type “d” pilotair valve

TYPE “D” PILOTAIR® VALVE

Service Information

INDEX Installation .................................................. 1 Maintenance ............................................... 1 Kit Assembly ............................................... 1-2 Operation Procedures ................................ 2-3 Operation Diagrams ................................... 4-5 Basic Valve & Repair Kits ........................... 6-10 Valve Part Number Identity Schedule ........ 11 Operator Selection Codes .......................... 12 Operator Conversion Kits ........................... 13 Lever Operator ........................................... 14 Button Operator .......................................... 15 Button Operator (w/Mounting Flange) ........ 16 Cam Operator ............................................. 17 Pilot Cylinder Operator ............................... 18 Pilot Cylinder Operator (Low Pressure) ...... 19 Solenoid Operator ...................................... 20-22 Foot Pedal Operator ................................... 23 Foot Treadle Operator ................................ 24 Detent Kit .................................................... 25 Spring Return Kit ........................................ 26 ______________________________________

“D” PILOTAIR Valves are spool type directional valves with two-way, three-way or four-way operation. They are built with open exhaust ports and with tapped exhaust ports. With different valve stems the three-way and four-way valves may have a mid-position where all ports are lapped, supply is connected to delivery or delivery is connected to exhaust. Lever, button, pedal, treadle, cam pilot cylinder or solenoid operates the “D” PILOTAIR Valve. These operators may be put on either end or both (see OPERATION). The operator may have springs to return the valve system to its normal position when the operating force is removed.

WARNING - INSTALLATION AND MOUNTING The user of these devices must con-form to all applicable electrical, me-

chanical, piping and other codes in the installa-tion, operation or repair of these devices.

Installation! Do not attempt to install, operate or repair these devices without proper training in the technique of working on pneumatic systems and devices, or under trained supervision.

Compressed air systems contain high levels of stored energy. Do not attempt to connect, disconnect or repair these products when a system is under pressure. Always exhaust the pressure from an air system before performing any service work. Failure to do so can result in serious personal injury.

Mounting! Devices should be mounted and positioned in such a manner that they cannot be accidentally operated.

INSTALLATION Mount the “D” PILOTAIR Valve on a solid flat surface by means of the mounting holes in the body. Do not support the valve by piping alone. It may be installed in any position. When installed vertically, protect the end of the valve if there is danger of dirt or moisture falling into it. Connect the port in the body of solenoid operators to an air supply not exceeding 150 psi (10 Bar). The pilot cylinder operator contains a 1/32” choke for air operation. Identify passages through the valve and label ports before installation. To facilitate installation, each port, each end bracket and the operator can be rotated in 90° steps around the stem by removing the tie rods and turning the section. Do not make a modification unless it is absolutely necessary. All modifications should be made on a clean bench to insure that dirt does not enter the valve.

ADJUSTMENT The “D” PILOTAIR Valve requires no adjustment.

SM-700.7501

MAINTENANCE Periodically dismantle the “D” PILOTAIR® Valve for inspection and cleaning. Wash all metal parts with a non-flammable solvent. Wash all seals with soap and water and examine them for cracks or signs of wear. Dry all parts with a low-pressure air jet. Replace worn or defective parts. Reassemble the valve, using the exploded view as reference. The valve should be reassembled using new rubber parts. As the assembly proceeds, lubricate all rubber parts with Dow Corning 55 M Grease and all metal-to-metal surfaces with Number 107 Lubriplate.

KIT ASSEMBLY At times, operators in kit form and assembled valve portions are stocked separately, and complete “D” PILOTAIR Valves are assembled as needed. The operator kits are packages containing the entire operator’s parts and all the fastenings needed to assemble the operator to the valve. The explored illustrations accompanying the operators’ parts lists in this booklet show how the parts fit together. To assemble a complete valve from the kits, remove the stem from the valve portion. Assemble the operator portion and connect the stem to it. Cover the stem with light oil. Remove the tie rod nuts and always assemble the short threaded ends of the tie rod first to use the full thread. This will obtain full thread engagement on both ends when the long threaded end is assembled last. Insert the stem in the valve portion. Tighten the bolts evenly together.

OPERATION To operate a “D” PILOTAIR Valve a manual, mechanical, pneumatic, hydraulic or electrical force is applied to its operator. This force moves the valve’s stem which, in moving to another position, opens and/or closes internal passages in the valve. The accompanying diagrams illustrate how the valve’s stem opens and closes its passages. Some stems have two positions –one at each end of its travel. Some stems have three positions-the third being midway between the end positions. In their end positions, three and four-way valves have one or more passages open. Moving the stem to

other end position closes the passages that were open and then opens the passages that were closed. The mid-position results in one of three conditions-all ports lapped, supply connected to delivery, or supply connected to exhaust. The valve portion of a “D” PILOTAIR Valve in addition to its stem, has two end sections, a body segment for each tapped port, seals between sections and seal retainers. Four tie rods, which pass through each section, hold these parts together. Two-way valves have two-tapped ports-supply and delivery. Three-way valves with open exhaust ports also have two ports – supply and delivery. Their exhaust port is the open-ing in one of their end sections through which the stem passes. Three-way valves with tapped exhaust ports have three ports: supply, delivery and exhaust. Four-way valves with open exhaust ports have three tapped ports-one supply and two delivery ports. Their ex-haust ports are the openings in the end sec-tions through which the stem passes. Four-way valves with tapped exhaust ports have five tapped ports-one supply, two deliveries and two exhaust ports. Passages between sections are the open-ings in the sides of sections through which the stem passes. Lands on the stem close these openings. Grooves on the stem open them. Stem position determines whether a land or a groove is in an opening. The seals in the valve portion prevent the es-cape of fluid through the joints between sec-tions and past the lands of the stem. The seal retainers keep stem drag and unbalanced in-ternal fluid pressures from forcing the seals into the path of the stem where they could be damaged. Operators are attached to the ends of valve portions by tapped bolts, which screw onto the ends of the tie rods. They are connected to the valve stems by cotter pins or roll pins. Lever, button and treadle operators can move a stem in both directions. The others can only push it. The solenoid operator uses local fluid pressure to move the valve’s stem. These operations are made with full return spring, with

