turbine logics and interlocks

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150MW turbine logics and interlocks

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  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 1

    GREENESOL POWER SYSTEMS (P) LIMITED

    PROJECT: M/S.MADHUCON-2X135MW THERMAL POWER PLANT (Phase-I)

    DOCUMENT NO: 1104-113

    REV-0

    TURBINE INTERLOCK & CLOSED LOOP WRITE UP

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 2

    INDEX

    1) MOTORS

    1. BOILER FEED WATER PUMP-1 2. VFC LUBE OIL PUMP-1 3. BOILER FEED WATER PUMP-2 4. VFC LUBE OIL PUMP-2 5. CONDENSATE EXTRACTION PUMP-1 6. CONDENSATE EXTRACTION PUMP-2 7. CCW PUMP-1 8. CCW PUMP-2 9. VACCUM PUMP MOTOR-1 & 2 10. HOT WATER PUMP-1 11. HOT WATER PUMP-2 12. CLEAN OIL PUMP 13. DIRTY OIL PUMP 14. GLAND STEAM VENT CONDENSER-1 15. GLAND STEAM VENT CONDENSER-2 16. BALL RECIRCULATION PUMP 17. PURIFICATION PUMP 18. OIL MIST FAN-1 19. OIL MIST FAN-2 20. EMERGENCY OIL PUMP(DC MOTOR) 21. OIL RESERVOIR HEATER 22. HP START UP OIL PUMP 23. AUXILIARY OIL PUMP 24. BARRING GEAR MOTOR 25. JACKING OIL PUMP-1 26. JACKING OIL PUMP-2 27. HP OIL PUMP-1 28. HP OIL PUMP-2

    2) MOTORISED VALVES

    1. HP SIDE MAIN STEAM BYPASS MOV-LIFT (1044) 2. HP SIDE MAIN STEAM BYPASS MOV RIGHT (1045) 3. HP SIDE MAIN STEAM MOV LEFT 4. HP SIDE MAIN STEAM MOV RIGHT 5. START UP VENT HP SIDE 6. LP SIDE MAIN STEAM MOV LEFT 7. LP SIDE MAIN STEAM MOV RIGHT 8. START UP VENT HP SIDE 9. LP SIDE MAIN STEAM DRAIN-LEFT 10. LP SIDE MAIN STEAM DRAIN-RIGHT

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 3

    11. 1ST BLEED MOV 12. 2ND BLEED MOV 13. 3RD BLEED MOV 14. 4TH BLEED MOV 15. BFP-1 DISCHARGE MOV BYPASS 16. BFP-2 DISCHARGE MOV BYPASS 17. HP HEATER-1 BYPASS MOV BYPASS 18. HP HEATER -1 I/L MOV BYPASS 19. HP HEATER-1 O/L MOV BYPASS 20. HP HEATER-2 BYPASS MOV BYPASS 21. HP HEATER-2 I/L MOV BYPASS 22. HP HEATER-2 O/L MOV BYPASS 23. HP SIDE MAIN STEAM LEFT 24. HP SIDE MAIN STEAM RIGHT 25. COLD RE HEATER HEADER DRAIN-1 26. COLD RE HEATER HEADER DRAIN-2 27. LP SIDE MAIN STEAM LEFT 28. LP SIDE MAIN STEAM RIGHT 29. 5TH BLEED MOV 30. LP HEATER-1 I/L MOV 31. LP HEATER-1 BYPASS MOV 32. LP HEATER-1 O/L MOV 33. LP HEATER-2 I/L MOV 34. LP HEATER-2 BYPASS MOV 35. LP HEATER-2 O/L MOV 36. LP HEATER-3 I/L MOV 37. LP HEATER-3 BYPASS MOV 38. LP HEATER-3 O/L MOV 39. BFP-1 DISCHARGE MOV 40. BFP-2 DISCHARGE MOV 41. HP HEATER-1 I/L MOV 42. HP HEATER-1 BYPASS MOV 43. HP HEATER-1 O/L MOV 44. HP HEATER-2 I/L MOV 45. HP HEATER-2 BYPASS MOV 46. HP HEATER-2 O/L MOV 47. BALL RECIRCULATION SECTION-1 48. BALL RECIRCULATION SECTION-2 49. BALL RECIRCULATION DISCHARGE-1 50. BALL RECIRCULATION DISCHARGE-2 51. VACCUM BREAKER 52. CEP-1 DISCHARGE MOV 53. CEP-2 DISCHARGE MOV 54. MAIN OIL TANK TO DIRTY OIL TANK 55. AUXILIARY STEAM LINE FROM PRDS

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 4

    3) SOLENIDE VALVES

    1. DRAIN SOLENOIDE VALVES: (DCV-01 to DCV-08)

    2. Spray water to Dump SOV 3. TURBINE EXHAUST HOOD SPRAYING SYSTEM SOV

    4. DEAERATOR TO COMMON SURGE TANK SOV (LCV-909). 5. BOP (20-1) SOV-230V AC

    6. BOP (20-2) SOV-230V AC 7. EOP (20-1) SOV-230V AC

    8. EOP (20-2) SOV-230V AC

    4) CONTROL VALVES

    1. TEMPERATURE CONTROL IN GLAND SEALING LINE(TCV-905)

    2. PRESSURE CONTROL IN CLAND SEALING LINE (PCV-901) 3. TEMPERATURE CONTROL IN PEGGING STEAM LINE (TCV-906) 4. PRESSURE CONTROL IN PEGGING STEAM LINE (PCV-902)

    5. GLAND SEALING DRAIN TO LH-1 (FCV-000) 6. TEMPERATURE CONTROL IN AUXILLARY STEAM LINE (TCV-907)

    7. PRESSURE CONTROL IN AUXILLARY STEAM LINE (PCV-903) 8. MINIMUM RECIRCULATION TO CONDENSER (FCV-941) 9. CONDENSER TO LP-1(LCV-907)

    10.FROM EXPORT CONTROL VALVE TO SURGE TANK ) LCV-908) 11.SURGE TANK TO HOT WELL (LCV-907A)

    12.CONDENSETE TO LP HEATER-2 (LCV-904) 13.LP HEATER-1 TO HOTWELL (LCV-904A) 14.LP HEATER-3 TO LP HEATER-2 (LCV-902)

    15.LP HEATER-3 TO HOT WELL (LCV-902A) 16.LP HEATER-2 TO LP HEATER-1 (LCV-903)

    17.LP HEATER-2 TO HOT WELL (LCV-903A) 18.HP HEATER-2 TO HP HEATER-1 (LCV-905A) 19.HP HEATER-2 TO HP FLASH TANK (LCV-905B)

    20.HP HEATER-1 TO DEAERATOR (LCV-906) 21.HP HEATER-1 TO HP FLASH TANK (LCV-906A)

    22.LUBE OIL PRESSURE REGULATOR (PRV-910)

    5) Turbine Trips from DCS to ETS:

    6) TURBINE ALARMS (SOE) in DCS:

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 5

    7) OPEN LOOPS

    8) PERFORMANCE CALCULATION

    9) DEH LOGICS

    10) EMERGENCY TRIP SYSTEM (ETS)

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 6

    FUNCTIONAL WRITE UP

    BOILER FEED WATER PUMP - 1

    BFP #1 shall be switched on manually after switching on Aux. Lube

    oil pump in auto/Manual:

    Start Permissive (VFC Aux. lube oil pump #1) 1. Lube oil temp. Downstream of heat exchanger not high.

    a. TE-27A (

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 7

    Starting permissive (BFP#1)

    A. BFP #1 Pump in remote (DCS) mode. B. BFP #1 Pump not in trip condition. C. Ready to start permissive from HT breaker D. Local stop not active. E. Auxiliary lube oil pump-1 ON feedback. F. VFC Scoop is in minimum position (0.8bar (PT-19A).

