tw 150dhb instruction manual€¦ · chainsaw safety helmet fitted with mesh visor and recommended...

THE CHIP & SHRED EXPERTS

TW 150DHB INSTRUCTION MANUAL

®

timberwolf-uk.com

© Copyright Entec Industries Ltd 2015

The content of this publication may not be copied, reproduced, republished, posted, broadcast, transmitted

or used in any way in any medium without the written permission of Entec Industries Ltd

CONTENTS TIMBERWOLFTW 150DHB

Section Page No.INTRODUCTION 1PURPOSE OF MACHINE 2MACHINE DIMENSIONS & SPECIFICATIONS 2PARTS LOCATION DIAGRAMS 3SAFE WORKING 5

Operator’s Personal Protective Equipment Required 5Basic Woodchipping Safety 5General Safety Matters - Do’s and Dont’s 6Noise Test 7

OPERATING INSTRUCTIONS 8Safe Transportation 8Hitching onto the Tow Ball 8Unhitching the Chipper 8Stabilising the Chipper 8Delivery 9Operator’s Personal Protective Equipment Required 9Manual Controls 9Auto Controls 10Emergency Stopping 10Engine Controls 10Blade Wear 10Hydraulic Oil Level Indicator 10Fuel Level Indicator 10Daily Checks Before Starting 10Before Using the Chipper 11Starting the Engine 11Stopping the Engine 11Discharge Controls 11Starting to Chip 12Chipping 12Blockages 12

SERVICE INSTRUCTIONS 13Service Schedule 14Safe Maintenance 15Safe Lifting of the Chipper 15Spares 15Battery Removal and Maintenance 15Copper Ease Safety Information 16Battery Safety Information 16Change Blades 18Tension Drive Belts 19Change Hydraulic Oil and Filter 19Grease the Discharge Flange 19Grease the Roller Spline and Bearing 20Grease the Roller Box Slides 20Greasing Rotor Bearings 20Engine Servicing 20Check Hoses 20

WARRANTY STATEMENT 21EC DECLARATION OF CONFORMITY CERTIFICATE 22IDENTIFICATION PLATE 23DECALS 24ELECTRICAL DETAIL 26CIRCUIT DIAGRAM 27HYDRAULIC LAYOUT 28PARTS LISTS 30

9th October 2014

TIMBERWOLFTW 150DHB1

Thank you for choosing Timberwolf. Timberwolf chippers are designed to give safe anddependable service if operated according to the instructions.

IMPORTANT HEALTH AND SAFETY INFORMATIONBefore using your new chipper, please take time to read this manual. Failure to doso could result in:

- PERSONAL INjURY- EqUIPMENT DAMAGE- DAMAGE TO PROPERTY - 3RD PARTY INjURIES

This manual covers the operation and maintenance of the Timberwolf TW 150DHB. Allinformation in this manual is based on the latest product information available at the timeof purchase. .

All the information you need to operate the machine safely and effectively is containedwithin pages 3 to 12. Ensure that all operators are properly trained for operating thismachine, especially safe working practices.

Timberwolf's policy of regularly reviewing and improving their products may involve majoror minor changes to the chippers or their accessories. Timberwolf reserves the right tomake changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production there may be, insome cases, minor discrepancies between the actual chipper and the text in this manual.

The manual should be considered an important part of the machine and should remain with it if the machine is resold.

CAUTION or WARNINGBE AWARE OF THIS SYMBOL AND WHERE

SHOWN, CAREFULLY FOLLOW THE INSTRUCTIONS.

This caution symbol indicates important safety messages in this manual.When you see this symbol, be alert to the possibility of injury to yourselfor others and carefully read the message that follows.

ALWAYS FOLLOW SAFE OPERATING AND MAINTENANCE PRACTICES

INTRODUCTION

TIMBERWOLFTW 150DHB 2

Serial No. LocationThe serial number can be foundon the identification platelocated on the chassis beam.

Designed to chip solid wood material up to 150mm in diameter andcapable of chipping up to 4 tonnes of brushwood per hour.

DIMENSIONS

3665mm (3250mm with feed tray folded)

1400mm

TIMBERWOLF TW 150DHB SPECIFICATIONEngine type: Kubota 4-cylinder dieselMaximum power: 26kW (35hp)Cooling method: Water cooledOverall weight: 737kg Starting method: ElectricRoller feed: Twin hydraulic motors

Maximum diameter material: 150mm (6")Fuel capacity: 18 litresHydraulic oil capacity: 15 litresMaterial processing capacity: up to 4 tonnes/hrFuel type: Diesel

The Timberwolf TW 150DHB

TW 150DHBTIMBERWOLF

2260

mm

, (15

85 m

m w

ith d

isch

arge

rem

oved

)

SAFETY BAR

FEED TRAY

FUNNEL

DISCHARGEBUCKET

DISCHARGETUBE

SPARE WHEEL

CLAMP NUTS

LIGHT BOARD

CONTROL BOX

BATTERY/TOOLBOX

ROLLERBOX COVER

SIDE PANELSHYDRAULIC OIL FILTER REFLECTORS

TIMBERWOLF

TOW HEAD

ANTI TRAPBARROTOR HOUSING

REFLECTOR

TW 150DHB

RAIN FLAP


PARTS LOCATOR

jOCKEY WHEELASSEMBLY

BATTERY &TOOL BOX

FUEL TANK

ENGINEBLOCK

ROTORFAN SECTION (x2)

ROTORPULLEYDRIVEPULLEY

BELT TENSIONADjUSTER

FUELPUMP

EXHAUST

FUELFILTER

CUTTER BLADE (x2)

DIPSTICK

OIL FILTER

ALTERNATOR

CONTROL PANEL

STARTERMOTOR

RADIATOR

AIR FILTER

HYDRAULICPUMP

DIRECTIONALCONTROL VALVE


PARTS LOCATOR


BASIC WOODCHIPPING SAFETYThe operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for thegeneral public or employees without adequate protection. Use hazard tape to identify thisworking area and keep it clear from debris build up. Chips should be ejected away from anyarea the general public have access to.

HAZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chippingaction can produce vapour, spray and dust that can irritate the skin. This may lead torespiratory problems or even cause serious poisoning. Check the material to be chipped beforeyou start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material canmove from side to side in the funnel with great force. If the material extends beyond the funnel,the brash may push you to one side causing danger. Badly twisted brash should be trimmedbefore being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force. Alwayswear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNINGSAFE WORKING

The chipper will feed material through on its own. To do this, it relies on sharpblades both on the feed rollers and the chipper rotor. To keep the blades sharp,only feed the machine with clean brushwood. DO NOT put muddy/dirty wood,roots, potted plants, bricks, stones or metal into the chipper.

OPERATOR'S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

Chainsaw safety helmet fittedwith mesh visor and recommended ear defenders tothe appropriate specifications.

Work gloves with elasticatedwrist.

Close fitting heavy-dutynon-snag clothing.

Face mask if appropriate.

DO NOTwear rings, bracelets, watches,jewellery or any other items thatcould be caught in the materialand draw you into the chipper.

Steel toe cap safety boots.


ü

SAFE WORKING

GENERAL SAFETY MATTERSD O ’ S A N D D O N ’ T S

DO NOT operate chipper unless available light issufficient to see clearly.

DO NOT use or attempt to start the chipperwithout the feed funnel, guards and discharge unitsecurely in place.

DO NOT stand directly in front of the feed funnelwhen using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

DO NOT let anyone who has not receivedinstruction operate the machine.

DO NOT climb on the machine at any time.

DO NOT handle material that is partially engagedin the machine.

DO NOT touch any exposed wiring while machineis running.

DO NOT use the chipper inside buildings.

- to enter the machine, as damage is likely.

ALWAYS stop the chipper engine before makingany adjustments, refuelling or cleaning.

ALWAYS check rotor has stopped rotating andremove chipper ignition key before maintenanceof any kind, or whenever the machine is to be leftunattended.

ALWAYS check the machine is well supported andcannot move.

ALWAYS operate the chipper with the engine setto maximum speed when chipping.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personalprotective equipment for long periods can betiring and hot.

ALWAYS keep hands, feet and clothing out of feedopening, discharge and moving parts.

ALWAYS use the next piece of material or a pushstick to push in short pieces. Under nocircumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,animals and children.

ALWAYS keep the operating area clear fromdebris build up.