These operations are made with full return spring, with centering spring and without spring. A full return spring moves a valve’s stem to its position at the other end of its travel with the removal of an operating force that had moved it from this posi-tion. A centering spring returns a valve’s stem to its mid-position with the removal of an operating force that had moved it from this position. Two-way valves never have centering springs. Three and four-way valves have centering springs when the valve is to have the ”inching” feature, that is the ability to admit or to exhaust quantities of fluid from the delivery line and then close all ports to retain the fluid in the delivery line without change. The stem of the valve having an operator without spring remains in the position in which an operating force moves it to. The use of a “D” PILOTAIR® Valve determines the kind of operator it has and whether it has a full return spring, a centering spring or no springs. Lever, button or treadle operators without springs can be used alone on a valve as they can move a stem in both directions. Pedal, cam, pilot, cylinder, or solenoid operators without springs or with centering springs cannot be used alone, since they can only push the stem in one direction, and the centering spring can only return the stem to its mid-position. To be used alone, pedal, cam, pilot cylinder and solenoid operators must have full return springs. However, these operators without springs or with centering springs may be used when there is another operator on the other end of the valve. Normally a “D” PILOTAIR Valve has one operator, though in some applications it has two-one on each end of the valve. Two operators are used when stem movement in each direction is to be controlled separately. When used in pairs, operators without springs or with centering springs are used. Operators with full return springs are never used in pairs. “D” PILOTAIR Valves with either full return springs or centering springs have “normal” stem positions; positions to which the springs return the stems when operating forces acting on the valves are removed. In two and three-way valves with full return springs, these positions are either “normally open” or “normally closed” depending upon which end of the valve and full return spring is fastened.

The ends of the “D” PILOTAIR Valve are identified as “A” and “B”. The “A” end of the valve is the one with the nameplate. A full return spring on this end of a two-way valve or a three-way valve with open exhaust makes it “normally closed”. A “normally closed” valve has the passage between its supply and delivery ports closed when no operating force is acting on the valve. A “normally open” valve has this passage open unless an operating force closes it. With three-way and four-way valves with tapped exhaust the placing of the spring is not critical since supply and exhaust ports are interchangeable.

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MINOR REPAIR KITS FOR "D" PILOTAIR KIT FOR VALVE PORTIONS NEW KIT PT.NO. OLD KIT PT. NO. DESCRIPTION NEW KIT PT. NO. OLD KIT

PT. NO. DESCRIPTION

1/4" Valves 1/2" Valves

R431007355 P -068829- 00000

Kit, Minor Repair F/PD2-20, 31 Valve R431007363 P -068837- 00000

Kit, Minor Repair F/PD4-20, 31 Valve

R431007356 P -068830- 00000

Kit, Minor Rep.F/PD2-32,41,43 & 45 Vlv R431007364 P -068838- 00000

Kit, Minor Rep.F/PD4-32,41,43 & 45 Vlv

R431007357 P -068831- 00000

Kit, Minor Rep.F/PD2-42,44,& 46 Valve R431007365 P -068839- 00000

Kit, Minor Rep.F/PD4-42,44,& 46 Valve

The above minor kits contain seals, seal retainers, and a tube of grease for the indicated models.

MAJOR REPAIR KITS FOR "D" PILOTAIR VALVE PORTIONS NEW KIT PT.NO. OLD KIT PT. NO. DESCRIPTION NEW KIT PT. NO. OLD KIT

PT. NO. DESCRIPTION

1/4" Valves 1/2" Valves

R431007349 P -068823- 00000

Kit, Major Repair F/PD2-20 Valve R431007358 P -068832- 00000

Kit, Major Repair F/PD4-20 Valve

R431007350 P -068824- 00000



R431007351 P -068825- 00000



R431006513 P -064877- 00000



R431007352 P -068826- 00000



R431006514 P -064878- 00000



R431007353 P -068827- 00000



R431006515 P -064879- 00000



R431007354 P -068828- 00000



The above major kits contain the minor repair kit plus a stainless steel spool.

With the above kits and parts, the elastomer seals and some common wear parts in the basic valve portion of the assemblies can be repaired. On severely worn or damaged valves, additional parts may be required.

The basic valve portion kits do not contain any parts for the mechanical operator portions of the valves. The mechanical op-erator portion of the valves should be repaired when necessary, with individually selected parts and tested before being put in services. Refer to the D Pilotair Valve service literature for additional parts information and service instructions.

OPTIONAL COILS REPAIR PARTS FOR SOLENOID OPERATORS NEW PART NO. OLD PART NO. COIL VOLTAGE NEW PART NO. OLD PART

NO. COIL VOLTAGE

R431005915 P -061920-00000 120 Volts - 60 Hz Kit, Minor Solenoid Repair -

R431005916 P -061920-00001 240 Volts - 60 Hz R431005645 P -060969-00000

PD2 - and PD4 - Valves (includes

R431005917 P -061920-00002 480 Volts - 60 Hz Plunger, Spring, Base Gasket)

R431005918 P -061920-00003 24 Volts DC R431002033 P -049708-00212

O-ring, Pilot Piston (Standard)

R431005919 P -061920-00004 12 Volts DC -PD2 - Valves

R431009107 P -061920-00007 6 Volts DC R431002035 P -049708-00215

O-ring, Pilot Piston (Standard)

R43109117 P -061920-00011 12 Volts - 60 Hz -PD4 - Valves

R431009115 P -061920-00005 90 Volts DC NOTE: PISTON O-ring is also used in operator codes Other voltage ratings are available, consult factory. -10, -11, -12, and all solenoid operators.

Letter

1/4” Spool 1/2” Spool Valve Type

Exhaust Port

Center Position

Conn. New Part

No. Old Part No. Used in

Valve New Part

No. Old Part No. Used in

Valve

A R431002735 P –050724-00000 PD2-31 R431002679 P –050578-00000 PD4-31 3 Open None

B R431002933 P –051635-00000 PD2-20 R431002905 P –051363-00000 PD4-20 2 None None

C R431002934 P –051636-00000 PD2-32 R431002906 P –051364-00000 PD4-32 3 Tapped Lapped

D R431002734 P –050723-00000 PD2-41 R431002669 P –050569-00000 PD4-41 4 Open Lapped

E R431002736 P –050725-00000 PD2-42 R431002681 P –050579-00000 PD4-42 4 Tapped Lapped

F R431002955 P –051958-00000 PD2-43 R431002944 P –051838-00000 PD4-43 4 Open Ex. To Del.