    H. Dearator water level (LAL-916) is not low. I. BFP #1 Pump Suction Valve is in open position (ZSO-3301).

    J. BFP #1 Pump Discharge MOV is close Position (ZSC-1034). K. BFP #1 Pump discharge bypass MOV close position (ZSC-1034A).

    L. Boiler Stream Drum Level not high.

    If Starting Per missives OK. Manual Start

    1) Start From DCS.

    Stop Interlocks (BFP#1)

    BFP #1 shall be stopped automatically or manually when in remote mode of operation, the conditions are:

    1) Any Motor Winding Temperature are HI HI(R, Y, B) >120Deg. 2) Any Motor bearing Temperature are HI HI (DE, NDE) >80Deg.

    3) Any Pump Bearing Temperature (NDE, DE, THRUST 1 & 2) are High High (>90deg).

    4) Any Vibrations motor or pump (VAHH-901, 902, 903, 904, 905, 906, 907 and 908) are High High.

    5) Dearator Water Level (LALL-916) is Low Low. 6) BFP #1 Pump Suction valve is closed (ZSC-3301).

    7) BFP #1 Pump Suction Differential Pressure Switch (DPS-901) is high.

    8) Any VFC Coupling Bearing temperatures (TE-60.1A, 59.1A, 58.1A, 57.1A, 56.1A, 40A, 41A and 44A) high high. (>95 deg.)

    9) Any VFC lube Oil Temperature are high high a. TE-27.1A& 27.2A (60 Deg.)

    b. TE-29.1A&29.2A (70Deg.)

    c. TE-33.1A&33.2A (130Deg.) d. TE-35.1A & 35.2A (85Deg.)

    10) Lube Oil Pressure (PT-19.1A) is less than 0.8bars. 11) Stop from DCS when in remote mode.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 8

    12) Trip from HT breaker.

    13) CCW discharge pressure (PT-982)

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 9

    1. Lube oil pressure (PT-19.2B)>2.9bar when BFP#2 is running.

    2. Trip FB from MCC. 3. DCS stop.

    Refer Interlock Logic Diagram: 1104-113-A-04.

    Starting permissive (BFP#2) 2. BFP #2 Pump in remote (DCS) mode.

    3. BFP #2 Pump not in trip condition. 4. Ready to start permissive from HT breaker

    5. Local stop not active.

    6. Auxiliary lube oil pump-2 ON feedback. 7. VFC Scoop is in minimum position (0.8bar (PT-19B). 9. Dearator water level (LAL-916) is not low.

    10. BFP #2 Pump Suction Valve is in open position (ZSO-3302). 11. BFP #2 Pump Discharge MOV is close Position (ZSC-1035).

    12. BFP #2 Pump Discharge bypass MOV close position (ZSC-1035A).

    13. Boiler Stream Drum Level not high.

    If starting per missives Ok. Manual Start

    1) Start From DCS.

    Stop Interlocks (BFP#2)

    BFP #2 shall be stopped automatically or manually when in remote

    mode of operation, the conditions are:

    1. Any Motor Winding Temperature are HI HI(R, Y, B) >120Deg. 2. Any Motor bearing Temperature are HI HI (DE, NDE) >80Deg.

    3. Any Pump Bearing Temperature (NDE, DE, THRUST 1 & 2) are High High (>90deg).

    4. Any Vibrations motor or pump (VAHH-909, 910, 911, 912, 913, 914, 915 and 916) are High High.

    5. Dearator Water Level (LALL-916) is Low Low. 6. BFP #1 Pump Suction valve is closed (ZSC-3302).

    7. BFP #1 Pump Suction Differential Pressure Switch (DPS-902) is high.

    8. Any VFC Coupling Bearing temperatures (TE-60.1B, 59.1B,

    58.1B, 57.1B, 56.1B, 40B, 41B and 44AB high high. (>95 deg.) 9. Any VFC lube Oil Temperature are high high

    a. TE-27.1B & 27.2B (60 Deg.) b. TE-29.1B & 29.2B (70Deg.)

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 10

    c. TE-33.1B & 33.2B (130Deg.)

    d. TE-35.1B & 35.2B (85Deg.) 10. Lube Oil Pressure (PT-19.1B) is less than 0.8bars.

    11. Stop from DCS when in remote mode. 12. Trip from HT breaker.

    13. CCW discharge pressure (PT-982)

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 11

    CONDENSATE EXTRACTION PUMP -1

    Condensate Extraction Pump-1 shall be switched on from DCS

    either in Manual mode or Auto mode, which can be selected by using soft selector switch.

    Starting Per missives (CEP#1)

    1) Hot well level (LALL-912) not low low. 2) Condensate Extraction Pump-1 Suction Valve (ZSO-902) is in

    open position.

    3) CEP Pump-1 in remote (DCS) mode. 4) CEP Pump-1 not in trip condition from VFD.

    5) Ready to start permissive from VFD. 6) Local stop not active.

    7) Discharge MOV (1023) in close FB.

    If Start Per missives are OK. Manual Start mode

    1. Start from DCS

    Auto Start mode 1. CEP-2 trip FB from VFD.

    2. Discharge header pressure low(PS-941) 3. Hot well level high (LAH-912)

    Stop Interlocks (CEP-1)

    1) Hot well level (LALL-912) low low. 2) CEP #1 Motor any Winding (R, Y and B) temperature>120 Deg.

    3) CEP#1 Motor any Bearing (NDE and DE) temperatures>90 Deg. 4) Trip FB from VFD

    5) Stop from DCS

    Refer Interlock Logic Diagram: 1104-113-A-05.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 12

    CONDENSATE EXTRACTION PUMP -2

    Condensate Extraction Pump-2 shall be switched on from DCS either in Manual mode or Auto mode, which can be selected by

    using soft selector switch.

    Starting Per missives (CEP#2)

    1. Hot well level (LALL-912) not low low.

    1. Condensate Extraction Pump-1 Suction Valve (ZSO-904) is in open position.

    2. CEP Pump-2 in remote (DCS) mode.

    3. CEP Pump-2 not in trip condition from VFD. 4. Ready to start permissive from VFD.

    5. Local stop not active. 6. Discharge MOV (1024) in close FB.

    If start per missives Ok.

    Manual Start mode 1. Start from DCS

    Auto Start mode

    1. CEP-1 trip FB from VFD. 2. Discharge header pressure low(PS-941)

    3. Hot well level high (LAH-912)

    Stop Interlocks (CEP-2)

    1) Hot well level (LALL-912) low low. 2) CEP #2 Motor any Winding (R, Y and B) temperature>120 Deg.

    3) CEP #2 Motor any Bearing (NDE and DE) temperatures>90 Deg. 4) Trip FB from VFD

    5) Stop from DCS

    Refer Interlock Logic Diagram: 1104-113-A-06.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 13

    CCW PUMP -1

    CCW Pump-1 shall be switched on from DCS either in Manual mode.

    Starting Per missives (CCWP#1)-Manual mode

    1. Common surge tank level (LT-901A) not low (>25%). 2. CCW Pump-1 in remote (DCS) mode.

    3. CCW Pump-1 not in trip condition from HT Breaker. 4. Ready to start from HT breaker.

    5. Local stop not active.

    If start per missives OK.

    Manual Start 1. Start from DCS.

    Stop Interlocks (CCWP-1)-Manual Mode

    1. Common surge tank level (LT-901A) low (120

    Deg. 3. CCWP#1 Motor any Bearing (NDE and DE) temperatures>90

    Deg. 4. Trip FB from HT breaker.

    5. Stop form DCS.

    Refer Interlock Logic Diagram: 1104-113-A-07.