ALWAYS keep clear of the chip discharge tube.Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in placebefore commencing work. Failure to do so mayresult in personal injury or loss of life.

ALWAYS operate the chipper in a well ventilatedarea - exhaust fumes are dangerous.

BRICKS STRING CLOTH PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDINGPLANTS

ü


Noise levels above 80dB (A) will be experienced at the working position. Wear ear protectionat all times to prevent possible damage to hearing. All persons within a 4 metre radius must alsowear good quality ear protection.

93.3 dB95.2 dB

96.3 dB96.6 dBR= 4 metres

Guaranteed Sound Power: 120dB (A)

101.5 dB

96.8 dB

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.

R= 10 metres

90.8

dBC

alcu

late

d

90.8dB Calculated

90.8dB Calculat

ed

SAFE WORKING

NOISE TESTMACHINE: TW 150DHBNOTES: Tested chipping 120mm x 120mm corsican pine 1.5m in

length

OPERATING INSTRUCTIONS 8TIMBERWOLFTW 150DHB

• CHECK ball head is well greased.• WIND jockey wheel assembly anticlockwise until

the tow head is above the height of the ball hitch on the vehicle.

• REvERSE vehicle so the ball hitch is directly belowthe tow head.

• ATTACH breakaway cable to a strong point on the vehicle, not the ball hitch.

• GRASP handle on tow head and push back catch with thumb.

• WIND jockey wheel assembly clockwise, to lower the tow head onto the ball hitch.

• RELEASE handle and continue to wind jockey

wheel clockwise. The tow head should snap into place on the ball hitch. If it doesn't, repeat previous 2 steps.

• WIND jockey wheel up until fully retracted and the jockey wheel frame is seated in its notch on the stem. The chipper weight should be fully on the vehicle.

• RELEASE jockey wheel clamp and slide the jockeywheel assembly fully up.

• TIGHTEN clamp on jockey wheel assembly.• CONNECT electrical plug to socket on rear of

towing vehicle and check operation of all the trailer and vehicle lights.

• THE chipper is now properly attached to the vehicle.

SAFE TRANSPORTATION WARNINGDO NOT RIDE ON THECHIPPER WHEN IT IS

BEING TOWED.

HITCHING ONTO THE TOW BALL

UNHITCHING THE CHIPPER

When the chipper is unhitched it should be made securebefore starting work by applying the handbrake andlowering the prop stand and jockey wheel (b).

When hitched to a vehicle the chipper handbrakeshould be released and the prop stand and jockeywheel stored in the towing position (a).

• ENSURE the chipper will not roll away after being disconnected from the vehicle.

• DISCONNECT the electrical cable from the vehicle socket.

• RELEASE breakaway cable.• RELEASE the jockey wheel assembly clamp.• LOWER the jockey wheel assembly fully.• RETIGHTEN the jockey wheel assembly clamp.• WIND the jockey wheel assembly anticlockwise until it

starts to take the weight of the chipper.• GRASP the handle and release the catch with

your thumb.• CONTINUE to wind the jockey wheel anticlockwise.

This should lift the tow head clear of the ball hitch.• DRIvE the vehicle clear of the chipper.• WIND the jockey wheel assembly to a suitable

point where the chipper is level.• THE chipper is now fully detached from the vehicle.

• WHEN towing a chipper the maximum speed limit is 60 mph.

• ON rough or bumpy road surfaces reduce speed accordingly to protect your machine from unnecessary vibration.

• WHEN towing off road be aware of objects that may catch the chipper undergear.

• WHEN towing off road ensure inclination is not excessive.

• AvOID excessively pot holed ground.

• WHEN reversing the chipper the short wheel base will react quickly to steering.

• ALWAYS check the discharge is tight before moving.• KEEP tyre pressures inflated to 2.2 bar or 32 psi.• CHECK wheel nuts are tightened to 90Nm or 65 lbs ft.• CLEAR loose chippings and debris from the

machine before departing.• ENSURE feed funnel is closed and the catch is

properly engaged before departing.

(a) (b)

TW 150DHBTIMBERWOLF

TW 150DHBTIMBERWOLF

STABILISING THE CHIPPER


All Timberwolf TW 150DHB machines have a full pre - delivery inspection before leaving the factory andare ready to use. Read and understand this instruction manual before attempting to operate thechipper. In particular, read pages 5-7 which contain important health and safety information and advice.

CHAINSAW safety helmet fitted with visorand recommended ear defenders to an appropriate specification.HEAvY-DUTY gloves with elasticated wrist area.

CLOSE - FITTING heavy-duty non-snag clothing.

SAFETY footwear.

FACE MASK (if appropriate).

See page 5 for more detailed information.

Control Panel Diagram

Roller control box - is the control box above the feed opening of the chipper funnel. Its function is to controlthe feed rollers. The feed rollers draw material into the machine. It does not control the main rotor.

RED SAFETY BAR = This is the large red bar that surrounds the feed tray and side of the feed funnel. The bar is spring loaded and connected to a switch that will interrupt the power to the rollers.The switch is designed so that it only activates if the bar is pushed to the limit of its travel. The rollersstop instantly, but can be made to turn again by pressing either the GREEN FEED or BLUE REvERSEcontrol buttons.

RED SAFETY BAR TESTTo ensure the safety bar is always operational it must be activated once before each worksession. The rollers will not function until the bar is activated. This procedure must berepeated each time the ignition is switched off.

GREEN BUTTON = Forward feed - Push the button once - this activates the rollers and will allow youto start chipping (if the rotor speed is high enough).

RED BUTTON = Emergency stop - This button stops the rollers from feeding. It overrides all other buttons or bars and will not allow the other buttons to function until it has been reset. To reset, pull out untilit returns to its original position. The forward and reverse buttons will now function.

BLUE BUTTON = Reverse feed - allows you to back material out of the rollers. The rollers will only turnin reverse as long as you keep pressing the button. You do not have to press the STOP button beforepressing the GREEN FEED button to recommence feeding.

GREENFORWARD

FEEDPANEL

BLUEREVERSE

FEEDPANEL

RED STOP FEED - EMERGENCYSTOP BUTTON

RED SAFETY BAR

PU

SH TO STOP

PULL TO RESET

Do not rely on the red bar to keep the rollers stationary if it is necessary to clear or touch the rollers. Always switch off themachine and remove ignition key before approaching the rollers.

DELIVERY

OPERATOR’S PERSONAL PROTECTIVE EQUIPMENT REQUIRED

MANUAL CONTROLS

WARNING DO NOT remove, jam, disable, bypass, override or otherwiseimpede the effectiveness of the red safety bar.

OPERATING INSTRUCTIONS


The no stress unit controls the feed rate of the material going into the chipping chamber. If the rotorspeed is below the predetermined level, the no stress unit will not allow the feed rollers to work ineither forward or reverse, until the rotor speed rises above the predetermined level. At this point, thefeed rollers will start turning without warning.

Push the RED STOP button (see diagram on page 9) or push the RED SAFETY BAR, whicheveris the quickest for you to reach. Turn off the engine ignition key. The emergency stop will preventany more material being fed into the chipper. The rotor will still be turning. The engine must bepowered down to stop the rotor.

The engine speed is controlled by the horizontally adjustable levershown in the drawing. With the throttle lever in the FAST position themachine is ready to chip. It MUST be fully pushed to the left to achievea suitable working speed. If no wood is to be chipped for a few minutesthe throttle should be returned to the idle position.

MAX

MIN

LOCATE the machine on firm level ground.CHECK machine is well supported and cannot move.CHECK jack stand is lowered and secure.CHECK all guards are fitted and secure.CHECK the discharge unit is in place andfastened securely.

CHECK discharge tube is pointing in a safe direction.

CHECK the feed funnel to ensure no objectsare inside.CHECK feed tray is in up position - to preventpeople reaching rollers.CHECK controls as described on page 11.CHECK (visually) for fluid leaks.CHECK fuel and hydraulic oil levels.For parts location see diagrams on pages 3 & 4.