G R431002970 P –052081-00000 PD2-45 R431002945 P –051839-00000 PD4-45 4 Open Sup. To Del.

H R431002957 P –052028-00000 PD2-46 R431002973 P –052125-00000 PD4-46 4 Tapped Sup. To Del.

J R431002954 P –051925-00000 PD2-44 R431002972 P –052124-00000 PD4-44 4 Tapped Ex. To Del.

Identification Letter Stamped on End of Valve Spools

R431008260 (PD-040041-00114)

BASIC VALVES (WITH SOLENOID PIPING AS SHOWN)

VIEW VALVE TYPE CODE NO. NEW 1/4” PART NO. 1/4” MODEL CODE NEW 1/2” PART NO. 1/2”MODEL CODE

A Two-way valve 120 PD-020120-00000 R431008386 PD-040120-00000 A Three-way, open exhaust 131 R431008003 PD-020131-00000 R431008388 PD-040131-00000 E Three-way, tapped exhaust 232 R431008012 PD-020232-00000 R431008394 PD-040232-00000

B Two-way valve 320 PD-020320-00000 PD-040320-00000

B Three-way, open exhaust 331 PD-020331-00000 R431008398 PD-040331-00000 F Three-way, tapped exhaust 432 PD-020432-00000 R431008402 PD-040432-00000 C Four-way, open exhaust, closed center 541 R431008017 PD-020541-00000 PD-040541-00000 C Four-way, open exhaust, exhaust center 543 PD-020543-00000 PD-040543-00000

C Four-way, open exhaust, supplied center 545 PD-020545-00000 PD-040545-00000 D Four-way, open exhaust, closed center 641 R431008023 PD-020641-00000 R431008422 PD-040641-00000

D Four-way, open exhaust, exhaust center 643 R431008026 PD-020643-00000 R431008427 PD-040643-00000 D Four-way, open exhaust, supplied center 645 PD-020645-00000 PD-040645-00000 G Four-way, tapped exhaust, closed center 742 R431008031 PD-020742-00000 R431008431 PD-040742-00000

G Four-way, tapped exhaust, closed center 744 PD-020744-00000 PD-040744-00000 G Four-way, tapped exhaust, closed center 746 PD-020746-00000 PD-040746-00000 H Four-way, tapped exhaust, closed center 842 R431008033 PD-020842-00000 R431008439 PD-040842-00000 H Four-way, tapped exhaust, closed center 844 PD-020844-00000 R431008443 PD-040844-00000

H Four-way, tapped exhaust, closed center 846 PD-020846-00000 PD-040846-00000

VIEW DESCRIPTION NEW 1/4” CODE NO. 1/4” MODEL CODE NEW 1/2” CODE NO. 1/2” MODEL CODE

A Two-way valve, R431007783 PD-020020-00000 R431008140 PD-040020-00000

A Three-way, open exhaust R431007800 PD-020031-00000 R431008170 PD-040031-00000

B Three-way, tapped exhaust R431007848 PD-020032-00000 R431008216 PD-040032-00000

B Four-way, open exhaust, closed center R431007895 PD-020041-00000 R431008254 PD-040041-00000

C Four-way, tapped exhaust, closed center R431007928 PD-020042-00000 R431008307 PD-040042-00000

B Four-way, open exhaust, exhaust center R431007956 PD-020043-00000 R431008344 PD-0400-43-00000

C Four-way, tapped exhaust, exhaust center R431007972 PD-020044-00000 R431007972 PD-020044-00000

B Four-way, open exhaust, supplied center R431007984 PD-020045-00000 R431008371 PD-040045-00000

C Four-way, tapped exhaust, supplied center R431007994 PD-020046-00000 R431008379 PD-040046-00000

BASIC VALVE - Solenoid operators with pilot pressure piping. Select the Basic Valve Portion as shown below, add the desired Solenoid Operator Kits (which must be coded in the suffix when Factory assembly is desired).

The Basic Valve for a Piped Solenoid Operator has the special tapped body segment already assembled in the valve; Shaded areas indicate material furnished. Tubing is cut to length and formed and fittings are furnished, but tubing and fittings are not assembled to the valve. Dotted lines indicate alternate piping arrangement (the alternate tube, when required, is provided), depending on the location of the solenoid Operator. The Basic Valve will be furnished less operators when suffix is not coded.

SINGLE SOLENOID VALVE DOUBLE SOLENOID VALVE SINGLE SOLENOID VALVES DOUBLE SOLENOID VALVES

TYPE “D” PILOTAIR ® VALVE

EXAMPLE OF MODEL CODE SELECTION BASIC VALVE: “PD-0” plus 5 digits (Ex: Four-way, open exhaust)

“A” End Operator - 2 digit suffix (Lever with no return spring)

“B” End Operator - 2 digit suffix (Solenoid, full return spring)

Use for ordering prepiped solenoid valve - see below.“00” indicates no solenoid piping.

Select the Basic Valve Portion as shown below, add the desired Operator Kits (which must be coded in the suffix (see example above) when Factory assembly is desired. NOTE: SAE or other special available by request - consult factory.

B End A End B End A End B End A End

Porting (Ex: 1/2” NPT) PD-02 = 1/4” NPT PD-04 = 1/2” NPT PD-05 = 1/4” BSPP PD-07 = 1/2” BSPP

HOW TO ORDER VALVES NOT TABULATED

DESCRIPTION SEE NOTE NO. CODE NO.

Lever, No Spring Return Lever, Full Return Spring Lever with Centering Spring

- 2 3

01 02 03

Button, No Spring Return Button, Full Return Spring Button with Centering Spring

- 2 3

04 05 06

Cam, No Spring Return Cam, Full Return Spring Cam with Centering Spring

4 2 5

07 08 09

Pilot Cylinder, No Spring Return Pilot Cylinder, Full Return Spring Pilot Cylinder with Centering Spring

4 2 5

10 11 12

Solenoid (120V, 60 Cycle), No Return Spring Solenoid (120V, 60 Cycle), Full Return Spring Solenoid (120V, 60 Cycle), with Centering Spring

4 2 5

13 14 15

Solenoid (240V, 60 Cycle), No Return Spring Solenoid (240V, 60 Cycle), Full Return Spring Solenoid (240V, 60 Cycle), with Centering Spring

4 2 5

16 17 18

Pilot Cylinder (Low Pressure), No Spring Return Pilot Cylinder (Low Pressure), Full Return Spring Pilot Cylinder (Low Pressure), with Centering Spring