    CCW PUMP -2

    CCW Pump-2 shall be switched on from DCS either in Manual mode.

    Starting Per missives (CCWP#2)-Manual mode

    1. Common surge tank level (LT-901A) not low (>25%).

    2. CCW Pump-2 in remote (DCS) mode. 3. CCW Pump-2 not in trip condition from HT Breaker.

    4. Ready to start from HT breaker. 5. Local stop not active.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 14

    If start per missives are OK. Manual Mode

    1. Start from DCS.

    Stop Interlocks (CCWP-2)-Manual Mode

    1. Common surge tank level (LT-901A) low (120 Deg.

    3. CCWP#2 Motor any Bearing (NDE and DE) temperatures>90

    Deg. 4. Trip FB from HT breaker.

    5. Stop form DCS.

    Refer Interlock Logic Diagram: 1104-113-A-O8.

    VACCUM PUMP MOTOR-1& 2 and Recirculation Motor 1&2:

    Please refer document Edwards contract no:

    NXP518000&NXP519000.

    HOT WATER PUMP -1

    Hot water Pump-1 shall be switched on from DCS either in Manual

    mode or Auto mode, which can be selected by using soft selector switch.

    Starting Per missives (HWP#1)

    1. LP Heater-1 level (LAL-906) not low low. 2. HW Pump-1 in remote (DCS) mode.

    3. HWP Pump-1 not in trip condition from MCC. 4. Ready to start permissive from MCC.

    5. Local stop not active.

    If starting per missives are OK Manual Start mode

    1. Start from DCS

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 15

    Auto Start mode

    1. HWP-2 trip FB from MCC. 2. LP Heater level-1 high (LAH-907)

    Stop Interlocks (HWP-1)

    1. LP Heater-1 level (LAL-906) low low. 2. Trip FB from MCC

    3. Stop from DCS

    Refer Interlock Logic Diagram: 1104-113-A-09.

    HOT WATER PUMP -2

    Hot water Pump-2 shall be switched on from DCS either in Manual mode or Auto mode, which can be selected by using soft selector

    switch.

    Starting Per missives (HWP#2)

    1. LP Heater-1 level (LAL-906) not low low. 2. HW Pump-2 in remote (DCS) mode.

    3. HWP Pump-2 not in trip condition from MCC. 4. Ready to start permissive from MCC.

    5. Local stop not active.

    If starting per missives are OK

    Manual Start mode 1. Start from DCS

    Auto Start mode

    1. HWP-1 trip FB from MCC. 2. LP Heater level-1 high (LAH-907)

    Stop Interlocks (HWP-2)

    1. LP Heater-1 level (LAL-906) low low. 2. Trip FB from MCC

    3. Stop from DCS

    Refer Interlock Logic Diagram: 1104-113-A-10.

    CLEAN OIL PUMP

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 16

    COP shall be switched on manually, only when the following Conditions are satisfied:

    Starting Per missives (COP)-Manual mode

    1) Cleaning oil tank level (LAL-901A) not low. 2) COP in remote mode.

    3) COP not in trip condition. 4) Ready to start from MCC.

    5) Local stop not active.

    If starting per missives are OK

    Manual Mode 1) Start from DCS.

    Stop Interlocks (COP)

    1) Cleaning oil tank level (LAL-901A) is low.

    2) Unit-1 Main oil tank level high(LTI-133) 3) Unit-2 Main oil tank level high(LTI-133)

    4) Stop from DCS.

    Refer Interlock Logic Diagram: 1104-113-A-11.

    DIRTY OIL PUMP

    DOP shall be switched on manually, only when the following Conditions are satisfied:

    Starting Per missives (DOP)-Manual mode

    1. Dirty oil tank level (LAL-901) not low. 2. DOP in remote mode.

    3) DOP not in trip condition. 4) Ready to start from MCC.

    5) Local stop not active.

    If starting per missives are OK Manual Mode

    1) Start from DCS.

    Stop Interlocks (DOP)

    1. Dirty oil tank level (LAL-901) is low. 2. Unit-1 Main oil tank level high(LTI-133)

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    TURBINE INTERLOCK WRITE UP 17

    3. Unit-2 Main oil tank level high(LTI-133)

    4. Stop from DCS.

    Refer Interlock Logic Diagram: 1104-113-A-12.

    Gland steam vents condenser FAN-1:

    GSVC-1 shall be switched on manually, only when the following Conditions are satisfied:

    Starting Per missives (GSVC-1)-Manual mode

    1. GSVC-1 in remote mode.

    2. GSVC-1 not in trip condition. 3. Ready to start from MCC.

    4. Local stop not active.

    If starting per missives are OK Manual Mode

    1) Start from DCS.

    Stop Interlocks (GSVC-1) 1. GSVC-1 stop from DCS.

    Refer Interlock Logic Diagram: 1104-113-A-13.

    Gland steam vents condenser FAN-2:

    GSVC-2 shall be switched on manually, only when the following Conditions are satisfied:

    Starting Per missives (GSVC-2)-Manual mode

    1. GSVC-2 in remote mode. 2. GSVC-2 not in trip condition.

    3. Ready to start from MCC. 4. Local stop not active.

    If starting per missives are OK

    Manual Mode 1) Start from DCS.

    Stop Interlocks (GSVC-2) 1. GSVC-2 stop from DCS.

    Refer Interlock Logic Diagram: 1104-113-A-14.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    TURBINE INTERLOCK WRITE UP 18

    Ball Recirculation Pump: This motor is PLC based controlled not from DCS.

    Purification Pump:

    This motor is PLC based controlled not from DCS.

    Oil mist FAN-1: OMF-1 shall be switched on manually, only when the following

    Conditions are satisfied:

    Starting Per missives (OMF-1)-Manual mode

    1. OMF-1 in remote mode. 2. OMF-1 not in trip condition.

    3. Ready to start from MCC. 4. Local stop not active.

    If starting per missives are OK

    Manual Mode 1) Start from DCS.

    Stop Interlocks (OMF-1)

    1. OMF-1 stop from DCS.

    Refer Interlock Logic Diagram: 1104-113-A-15.

    Oil mist FAN-2:

    OMF-2 shall be switched on manually, only when the following Conditions are satisfied:

    Starting Per missives (OMF-2)-Manual mode

    1. OMF-2 in remote mode.

    2. OMF-2 not in trip condition. 3. Ready to start from MCC.

    4. Local stop not active.

    If starting per missives are OK Manual Mode

    1) Start from DCS.

    Stop Interlocks (OMF-2)

    1. OMF-2 stop from DCS.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 19

    Refer Interlock Logic Diagram: 1104-113-A-16.

    EMERGENCY OIL PUMP (DC MOTOR)

    Starting Per missives (EOP)-Auto mode 1. EOP DC Supply ON.

    2. FFR NOT OPERATED. 3. Local stop not active.

    4. Ready to start from EOP panel

    If starting per missives are OK

    Manual Mode 1) Start from DCS.

    Auto Mode

    1. EOP inlet Lube Oil Pressure (PS-63/1-EOP) is low. OR

    2. EOP inlet Lube Oil Pressure (PS-23/2-EOP) is low.

    Stop Interlocks (EOP)

    1. Stop from DCS.

    Refer Interlock Logic Diagram: 1104-113-A-17.

    OIL RESERVOIR HEATER

    Oil reservoir heater shall be switched on from DCS either in Manual mode or Auto mode, which can be selected by using soft selector

    switch.

    Starting Per missives (ORH): 1. Ready to start permissive from MCC.

    2. Local stop not active.

    Manual Start mode 1. Start from DCS

    Auto Start mode

    1. ORH no trip condition from MCC.

    2. Lube oil temperature (TE-22)

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 20

    Stop Interlocks (ORH):

    1. Lube oil temperature (TE-22) >28Deg. 2. Trip FB from MCC

    3. Stop from DCS

    Refer Interlock Logic Diagram: 1104-113-A-18.