AUTO CONTROLS

EMERGENCY STOPPING

ENGINE CONTROLS

HYDRAULIC OIL LEVEL INDICATOR

DAILY CHECKS BEFORE STARTING


0 1

2

HOURS

0 0 0 0 0 0 0

BLADE WEARThe most important part of using a wood chipper is keeping the cutter blades sharp. Timberwolfchipper blades are hollow ground to an angle of 40 degrees. When performing daily blade checksensure blade edge is sharp and free from chips, if there is any evidence of damage, or the edge is “dull”change the blade(s). The TW 150DHB is fitted with 2 blades 101mm (4") long. They are 44 mm widewhen new. A new blade should chip for up to 25 hours before it requires sharpening. This figure willbe drastically reduced by feeding the machine with stony, sandy or muddy material.As the blade becomes blunt, performance is reduced. With increased stress and load on the machinethe chips will become more irregular and stringy. At this point the blade should be sent to a reputableblade sharpening company. The blade can be sharpened several times in its life. A wear mark on thereverse side indicates the safe limit of blade wear. Replace when this line is exceeded.The machine is also fitted with a static blade (anvil). It is important that the anvil is in good conditionto allow the cutting blades to function efficiently. Performance will be poor, even with sharp cutterblades, if the anvil is worn.

The oil level will be visible through the tank wall. It should be within theupper and lower level marks.

FUEL LEVEL INDICATORThe fuel level can be seen through the wall of the plastic tank.


BEFORE USING THE CHIPPER

STARTING THE ENGINE

STOPPING THE ENGINE


ENSURE throttle lever is in the slow (tortoise) position.INSERT key. Turn to heat.HEATER LED comes on. WAIT FOR HEATER LED TO GO OUT.TURN key to engage starter motor.RELEASE key once engine starts.

0 1

2

HOURS

0 0 0 0 0 0 0

HOURS COUNTER

STARTHEATOFF ON

0 1

2

Do not engage starter motor for more than 20seconds - allow one minute before attempting tostart. Investigate reasons for failure to start.

ROTATION1. Slacken nut using

integral handle.2. Rotate tube.3. Retighten nut.

1

DISCHARGE CONTROLSControlling the discharge is an essential part of safe working.

BUCKET ANGLE4. Adjust the bucket to the desired

angle using the handle provided.

MOvE the throttle lever to the ‘Tortoise’ to reduce the engine speed to idle.LEAvE the engine running for 1 minute.TURN the power switch to position 0. The engine should stop after a few seconds.REMOvE the ignition key.

For more detailed information refer to the Engine Owner’s Manual

3

64 5 7

1 2PRESS THE GREEN

BUTTON THE ROLLERS

SHOULD TURN FORWARDS

PRESS THE REDSAFETY BAR

THE ROLLERSSHOULD STOP

PRESS THE BLUE BUTTON THE ROLLERS SHOULD TURN

BACKWARDS ONLY WHILE THEBUTTON IS PRESSED

PRESS THE GREENBUTTON AGAIN

THE ROLLERS SHOULDTURN FORWARDS

PRESS THE EMERGENCYRED BUTTON THE ROLLERS SHOULD STOP

PRESS THE BLUE BUT-TON

THE ROLLERS SHOULDNOT TURN

PULL TO RESETTHE RED BUTTON THE MACHINE ISREADY TO USE

WITH THE ENGINE RUNNING AT FULL SPEED

Always be aware that what you are putting into the chipper must come out. If the chips stop comingout of the discharge tube but the chipper is taking material in - STOP IMMEDIATELY. Continuing to feedmaterial into a blocked machine may cause damage and will make it difficult to clear. If the chipper becomes blocked, proceed as follows:

STOP the engine and remove the ignition keys. REMOvE the discharge tube. Check that it is clear.WEARING gloves, reach into the rotor housing and scoop out the majority of the debris causing the blockage.


REPLACE the discharge tube.RESTART the engine and increase to full speed.ALLOW machine time to clear excess chips still remaining in rotor housing before you continue feeding brushwood. Feed in a small piece of wood while watching to make sure that it comes out of the discharge. If this does not clear it, repeat the process and carefully inspect the discharge tube to find any obstruction.

NOTEContinuing to feed the chipper with brushwood once it has become blocked will cause the chipper tocompact the chips in the rotor housing and it will be difficult and time consuming to clear.

AVOID THIS SITUATION - WATCH THE DISCHARGE TUBE AT ALL TIMES.

CHECK that the chipper is running smoothly.RELEASE the catches on the feed tray andlower. Pull to release the red stop button. PERFORM the “before using the chipper”tests (see page 11).

PRESS the green control button. The rollerswill commence turning. STAND to one side of the feed funnel.PROCEED to feed material into the feedfunnel.

STARTING TO CHIP

CHIPPING

BLOCKAGES


WARNINGDo not use or attempt to start the chipper without the protectiveguarding and discharge unit securely in place. Failure to do so mayresult in personal injury or loss of life.

Wood up to the recommended diameter can be fed into the feed funnel. Put the butt end in first andengage it with the feed rollers. The hydraulic feed rollers will pull the branch into the machine quitequickly. Large diameter material will have its feed rate automatically controlled by the no stress unit.

Sometimes a piece of wood that is a particularly awkward shape is too strong for the feed rollers tobreak. This will cause the top roller to either bounce up and down on the wood, or both rollers to stall.If this occurs, press the BLUE REvERSE button until the material has been released. Pull thematerial out of the feed funnel and trim it so the chipper can handle it.

Both feed rollers should always turn at the same speed. If one or both rollers stop or suddenly slowdown it may be that a piece of wood has become stuck behind one of the rollers. If this occurs, pressthe BLUE REvERSE button and hold for 2 seconds - then repress GREEN FEED button. This shouldenable the rollers to free the offending piece of material and continue rotating at the correct speed. Ifthe rollers continue to stall in the 'forward feed' or 'reverse feed' position push the RED STOP BUTTON, turn the engine off, remove the ignition key and investigate.

WARNINGDo not reach into the rotor housing with unprotected hands. Thereare sharp blades and any small movement of the rotor may causeserious injury.


THE FOLLOWING PAGES DETAIL ONLY BASIC MAINTENANCE GUIDELINES SPECIFIC

TO YOUR CHIPPER.

THIS IS NOT A WORKSHOP MANUAL.

THE FOLLOWING GUIDELINES ARE NOT EXHAUSTIvE AND DO NOT EXTENDTO GENERALLY ACCEPTED STANDARDS OF ENGINEERING/MECHANICAL

MAINTENANCE THAT SHOULD BE APPLIED TO ANY PIECE OF MECHANICALEQUIPMENT AND THE CHASSIS TO WHICH IT IS MOUNTED.

AUTHORISED TIMBERWOLF SERvICE AGENTS ARE FULLY TRAINED IN ALLASPECTS OF TOTAL SERvICE AND MAINTENANCE OF TIMBERWOLF

WOOD CHIPPERS. YOU ARE STRONGLY ADvISED TO TAKE YOUR CHIPPER TOAN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE

AND CHECKS.

TIMBERWOLF ACCEPTS NO RESPONSIBILITY FOR THE FAILURE OF THEOWNER/USER OF TIMBERWOLF CHIPPERS TO RECOGNISE GENERALLYACCEPTED STANDARDS OF ENGINEERING/MECHANICAL MAINTENANCE

AND APPLY THEM THROUGHOUT THE MACHINE.

THE FAILURE TO APPLY GENERALLY ACCEPTED STANDARDS OF MAINTENANCE, OR THE PERFORMANCE OF

INAPPROPRIATE MAINTENANCE, MAY INVALIDATE WARRANTY IN WHOLE OR IN PART.

PLEASE REFER TO YOUR AUTHORISED TIMBERWOLF SERVICE AGENT FOR

SERVICE AND MAINTENANCE.

SERVICE INSTRUCTIONS


WARNINGAlways immobilise the machine by stopping the engine, removingthe ignition key and disconnecting the battery before undertakingany maintenance work.

SERVICE SCHEDULESERVICE INSTRUCTIONS

SERVICE SCHEDULE

Check water. üCheck radiator is clear. üCheck engine oil - top up if necessary (10W-30). üCheck for engine oil / hydraulic oil leaks. üCheck fuel level. üCheck feed funnel, feed roller cover, access covers, engine covers and discharge unit are securely fitted. üCheck blades. üClean air filter element.Check tyre pressure is 2.2 Bar (32 psi). üCheck safety bar mechanism. üCheck for tightness all nuts, bolts and fasteningsmaking sure nothing has worked loose. üGrease discharge flange. üCheck tension of main drive belts (and tension if necessary). üGrease the roller box slides. üGrease the roller spline and bearing. üCheck anvils for wear. üCheck safety bar mechanism. üCheck fuel pipes and clamp bands. üCheck battery electrolyte level. üCheck for loose electrical wiring. üReplace hydraulic oil filter - every year or 100 hours after service or repair work to the hydraulic system. ü üReplace hydraulic oil. ü üReplace fuel pipes and clamp bands.Check coolant.Change engine oil.Replace engine oil filter cartridge.Check valve clearance.Replace anvils when worn.Axle maintenance.Tow head maintenance.