6 2

5 & 6

19 20 21

Foot Pedal, No Spring Return Foot Pedal, Full Return Spring

4 2

22 23

Nose Mount, Spring Return Nose Mount, 2-Position Detent Nose Mount, 3-Position Detent

2 & 7 7 7

36 37 38

Foot Treadle, No Spring Return Foot Treadle with Centering Spring

- 3

52 53

End Cover with Centering Spring End Cover with Return Spring

4 4

54 55

Solenoid (480V, 60 Cycle) No Spring Return Solenoid (480V, 60 Cycle) Full Return Spring Solenoid (480V, 60 Cycle) with Centering Spring

1 & 4 1 & 2 1 & 5

57 58 59

Solenoid (125V DC) No Spring Return Solenoid (125V DC) Full Spring Return Solenoid (125V DC) with Centering Spring

1 & 4 1 & 2 1 & 5

63 64 65

Solenoid (150V DC) No Spring Return Solenoid (150V DC) Full Spring Return Solenoid (150V DC) with Centering Spring

1 & 4 1 & 2 1 & 5

66 67 68

Solenoid (24V DC) No Spring Return Solenoid (24V DC) Full Return Spring Solenoid (24V DC) with Centering Spring

1 & 4 1 & 2 1 & 5

69 70 71


1 & 4 1 & 2 1 & 5

72 73 74


1 & 4 1 & 2 1 & 5

75 76 77


1 & 4 1 & 2 1 & 5

78 79 80


1 & 4 1 & 2 1 & 5

81 82 83

Solenoid (12V DC Explosion Proof) No Spring Return Solenoid (12V DC Explosion Proof) Full Spring Return Solenoid (12V DC Explosion Proof) with Centering Spring

1 & 4 1 & 2 1 & 5

84 85 86

Button, Panel-Mounted, No Spring Return Button, Panel-Mounted, Full Return Spring Button, Panel-Mounted, with centering Spring

- 2 3

87 88 89

Detent Kit, Two-Position Detent Kit, Three-Position

4 4

90 91

Solenoid (120V, 60 Cycle) No Spring Return (Explosion Proof) Solenoid (120V, 60 Cycle) Full Return Spring (Explosion Proof) Solenoid (120V, 60 Cycle) with Centering Spring (Explosion Proof)

1 & 4 1 & 2 1 & 5

92 93 94

Solenoid (240V, 60 Cycle) No Spring Return (Explosion Proof) Solenoid (240V, 60 Cycle) Full return Spring (Explosion Proof) Solenoid (240V, 60 Cycle) with Centering Spring (Explosion Proof)

1 & 4 1 & 2 1 & 5

95 96 97

End Cover Kit - 98

OPERATOR SELECTION CODES

Notes: 1. Molded waterproof coils standard in all valves. 2. Not normally used when valve is to have two operators. Use an operator with no spring return or one with centering spring. Installation on the “A” End of two-or-three

way valve makes normally closed valve. Installation on the “B” End makes normally open valve. 3. When used as only operator on valve, specify Centering Spring Kit (Code 54) for other end. When used with another operator, operator must have centering spring. 4. To be used only on valve with another operator. 5. To be used only with another operator having centering spring. 6. Cannot be used with low pressure pilot operator on opposite end. 7. For 1/4” valves only.

Basic Valve Solenoid Operator Conversion Kits

To Convert a Basic Valve Portion to a Piped Solenoid Operator, Select one of the following Part Numbers

VIEW VALVE TYPE NEW 1/4” OLD 1/4" NEW 1/2” OLD 1/2"

PART NO. PART NO. PART NO. PART NO.

A Two-way and Three-way, Open Ex-haust

R431008002 PD-020100-00000 R431008384 PD-040100-00000

E Three-way, Tapped Exhaust R431008011 PD-020200-00000 R431008393 PD-040200-00000 B Two-way and Three-way, Open Ex-

haust R431008014 PD-020300-00000 R431008397 PD-040300-00000

F Three-way, Tapped Exhaust R431008015 PD-020400-00000 R431008400 PD-040400-00000 C Four-way, Open Exhaust R431008016 PD-020500-00000 R431008406 PD-040500-00000 D Four-way, Open Exhaust R431008022 PD-020600-00000 R431008420 PD-040600-00000 G Four-way, Tapped Exhaust R431008030 PD-020700-00000 R431008030 PD-040700-00000

H Four-way, Tapped Exhaust R431008032 PD-020800-00000 R431008437 PD-040800-00000

Conversion Kits include tubing cut to length and formed, required fittings, and special tapped body segment. Shaded areas indicate material furnished (when a different length is required, this tube is also in the kit). Dotted lines indi-cate alternate piping arrangement, depending on the location of the solenoid operator.

NEW 1/4” PT. NO. OLD 1/4” PT. NO. NEW 1/2” PT. NO. OLD 1/2” PT. NO.

R431007748 PD-020000-K0001 R431008104 PD-040000-K0001

R431007749 PD-020000-K0002 R431008105 PD-040000-K0002

R431007750 PD-020000-K0003* R431008106 PD-040000-K0003*

REPAIR KITS LIST

DESCRIPTION

LEVER OPERATING KIT, Complete, Less Spring (Includes items 1 thru 12)

LEVER OPERATING KIT, Complete with FULL Return Spring (Includes items 1 thru 13)

LEVER OPERATING KIT, Complete with CENTERING Spring (Includes items 1 thru 11 plus 13, 14, & 15)

1 PIN, Cotter 9 ROLL PIN

2 PIN, Rod End 10 LEVER

3 NUT, Mounting Adapter (4 req’d) 11 BALL, Lever

4 ADAPTER, Mounting 12 STOP and SPRING RETAINER

5 PIN, Cotter 13 SPRING

6 PIN, Rod End 14 STOP

7 LINK, (2 req’d) 15 RETAINER, Spring

8 SLEEVE, Retainer

*When this is the only operator on a valve, CENTERING Spring Kit (Example Kit 00054) must be used on the other end. When used with another operator, that operator must be one with CENTERING Spring.

LEVER OPERATOR

REPAIR KITS LIST

NEW 1/4” PT.NO.

OLD 1/4” PT.NO.

NEW 1/2” PT.NO.

OLD 1/2” PT.NO.