    HP START UP OIL PUMP

    SOP shall be started in Manual mode, When SOP shall Be selected in remote mode of operation. Local / remote selection

    Shall be from DCS only.

    Starting Per missives (HP SOP)-Manual mode 1. Ready to start from DCS

    2. Local stop not active.

    If starting per missives are OK Manual Mode

    1) Start from DCS.

    Stop Interlocks (HP SOP) 1. Stop from DCS 2. Trip FB from MCC 3. Turbine reaches rated RPM (3000 RPM) with delay of 3S time.

    Refer Interlock Logic Diagram: 1104-113-A-19.

    AUXILARY OIL PUMP

    AOP shall be started in Auto/Manual mode, When AOP shall

    Be selected in remote mode of operation. Local / remote selection Shall be from DCS only.

    Starting Permissive (AOP)-

    1. Ready to start from DCS 2. Local stop not active.

    If starting pre missives are OK

    Manual Start mode

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 21

    1. Start from DCS.

    Auto Start mode

    1. AOP Lube Oil Pressure (PS-63/1 BOP) is low. OR

    2. AOP Lube Oil Pressure (PS-63/2 BOP) is low.

    NOTE: AOP forcedly shall made select to auto mode when turbine trips.

    Stop Interlocks (AOP) 1. Stop from DCS 2. Trip FB from MCC

    Refer Interlock Logic Diagram: 1104-113-A-20.

    BARRING GEAR MOTOR

    BGM shall be started in Manual mode, When BGM shall

    Be selected in remote mode of operation from BGM panel.

    BGM shall be switched on manually, only when the following Conditions are satisfied:

    Starting Permissive (BGM)-Manual mode

    1. Lube Oil Header Pressure switch (PIS-317) is not low. 2. Turbine Speed Zero (from TSI panel).

    If starting per missives are OK

    Manual Mode 1. Start from DCS.

    Stop Interlocks (AOP)

    1. Lube Oil Header Pressure Switch (PIS-317) is low.

    2. Stop from DCS.

    Refer Interlock Logic Diagram: 1104-113-A-21.

    JACKING OIL PUMP-1

    JOP #1 shall be started in Auto/Manual mode.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 22

    Starting Permissive (JOP-1)- 1. Lube oil header pressure (PT-128)>0.9 kg/cm2.

    Manual mode

    1. Start from DCS.

    Auto mode 1) Jacking Oil Device Pressure (PS-505) is Low.

    2) Jack Oil Pump-2 Stop.

    3) Turbine speed0.9 kg/cm2.

    Manual mode 1. Start from DCS

    Auto mode

    1. Jacking Oil Device Pressure (PS-505) is Low. 2. Jack Oil Pump-1 Stop.

    3. Turbine speed

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 23

    HP OIL PUMP-1

    HOP #1 shall be started when HOP #1 selected to remote mode from EH panel.

    Starting Permissive (HP PUMP-1) 1) DCS mode selected from EH panel 2) 220V AC OK from EH panel 3) Int.lock enable from EH panel

    If starting per missives are OK

    Manual Start mode 1) Start from DCS

    Auto Start mode

    1. PS-63/LP. 2. HP Oil Pump-2 Stop.

    3. PS-63/MP.

    Stop Interlocks (HP PUMP-1)

    1. DCS mode not selected 2. EH oil tank level

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 24

    3. PS-63/MP.

    Stop Interlocks (HP PUMP-2) 1. DCS mode not selected

    2. EH oil tank level

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 25

    3) HP SIDE MAIN STEAM DRAIN MOV-LEFT (1004)

    1) MOV-1004 in remote (DCS) mode. 2) MOV-1004 not in trip condition.

    3) MOV-1004 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-06.

    4) HP SIDE MAIN STEAM BYPASS MOV-LEFT (1005)

    1) MOV-1005 in remote (DCS) mode.

    2) MOV-1005 not in trip condition. 3) MOV-1005 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-07.

    5) START UP VENT HP SIDE (1015)

    1) MOV-1015 in remote (DCS) mode. 2) MOV-1015 not in trip condition.

    3) MOV-1015 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. .

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    TURBINE INTERLOCK WRITE UP 26

    Refer Interlock Logic Diagram: 1104-113-08.

    6) LP SIDE MAIN STEAM BYPASS MOV-LEFT (1048)

    1) MOV-1048 in remote (DCS) mode. 2) MOV-1048 not in trip condition.

    3) MOV-1048 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-09.

    7) LP SIDE MAIN STEAM BYPASS MOV-LEFT (1049)

    1) MOV-1049 in remote (DCS) mode. 2) MOV-1049 not in trip condition.

    3) MOV-1049 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-10.

    8) START UP VENT LP SIDE (1015A)

    1) MOV-1015A in remote (DCS) mode. 2) MOV-1015A not in trip condition.

    3) MOV-1015A Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    TURBINE INTERLOCK WRITE UP 27

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-11.

    9) LP SIDE MAIN STEAM DRAIN MOV-LEFT (1012)

    1) MOV-1012 in remote (DCS) mode.

    2) MOV-1012 not in trip condition. 3) MOV-1012 Close Command not Active.

    4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-12.

    10) LP SIDE MAIN STEAM DRAIN MOV-LEFT (1013)

    1) MOV-1013 in remote (DCS) mode.

    2) MOV-1013 not in trip condition. 3) MOV-1013 Close Command not Active.

    4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-13. 11) BLEED -1 to HP Heater-2 (MOV-1018 INCHING TYPE) Bleed#1 MOV shall be opened or closed manually in remote mode

    (DCS) when the following conditions are occurred.

    Opening Permissive (Bleed-1 MOV) 1. Remote (DCS) mode selected

    2. No trip FB.

    3. No Stop FB. 4. No Close Command.

    5. Local Push Button is in release condition

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 28

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Or HP Heater-2 level high High (LT-905)

    Refer Interlock Logic Diagram: 1104-113-14.

    12) BLEED -2 to HP Heater-1 (MOV-1019 INCHING TYPE) Bleed#2 MOV shall be opened or closed manually in remote mode

    (DCS) when the following conditions are occurred.

    1. Remote (DCS) mode selected 2. No trip FB.

    3. No Stop FB. 4. No Close Command.

    5. Local Push Button Release Condition 6.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    OR HP Heater-1 level high High (LT-906)

    Refer Interlock Logic Diagram: 1104-113-15.

    13) BLEED -3 to Deaerator (MOV-1020 INCHING TYPE) Bleed#3 MOV shall be opened or closed manually in remote mode

    (DCS) when the following conditions are occurred.

    Opening Permissive (Bleed-3 MOV) 1. Remote (DCS) mode selected

    2. No trip FB 3. No Stop FB.

    4. No Close Command. 5. Local Push Button is in release condition

    The above Conditions are satisfied 1) Open Command from DCS.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 29

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-16.

    14) BLEED -4 to LP Heater-3 (MOV-1021 INCHING TYPE)

    Bleed#4 MOV shall be opened or closed manually in remote mode (DCS) when the following conditions are occurred.

    Opening Permissive (Bleed-4 MOV) 1. Remote (DCS) mode selected

    2. No trip FB

    3. No Stop FB. 4. No Close Command.

    5. Local Push Button is in release condition

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    OR LP Heater-3 level High High(LT-902)

    Refer Interlock Logic Diagram: 1104-113-17. 15) BFP -1 (Discharge MOV BYPASS-1034A INCHING TYPE) BFP#1 discharge BY PASS MOV shall be opened or closed on

    automatically or manually in remote mode (DCS) when the

    following conditions are occurred.