DailyCheck

50Hours

100Hours

500Hours

1Year

REFER TO YOUR ENGINE SUPPLIERS MANUAL

DEPENDING ON WORKING ENVIRONMENT

RETURN TO DEALER FOR ANVIL CHANGEREFER TO SUPPLIERSINSTRUCTION SHEET

NOTE: Your Timberwolf wood chipper is covered by a full 12 months parts and labour warranty. Subject tocorrect maintenance and proper machine usage, the bearings are guaranteed for 12 months regardless of hoursworked by the machine. In conditions of 'heavy usage' - i.e. in excess of 500 hours per year - it is recommendedthat the bearings are changed annually to ensure that the machine retains optimum working performance.

OROR

OR AS REqUIRED - SEE PAGE 20OR AS REqUIRED - SEE PAGE 20


HANDLE blades with extreme caution to avoid injury. Gloves should always be worn when handling the cutter blades.

THE drive belts should be connected while changing blades, as this will restrict sudden movement of the rotor.

THE major components of this machine are heavy. Lifting equipment must be used for disassembly.

CLEAN machines are safer and easier to service.

AvOID contact with hydraulic oil.

ALWAYS IMMOBILISE THE ENGINE BEFORE UNDERTAKING ANY MAINTENANCE WORK ONTHE CHIPPER BY REMOVING THE KEY AND DISCONNECTING THE BATTERY.

Only fit genuine Timberwolf replacement blades, screws and chipper spares. Failure to do sowill result in the invalidation of the warranty and may result in damage to the chipper, personalinjury or even loss of life.

1. Open the battery / tool box lid.2. Remove the negative lead first and then the positive lead.3. Clean, charge and/or top up the battery as required.4. Refitting is the reverse of removal. Apply a smear of vaseline to the terminals to prevent

corrosion.

Size Pitch Head Torque Ibft Torque NmBlade Bolts M10 Standard T50 Torx 45 61Hyd Motor Retaining Nuts M10 Standard 17mm Hex 34 46Funnel Retaining Nuts M12 Standard 17mm Hex 38 51General M8 Standard 13 mm Hex 17 23General M10 Standard 17 mm Hex 34 46General M12 Standard 19 mm Hex 60 80Drain Bung in Fuel Tank 3/8” BSP - 22 mm Hex 25 33.8

The lifting eye is designed to lift the machine’s weight only. Do not usehoist hook directly on the lifting eye, use a correctly rated safety shackle.Inspect the lifting eye prior to each use - DO NOT USE LIFTING EYE IFDAMAGED.

SAFE MAINTENANCE

SAFE LIFTING OF THE CHIPPER

BATTERY REMOVAL AND MAINTENANCE

CHECK FITTINGS

WARNING Refer to the battery safety section on pages 16-17.

SPARES

The Timberwolf TW 150DHB is subject to large vibrations during the normal course of operation.Consequently there is always a possibility that nuts and bolts will work themselves loose. It isimportant that periodic checks are made to ensure the security of all fasteners. Fasteners should be tightened using a torque wrench to the required torque (see below). Uncalibrated torque wrenchescan be inaccurate by as much as 25%. It is therefore essential that a calibrated torque wrenchis used to achieve the tightening torques listed below.



WARNING NOTES AND SAFETY REGULATIONS FOR FILLED LEAD-ACID BATTERIES

For safety reasons, wear eye protection when handling a battery.

Keep children away from acid and batteries.

Fires, sparks, naked flames and smoking are prohibited.-Avoid causing sparks when dealing with cables and electrical equipment, and beware of electrostatic discharges.-Avoid short circuits.

Explosion hazard:-A highly explosive oxyhydrogen gas mixture is produced when batteries are charged.

Corrosive hazard:-Battery acid is highly corrosive, therefore:-Wear protective gloves and eye protection.-Do not tilt the battery, acid may escapefrom the vent openings.

First aid:-Rinse off acid splashed in the eyes immediately for several minutes with clear water! Then consult a doctor immediately.

-Neutralise acid splashes on the skin or clothes immediately with acid neutraliser (soda) or soap

suds, and rinse with plenty of water.-If acid is swallowed, consult a doctor immediately.

Warning notes: The battery case can become brittle, toavoid this:

-Do not store batteries in direct sunlight.-Discharged batteries may freeze up, therefore store in an area free from frost.

Disposal:-Dispose of old batteries at an authorised collection point.

-The notes listed under item 1 are to be followed for transport.-Never dispose of old batteries in household waste.

Product name: Copper Ease.

Copper Ease contains no hazardous ingredients at or above regulatory disclosure limits, however,safety precautions should be taken when handling (use of oil-resistant gloves and saftey glasses arerecommended - respiratory protection is not required). Avoid direct contact with the substance andstore in a cool, well ventilated area avoiding sources of ignition, strong oxidising agents and strongacids. Dispose of as normal industial waste (be aware of the possible existance of regional or nationalregulations regarding disposal), do not discharge into drains or rivers.

In case of fire: in combustion the product emits toxic fumes, extinguish with alcohol or polymer foam,carbon dioxide or dry chemical powder. Wear self-contained breathing apparatus and protective clothingto prevent contact with skin and eyes.

FIRST AID

Skin contact: there may be mild irritation at the site of contact, wash immediately with plenty of soapand water.

Eye contact: there may be irritation and redness, bathe the eye with running water for 15 minutes.

Ingestion: there may be irritation of the throat, do not induce vomiting, wash out mouth with water.

A safety data sheet for this product can be obtained by writing to the manufacturer at the following address: Comma Oil and Chemicals Ltd., Deering Way, Gravesend, Kent DA12 2qX.Tel: 01474 564311, Fax: 01474 333000.

BATTERY SAFETY INFORMATION

COPPER EASE SAFETY INFORMATION



1. Storage and transport- Batteries are filled with acid.- Always store and transport batteries upright

and prevent from tilting so that no acid can escape.

- Store in a cool and dry place.- Do not remove the protective cap from the

positive terminal.- Run a FIFO (first in-first out)warehouse

management system.

2. Initial operation- The batteries are filled with acid at a density of

1.28g/ml during the manufacturing process and are ready for use.

- Recharge in case of insufficient starting power (cf. section 4).

3. Installation in the vehicle and removal fromthe vehicle

- Switch off the engine and all electrical equipment.

- When removing, disconnect the negative terminal first.

- Avoid short circuits caused by tools, for example.- Remove any foreign body from the battery tray,

and clamp battery tightly after installation.- Clean the terminals and clamps, and lubricate

slightly with battery grease.- When installing, first connect the positive

terminal, and check the terminal clamps for tight fit.

- After having fitted the battery in the vehicle, remove the protective cap from the positive terminal, and place it on the terminal of the replaced battery in order to prevent short circuits and possible sparks.

- Use parts from the replaced battery, such as the terminal covers, elbows, vent pipe connection and terminal holders (where applicable); use available or supplied filler caps.

- Leave at least one vent open, otherwise there is a danger of explosion. This also applies when old batteries are returned.

4. Charging- Remove the battery from the vehicle;

disconnect the lead of the negative terminal first.- Ensure good ventilation.- Use suitable direct current chargers only.- Connect the positive terminal of the battery to

the positive output of the charger. Connect the negative terminal accordingly.

- Switch on the charger only after the battery hasbeenconnected, and switch off the charger first after charging has been completed.

- Charging current-recommendation: 1/10 ampere of the battery capacity Ah.

- Use a charger with a constant charging voltage of 14.4v for re-charging.

- If the acid temperature rises above 55o Celsuis, stop charging.

- The battery is fully charged when the charging voltage has stopped rising for two hours.

5. Maintenance- Keep the battery clean and dry.- Use a moist anti-static cloth only to wipe the

battery, otherwise there is a danger of explosion.

- Do not open the battery.- Recharge in case of insufficient starting power

(cf. section 4).

