and operation
8 ADjuSTMenT AnD operATion
8.1 Safety instructions
note
riskofdamagetotheproductduetonon-conformingadjustment.
• TheoperatorsinchargeofadjustmentmusthavereadandunderstoodthecontentsoftheseOperatingInstructions.
• TheoperatorsinchargeofadjustmentmusthavereadandunderstoodthecontentsoftheOperatingInstruc-tionsofthedisplaysoftwaretypeME21and/orthecontentsoftheOperatingInstructionsoftheBürkertCommunicatorsoftwaretype8920and/ortheOperatingInstructionsofthecontrollermoduletypeME25.
• Inparticular,observethesafetyrecommendationsandintendeduse.
• Theproduct/installationmustonlybeadjustedbysuitablytrainedstaff.
note
riskofdamagetotheproductduetonon-conformingcommissioning.
• Beforecommissioning,makesurethatthestaffinchargehavereadandfullyunderstoodthecontentsoftheseOperatingInstructions.
• Inparticular,observethesafetyrecommendationsandintendeduse.
• Theproduct/theinstallationmustonlybecommissionedbysuitablytrainedstaff.
note
riskofdamagetotheproductduetonon-conformingoperation.
• TheoperatorsinchargeofoperationmusthavereadandunderstoodthecontentsoftheseOperatingInstructions.
• Inparticular,observethesafetyrecommendationsandintendeduse.
• Theproduct/installationmustonlybeoperatedbysuitablytrainedstaff.
8.2 how to adjust the product
Theadjustmentoftheproductcanbemade:
• eitherwiththedisplayofthesystemtype8905.ThedisplayofthesystemismanagedbythesoftwaretypeME21.Seechap.8.4.
• orwithaPCandtheBürkertCommunicatorsoftwaretype8920.Togetgeneralinformationaboutthesoftwaretype8920,refertotheOperatingInstructionsofthetype8920.
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Type MS03
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Adjustment and operation
8.3 Adjustments that must be done
Dotheadjustments:
• aftertheproducthasbeeninstalledinthesystem.
• afterthefluidicandelectricalinstallationshavebeenmadeonthesystem.
• afterthetightnessofthesystemhasbeenchecked.
• afterthesystemhasoperatedforapolarizationtimeof12hours.
• Beforecommissioningtheproduct/systemforthefirsttimeandforthecorrectoperationoftheproductandofthesystem,calibratethecellconstantoftheconductivitysensor.Refertochap.8.10.1.
• Calibratetheproducteverythreemonths.
8.4 general information on the display software type Me21
TheseOperatingInstructionsexplaintheadjustmentsthatarespecifictotheproducttypeMS03.
→ TogetgeneralinformationaboutthedisplaysoftwaretypeME21,refertotheOperatingInstructionsofthetypeME21thatisontheCDdeliveredwiththesystem.
TheOperatingInstructionsofthedisplaysoftwaretypeME21:
• givegeneralinformationonthesoftware,suchas:descriptionoftheuserinterface,structureofthemenus,descriptionofthepossibleviews("Device"viewforexample),descriptionofthenavigationbuttons...
• explainhowtomakethegeneraladjustmentssuchas:thedisplaylanguage,thelocatingoftheproduct...
• explainhowtoconfigureandcustomizethe"Desktop"viewswithvaluesorgraphs.
• givegeneralinformationontheerrormessagesandtheoperatingofthesystemstatuslight.
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Adjustment and operation
8.5 "Device" view of the product
The"Device"viewshowssomeofthemeasurementdatarelatedtotheproduct.
→ Ifthedisplayshowsa"Desktop"view,tap toaccessthe"Device"view.
→ Todisplaythe"Device"viewoftheproduct,selecttheproductinthelistofdevicesontheleftofthedisplay.
Controller
5648320001
Device 5648320001
Location TreatmentunitNr1 Status N/A
Conductivity 0.00µS/cm Resistivity 2000.00W.m
Temperature 24.10°CBoardtemperature 26.20°C
Deviceview
HMIU
12.08.201416:55
EC
ListofdevicesthatareconnectedtothebüS
Thefollowingdatacanbereadfromthe"Device"viewoftheproduct:
• thedevicesthatareconnectedonthebüSwiththeir"Uniquedevicename".Bydefault,the"Uniquedevicename"isbuiltupwithtwonumbers:theordercodeoftheproduct(forexample564832,fortheconductivitysensorcube)andtheseriesnumber(0001,forexample).