    Opening Per missives (BFP#1 discharge BYPASS MOV)- 1. Remote (DCS) mode selected

    2. No trip FB 3. No Stop FB.

    4. No Close Command. 5. Local Push Button is in release condition

    Manual Open

    1. Open command from DCS.

    Auto Open 1. BFP#1 VFD ON FB with 1s delays open 20% with reference of

    position FB.

    Closing Per missives (BFP#1 discharge BYPASS MOV)-

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 30

    Manual Close 1. Close command from DCS.

    Auto Close

    1. BFP#1 discharge MOV (1034) open FB with 3s delays BFP-1 discharge Bypass MOV closing.

    . Refer Interlock Logic Diagram: 1104-113-18.

    16) BFP -2 (Discharge MOV BYPASS-1035A INCHING TYPE) BFP #2 discharge BY PASS MOV shall be opened or closed on

    automatically or manually in remote mode (DCS) when the following conditions are occurred.

    Opening Per missives (BFP#2 discharge BYPASS MOV)

    1. Remote (DCS) mode selected 2. No trip FB

    3. No Stop FB. 4. No Close Command.

    5. Local Push Button is in release condition

    Manual Open 1. Open command from DCS.

    Auto Open 1. BFP#2 VFD ON FB with 1s delays open 20% with reference of

    position FB.

    Closing Per missives (BFP#2 discharge BYPASS MOV)

    Manual Close 1. Close command from DCS.

    Auto Close

    2. BFP#2 discharge MOV (1035) open FB with 3s delays, BFP-2 discharge Bypass MOV closing.

    Refer Interlock Logic Diagram: 1104-113-19.

    17) HP HEATER-1 BYPASS MOV BYPASS (1036A)

    Start Permissive

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 31

    1) MOV-1036A in remote (DCS) mode.

    2) MOV-1036A not in trip condition. 3) MOV-1036A Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-20.

    18) HP HEATER-1 I/L MOV BYPASS (1037A)

    1) MOV-1037A in remote (DCS) mode. 2) MOV-1037A not in trip condition.

    3) MOV-1037A Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-21.

    19) HP HEATER-1 O/L MOV BYPASS (1038A)

    1) MOV-1038A in remote (DCS) mode. 2) MOV-1038A not in trip condition.

    3) MOV-1038A Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-22.

    20) HP HEATER-2 BYPASS MOV BYPASS (1039A)

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 32

    1) MOV-1039A in remote (DCS) mode.

    2) MOV-1039A not in trip condition. 3) MOV-1039A Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-23.

    21) HP HEATER-2 I/L MOV BYPASS (1040A)

    1) MOV-1040A in remote (DCS) mode.

    2) MOV-1040A not in trip condition. 3) MOV-1040A Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-24.

    22) HP HEATER-2 O/L MOV BYPASS (1041A)

    1) MOV-1041A in remote (DCS) mode.

    2) MOV-1041A not in trip condition. 3) MOV-1041A Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-25.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 33

    23) HP SIDE MAIN STEAM MOV-LEFT (1042)

    1) MOV-1042 in remote (DCS) mode. 2) MOV-1042 not in trip condition.

    3) MOV-1042 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-26.

    24) HP SIDE MAIN STEAM MOV-RIGHT (1043)

    1) MOV-1043 in remote (DCS) mode. 2) MOV-1043 not in trip condition.

    3) MOV-1043 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-27.

    25) COLD REHEATER HEADER DRAIN-1 (1050B)

    1) MOV-1050B in remote (DCS) mode. 2) MOV-1050B not in trip condition.

    3) MOV-1050B Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-28.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 34

    26) COLD REHEATER HEADER DRAIN-2 (1051B)

    1) MOV-1051B in remote (DCS) mode.

    2) MOV-1051B not in trip condition. 3) MOV-1051B Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-29.

    27) LP SIDE MAIN STEAM MOV-LEFT (1046)

    1) MOV-1046 in remote (DCS) mode.

    2) MOV-1046 not in trip condition. 3) MOV-1046 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-30.

    28) LP SIDE MAIN STEAM MOV-LEFT (1047)

    1) MOV-1047 in remote (DCS) mode.

    2) MOV-1047 not in trip condition. 3) MOV-1047 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

    TURBINE INTERLOCK WRITE UP 35

    Refer Interlock Logic Diagram: 1104-113-31.

    29) BLEED -5 to LP Heater-2 (MOV-1022 INCHING TYPE)

    Bleed#5 MOV shall be opened or closed manually in remote mode (DCS) when the following conditions are occurred.

    Opening Permissive (Bleed-5 MOV)-Manual mode

    1. Remote (DCS) mode selected 2. Open command from DCS.

    3. No trip FB

    4. No Stop FB. 5. No Close Command

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. OR

    1. LP Heater-2 level high(LT-903) Refer Interlock Logic Diagram: 1104-113-32.

    30) LP HEATER-1 I/L MOV (1025)

    1) MOV-1025 in remote (DCS) mode.

    2) MOV-1025 not in trip condition. 3) MOV-1025 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-33.

    31) LP HEATER-1 BYPASS MOV (1026)

    1) MOV-1026 in remote (DCS) mode.

    2) MOV-1026 not in trip condition. 3) MOV-1026 Close Command not Active.

    4) Stop - not active.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 36

    5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-34.

    32) LP HEATER-1 O/L MOV (1027)

    1) MOV-1027 in remote (DCS) mode.

    2) MOV-1027 not in trip condition. 3) MOV-1027 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-35.

    33) LP HEATER-2 I/L MOV (1028)

    1) MOV-1028 in remote (DCS) mode.

    2) MOV-1028 not in trip condition. 3) MOV-1028 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-36.

    34) LP HEATER-2 BYPASS MOV (1029)

    1) MOV-1029 in remote (DCS) mode.

    2) MOV-1029 not in trip condition. 3) MOV-1029 Close Command not Active.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 37

    4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-37.

    35) LP HEATER-2 O/L MOV (1030)

    1) MOV-1030 in remote (DCS) mode. 2) MOV-1030 not in trip condition.

    3) MOV-1030 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-38.

    36) LP HEATER-3 I/L MOV (1031)

    1) MOV-1031 in remote (DCS) mode.

    2) MOV-1031 not in trip condition. 3) MOV-1031 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-39.

    37) LP HEATER-1 BYPASS MOV (1032)

    1) MOV-1032 in remote (DCS) mode.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 38

    2) MOV-1032 not in trip condition.

    3) MOV-1032 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-40.

    38) LP HEATER-1 O/L MOV (1033)

    1) MOV-1033 in remote (DCS) mode. 2) MOV-1033 not in trip condition.

    3) MOV-1033 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-41.

    39) BFP -1(Discharge MOV-1034 ON & OFF TYPE)

    BFP#1 discharge BY PASS MOV shall be opened or closed on

    manually in remote mode (DCS) when the following conditions are occurred.

    Opening Per missives (BFP #1 discharge MOV)

    1. Remote (DCS) mode selected 2. No trip FB

    3. No Stop FB. 4. No Close Command.

    5. Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 39

    Refer Interlock Logic Diagram: 1104-113-42.

    40) BFP -2(Discharge MOV-1035 ON & OFF TYPE)

    BFP#2 discharge BY PASS MOV shall be opened or closed on manually in remote mode (DCS) when the following conditions

    are occurred.

    Opening Per missives (BFP#2 discharge MOV) 1. Remote (DCS) mode selected

    2. No trip FB

    3. No Stop FB. 4. No Close Command.

    5. Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-43.

    41) HP HEATER-1 I/L MOV (1036)

    1) MOV-1036 in remote (DCS) mode.

    2) MOV-1036 not in trip condition.

    3) MOV-1036 Close Command not Active. 4)Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-44.