6. jump Starting- Use the standardised jumper cable in

compliance with DIN 72553 only, and follow theoperating instructions.

- Use batteries of the same nominal voltage only.- Switch off the engines of both vehicles.- First connect the two positive terminals (1) and

(2), then connect the negative terminal of the charged battery (3) to a metal part (4) of the vehicle requiring assistance away from the battery.

- Start the engine of the vehicle providing assistance, then start the engine of the vehicle requiring assistance for a maximum of 15 seconds.

- Disconnect the cables in reverse sequence (4-3-2-1).

7. Taking the battery out of service- Charge the battery; store in a cool place or in

the vehicle with the negative terminal disconnected.

- Check the battery state of charge at regular intervals, and correct by recharging when necessary (cf. section 4).

(1)(2)

(3) (4)

12v 12v

BATTERY SAFETY INFORMATION...cont.



1. Turn the chipper off and remove the ignition keys.2. Remove battery leads.3. Remove bolt and washer retaining roller box

guard and lift guard.4. Remove the two springs on the roller box slide.5. NOTE: Rollerbox slide weighs in excess of 20kg.

Lift the roller box slide and wedge a suitably sized piece of wood to hold in place.

6. Remove blade access cover.7. Remove discharge tube. Turn the rotor by hand

by grasping fan section on rear of rotor disc until blade is visible through aperture.

8. Use a small screwdriver to remove sap and debris from Torx socket in screw - be particularlycareful to ensure every last piece has beenremoved.

9. Undo blade screws using Torx socket driveprovided. Rotor will turn until Torx socket has located on machine.

10. Before fitting replacement blades carefullyclean blade recess in rotor so that no debris is trapped between blade and rotor.

11. When fitting blades replace any damaged screws with new and coat each screw with copperslip over the whole of the thread.

12. Retighten each screw to 60Nm (45lbs ft).NOTE: This torque setting is vitally important to ensure your bolts come out at a later date and Timberwolf recommend you purchase a torque wrench for this and other jobs on the chipper.

13. Grease all surfaces of the roller box slidingmechanism (see diagram on page 20).

14. Replace blade access cover.15. NOTE: Rollerbox slide weighs in excess of 20kg.

Remove wedge, lower roller box slide and replace springs.

16. Close roller box guard making sure that it is located over the retaining bracket, and ensurebolt and washer (as note 3) are tightened.

17. Refit battery leads.

4

5

6

8

9

10

3

7

CHANGE BLADES

WARNING Wear riggers gloves for the blade changing operation.

WARNINGAlways sharpen blades on a regular basis. Failure to do sowill cause the machine to under perform and will overloadengine and bearings causing machine breakdown. Bladesmust not be sharpened beyond the wear mark (see diagram).Failure to comply with this could result in machine damage,injury or loss of life. WEAR

MARK



1. Remove the black screw cap from the top of the filter housing.

2. Partially remove filter element from inner cup. Leavefilter to drain for 15 minutes.

3. Remove filter element from cup when clear of hydraulic oil.

4. Remove drain plug and drain oil into a suitable container.

5. Replace drain plug.

6. Refill with vG 32 hydraulic oil until the level is between the min and max lines on the tank (about 15 litres).

7. Refit the filter cup, install a new filter element and refitthe black screw cap, to the filter housing, ensuring o-ring remains in place.

2

1

4

NOTE: This is a non-adjustableair breather filter.

TENSION DRIVE BELTS

CHANGE HYDRAULIC OIL AND FILTER

WARNINGUse plastic gloves to keep oil off skin and dispose of the used oiland filter in an ecologically sound way. The oil and filter should bechanged once a year or at any time it becomes contaminated.Before starting check that the chipper is standing level and brushaway loose chips.


1. Remove side panel.

2. Loosen bolt in centre of tensioner pulley with a 19 mm spannerso that pulley is able to slide with minimal wobble.

3. Turn nut in end of tensioner pulley slider until correct belt tension is achieved. For instructions on checking belt tension & correct belt tension values, please refer to the Timberwolf v-Belt Tensioning Data Table at the end of the manual.

5. Re-tighten bolt in centre of tensioner pulley.

6. Run machine and test, recheck belt tension.

7. NOTE: Slack drive belts will cause poor performance and excessbelt and pulley wear.

2

3

NOTE: There will normally be a rapid drop in tension during run-in period for new belts. When newbelts are fitted, check the tension every 2 - 3 hours and adjust until the tension remains constant. Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty.

1. Remove the discharge tube.

2. Apply multipurpose grease to surface shown.

3. Refit discharge tube.

2

GREASE THE DISCHARGE FLANGE


NOTE: This should be done regularly. In dirty and dusty conditions or during periods of hardwork it should be weekly. If the bearings and splines are allowed to run dry premature wear willoccur resulting in a breakdown and the need for replacement parts. This failure is not warranty.Early signs of insufficient grease includes squeaking or knocking rollers.

NOTE: This should be done regularly. In dirty or dusty conditions or during periods of hardwork it should be done weekly. If the slides become dry the top roller will tend to hang up andthe pulling-in power of the rollers will be much reduced. Excessive wear will ensue.1. Turn the chipper off and remove the ignition keys.2. Ensure machine has come to a complete stop - remove battery leads.3. Remove the bolt and washer retaining roller box guard and lift guard.4. Remove the two springs on the roller box slide.5. NOTE: Rollerbox slide weighs in excess of 20kg. Lift the top

roller and wedge a suitably sized piece of wood to hold in place.6. Apply thin grease with a brush to each slide on roller box and on

inner cheeks of slider. DO NOT USE GRAPHITE BASED GREASE.

7. NOTE: Rollerbox slide weighs in excess of 20kg. Remove wedge, lower roller box slide and replace springs.

8. Close roller box guard making sure that it is located over the retaining bracket, and ensure bolt and washer (as note 3) are tightened.

9. Refit battery leads.

6

3

2

5

4

1. Remove bolt and washer retaining roller box guard and lift guard (see diagram on page 18).

2. Locate two grease nipples; one in the centre of each roller shaft. 3. Use a pump action grease gun to apply a generous amount of grease

to each roller drive. DO NOT USE GRAPHITE BASED GREASE.After applying grease, to penetrate all the bearing surfaces thoroughly, start the machine and operate the rollers for 20 seconds. Switch off the machine. Repeat this greasing/running procedure a further 3 times.

4. Close roller box guard making sure that it is located over the retaining bracket, and ensure bolt and washer are tightened.

All the hydraulic hoses should be regularly inspected for chafing and leaks. The hydraulic system ispressurized to 130 Bar and thus the equipment containing it must be kept in good condition.Identify the hoses that run to the top motor. These have the highest chance of damage as they areconstantly moving. If any hydraulic components are changed new seals should be installed duringreassembly. Fittings should then be retightened.

GREASE THE ROLLER SPLINE AND BEARING

GREASE THE ROLLER BOX SLIDES

GREASING ROTOR BEARINGS

ENGINE SERVICING

CHECK HOSES

Both front and rear bearings are sealed and do not need greasing.


All engine servicing must be performed in accordance with the Engine Manufacturer’s Handbookprovided with the machine. FAILURE TO ADHERE TO THIS MAY INVALIDATE WARRANTY AND/ORSHORTEN ENGINE LIFE.


WARRANTY PERIODThe warranty period for the woodchipper commences on the date of sale to the first end user and continues fora period of 12 months. This guarantee is to the first end user only and is not transferable except when an authorised Timberwolf Dealer has a woodchipper registered with Environmental Manufacturing LLP as a hirechipper or long term demonstrator – in these situations they are duly authorised to transfer any remaining warranty period to their first end user. Any warranty offered by the Timberwolf Dealer beyond the original 12 monthperiod will be wholly covered by said Dealer.

LIABILITYOur obligation under this warranty is limited to repair at Environmental Manufacturing LLP premises or at ouroption an Environmental Manufacturing LLP approved Timberwolf dealer. No liability will be accepted forspecial, indirect, incidental, or consequential loss or damages of any kind.

WARRANTY STATEMENTEnvironmental Manufacturing LLP warrants to the first end user that;-Your woodchipper shall be designed, built and equipped, at the point of sale, to meet all current applicable regulations.-Your chipper shall be free from manufacturing defects both in materials and workmanship in normal service forthe period mentioned above.

Warranty will not apply to a failure where normal use has exhausted the life of a component.