• wheretheproductisgeographicallylocated.
• themeasuredvalueoftheconductivityofthewatersample.
• themeasuredvalueoftheresistivityofthewatersample.
• themeasuredvalueofthetemperatureofthewatersample.
• themeasuredvalueofthetemperatureoftheinternalmeasurementboard.
Table 1: "Device" view of the product
→ Todisplaythe"Function"viewoftheproduct,tap .
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Adjustment and operation
8.6 "function" view of the product
The"Function"viewshowsthefunctionsavailableforaproductand,foreachfunction,themaindatarelatedtoeachfunction.
Todisplaythe"Function"viewoftheproduct:
1. selecttheproductinthelistofdevices,ontheleftofthedisplay,
2. tap .
büS
function büS
Uniquedevicename 5648320001 Location TreatmentUnitNr1
Description Springwater
ConductivitySensor5648320001 12.08.201416:55
CL2 Sensor
"function"viewofthebüs
→ Todisplaythe"Function"viewofthebüStheproductisconnectedto,select"büS"inthelistofdevicesontheleftofthedisplay.
→ Tap toaccessthe"Parameter"view.Seechap.8.7.
Sensor
function Sensor
Conductivity 0.00µS/cm Resistivity 2000.00W.m
Cellconstant 0.94
Temperature 24.10°COffset 0.00°C
ConductivitySensor5648320001 12.08.201416:55
büS
Cl2
"function"viewofthesensor
→ Todisplaythe"Function"viewofthesensor,select"Sensor"inthelistofdevicesontheleftofthedisplay.
→ Tap toaccessthe"Parameter"view.Seechap.8.8.
Table 2: "Function" view of the product
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Adjustment and operation
8.7 Detailed views of the büS function
Table 3: "Parameter" view of the "büS" function
parameter büS
BasicSettings UniqueDeviceName 5648320001
TreatmentUnitNr1
0
0
Location
Description
Physicalgroup
Logicalgroup
Conductivitysensor5648320001 04.04.201412:21
Groupingsettings
"parameter"detailedviewofthebüs
Tosettheuser-specificdatafortheidentificationofthedeviceonthebüS:
• UniqueDeviceNameoftheproduct.
→ MakesureyouchooseauniquenamefortheproductbecausethebüSmustrecognizetheproduct.
→ Makesureyouchooseauniquenamethatisselfexplanatorytoidentifytheproductbecause,iftheuniquenameischanged,allthesettingsmadeonthebüSmustbechanged.
• Description
• Location
• Groupingsetting
Table 4: "Diagnosis" view of the "büS" function
Diagnosis büS
büSinformation Address 126
500kbit/s
Conductivitysensor
564832
683328
A.00.02.42
A.01.00.00
Baudrate
Devicename
Identitynumber
Softwareidentitynumber
Softwareversion
Hardwareversion
Conductivitysensor5648320001 04.04.201412:21
Deviceinformation
"Diagnosis"detailedviewofthebüs
ToreadsomebüSdataanddevicedata:
• Addressandbaudrate
• Devicenameanddeviceordercode(Identitynumber)
• Softwareandhardwareinformation
• InformationrelatingtotheTFT
• Devicedriverinformation
Nochangesbyuserarepossible.
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Adjustment and operation
Table 5: "Maintenance" view of the "büS" function
Maintenance büS
Resettypes Device Reset
Conductivitysensor5648320001 12:21:16"maintenance"detailedviewofthebüs
Restarttheproductforareset.
8.8 "parameter" view of the sensor
→ Inthe"Function"view,tap toaccessthe"Parameter"view.
parameter Sensor
Temperature Desiredunit °C
W.cmDesiredunit
Warnings
Errors
Messagestriggers
ConductivitySensor5648320001 12:21:16
Conductivity
Resistivity
12sResponsetimeFilter
Desiredunit mS/cm
CompensationType
Linearcompensation
OFF
0%
The"Parameter"viewofthesensormakesitpossible:
• tochangetheunitsofthedisplayedconductivityvalue.
• tochoosethetypeoftemperaturecompensationtodeterminetheconductivityofthewatersample,seechap.8.8.1.
• ifalineartemperaturecompensationischosen,tosetthecompensationcoefficient,seechap.8.8.1.
• tochangetheunitsoftheresistivitymeasuredbytheconductivitycell.
• tochangetheunitsofthedisplayedtemperature.