    42) HP HEATER-1 BYPASS MOV (1037)

    1) MOV-1037 in remote (DCS) mode.

    2) MOV-1037 not in trip condition.

    3) MOV-1037 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 40

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-45.

    43) HP HEATER-1 O/L MOV (1038)

    1) MOV-1038 in remote (DCS) mode. 2) MOV-1038 not in trip condition.

    3) MOV-1038 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-46.

    44) HP HEATER-2 I/L MOV (1039)

    1) MOV-1039 in remote (DCS) mode. 2) MOV-1039 not in trip condition.

    3) MOV-1039 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    In release condition. 6) Stop from DCS.

    Refer Interlock Logic Diagram: 1104-113-47.

    45) HP HEATER-2 BYPASS MOV (1040)

    1) MOV-1040 in remote (DCS) mode. 2) MOV-1040 not in trip condition.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 41

    3) MOV-1040 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-48.

    46) HP HEATER-2 O/L MOV (1041)

    1) MOV-1041 in remote (DCS) mode.

    2) MOV-1041 not in trip condition. 3) MOV-1041 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-49.

    47) BALL RECIRCULATION SECTION-1(1052)

    1) MOV-1052 in remote (DCS) mode. 2) MOV-1052 not in trip condition.

    3) MOV-1052 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-50.

    48) BALL RECIRCULATION SECTION-2(1053)

    1) MOV-1053 in remote (DCS) mode. 2) MOV-1053 not in trip condition.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 42

    3) MOV-1053 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-51.

    49) BALL RECIRCULATION DISCHARGE-1(1054)

    1) MOV-1054 in remote (DCS) mode.

    2) MOV-1054 not in trip condition. 3) MOV-1054 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-52.

    50) BALL RECIRCULATION DISCHARGE-2(1055)

    1) MOV-1055 in remote (DCS) mode. 2) MOV-1055 not in trip condition.

    3) MOV-1055 Close Command not Active. 4) Stop - not active.

    5) Local Push Button is in release condition.

    The above Conditions are satisfied 1) Open Command from DCS.

    2) Close Command from DCS.

    Refer Interlock Logic Diagram: 1104-113-53.

    51) VACCUM BREAKER (1011)

    1) MOV-1011 in remote (DCS) mode. 2) MOV-1011 not in trip condition.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 43

    3) MOV-1011 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-54.

    52) CONDENSATE EXTRACTION PUMP -1(Discharge MOV-1023) CEP #1 discharge MOV shall be opened or closed on automatically

    or manually in remote mode (DCS) when the following conditions are occurred.

    Opening Per missives (CEP#1 discharge MOV)-

    1. Remote (DCS) mode selected 2. No trip FB

    3. No Stop FB. 4. No Close Command.

    5. Local Push Button is in Release Condition.

    Manual Open 1. Open command from DCS.

    Auto Open 1. CEP#1 VFD ON FB with 3s delays opening.

    Closing Per missives (CEP#1 discharge MOV)

    Manual Close

    1. Close command from DCS.

    Auto Close 7. CEP#1 VFD OFF FB with 3s delays closing.

    Refer Interlock Logic Diagram: 1104-113-55.

    53) CONDENSATE EXTRACTION PUMP -2(Discharge MOV-1024) CEP #2 discharge MOV shall be opened or closed on automatically

    or manually in remote mode (DCS) when the following conditions

    are occurred.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 44

    Opening Per missives (CEP#2 discharge MOV)-

    1. Remote (DCS) mode selected 2. No trip FB

    3. No Stop FB. 4. No Close Command.

    5. Local Push Button is in Release Condition.

    Manual Open 1. Open command from DCS.

    Auto Open 1. CEP#2 VFD ON FB with 3s delays opening.

    Closing Per missives (CEP#2 discharge MOV)

    Manual Close

    1. Close command from DCS.

    Auto Close 1. CEP#2 VFD OFF FB with 3s delays closing.

    Refer Interlock Logic Diagram: 1104-113-56.

    54) MAIN OIL TANK TO DIRTY OIL TANK (1056)

    1) MOV-1056 in remote (DCS) mode.

    2) MOV-1056 not in trip condition. 3) MOV-1056 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-57.

    55) AUXILIARY STEAM LINE FROM PRDS (1057)

    Start Permissive

    1) MOV-1057 in remote (DCS) mode. 2) MOV-1057 not in trip condition.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 45

    3) MOV-1057 Close Command not Active.

    4) Stop - not active. 5) Local Push Button is in release condition.

    The above Conditions are satisfied

    1) Open Command from DCS.

    2) Close Command from DCS. Refer Interlock Logic Diagram: 1104-113-58.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 46

    SOLENIDE VALVES

    1. DRAIN SOLENOIDE VALVES: (DCV-01 to DCV-08) All SOVs are 230V AC supply, should open or close manually all SOVs

    at a time.

    2. Spray water to Dump SOV (SOV-941-220VDC):When ever any of the LP BY PASS Valves 1or2 is open with reference of

    position feedback >5%(ZT-903 or ZT-904) should open SOV-941 and shall be closed after closing of LP BYPASS VALVES

    1&2 with reference of feedback

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 47

    Closed Loops:

    1) PRDS Temperature control steam to Gland Sealing (TCV-

    905): This control loop is used to control the PRDS temperature. The temperature element (TE-916) senses the PRDS line temperature. The

    output temperature signal from temperature element is fed to a temperature indicating controller (TIC-916) as a process variable. The

    process variable signal is compared with the operator feed manual set point in the temperature indicating controller. The output of the

    temperature controller operates the temperature control valve (TCV-905) on the PRDS line to control the PRDS temperature.

    Refer closed loop logic diagram: 1104-02-2820-2

    2) PRDS PRESSURE CONTROL STEAM TO GLAND SEALING (PCV-901): This control loop is used to control the PRDS pressure. The

    pressure transmitter (PT-916) senses the PRDS line pressure. The

    output pressure signal is fed to a pressure indicating controller (PIC-916) as a process variable. The process variable signal is compared

    with the fixed set point in the pressure indicating controller. The output of the pressure controller operates the PRDS pressure control

    valve (PCV-901) on the PRDS line to control the PRDS pressure. Refer closed loop logic diagram: 1104-02-2820-3

    3) PRDS TEMPERATURE CONTROL STEAM TO PEGGING STEAM

    (TCV-906): This control loop is used to control the PRDS temperature. The temperature element (TE-917) senses the PRDS line

    temperature. The output temperature signal from temperature element is fed to a temperature indicating controller (TIC-917) as a

    process variable. The process variable signal is compared with the operator feed manual set point in the temperature indicating

    controller. The output of the temperature controller operates the

    temperature control valve (TCV-906) on the PRDS line to control the PRDS temperature.

    Refer closed loop logic diagram: 1104-02-2820-4

    4) PRDS PRESSURE CONTROL STEAM TO PEGGING STEAM (PCV-902): This control loop is used to control the PRDS pressure. The

    pressure transmitter (PT-917) senses the PRDS line pressure. The output pressure signal is fed to a pressure indicating controller (PIC-

    917) as a process variable. The process variable signal is compared with the fixed set point in the pressure indicating controller. The

    output of the pressure controller operates the PRDS pressure control valve (PCV-902) on the PRDS line to control the PRDS pressure.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 48

    Refer closed loop logic diagram:p 1104-02-2820-5

    5) GLAND SEALING DRAIN TO LP HEATER-1 (FCV 000): This

    control loop is used to control GLAND SEALING STAM. The pressure transmitter (PT-919) senses GLAND SEALING STEAM PRESSURE is

    given as process variable to level controller. The process variable signal is compared with the operator feed manual set point in the

    controller. When the GLAND SEALING STEAM PRESSURE comes above the set point, controller will open FCV-000 to maintain the pressure.