Engine units are covered independently by their respective manufacturer warranties.

OWNERS WARRANTY RESPONSIBILITIESAs the owner of an Environmental Manufacturing LLP woodchipper you are responsible for the following;-Operation of the woodchipper in accordance with the Environmental Manufacturing LLP instruction manual.-Performance of the required maintenance listed in your Environmental Manufacturing LLP instruction manual.-In the event of a failure the Environmental Manufacturing LLP authorised Timberwolf dealer is to be notifiedwithin 10 days of failure and the equipment is to be made available for unmolested inspection by the dealer technician.

WARRANTY RESTRICTIONSThe Environmental Manufacturing LLP warranty is restricted to the first end user only and is not transferableexcept when an authorised Timberwolf Dealer has a woodchipper registered with Environmental ManufacturingLLP as a hire chipper or long term demonstrator – in these situations they are duly authorised to transfer anyremaining warranty period to their first end user.

The Environmental Manufacturing LLP warranty may be invalidated if any of the following apply;-The failed parts or assembly is interfered with in any way.-Normal maintenance has not been performed.-Incorrect reassembly of components.-The machine has undergone modifications not approved in writing by Environmental Manufacturing LLP.-In the case of tractor driven equipment, use has been on an unapproved tractor.-Conditions of use can be deemed abnormal.-The machine has been used to perform tasks contrary to those stated in the Environmental Manufacturing LLPinstruction manual.

WARRANTY SERVICETo obtain warranty service please contact your nearest Environmental Manufacturing LLP approved Timberwolfdealer. To obtain details of the nearest facility please contact Environmental Manufacturing LLP at the addresson the front of this manual.These warranty terms are in addition to and not in substitution for and do not affect any right and remedies whichan owner might have under statute or at common law against the seller of the goods under the contract by whichthe owner acquired the goods.

ENVIRONMENTAL MANUFACTURING LLP 12 MONTH CHIPPER WARRANTY

WARRANTY STATEMENT


CERTIFICATE OF CONFORMITY


EXAMPLE

IDENTIFICATION PLATE

TIMBERWOLFTW 150DHB 24DECALS

Hot exhaustDanger.

Rotating blades.Keep hands and feet out.

High velocity discharge -keep clear

Reverse feed

Forward feed

Personal ProtectiveEquipment required

Read the instruction manual for greasing and maintenance information

WarningDo not engage starter motor for

more than 20 seconds. Allow oneminute before

attempting to start. Investigatereasons for failure to start.

Excessive cranking will result instarter motor failure. This will not be

covered under warranty.The instruction manual with

this machine contains important

operating, maintenance andhealth and safety

information. Failure to follow the information

contained in the instruction manual may lead

to death or serious injury.

Push to stop.

Clean under blades before refitting or turning.

Failure to do so may result inblade(s) coming loose and

damage being caused to the rotor housing.

Do not pull here.

When re-fitting this guard ensure that steel retainingbracket is on the inside.

Damaged guards due to incorrectassembly will not be covered by

your Timberwolf warranty.

Decal Description

Push to stop,Pull to reset.

Decal Description616

617

670

1661

1662

4099

2800 2801

2802

2949

3022

18438

1399

P691

19517WARNING

DO NOT ENGAGE STARTER MOTORFOR MORE THAN

20 SECONDSALLOW ONE MINUTE BEFORE ATTEMPTING TO START

INVESTIGATE REASONS FOR FAILURE TO START EXCESSIVE CRANKING WILL RESULT IN STARTER MOTOR FAILURE.

THIS WILL NOT BE COVERED UNDER WARRANTY.

Lifting eye is designed to liftthe machine’s weight only.

Do not use hoist hook directly onlifting eye. Use correctly rated

safety shackle only through liftingeye.Lifting eye to be inspectedevery 6 months or before each

use. Always visually inspect liftingeye prior to each use. Do not

use lifting eye if damaged.

TIMBERWOLFTW 150DHB25 DECALS

Danger. Do not operate without this

cover in place.

Danger. Rotating blades inside.

Stop engine and remove keybefore removing discharge unit.

Caution. Do not put roadsweepings in machine as grit

will damage blades.

Caution. When transporting,discharge clamps may work

loose.Check frequently.

Caution. Avoid standing

directly in front of feed funnelto reduce exposure to noise,

dust and risk fromejected particles.

Danger. Do not use this

machine without the discharge unit fitted. failure

to comply may result in serious inury or damage.

WarningFailure to maintain brake adjustment will result in

damper failure. No warrantyliability will be accepted on

this item.

Danger. Autofeed system fitted. Rollers may turn

without warning!When the engine is switchedoff the rollers will turn during

the run down period.New drive belts

need re-tensioning.When new belts are fittedcheck tension every 2-3

hours & adjust until tensionremains constant.

P637

P652

P655

P653

P654

P656

P6501258

Decal Description Decal Description

0 21 850KG

MAX

18393

3004 2998 1756 1363 4138 P*150

TIMBERWOLFTW 150DHBdB

LWA

11992 dB

LAeq

TIMBERWOLFTW 150DHB 26ELECTRICAL PARTS LOCATOR

Date Last Modified: 16th May 06


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CIRCUIT DIAGRAM

TIMBERWOLFTW 150DHB 28HYDRAULIC LAYOUT

0323

MOTOR MOTOR

PUMP

TANK

309417310

4244

1767

4243

FILTER

DCV

Date Last Modified: 31st Aug 05

Hose Kit 4330

(blank page)


The following illustrations are for parts identification only. The removal orfitting of these parts may cause a hazard and should only be carried out bytrained personnel.

PARTS LISTS

Page No.

BELT TENSIONER 31CHASSIS (1) 32CHASSIS (2) 33CONTROL BOX 34CONTROL PANEL 35DECALS See pages 24 - 25DISCHARGE 36DRIVE TRAIN 37ELECTRICAL LAYOUT 38ELECTRICAL PANEL 39ENGINE 40ENGINE BAY 41FUEL TANK 42FUNNEL 43HYDRAULICS 44ROLLER BOX 45ROTOR 46ROTOR HOUSING 47V- BELT TENSIONING TABLE 48


Item Part No Part Name q’ty1 0313 M12/100 Bolt 12 0415 Heavy Washer 13 0491 Bearing 6205 24 0411M Pulley 15 0472M Pulley Boss 16 N/A to purchase Slider 17 0469MS Slider Block 18 1342PS End Plate 19 made in production Washer 110 0476 Plain M8 Nut 111 2988 M8/90 Bolt 1

1

23

4

35 6

78

9

10

11

BELT TENSIONER

TIMBERWOLFTW 150DHB 32CHASSIS (1)

Item Part No Part Name q’ty1 0309 M10/40 Bolt 22 0701 M10 A Washer 23 0012 Prop Stand 14 0017 34 mm Prop Clamp 15 P*75 jockey Wheel Assy 16 0305 M10/25 Caphead 27 18083 jockey Wheel Clamp 18 0479 M8 P Nyloc Nut 69 0712 M8 C Washer 310 1701FB Tank Support 111 0350 M8/25 Bolt 412 0711 M8 A Washer 413 19804FB Lightboard Bracket 114 0430 M12/35 Bolt 4

Item Part No Part Name q’ty15 0704 M12 C Washer 2416 19802FB Beam N/S 117 19803FB Beam O/S 118 0314 M12/110 Bolt 419 17479 Tow Head 120 17509 Brace Plate 121 0644 M12 P Nyloc Nut 822 3043FS Chassis Handle 223 1581 M12/35 Caphead 424 17476 Axle 125 19663 Wheel (inc spare) 326 1036 M10 Plain Nut 227 4010 Brake Rod 128 0079F Nut Ball 1

12

3

4

1112

13

6

5

8

9

10

7

14

15

16

14

15

812

18

15

19

20

1521

22

2315

2425

26 2627 28

17

15

21

TIMBERWOLFTW 150DHB33 CHASSIS (2)

Item Part No Part Name q’ty1 0346 M8/20 Bolt 42 0711 M8 A Washer 83 0236 M5 P Nyloc Nut 44 18919 Reflector Support Bracket 25 0481 M8 P Nyloc Nut 126 18923 Reflector Amber 27 18922 Reflector Clear 28 0857 M5 A Washer 49 0435 M5/16 Pan Pozi 410 0066 Pop Rivet 4.8 x 6 411 0067 Pop Rivet 4.8 x 12 612 4088 Catch Plate 113 19645FB Battery/Tool Box Lid 114 4210 Battery 115 0360 M10/25 Bolt 616 19640FB Battery/Tool Box 117 0839 M10 C Washer 1018 19682 Anti Trap Bar N/S 119 4345 M10 P Nyloc Nut 4