• toenterthevalueoftheT10-90responsetimeforthemeasuredsignal.
• toconfigurethetriggeringofthewarnings,seechap.8.8.2.
• toconfigurethetriggeringoftheerrors,seechap.8.8.3.
Table 6: "Parameter" view of the sensor
8.8.1 Setting the temperature compensation
Todeterminethecorrectvalueoftheconductivityofthewatersample,thetemperatureofthewatersampleshouldbecompensated.
Alineartemperaturecompensationmaybesufficientlyaccurateforyourprocess,providedthetemperatureofyourprocessisalwaysabove0°C.Enteracompensationbetween0.00and9.99%/°C.
Forexample,thelinearcompensationfordrinkingwaterisabout2%/°C.Usethefollowinggraphandequationtocalculatethemeanvalueofthecompensationcoefficientaaccordingto
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Adjustment and operation
atemperaturerangeDTandtheassociatedconductivityrangeDc:
χ
χ25
25 T [°C]
∆χ
∆T
T
χT
α =
χ25
∆χ
∆Τx
1
Fig. 3: Linear compensation curve of the temperature
Bydefault,thetemperatureisnotcompensated("CompensationType"setto"OFF").
Procedure:
1. Tapconductivity compensationtype inthe"Parameter"viewofthesensor.
Thetemperaturecompensationcanbe:
• eitherlinear(choose"Linear%"),
• oraccordingtothesodiumchloridelaw(choose"NaCl").
2. Selectthetypeofcompensationandvalidate.
3. Ifthecompensationtype"Linear"ischosen,tapconductivity linearcompensation inthe"Parameter"viewofthesensor,andentertheneededcompensationcoefficient.
4. Validate.
8.8.2 configuring the triggering of the warnings
Thevaluesofsomeprocessvariablescanbemonitoredtodetectaproblemintheprocessoronthesensor.
Fortheconductivitysensorcube,thefollowingvaluescanbemonitored:
• theconductivityvalueofthewatersample,
• thetemperatureofthewatersample.
Procedure:
1. TapWarnings inthe"Parameter"viewofthesensor.
2. TapActivationflags inthe"SensorParameter"view.
3. Selecttheprocessvariablestobemonitoredandvalidate.
4. Settheminimumand/ormaximumthresholdvalues.
Whentheparameteredthresholdvaluesarereachedandtheactivationflagoftherelatedprocessvariableis
selected,awarningmessageisgeneratedinthe"MessagesList":tap toaccessthe"MessagesList".Seechap.9.3forthetroubleshootingdetails.
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Adjustment and operation
8.8.3 configuring the triggering of the errors
Thevaluesofsomeprocessvariablescanbemonitoredtodetectaproblemintheprocessoronthesensor.
Fortheconductivitysensorcube,thefollowingvaluescanbemonitored:
• theconductivityvalueofthewatersample,
• thetemperatureofthewatersample.
Procedure:
1. Taperrors inthe"Parameter"viewofthesensor.
2. TapActivationflags inthe"SensorParameter"view.
3. Selecttheprocessvariablestobemonitoredandvalidate.
4. Settheminimumand/ormaximumthresholdvalues.
Whentheparameteredthresholdvaluesarereachedandtheactivationflagoftherelatedprocessvariableor
sensorvalueisselected,anerrormessageisgeneratedinthe"MessagesList":tap toaccessthe"Mes-sagesList".Seechap.9.3forthetroubleshootingdetails.
8.9 "Diagnosis" view of the sensor
The"Diagnosis"viewmakesitpossibletoreadthefollowingvalues:
• themeasuredvalueoftheconductivityvalueofthewatersample.
• themeasuredvalueoftheresistivityvalueofthewatersample.
• thecellconstantoftheconductivitysensor.
• themeasuredvalueofthewatersampletemperature.
• thetemperatureoffsetthathasbeenenteredinthe"Maintenance"viewofthesensor.
• themeasuredvalueofthetemperatureofthemeasurementboard.
• thetimetheproducthasalreadyoperated.
• thecalibrationlimitsofthecellconstantoftheconductivitysensor.
→ Fromthe"Parameter"viewofthesensor,tap toaccessthe"Diagnosis"view.