DESCRIPTION

R431007751 PD-020000-K0004 R431008107 PD-040000-K0004 BUTTON OPERATING KIT, Complete, Less Spring (Includes items 1 thru 5)

R431007752 PD-020000-K0005 R431008108 PD-040000-K0005 BUTTON OPERATING KIT, Complete with FULL Return Spring (Includes items 1 thru 6)

R431007682 PD-020000-00006 R431008040 PD-040000-00006 BUTTON OPERATING KIT, Complete with CENTERING Spring (Includes items 1 thru 4 plus 6, 7, & 8)

1 BUTTON, Push (See Note) 5 STOP and SPRING RETAINER 1a SHAFT 6 SPRING 2 ROLL PIN 7 STOP 3 NUT, Mounting Adapter (4 req'd) 8 RETAINER, Spring 4 ADAPTER, Mounting

*When this is the only operator on a valve, CENTERING Spring Kit (Example Kit 00054) must be used on the other end. When used with another operator, that operator must be one with CENTERING Spring. Note: Former Button was one piece. To replace old Button, order Ref. No. 1 and 1a above.

BUTTON OPERATOR

NEW 1/4” PART NO.

OLD 1/4". PART NO.

NEW 1/2” PART NO.

OLD 1/2" PART NO.

Description

R431007778 PD-020000-K0087 R431008135 PD-040000-K0087 BUTTON OPERATOR KIT, Complete, Less Spring (Includes items 2 thru 5)

R431007779 PD-020000-K0088 R431008136 PD-040000-K0088 BUTTON OPERATOR KIT, Complete with FULL Return Spring (Includes items 2 thru 6)

R431007738* PD-020000-00089* R431008094* PD-040000-00089* BUTTON OPERATOR KIT, Complete with CENTERING Spring (Includes items 2 thru 4 plus 6, 7, & 8)

REPAIR KITS LIST

1a SHAFT 5 STOP and SPRING RETAINER 2 ROLL PIN 6 SPRING 3 BUTTON, Push (See Note) 7 RETAINER, Spring

3a MOUNTING ADAPTER 8 STOP 4 MOUNTING FLANGE 9 4 NUTS


Note: Former Button was one piece. To replace old Button, order Ref. No. 3 and 3a above.

BUTTON OPERATOR

REPAIR KITS LIST

1 PIN, Cotter 10 PIN, Rod End 2 PIN, Rod End 11 ROLLER, Cam 3 NUT, Mounting Adapter (4 req'd) 12 ROLL PIN 4 ADAPTER, Mounting 13 FOLLOWER, Cam 5 PIN, Cotter 14 STOP and SPRING RETAINER 6 PIN, Rod End 15 SPRING 7 LINK (2 req'd) 16 STOP 8 SLEEVE, Retainer 17 RETAINER, Spring 9 PIN, Cotter

*This operator is to be used only on a valve with another operator. ** Use this operator only with another operator having CENTERING Spring.

NEW 1/4” PART NO.

OLD 1/4" PART NO.

NEW 1/2” PART NO.

OLD 1/2" PART NO.

R431007753 PD-020000-K0007* R431008041* PD-040000-00007 CAM OPERATING KIT, Complete, Less Spring (Includes items 1 thru 14)

R431007754 PD-020000-K0008 R431008109 PD-040000-K0008 CAM OPERATING KIT, Complete with FULL Return Spring (Includes items 1 thru 15)

R431007755 PD-020000-K0009** R431008110** PD-040000-K0009** CAM OPERATING KIT, Complete with CENTERING Spring (Includes items 1 thru 13 plus 15, 16 & 17)

Description

CAM OPERATOR

REPAIR KITS LIST

NEW 1/4” PART NO.

OLD 1/4" PART NO.

NEW 1/2” PART NO.

OLD 1/2" PART NO.

DESCRIPTION

R431007756* PD-020000-K0010* R431008111* PD-040000-K0010* PILOT CYLINDER OPERATING KIT, Complete, Less Spring (Includes items 1 thru 6)

R431007757 PD-020000-K0011 R431008112 PD-040000-K0011 PILOT CYLINDER OPERATING KIT, Complete with FULL Return Spring (Includes items 1 thru 7)

R431007758** PD-020000-K0012** R431008113 PD-040000-K0012** PILOT CYLINDER OPERATING KIT, Complete with CENTERING Spring (Includes items 1 thru 5 plus 7, 8, & 9)

1 NUT, Mounting Adapter (4 req'd) 6 STOP and SPRING RETAINER

2 CYLINDER, Pilot (Includes choke plug) 7 SPRING

3 RING, Packing 8 STOP

4 ROLL PIN 9 RETAINER

5 PISTON

* This operator is to be used only on a valve with another operator.

** Use this operator only with another operator having CENTERING Spring.

PILOT CYLINDER OPERATOR

NEW 1/4” PART NO.

OLD 1/4" PART NO.

NEW 1/2” PART NO.

OLD 1/2" PART NO.

DESCRIPTION

R431007762 PD-020000-K0019 R431008119 PD-040000-K0019 LOW PRESSURE PILOT CYLINDER OPERATOR KIT, Complete Less Spring (Includes items 15 thru 25)

R431007763 PD-020000-K0020 R431008120 PD-040000-K0020 LOW PRESSURE PILOT CYLINDER OPERATOR KIT, Complete with FULL Return Spring (Includes items 14 thru 26)

R431007764* PD-020000-K0021* R431008121* PD-040000-K0021* LOW PRESSURE PILOT CYLINDER OPERATOR KIT, Complete with CENTERING Spring (Includes items 15 thru 24 plus 26, 27, & 28)

REPAIR KITS LIST

14 SPRING, Piston 22 PIN, Cotter 15 COVER, Pilot Cylinder 23 RING, 13/16" O.D. "O" 16 SCREW (4 req'd) 24 BODY, Pilot Cylinder 17 WASHER (4 req'd) 25 STOP and SPRING RETAINER 18 RING, 3-1/8" O.D. "O" 26 SPRING 19 PISTON 27 RETAINER, Spring 20 RING, 3" O.D. "O" 28 STOP, Spring 21 PIN, Rod End

* When this is the only operator on a valve, CENTERING Spring Kit (Example Kit 00054) must be used on the other end with CENTERING Spring.

PILOT CYLINDER OPERATOR

NEW 1/4” PART NO.

OLD 1/4" PART NO.

NEW 1/2” PART NO.