Item Part No Part Name q’ty20 0052 M10 T Nyloc Nut 421 2963 Catch 122 0714 M8 Mudguard Washer 423 19600 ID Plate 124 19683 Anti Trap Bar O/S 125 0350 M8/25 Bolt 426 0712 M8 C Washer 1427 0701 M10 A Washer 628 19681 Rain Flap Clamp 229 19691 Rain Flap 230 19689 Rain Flap Support 231 19664 Mudguard 232 19655 Rear Mudguard Bracket O/S 133 18113 M8/35 Bolt 434 0479 M8 P Nyloc Nut 235 19795 Lightboard 136 19654 Rear Mudguard Bracket N/S 137 0382 M10/30 Bolt 438 0352 M8/40 Bolt 2

35

10 11

12

14

15

17 21

38 26

34

16

18

11

23

33

2426

19

20

9

7

8

1

2

34

5 x26

27

15

25

26

155

2628

2930

522

31

32

17

x2

13

10

36

2

27

27

37


Item Part No Part Name q’ty1 2794FB Control Box Cover 12 2803 M10/240 Bolt 13 0839 M10 C Washer 24 4345 M10 P Nyloc Nut 15 2795FB Control Box Base 16 0709 M6 C Washer 47 1658 M6/12 Bolt 48 2853 Stop Switch 19 2796FS Finger Plate 210 2834 AV Mount 211 2804 Bush M10 Top Hat 412 2807 AV Mount 20 x 16 2

Item Part No Part Name q’ty13 0857 M5 A Washer 214 18103 M5/8 Pan Pozi 215 18168 M4/35 Pan Pozi 416 1348 Limit Switch 217 18100 M4 Washer 6 18 18235 M4 P Nyloc Nut 619 made in production 65mm Spacer 120 2793FB Bracket Mounting Control Box 121 0712 M8 C Washer 222 0344 M8/16 Bolt 423 0711 M8 A Washer 2

2

1

8

119

10

15

1314

2021

22

3

45

12

67

16

17

18

19

23

CONTROL BOX

TIMBERWOLFTW 150DHB35 CONTROL PANEL

Item Part No Part Name q’ty1 0236 M5 P Nyloc Nut 22 0911 Throttle Cable 13 0708 M5 C Washer 24 1758S Control Panel 15 0709 M6 C Washer 46 0438 M6/16 Pan Pozi 47 0435 M5/16 Pan Pozi 4

Item Part No Part Name q’ty8 1757 Amber LED 19 0327 Hours Counter 110 Supp’d with engine Ignition Switch 111 1756 Control Panel Decal 112 1397 Throttle Lever 113 1470 Rubber Protector 1

1

9

6

x2

x 4

2

45

3

8

x 2

12

7

10

0 1

211

12

TIMBERWOLFTW 150DHB 36DISCHARGE

Item Part No Part Name q’ty1 P*1147F Discharge Tube Assy 12 P*768F Discharge Bucket Assy 13 0644 M12 P Nyloc Nut 24 0702 M12 A Washer 25 19282 M12/30 Cup Square 16 19283 M12/40 Cup Square 17 0134 Black Handle Grip 18 1649F Discharge Clamp Handle 19 4109M M16 Clamp Nut 110 4131 Roll Pin 111 0434 M16/70 Hex Bolt 112 1354 M16 C Washer 113 2837M Clamp Nut Small 114 1511 M16 P Nyloc Nut 115 18190 M24 Washer 116 0333 M16/60 Hex Bolt 1

1

11

6

3

7

2

10

15 13

8

45

4

3

9

1216 14

TIMBERWOLFTW 150DHB37 DRIVE TRAIN

Item Part No Part Name q’ty1 18961M Key 12 0410 Taper Lock Bush 2517 13 1175 Rotor Pulley 1

Item Part No Part Name q’ty4 0310 Belt SPA 1060 35 1170M Engine Pulley 1

1

2

3

4

5

TIMBERWOLFTW 150DHB 38ELECTRICAL LAYOUT

Item Part No Part Name q’ty1 1975 Funnel Loom 12 1406 Safety Bar Loom 13 18481 Main Engine Loom 1

Item Part No Part Name q’ty4 1375 +VEBattery Cable 15 1376 -VEBattery Cable 1

1

23

45

TIMBERWOLFTW 150DHB39 ELECTRICAL PANEL

13

5

Item Part No Part Name q’ty1 3038FS Electrical Panel 12 18405 H-Box 13 0857 M5 A Washer 84 0435 M5/16 Pan Pozi 45 2725 Electrical Cover Stand Off 36 1930 Electrical Cover 17 18107 M6 Wing Nut 28 18106 M6 Spring Washer 29 0709 M6 C Washer 4

Item Part No Part Name q’ty10 Supp’d with loom Relay 111 0391 M6 T Nyloc Nut 212 4033 M5 AV Mount 413 Supp’d with loom Fuse 214 18291 M5 Plain Nut 415 0438 M6/16 Pan Pozi 116 1151 Countersunk Pop Rivet 117 3024 M5 Spring Washer 418 18398 Mounting Bracket 4

16

78

43

2

1

6

9

x4

x4

x2

1217

14

11 9

10

15

3

18

TIMBERWOLFTW 150DHB 40ENGINE

26

Item Part No Part Name q’ty1 0086 Air Filter 12 0095 Oil Filter 13 4319 Radiator Kit 14 1613 Directional Control Valve (DCV) 15 0879 Engine 16 0346 M8/20 Bolt 37 1170M Pulley Engine 150 x 4 18 19156FB Bracket Engine Mount 19 0350 M8/25 Bolt 210 0711 M8 A Washer 811 19155FB Bracket Engine Mount 112 0304 M10/25 Fine Thread Socket Cap 2213 0085 Fuel Filter 114 0481 M8 T Nyloc Nut 215 0352 M8/40 Bolt 216 1660 Hydraulic Pump 117 3 M6/25 Bolt 118 1236 M6/20 Bolt 119 0708 M5 C Washers 520 1090F Throttle Arm Extension 1

Item Part No Part Name q’ty21 0712 M8 C Washer 322 0856 M5/20 Pan Pozi 123 0807 Fuel Pump 124 4315 In-Line Fuel Filter 125 0699 Throttle Clamp 126 1304 Spring 127 0435 M5/16 Pan Pozi 228 0236 M5 P Nyloc Nut 129 2814FS Throttle Cable Clamp 130 Supp’d with engine Radiator Fan Guard 131 0437 M6/16 Bolt 432 0709 M6 C Washer 1133 18106 M6 Spring Washer 434 0392 M6 Plain Nut 435 0644 M12 P Nyloc Nut 436 18338FS Engine Bracket Base 237 0332 M12/90 Bolt 438 18332 AV Mount 439 0704 M12 C Washer 8

27

19

25

28

1014 29

19

27

22 20

15

12

3

910

11

1213

6 15

1014

165

10 6

4

12 7

8

2423

18 17

30

333231

34x4

36

35 38

39

36

37

x4

10

32

TIMBERWOLFTW 150DHB41 ENGINE BAY

Item Part No Part Name q’ty1 0765O Side Panel 22 0825FS Handle Side Plastic 23 17292FO Top Bonnet 14 0607FO Access Cover 15 18580FO Guard Front Engine Bay 16 18327FB Exhaust Muffler Complete 17 Supp’d with engine Reserve Tank 18 0344 M8/16 Bolt 29 0438 M6/16 Pozi 310 0709 M6 C Washer 311 0391 M6 T Nyloc Nut 312 0701 M10 A Washer 213 0360 M10/25 Bolt 214 0067 Pop Rivet 4.8 x 12 2

Item Part No Part Name q’ty15 4088 Catch Plate 116 0235 Catch 117 0346 M8/20 Bolt 518 0712 M8 C Washer 1419 0479 M8 P Nyloc Nut 820 0704 M12 C Washer 1421 0318 M12/20 Bolt 222 0711 M8 A Washer 223 0431 M12/40 Bolt 624 0644 M12 P Nyloc Nut 625 0348 M8/20 Skt Csk Bolt 426 17312FB Side Panel Retainer 127 0066 Pop Rivet 5 x 6 228 18581FO Front Filter Grill 1