8.10 "Maintenance" view of the sensor
The"Maintenance"viewmakesitpossible:
• tomodifythecellconstantoftheconductivitysensor,
• tocalibratetheproduct,withthecalibrationwizard,i.e.automaticallydeterminethecellconstantoftheconduc-tivitysensor,
• tomodifythevalueofthetemperatureoffsetofthewatersample,
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Adjustment and operation
• tochecktheoperatingoftheproductbysimulatingsomedata,
• toreadthedateofthelastcalibration,
• toreadthedateofthenextduecalibration,
• tosetthenumberofdaysbetweentwocalibrations.
→ Fromthe"Parameter"viewofthesensor,tap toaccessthe"Maintenance"view.
8.10.1 calibrating the cell constant of the conductivity sensor
Tomeasureconductivityvalueswithaslessdeviationaspossibleyoumustcalibratetheconductivitysensor.
Thiscanbedone:
• eitherbyadjustingbyhandthecellconstantoftheconductivitysensor:inthe"Maintenance"viewofthesensor,tapconductivitycellconstant andenterthevalueofthecellconstant.
• orbydoinga1pointcalibrationproceduretoautomaticallydeterminethecellconstantoftheconductivitysensor.Seechap.8.10.2.
8.10.2 Doing a 1 point calibration procedure of the conductivity sensor
Dangerduetothenatureofthefluid
▶ Respecttheregulationsonaccidentpreventionandsafetyrelatingtotheuseofaggressivefluids.
Doa1pointcalibrationproceduretoautomaticallyadjustthevalueofthecellconstantoftheconductivitysensor.
1. Connectaperistalticpumpinthewatersampleinletcircuitofthesystem,asshowninFig.4.Ifthefluidicconnectionsarenotdonecorrectly,theproductandthesystemcanbedamagedbecausethepressureintheproductandinthesystemistoohigh.
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Adjustment and operation
24 VDC
+-
OUT IN
Peristalticpump
Fig. 4: Installation for the calibration of the product in a system type 8905
2. Makesurethedirectionoftheflowiscorrect.
3. Makesurethefluidicinstallationforthecalibrationistight.
4. Letcleanwaterflowthroughthesystemtorinsetheproduct.
5. Prepareareferencesolutionwithaconductivityvalueascloseaspossibletothewatersample.
6. Inthe"Maintenance"viewofthesensor,tapconductivitycalibrationwizard1point .
7. Step1/5:letthereferencesolutionflowthroughthesensor.
8. Tap .
9. Step2/5:tapinputbuffervalue andentertheconductivityvalueofthereferencesolution.
10. Validate.
11. Tap .
12. Step3/5:whenthemeasurementoftheconductivityvalueisstable,tap .
13. Step4/5:
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Adjustment and operation
• ifthecalibrationhassucceeded,thecalculatedcellconstantisdisplayedandthedateofthelastcalibrationis
updated(seechap.8.10.5).Tap togotothestep5/5.
• ifanerrormessageisdisplayed,refertoTable7.
• ifawarningmessageisdisplayed,refertoTable8.
14. Step5/5:validateorcancelthecalibration.
Table 7: Error message at the end of the 1 point calibration of the conductivity sensor
Displayedmessage ComputedcalibrationvalueoutoferrorlimitssymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thesensorcalibrationhasfailedbecausethecalculatedcellconstant
valueisoutoftheerrorrange.Whattodo? 1. Comparethecalculatedcellconstantvaluewiththecalibration
limitsthatcanbereadinthe"Diagnosis"view.
2. Replacetheproductbyanewone.
Table 8: Warning message at the end of the 1 point calibration of the conductivity sensor
Displayedmessage ComputedcalibrationvalueoutofwarninglimitssymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thecalculatedcellconstantisoutofthewarningrangebecause:
• eitherawrongsolutionhasbeenusedforthecalibration.
• ortheproductisaging.
Whattodo? 1. Makesurethebuffersolutionusedisthecorrectone.
2. Ifitisnotthecorrectone,abortthecalibration.
3. Useacorrectreferencesolutionanddothecompletecalibrationprocedureagain.
→ Youcanchoosetoeitherval-idateorcancelthecalibration.
• Ifyouvalidatethecalibration,thenewcalculatedcellconstantvalueisusedtodeterminetheconductivityvalue,andthelastcalibrationdateisupdated.
• Ifyoucancelthecalibration,thecurrentcellconstantvalueisusedtodeterminetheconduc-tivityvalue,andthelastcali-brationdateisnotupdated.
→ Plantoreplacetheproduct.