OLD 1/2" PART NO.

DESCRIPTION

R431007689* PD-020000-00013* R431008114* PD-040000-K0013* SOLENOID OPERATING KIT (115V, 60 Hz.) Complete, Less Spring (Includes items 1 thru 7)

R431007760 PD-020000-K0014 R431008115 PD-040000-K0014 SOLENOID OPERATING KIT (115V, 60Hz.) Complete with FULL Return Spring (Includes items 1 thru 8)

R431007761** PD-020000-K0015** R431008116** PD-040000-K0015** SOLENOID OPERATING KIT (115V, 60Hz.) Complete with CENTERING Spring (Incl. items 1 thru 6 plus 8, 9 & 10)

R431007692* PD-020000-00016* R431008050* PD-040000-00016* SOLENOID OPERATING KIT (230V, 60Hz.) Complete, Less Spring (Includes items 1 thru 7)

R431007693 PD-020000-00017 R431008051 PD-040000-00017 SOLENOID OPERATING KIT (230V, 60Hz.) Complete with FULL Return Spring (Includes items 1 thru 8)

R431007694** PD-020000-00018** R431008052** PD-040000-00018** SOLENOID OPERATING KIT (230V, 60Hz.) Complete with CENTERING Spring (Incl. items 1 thru 6 plus 8, 9, & 10)

REPAIR KITS LIST

1 SOLENOID (115V, 60 cycle) 6 RING, Packing 1 SOLENOID (230V, 60 cycle) 7 STOP and SPRING RETAINER

2 NUT, Mounting Adapter (4 req'd) 8 SPRING

3 BODY, Solenoid Adapter 9 STOP

4 ROLL PIN 10 RETAINER, Spring

5 PISTON

** Use this operator only with another operator having CENTERING Spring. * This operator is to be used only on a valve with another operator.

SOLENOID OPERATOR

150 psi (10 Bar) maximum, 45 psi (3 Bar) minimum with spring, 12 psi (0.8 Bar) minimum without spring.

SOLENOID OPERATOR

TYPE “D” PILOTAIR &

TASKMASTER VALVE SOLENOIDS

Standard Complete Solenoid Operator

Coil Approximate

New Part No. Old Part No. New Part No. Old Part No. Markings Ohms@25°C Voltage R431002779 P -058061-00000 R431005915 P -061920-00000 2C-14-K24 146 120-60 cycle R431002780 P -058061-00001 R431005916 P -061920-00001 2C-17-K24 593 240-60 cycle R431002781 P -058061-00002 R431005917 P -061920-00002 2C-20-K24 2365 480-60 cycle R431002782 P -058061-00003 R431005918 P -061920-00003 2C-13-K24 63 24 VDC R431002783 P -058061-00004 R431005919 P -061920-00004 2C-10-K24 15.5 12 VDC R431002784 P -058061-00005 R431009115 P -061920-00005 2CE-17-K24 876 90 VDC R431002785 P -058061-00006 UNKNOWN P -061920-00006 2C-14-K24 146 40 VDC R431002786 P -058061-00007 R431009107 P -061920-00007 2C-6-K24 3.9 6VDC UNKNOWN P -058061-00011 R431009117 P -061920-00011 2C-4-K24 1.53 12-60 cycle R431002787 P -058061-00021 UNKNOWN P -061920-00021 2C-25-K24 1675 125 VDC R431002788 P -058061-00023 UNKNOWN P -061920-00023 2CE-19-K24 2216 140 VDC R431002789 P -058061-00028 R431005920 P -061920-00028 2C-22-K24 6140 240 VDC UNKNOWN P -058061-00030 UNKNOWN P -061920-00030 2C-18-K24 1438 115 VDC R431002790 P -058061-00031 UNKNOWN P -061920-00031 2C-7-K24 5.8 24-60 cycle UNKNOWN P -058061-00032 UNKNOWN P -061920-00032 2C-16-K24 249 48 VDC UNKNOWN P -058061-00034 UNKNOWN P -061920-00035 2C-35-K24 3860 600-60 cycle R431002791 P -058061-00035 UNKNOWN P -061920-00036 2C-20-K24 2365 150 VDC UNKNOWN P -058061-00037 UNKNOWN P -061920-00038 2C-17-K24 593 75 VDC

Standard Molded Coil (only)

Standard Specification Coil housing (colored black) Max. pressure (150 psi, 3-way operator) Molded coil

24" thermoplastic lead Exhaust orifice (1/16) All AC voltages must have shading ring in pole piece

SOLENOID OPERATOR

SPECIAL Complete Solenoid Operator SPECIAL Molded Coil

Coil Approximate New Part No. Old Part No. New Part No. Old Part Number Markings Ohms@25°C Voltage UNKNOWN P -050861-00033 UNKNOWN (1) P -061920-00034 2C-16-K36 146 120-60 cycle R431002792 P -050861-00036 UNKNOWN P -061920-00037 2CE-17-K24 876 240-50 cycle UNKNOWN P -050861-00038 (2)- 2C-123-A24 265 VDC R431005750 P -061298-00000 UNKNOWN P -061920-00039 2CE-16-K24 661 220-50 cycle R431005751 P -061298-00001 UNKNOWN P -061920-00033 2CE-14-K24 193 110-50 cycle R431005752 P -061298-00002 2C-8-K24 24-50 cycle UNKNOWN P -061298-00003 R431005916 (3)(4) P -061920-00001 2C-17-K24 593 240-60 cycle UNKNOWN P -050861-00029 (3)(5) - 2C-430-D24 30 VDC UNKNOWN P -066343-00000 R431005915 (4)(6) P -061920-00000 2C-14-K24 146 120-60 cycle UNKNOWN P -066343-00001 R431005915 (4)(7) P -061920-00000 2C-14-K24 146 120-60 cycle UNKNOWN P -067338-00000 R431005919 (3)(4) P -061920-00004 2C-10-K24 15.5 12 VDC UNKNOWN P -067338-00001 R431005918 (3)(4) P -061920-00003 2C-13-K24 63 24 VDC UNKNOWN P -067338-00002 R431005915 (3)(4) P -061920-00000 2C-14-K24 146 120-60 cycle R431006672 P -065783-00000 UNKNOWN (8) P -065784-00000 2C-14-K24 146 120-60 cycle (Low Temp.) UNKNOWN (9) P -052573-00000 (Auto Type) 27.9 15 VDC R431002986 (11) P -052617-00000 24 VDC R431006441 (12) P -064456-00000 70 VDC R431005825 (10) P -061687-00000 12 VDC UNKNOWN (10) P -061471-00000 37 VDC Special Specifications All AC voltages must have shading ring.