1

2

3

4

5

21

9

10

11

12 13

27

15

1416

1718

19

19

1825

2120

17

18

6

x2

x6

23

2024

x3

2826

822

7

TIMBERWOLFTW 150DHB 42FUEL TANK

Item Part No Part Name q’ty1 Breathable Tank Cap 12 P*815 Hose Fuel Pick Up 13 0795 1/4” Dowty Washer 24 18883 1/4” MM Adapter 15 19430 1/4” BSP tail 1

Item Part No Part Name q’ty6 0296 1/4” Blanking Plug 17 P*814 Fuel Tank 18 0396 3/8” Dowty Washer 19 0211 3/8” Drain Plug 1

15

6

7

8

9

3

4

2

TIMBERWOLFTW 150DHB43 FUNNEL

1

7

35

13

9

20

18 19

21

24

23

17

22

10

27 28

11

2

16

1216

30 31

31

32

33

34

25

2

14

33

34

15

29

Item Part No Part Name q’ty1 2809F Control Box (detail on pg 34) 12 1721 M8/10 Bolt 63 0289FS Spare Wheel Bracket 14 0045 M12 T Nyloc 45 17451FB Funnel Support Bracket 16 0320 M12/25 Cup Square 27 4238FO Funnel 1 8 1644 M8 Anti-Vibration Mount 39 0429 M12/35 Bolt 210 2919FO Feed Tray 111 2922FS Hinge Pin 212 0178 Rubber End Stop 113 1600 Nylon Pistons 2 14 0353 M8/50 Csk Soc. 115 4018S Pin Bracket 216 0712 M8 C Washer 1217 1603 Die Springs 218 1605M Stainless Spacer 219 1599 Bearing Washer 220 1570FR Safety Bar 121 1348 Limit Switch 122 1520 M10/45 Bolt 223 1591 Nylon Spacer 2

Item Part No Part Name q’ty24 0479 M8 P Nyloc Nut 525 2727FS Bracket Actuator 126 4345 M10 P Nyloc Nut 227 2986 1/2” Spring Bolt 228 0391 M6 T Nyloc Nut 829 1236 M6/20 Bolt 230 0046 M12 Plain Nut 431 0704 M12 C Washer 832 4344 M10 Repair Washer 233 0709 M6 C Washer 1234 0437 M6/16 Bolt 1035 4206 Nylon Bush 136 1006 M4/30 Pan Pozi 237 2493 Rubber Cap 238 0350 M8/25 Bolt 439 0711 M8 A Washer 440 0481 M8 T Nyloc Nut 141 19169 M14 C Washer 242 18104 M5/12 Pan Pozi 443 0857 M5 A Washer 444 18924 Square Reflector 245 18102 M5 T Nyloc Nut 2

31

3

631

4

36

33

26

1640

37

16

39

24

38

39

5

8

4

4243

44

45

TIMBERWOLFTW 150DHB 44HYDRAULICS

Item Part No Part Name q’ty1 1434 Tank Top Filter Housing 12 0100 Filter 13 0323 3/8” Hose, Top Motor to Btm Motor 14 0026 Adaptor mm 1/2”- 3/8” BSP 45 0398 Washer Dowty 1/2” 56 2982B Hydraulic Motor 27 4243 3/8” Hose, Pump to DCV 18 0161 Adaptor mm 3/8”- 3/8” BSP 59 0396 Washer Dowty 3/8” 610 0711 M8 A Washer 2 11 0350 M8/25 Bolt 212 1660 Hydraulic Pump 113 1583 Adaptor 1/2”- 3/4” BSP 114 3094 3/8” Hose, Bottom Motor to DCV 1

Item Part No Part Name q’ty15 4244 3/8” Hose, Hyd Filter to DCV 116 1703 Hydraulic Oil Tank 117 0225 Adaptor 3/4” - 3/8” 118 0152 Washer Dowty 3/4” 219 1766 Adapter 3/4” - 3/4” BSP 220 0211 3/8” BSP Plug 121 1613 Directional Control Valve (DCV) 122 17310 3/8” Hose, DCV to Top Motor 123 1067 Breather Filter 124 1658 M6/12 Bolt 825 4219 3/4” Tapered Blanking Plug 126 0709 M6 C Washer 827 1767 3/4” Hose, Hyd Tank to Pump 128 1702FS Tank Top Plate 1

6

7

12

8

4 5

18

4

22

5

13

19

3

27

21

9

7

5

16

27

315

14

14

22

15

1

1817

9

20

25

28

24

11

10

23

2

9 26


Item Part No Part Name q’ty1 0672 Rollerbox Cover 12 0428 M12/30 Caphead 43 0481 M8 T Nyloc Nut 34 18027M Plate Top Damper Carrier 15 P0000146 M8/18 Csk Screw 16 1962MS Block Top Damped 17 18024M Drive Side Plate 18 0429 M12/35 Bolt 49 0702 M12 A Washer 610 18025M Non Drive Side Plate 111 1162S Motor Studs 212 18028FS Bracket Spring Hanger 213 18070 Roller Box Spring 214 0305 M10/25 Caphead 215 1768 AV Mount 30x30 416 0701 M10 A Washer 217 0382 M10/30 Bolt 418 1361M Drive Spline 119 4345 M10 P Nyloc Nut 220 2757 Bush Bearing Spline 121 0103MH Anvil 1

Item Part No Part Name q’ty22 0228MS Roller Box 123 0985 Straight Grease Nipple 124 0986 45o Grease Nipple 125 0055 Bearing Boss 226 0788 Plastic Bush 227 1362M Roller Body 2 28 0325M Roller Blade 1229 0428 M12/30 Csk Soc. 2430 4100M Spline 6B Retro Bottom 131 0360 M10/25 Bolt 132 0350 M8/25 Bolt 233 4068 M10/40 Cap Head Bolt 834 0839 M10 C Washer 335 0534FS Cover Bracket 136 0045 M12 T Nyloc Nut 137 0319 M12/220 Bolt 138 0356 Funnel Studs M12/50 439 2982B Motor 240 0476 M8 Plain Nut 241 1985 M12/30 Caphead 2 42 0711 M8 A Washer 5

27

2928

1

89

10

2

79

8

14

1116

4

12

1534

31

9

4232

19

16

41

21

22

17

23

24

3334

35

37

36

2526

2526

2038

2718

33

13

28

29

33

13

3

42

6

3039

40

x6

x6

5

ROLLER BOX

TIMBERWOLFTW 150DHB 46ROTOR

Item Part No Part Name q’ty1 0959 Plastic Cap 12 0884MS Bearing Housing Front 13 18479K Rotor Nose Shaft Kit 14 0880M Rotor 15 0491 Bearing 6205 26 0883MCB Bearing Cup 17 0796 20 Thou Shim As Req’d8 0701 M10 A Washer 69 0900 M10/20 Star Cap Screw 6

Item Part No Part Name q’ty10 083MH Cutter Blade 4” 211 18275M Blade Pocket 212 0386 M10/30 Cap Screw 613 1571 Fan Section 214 0386 M10/30 Caphead 615 18912M Rear Shaft 116 4063MCB Bearing Housing Rear 117 0495 Bearing 6208 1

1

2

3

910

1112

56

4

13

15

16

14

13

17

9

10

12

11

14

7

8

TIMBERWOLFTW 150DHB47 ROTOR HOUSING

Item Part No Part Name q’ty1 18436FO Rotor Housing 12 0438 M6/16 Pozi Pan 43 0709 M6 C Washer 44 1758S Control Panel 15 1267FO Front Plate 16 0702 M12 A Washer 15

Item Part No Part Name q’ty7 0045 M12 T Nyloc Nut 158 0355 M8/16 C/Sunk Bolt 29 1268FO Access Cover 110 18023PS Guard Stand-Off Plate 111 0101MH Anvil Vertical 1

5

123

4

6

7

89

76

11

x13

x2

x4

10

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Timberwolf Wood Chippers & ShreddersTomo Industrial Estate, Stowmarket, Suffolk IP14 5AYT: 0845 686 0137 E: [email protected] W: timberwolf-uk.com

tw 150dhb instruction manual€¦ · chainsaw safety helmet fitted with mesh visor and recommended...

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