8.10.3 Adjusting the value of the temperature offset
Thetemperaturemeasuredbythesensorcanbecorrectedwithanoffsetvalue.
1. Inthe"Maintenance"viewofthesensor,taptemperatureoffset andenterthevalueofthetem-peratureoffset,inthedisplayedtemperatureunits.
2. Tochangetheunitsofthetemperature,gotothe"Parameter"viewofthesensor,taptemperatureDesiredunit andchoosethetemperatureunits:theoffsetvalueofthetemperatureisautomaticallyconverted.
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Adjustment and operation
8.10.4 Simulating some data
Checktheoperating(forexample,makesurethewarningand/orerrorlimitsarecorrectlyset)oftheproductand/orprocessbysimulatingsomedata.
1. Inthe"Maintenance"viewofthesensor,tapsimulationstatus andchoose"ON"toactivatethesimulation.
2. Validate.
3. Tosimulateaconductivityvalue,tapsimulationconductivity andentertheconductivityvaluevaluetobesimulated.
4. Tosimulateatemperaturevalue,tapsimulationtemperature andenterthetemperaturevaluetobesimulated.
8.10.5 reading the date of the last calibration
Toreadthedateofthelastcalibrationthathassucceeded.
→ Inthe"Maintenance"viewofthesensor,readthedateinthefieldcalibrationschedulelastcalibration.
8.10.6 reading the date of the next due calibration
Toreadthedateofthenextcalibrationthatmustdone.
→ Inthe"Maintenance"viewofthesensor,readthedateinthefieldcalibrationschedulenextcalibration.
8.10.7 Setting the time interval between two calibrations
Tosetthetimeinterval,indays,betweentwocalibrations:
1. Inthe"Maintenance"viewofthesensor,tapcalibrationscheduleintervalindays .
1. Enterthenumberofdaysbetweentwocalibrations.Werecommendtocalibratetheproducteverythreemonths.
2. Validate.
Whentheduecalibrationdateisreached,awarningmessageisdisplayedintheMessagesList.
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Maintenance and troubleshooting
9 MAinTenAnce AnD TroubleShooTing
9.1 Safety instructions
Warning
riskofinjuryduetonon-conformingmaintenance.
▶ Maintenancemustonlybecarriedoutbyqualifiedandskilledstaffwiththeappropriatetools.
note
riskofdamagetotheproductduetothepowersupply
• Shutdownandisolatetheelectricalpowersourcebeforecarryingoutworkonthesystem.
9.2 cleaning of the product
danger
riskofinjuryduetothenatureofthedetergent.
▶ Respecttheregulationsonaccidentpreventionandsafetyrelatingtotheuseofaggressivefluids.
Theproductcanbecleanedwithaclothdampenedwithwater(max.40°C)orwithanaciddetergent(withmax.5%ofhydrochloricacid).
9.3 Troubleshouting if no message is displayed
colouroftheproductstatusleD OFF
possiblecause Theproduct/thesystemisnotenergized.
Whattodo? 1. Checkthewiring.
2. Makesurethevoltagesupplyis24VDC.
3. Checkthatthepowersupplysourceisworkingproperly.
9.4 Troubleshooting if the status leD of the product is red or orange
Ifanerrororawarningmessagehasbeengeneratedbythesystem:
• thestatuslightofthesystemisredororange,
• thestatusLEDoftheproductisredororange,
• thesymbol or appearsontheUniqueDeviceNameoftheproduct,inthelistofdevices,
• thesymbol appearsinthetopleftcornerofthedisplay.
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Maintenance and troubleshooting
→ Tap toaccessthe"MessagesList".
9.4.1 Message "Too high conductivity value"
Displayedmessage ToohighconductivityvaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Theconductivityvalueofthewatersampleisoutofrange.
Themessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggerserrors ("Parameter"viewofthesensor):
• theerror"activationflag"forthehighthresholdoftheconductivityvalueisselected,
• andthehighthresholdsetfortheconductivityvaluehasbeenreached.
Whattodo? → Checktheprocess.
Displayedmessage ToohighconductivityvaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Theconductivityvalueofthewatersampleisoutofrange.
ThemessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggersWarnings ("Parameter"viewofthesensor):
• thewarning"activationflag"forthehighthresholdoftheconductivityvalueisselected,
• andthehighthresholdsetfortheconductivityvaluehasbeenreached.
Whattodo? → Checktheprocess.