    Refer closed loop logic diagram: 1104-02-2820-6

    6) PRDS TEMPERATURE CONTROL STEAM TO AUXILIARY STEAM

    HEADER (TCV-907): This control loop is used to control the PRDS temperature. The temperature element (TE-59) senses the PRDS line

    temperature. The output temperature signal from temperature element is fed to a temperature indicating controller (TIC-59) as a

    process variable. The process variable signal is compared with the operator feed manual set point in the temperature indicating

    controller. The output of the temperature controller operates the temperature control valve (TCV-907) on the PRDS line to control the

    PRDS temperature. Refer closed loop logic diagram: 1104-02-2820-7

    7) PRDS PRESSURE CONTROL STEAM TO AUXILIARY STEAM

    HEADER (PCV-903): This control loop is used to control the PRDS

    pressure. The pressure transmitter (PT-60) senses the PRDS line pressure. The output pressure signal is fed to a pressure indicating

    controller (PIC-60) as a process variable. The process variable signal is compared with the fixed set point in the pressure indicating controller.

    The output of the pressure controller operates the PRDS pressure control valve (PCV-903) on the PRDS line to control the PRDS

    pressure. Refer closed loop logic diagram: 1104-02-2820-8

    8) MINIMUM RECIRCULATION TO CONDENSER (FCV-941): This

    control loop is used to control minimum recirculation to condenser. The flow transmitter (FT-942) senses the line flow from GLAND STEAM

    VENT CONDESER. The output of flow signal is fed to a flow indicating controller (FIC-941) as a process variable. The process variable signal

    is compared with the fixed set point in the flow indicating controller.

    The output of the flow controller operates the flow control valve (FCV-941) on the minimum recirculation line.

    Refer closed loop logic diagram: 1104-02-2820-9

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 49

    9) Hot Well LEVEL CONTROL (LCV-907): This control loop is used

    to control the LP HEATER level. The level transmitter (LT-907A, LT-907B and LT-907C senses the hot well tank level. These signals from

    three level transmitters are given to a 2 out of 3 logic block. This block output is given to process variable to level controller LIC-

    907.The process variable signal is compared with the operator feed manual set point in the controller.

    When the hot well level comes above the set point, controller will open LCV-907 to maintain the level.

    Refer closed loop logic diagram: 1104-02-2820-10

    10) CONDENSATE FROM EXPORT CONTROL VALVE TO COMMON

    SURGE TANK (LCV-908): This control loop is used to control the Common surge tank level. Two numbers of level transmitters (LT-908

    & LT-909) senses the Deaerator tank level. The signals from two level transmitters are given to a 1 out of 2 logic block. The 1 out of 2 output

    is given as process variable to level controller. The process variable signal is compared with the operator feed manual set point in the

    controller. When the surge tank level comes below the set point, controller will open LCV-908 to maintain the level.

    Refer closed loop logic diagram: 1104-02-2820-11

    11) COMMON SURGE TANK TO HOT WELL (LCV-907A): This control loop is used to control the hot well level. The level transmitter

    (LT-907A, LT-907B, and LT-907C (2 OUT OF 3 LOGIC)) senses the

    hot well level is given as process variable to level controller. The process variable signal is compared with the operator feed manual set

    point in the controller. When the surge tank level comes above the set point, controller will open LCV-907A to maintain the level.

    Refer closed loop logic diagram: 1104-02-2820-12

    12) CONDENSATE TO LP HEATER-2 (LCV-904): This control loop is used to control the level in LP HEATER-2. The level transmitter (LT-

    903) senses the LP HEATER-2 level is given as process variable to level controller. The process variable signal is compared with the operator

    feed manual set point in the controller. When the LP HEATER-2 level comes above the set point, controller will open LCV-904 to maintain

    the level. Refer closed loop logic diagram: 1104-02-2820-13

    13) LP HEATER-1 LEVEL CONTROL (LCV-904A): This control loop is used to control the LP HEATER-1 level. The level transmitter (LT-

    904) senses the LP HEATER-1 level is given as process variable to level controller. The process variable signal is compared with the operator

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 50

    feed manual set point in the controller. When the LP HEATER-1 level

    comes above the set point, controller will open LCV-904A to maintain the level.

    Refer closed loop logic diagram: 1104-02-2820-14

    14) LP HEATER-3 DRAIN TO LP HEATER-2 CONTROL (LCV-902): This control loop is used to control the LP HEATER-3 level. The level

    transmitter (LT-902) senses the LP HEATER-3 level is given as process variable to level controller. The process variable signal is compared

    with the operator feed manual set point in the controller. When the LP

    HEATER-3 level comes above the set point, controller will open LCV-902 to maintain the level.

    Refer closed loop logic diagram: 1104-02-2820-15

    15) LP HEATER-3 TO HOT WELL CONTROL (LCV-902A): This control loop is used to control the LP HEATER-3 level. The level

    transmitter (LT-902) senses the LP HEATER-3 level is given as process variable to level controller. The process variable signal is compared

    with the operator feed manual set point in the controller. When the LP HEATER-3 level comes above the set point, controller will open LCV-

    902A to maintain the level. Refer closed loop logic diagram: 1104-02-2820-16

    16) LP HEATER-2 DRAIN TO LP HEATER-1 CONTROL (LCV-903):

    This control loop is used to control the LP HEATER-2 level. The level

    transmitter (LT-903) senses the LP HEATER-2 level is given as process variable to level controller. The process variable signal is compared

    with the operator feed manual set point in the controller. When the LP HEATER-2 level comes above the set point, controller will open LCV-

    903 to maintain the level. Refer closed loop logic diagram: 1104-02-2820-17

    17) LP HEATER-2 TO LP HOT WELL CONTROL (LCV-903A): This

    control loop is used to control the LP HEATER-2 level. The level transmitter (LT-903) senses the LP HEATER-2 level is given as process

    variable to level controller. The process variable signal is compared with the operator feed manual set point in the controller. When the LP

    HEATER-2 level comes above the set point, controller will open LCV-903A to maintain the level.

    Refer closed loop logic diagram: 1104-02-2820-18

    18) HP HEATER-2 DRAIN TO LP HP HEATER-1 CONTROL (LCV-

    905A): This control loop is used to control the HP HEATER-2 level. The level transmitter (LT-905) senses the HP HEATER-2 level is given as

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 51

    process variable to level controller. The process variable signal is

    compared with the operator feed manual set point in the controller. When the HP HEATER-2 level comes above the set point, controller will

    open LCV-905A to maintain the level. Refer closed loop logic diagram: 1104-02-2820-19

    19) HP HEATER-2 TO LP HP FLASH TANK CONTROL (LCV-905B):

    This control loop is used to control the HP HEATER-2 level. The level transmitter (LT-905) senses the HP HEATER-2 level is given as process

    variable to level controller. The process variable signal is compared

    with the operator feed manual set point in the controller. When the HP HEATER-2 level comes above the set point, controller will open LCV-

    905B to maintain the level. Refer closed loop logic diagram: 1104-02-2820-20

    20) HP HEATER-1 DRAIN TO DEAERATOR CONTROL (LCV-906):

    This control loop is used to control the HP HEATER-1 level. The level transmitter (LT-906) senses the HP HEATER-1 level is given as process

    variable to level controller. The process variable signal is compared with the operator feed manual set point in the controller. When the HP

    HEATER-1 level comes above the set point, controller will open LCV-906 to maintain the level.

    Refer closed loop logic diagram: 1104-02-2820-21

    21) HP HEATER-1 DRAIN TO HP FLASH TANK CONTROL (LCV-

    906A): This control loop is used to control the HP HEATER-1 level. The level transmitter (LT-906) senses the HP HEATER-1 level is given as

    process variable to level controller. The process variable signal is compared with the operator feed manual set point in the controller.