NOTE: (1) 36" thermoplastic leads

(2) Non-molded coil PIN P66829 (3) Housing chromated, max. pressure-150 psi., exhaust orifice 1/16" (NEMA 4) (4) 24" polyethylene leads (5) Potted coil, with silicone leads & coil not listed (6) 200 psi max., 24" polyethylene, less nameplate, special spring, housing chromated (7) 200 psi max., 24" polyethylene, special spring, housing chromated

(8) Silicone or polyethylene leads (-50° F BUNA Seats) (9) Potted terminal, 100 psi max. pressure, 10 watts, supply valve-P50860 not included (10) Consult factory (11) Type ES housing (grommet), molded coil w/24" silicone leads, low temperature (-65° F). 3-way normally closed 150 psi. (12) Housing, cad. plated, high temperature

coil, 24" leads (silicone)

EXPLOSION PROOF Solenoid Operators (NEMA 7)

Complete Solenoid Operator Molded Coil Coil Approximate

New Part No. Old Part No. Old Part No. Markings Ohms@25°C Voltage R431005606 P -060889-00000 P -061920-00000 2C-14-K24 146 120-60 cycle R431005607 P -060889-00001 P -061920-00001 2C-17-K24 593 240-60 cycle R431005608 P -060889-00002 P -061920-00002 2C-20-K24 2365 480-60 cycle R431005609 P -060889-00003 P -061920-00004 2C-10-K24 15.5 12 VDC R431005610 P -060889-00004 P -061920-00003 2C-13-K24 63 24 VDC UNKNOWN P -060889-00005 P -061920-00030 2C-18-K24 1438 115 VDC UNKNOWN P -060889-00006 P -061920-00021 2C-25-K24 130 VDC UNKNOWN P -060889-00008 2CE-16-K24 661 220-50 cycle R431005611 P -060889-00009 P -061920-00040 2CE-15-K24 207 115-50 cycle UNKNOWN P -060889-00010 P -061920-00033 2CE-14-K24 193 110-50 cycle UNKNOWN P -060889-00011 P -061920-00031 2C-7-K24 5.8 24-60 cycle

New Part No.

R431005915

R431005916

R431005917

R431005919

R431005918 UNKNOWN UNKNOWN UNKNOWN UNKNOWN UNKNOWN

Standard Specifications NOTE: (1) 150 psi max. air pressure (3-way operator)

(2) 24" Thermaplastic leads

(3) All AC voltages must have shading ring

(4) Exhaust orifice-1/16"

REPAIR KITS LIST

NEW 1/4” PART NO.

OLD 1/4" PART NO.

NEW 1/2” PART NO.

OLD 1/2" PART NO.

— PD-020000-K0022 R431008056 PD-040000-00022 FOOT PEDAL OPERATING KIT, Complete, Less Spring (Includes items 1 thru 11)

R431007765 PD-020000-K0023 R431008057 PD-040000-00023 FOOT PEDAL OPERATING KIT, Complete with FULL Return Spring (Includes items 1 thru 12)

DESCRIPTION

1 PIN, Cotter (2 req'd) 7 LINK (2 req'd) 2 PIN, Rod End 8 SLEEVE, Retainer 3 NUT, Mounting Adapter (4 req'd) 9 STOP and SPRING RETAINER 4 ADAPTER, Mounting (See Note) 10 PIN, Rod End 5 PIN, Cotter 11 PEDAL (See Note) 6 PIN, Rod End 12 SPRING

*This operator is to be used only on a valve with another operator. Note: Pedal (11) and Adapter (4) have been redesigned. To replace old Pedal or old Adapter both Pedal (11) and Adapter (4) must be used.

FOOT PEDAL OPERATOR

REPAIR KITS LIST

NEW 1/4” PART NO.

OLD 1/4" PART NO.

NEW 1/2” PART NO.

OLD 1/2" PART NO.

R431007767 PD-020000-K0052 R431008125 PD-040000-K0052 FOOT TREADLE OPERATING KIT, Complete, Less Spring (Includes items 1 thru 10)

R431007768* PD-020000-K0053* R431008126 PD-040000-K0053* FOOT TREADLE OPERATING KIT, Complete with CENTERING Spring (Includes items 1 thru 13)

DESCRIPTION

1 PIN, Cotter 8 SLEEVE, Retainer 2 PIN, Rod End 9 ROLL PIN 3 NUT, Mounting Adapter (4 req'd) 10 TREADLE 4 ADAPTER, Mounting 11 STOP 5 PIN, Cotter 12 RETAINER, Spring 6 PIN, Rod End 13 SPRING 7 LINK (2 req'd)


FOOT TREADLE OPERATOR

REPAIR KITS LIST

NEW 1/4” PART NO.

OLD 1/4" PART NO.

OLD 1/2" PART NO.

DESCRIPTION

R431007780 PD-020000-K0090 PD-040000-K0090 DETENT OPERATING KIT (2 position), Complete

R431007781 PD-020000-K0091 PD-040000-K0091 DETENT OPERATING KIT (3 position), Complete

NEW 1/2” PART NO.

R431008137

R431008138

1 BODY (2 position) 4 ROLL PIN 1 BODY (3 position) 5 BALL, Detent (2 req'd) 2 PISTON, Detent 6 NUT, Mounting Adapter (4 req'd) 3 SPRING, Detent (2 req'd) 7 STOP and SPRING RETAINER

DETENT KIT

REPAIR KITS LIST

NEW 1/4” PART NO.

OLD 1/ 4" PART NO.

NEW 1/2” PART NO.

OLD 1/2" PART NO.