9.4.2 Message "Too low conductivity value"
Displayedmessage ToolowconductivityvaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Theconductivityvalueofthewatersampleisoutofrange.
Themessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggerserrors ("Parameter"viewofthesensor):
• theerror"activationflag"forthelowthresholdoftheconductivityvalueisselected,
• andthelowthresholdsetfortheconductivityvaluehasbeenreached.Whattodo? → Checktheprocess.
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Maintenance and troubleshooting
Displayedmessage ToolowconductivityvaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Theconductivityvalueofthewatersampleisoutofrange.
ThemessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggersWarnings ("Parameter"viewofthesensor):
• thewarning"activationflag"forthelowthresholdoftheconductivityvalueisselected,
• andthelowthresholdsetfortheconductivityvaluehasbeenreached.Whattodo? → Checktheprocess.
9.4.3 Message "Too high temperature value"
Displayedmessage ToohightemperaturevaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thetemperaturevalueofthewatersampleisoutofrange.
Themessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggerserrors ("Parameter"viewofthesensor):
• theerror"activationflag"forthehighthresholdofthewatersampletemperaturevalueisselected,
• andthehighthresholdsetforthewatersampletemperaturevaluehasbeenreached.
Whattodo? → Checktheprocess.
Displayedmessage ToohightemperaturevaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thetemperaturevalueofthewatersampleisoutofrange.
ThemessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggersWarnings ("Parameter"viewofthesensor):
• thewarning"activationflag"forthehighthresholdofthewatersampletemperaturevalueisselected,
• andthehighthresholdsetforthewatersampletemperaturevaluehasbeenreached.
Whattodo? → Checktheprocess.
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Maintenance and troubleshooting
9.4.4 Message "Too low temperature value"
Displayedmessage ToolowtemperaturevaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thetemperaturevalueofthewatersampleisoutofrange.
Themessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggerserrors ("Parameter"viewofthesensor):
• theerror"activationflag"forthelowthresholdofthewatersampletemperaturevalueisselected,
• andthelowthresholdsetforthewatersampletemperaturevaluehasbeenreached.
Whattodo? → Checktheprocess.
Displayedmessage ToolowtemperaturevaluesymboldisplayedontheuniqueDevicenameoftheproductpossiblecause Thetemperaturevalueofthewatersampleisoutofrange.
ThemessageisdisplayedwhenthefollowingsettingshavebeenmadeinmessagestriggersWarnings ("Parameter"viewofthesensor):
• thewarning"activationflag"forthelowthresholdofthewatersampletemperaturevalueisselected,
• andthelowthresholdsetforthewatersampletemperaturevaluehasbeenreached.
Whattodo? → Checktheprocess.
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Spare parts and accessories
10 SpAre pArTS AnD AcceSSorieS
caution
riskofinjuryand/ordamagecausedbytheuseofunsuitableparts.
Incorrectaccessoriesandunsuitablereplacementpartsmaycauseinjuriesanddamagetheproductandthesurroundingarea.
▶ UseonlyoriginalaccessoriesandoriginalreplacementpartsfromBürkert.
11 pAckAging, TrAnSporT
note
Damageduetotransport
Transportmaydamageaninsufficientlyprotectedproduct.
• Transporttheproductinshock-resistantpackagingandawayfromhumidityanddirt.
• Donotexposetheproducttotemperaturesthatmayexceedtheadmissiblestoragetemperaturerange.
• Protecttheelectricalinterfacesusingprotectiveplugs.
12 STorAge
note
poorstoragecandamagetheproduct.
▶ Tostoretheproduct:
1. Rinsetheproductwithtapwater.
2. Purgetheproductwithairatamax.pressureof2bar.
3. Storetheproductatroomtemperature(about23°C±10°C).
4. Storetheproductinadryplaceawayfromdust.
▶ Afterastorageperiod:
1. Plugtheproductinthesystem.
2. WhilethepowersupplyofthesystemisOFF,letthewatersampleflowthroughtheproductforatleast2hours.
3. Calibratetheproduct.Seechap.8.8.
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Disposal of the product
13 DiSpoSAl of The proDucT→ Disposeoftheproductanditspackaginginanenvironmentally-friendlyway.
noteDamagetotheenvironmentcausedbyproductscontaminatedbyfluids.
• Keeptotheexistingprovisionsonthesubjectofwastedisposalandenvironmentalprotection.
note:
Complywiththenationaland/orlocalregulationswhichconcerntheareaofwastedisposal.
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