R431007769 PD-020000-K0054 R431008127 PD-040000-K0054 SPRING RETURN KIT, Complete for CENTERING (Includes items 1 thru 7)

R431007770 PD-020000-K0055 R431008128 PD-040000-K0055 SPRING RETURN KIT, Complete for FULL Return (Includes items 1, 2, 3, 5, 7, and 8)

R431007782 PD-020000-K0098 R431008139 PD-040000-K0098 END COVER KIT, Complete (Includes items 1 plus 7)

DESCRIPTION

1 CAGE, Spring 5 SPRING 2 ROLL PIN 6 RETAINER, Spring 3 SLEEVE, Retainer 7 NUT, Mounting Adapter (4 req'd) 4 STOP 8 STOP and SPRING RETAINER

SPRING RETURN KIT

NOTICE TO PRODUCT USERS

1. WARNING: FLUID MEDIA AVENTICS pneumatic devices are designed and tested for use with filtered, clean, dry, chemical free air at pressures and temperatures within the specified limits of the device. For use with media other than air or for human life support systems, AVENTICS must be consulted. Hydraulic cylinders are de-signed for operation with filtered, clean, petroleum based hy-draulic fluid; operation using fire-resistant or other special types of fluids may require special packing and seals. Consult the factory. 2. WARNING: MATERIAL COMPATIBILITY Damage to product seals or other parts caused by the use of noncompatible lubricants, oil additives or synthetic lubricants in the air system compressor or line lubrication devices voids AVENTICS warranty and can result in product failure or other malfunction. See lubrication recommendations below. AIR LINE LUBRICANTS! In service higher than 18 cycles per minute or with continuous flow of air through the device, an air line lubricator is recommended.* (Do not use line lubrication with vacuum products.) However, the lubricator must be main-tained since the oil will wash out the grease, and lack of lubri-cation will greatly shorten the life expectancy. The oils used in the lubricator must be compatible with the elastomers in the device. The elastomers are normally BUNA-N, NEOPRENE, VITON, SILICONE and HYTREL. AVENTICS recommends the use of only petroleum based oils without synthetic addi-tives, and with an aniline point between 180° F and 210° F. COMPRESSOR LUBRICANTS! All compressors (with the exception of special "oil free" units) pass oil mist or vapor from the internal crankcase lubricating system through to the com-pressed air. Since even small amounts of non-compatible lubri-cants can cause severe seal deterioration (which could result in component and system failure) special care should be taken in selecting compatible compressor lubricants. 3. WARNING: INSTALLATION AND MOUNTING The user of these devices must conform to all applicable elec-trical, mechanical, piping and other codes in the installation, operation or repair of these devices.

INSTALLATION ! Do not attempt to install, operate or repair these devices without proper training in the technique of work-ing on pneumatic or hydraulic systems and devices, unless under trained supervision. Compressed air and hydraulic sys-tems contain high levels of stored energy. Do not attempt to connect, disconnect or repair these products when a system is under pressure. Always exhaust or drain the pressure from a system before performing any service work. Failure to do so can result in serious personal injury. MOUNTING! Devices should be mounted and positioned in such a manner that they cannot be accidentally operated. 4. WARNING: APPLICATION AND USE OF PRODUCTS The possibility does exist for any device or accessory to fail to operate properly through misuse, wear or malfunction. The user must consider these possibilities and should provide ap-propriate safe guards in the application or system design to prevent personal injury or property damage in the event of a malfunction. 5. WARNING: CONVERSION, MAINTENANCE AND REPAIR When a device is disassembled for conversion to a different configuration, maintenance or repair, the device must be tested for leakage and proper operation after being reassembled and prior to installation. MAINTENANCE AND REPAIR! Maintenance periods should be scheduled in accordance with frequency of use and working conditions. All AVENTICS products should provide a minimum of 1,000,000 cycles of maintenance free service when used and lubricated as recommended. However, these products should be visually inspected for defects and given an "in sys-tem" operating performance and leakage test once a year. Where devices require a major repair as a result of the one million cycles, one year, or routine inspection, the device must be disassembled, cleaned, inspected, parts replaced as re-quired, rebuilt and tested for leakage and proper operation prior to installation. See individual catalogs for specific cycle life estimates. 6. PRODUCT CHANGES Product changes including specifications, features, designs and availability are subject to change at any time without no-tice. For critical dimensions or specifications, contact factory. *Many AVENTICS pneumatic valves and cylinders can operate with or without air line lubrication; see individual sales catalogs for details.

LIMITATIONS OF WARRANTIES & REMEDIES AVENTICS warrants its products sold by it to be free from defects in material and workmanship to the following: For twelve months after shipment AVENTICS will repair or replace (F.O.B. our works), at its option, any equipment which under normal conditions of use and service proves to be defective in material or workmanship at no charge to the purchaser. No charge will be made for labor with respect to defects covered by this Warranty, provided that the work is done by AVENTICS or any of its authorized service facilities. However, this Warranty does not cover expenses incurred in the removal and reinstallation of any product, nor any downtime incurred, whether or not proved defective. All repairs and replacement parts provided under this Warranty policy will assume the identity, for warranty purposes, of the part re-placed, and the warranty on such replacement parts will expire when the warranty on the original part would have expired. Claims must be submitted within thirty days of the failure or be subject to rejection. This Warranty is not transferable beyond the first using purchaser. Specifically, excluded from this Warranty are failures caused by mis-use, neglect, abuse, improper operation or filtration, extreme temperatures, or unauthorized service or parts. This Warranty also ex-cludes the use of lubricants, fluids or air line additives that are not compatible with seals or diaphragms used in the products. This War-ranty sets out the purchaser's exclusive remedies with respect to products covered by it, whether for negligence or otherwise. Neither, AVENTICS nor any of its affiliates will be liable for consequential or incidental damages or other losses or expenses incurred by reason of the use or sale of such products. Our liability (except as to title) arising out of the sale, use or operation of any product or parts, wheth-er on warranty, contract or negligence (including claims for consequential or incidental damage) shall not in any event exceed the cost of replacing the defective products and, upon expiration of the warranted period as herein provided, all such liability is terminated. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER FOR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE. No attempt to alter, amend or extend this Warranty shall be effective unless author-ized in writing by an officer of AVENTICS Corporation. AVENTICS reserves the right to discontinue manufacture of any product, or change product materials, design or specifications without notice.

AVENTICS Corporation 1953 Mercer Road Lexington, KY 40511 www.aventics.com/us [email protected] AVENTICS Incorporated 5515 North Service Road, Ste 104 Burlington, Ontario CANADA L7L 6G4 www.aventics.com/ca [email protected]

SM-700.7501/May 2014 Subject to change. Printed in United States. AVENTICS Corporation. This document, as well as the data, specifications, and other information set forth in it, are the exclusive property of AVENTICS. It may not be reproduced or given to third parties without its consent.

type “d” pilotair valve

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