    When the HP HEATER-1 level comes above the set point, controller will open LCV-906A to maintain the level.

    Refer closed loop logic diagram: 1104-02-2820-22

    22) LUBE OIL OVER PRESSURE CONTROL (PRV-910): This control loop is used to control LUBE OIL OVER PRESSURE. This

    pressure transmitter (PT-128) Senses LUBE OIL HEADER PRESSURE and consider as a process variable to pressure controller. The process

    variable signal is compared with the operated feed manual set point in the controller. When the LUBE OIL HEADER PRESSURE comes above

    the set point, controller will open PRV-910 to maintain the pressure.

    Refer Closed Loop Logic Diagram: 1104-02-2820-23

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 52

    Turbine Trips from DCS to ETS:

    All turbine trips are derived in ETS logics some important trips related to process derived in DCS and turbine trip

    command shall issued to ETS PLC to trip turbine, the conditions are:

    1. LP HEATER-1 LEVEL HI HI(LT-904)-95%

    2. METAL TEMPERATURE OF BEARING-1(TE-114A)-100DEG. 3. METAL TEMPERATURE OF BEARING-1(TE-114B)-100DEG.

    4. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-100)-100DEG.

    5. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-101)-100DEG.

    6. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-102)-100DEG.

    7. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-

    103)-100DEG. 8. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-

    104)-100DEG. 9. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-

    105)-100DEG. 10. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-

    106)-100DEG. 11. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-

    107)-100DEG. 12. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-

    108)-100DEG. 13. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-

    109)-100DEG. 14. RETURN OIL TEMPERATURE OF LOCATING PAD (TE-110)-

    100DEG.

    15. METAL TEMPERATURE OF BEARING-2(TE-115)-100DEG. 16. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-

    112)-100DEG. 17. WORKING PAD TEMPERATURE OF TRUST BEARING (TE-

    113)-100DEG. 18. METAL TEMPERATURE OF BEARING-3(TE-116A)-100DEG.

    19. METAL TEMPERATURE OF BEARING-3(TE-116B)-100DEG. 20. EGERGENCY PUSH BUTTON 1&2 OPERATED FROM

    CONSOLE. 21. TURBINE INLET TEMPERATURE HIGH.

    22. TURBINE INLET PRESSURE HIGH.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 53

    TURBINE ALARMS (SOE) in DCS:

    1. EH OIL PRESSURE LOW. 2. LUBE OIL PRESSURE LOW.

    3. VACUUM LOW. 4. TRUST POSITION TRIP.

    5. TSI OVER SPEED. 6. BEARING VIBRATION TRIP.

    7. SHAFT VIBRATION TRIP. 8. GENERATOR FAULT TRIP.

    9. HP EXHAUST STEAM TEMPERATURE HIGH. 10. MANAUL TRIP.

    11. ON LINE TEST. 12. DEH POWER LOST.

    13. DIFFRENTIAL EXPANSION TRIP. 14. MFT TRIP.

    15. ASP-1.

    16. ASP-2 17. OPC DISABLE.

    18. DEH OVER SPEED. 19. ETS TURBINE TRIPPED-1.

    20. ETS TURBINE TRIPPED-2. 21. ETS TURBINE TRIPPED-3.

    22. ETS TURBINE TRIPPED-4. 23. ETS TURBINE TRIPPED-5.

    24. ETS TURBINE TRIPPED-6. 25. ETS TURBINE TRIPPED-7.

    26. ETS TURBINE TRIPPED-8. 27. 220 VDC-A ALARM FROM ETS.

    28. 220 VAC-A ALARM FROM ETS. 29. 220 VAC-B ALARM FROM ETS.

    30. 24V DC-A ALARM FROM ETS.

    31. 24V DC-B ALARM FROM ETS.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 54

    OPEN LOOPS:

    1. QCNRV TO COLD RE HEATER TO HEADER: This QCNRV shall be open or close manually from DCS.

    2. QCNRV TO HP HEATER-2: This QCNRV shall be open or close manually from DCS.

    3. QCNRV TO HP HEATER-1: This QCNRV shall be open or close manually from DCS.

    4. QCNRV TO HP HEATER-2: This QCNRV shall be open or close manually from DCS.

    5. QCNRV TO DEAERATOR: This QCNRV shall be open or close manually from DCS.

    6. QCNRV TO LP HEATER-3: This QCNRV shall be open or close manually from DCS.

    7. QCNRV TO LP HEATER-2: This QCNRV shall be open or close manually from DCS.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 55

    8) PERFORMANCE CALCULATION

    Turbine Heat Rate =Q1 (h1-h2) + Q2 (h3-h4) P

    Q1= Main Steam Inlet Flow-TPH Q2= Reheat Steam Inlet Flow-TPH

    h1= Enthalpy of Main Steam Inlet kj/kg h2= Enthalpy of Feed Water at Inlet of Economizer-kj/kg

    h3= Enthalpy of Hot Reheat Inlet-kj/kg h4= Enthalpy of Cold Reheat Steam-kj/kg

    P = Output Power of Generator-KW Turbine heat rate-in kj/kw hr

    For Q1=Flow of Main Steam Flow Nozzle (FE 902 + FE 904)

    Q2=Flow of Hot Reheat Steam Flow Nozzle (FE 906 + FE 908)

    h1=Main Steam Enthalpy Considering Temperature &

    Pressure (PT-921, PT-922 & TE-901A, TE-902A) h2=Feed Water Enthalpy Considering Pressure &

    Temperature (PT-973 & TE-973) h3=Hot Reheat Steam Enthalpy Considering Pressure &

    Temperature (PT-905, PT-906 & TE-907, TE-908) h4=Cold Reheat Steam Enthalpy Considering Pressure &

    Temperature (PT-905, PT-906 & TE-905, TE-906)

    Specific Steam Consumption = Main Steam Flow / MW.

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 56

    EMERGENCY TRIP SYSTEM (ETS) and Automatic

    Turbine tester:

    Turbine tripping has been derived in ETS panel through

    independent two PLCs all critical signals are connected to each PLC in ETS panel to trip Turbine immediately when any abnormal conditions

    are happened and further it has been derived for any fault to display in

    DCS as SOE inputs and as well as annunciation which provide in ETS panel.

    1.There are three levels of voltages are provided for channel-1 and channel-2,230V AC,220V DC and 24V DC the healthiness of these

    voltages will be monitored on ETS panel. 2. The following signals are connected to ETS panel and then it has

    been connected to each PLC from field.

    1. EH OIL PRESSURE LOW 63/LP-1 2. EH OIL PRESSURE LOW 63/LP-3 3. LUBE PRESSURE LOW 63/LBO-1 4. LUBE PRESSURE LOW 63/LBO-3 5. VACUUM LOW 63/LV1 6. VACUUM LOW 63/LV3 7. GENERATOR FAULT TRIP12TWO CHANNELS 8. HP EXHAUST STEAM TEMPERATURE HIGH 12TWO CHANNELS 9. ASP-1 10. EH OIL PRESSURE LOW 63/LP-2 11. EH OIL PRESSURE LOW 63/LP-4 12. LUBE PRESSURE LOW 63/-2 13. LUBE PRESSURE LOW 63/-4 14. VACUUM LOW 63/LV2 15. VACUUM LOW 63/LV4 16. ASP-2 THE FOLLOWING SIGNALS WERE DERIVED FROM TSI PANEL.

    1. THRUST POSITION TRIP12TWO CHANNELS 2. TSI OVERSPEED TRIP12TWO CHANNELS

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

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    TURBINE INTERLOCK WRITE UP 57

    3. BEARING VIBRATION TRIP12TWO CHANNELS 4. SHAFT VIBRATION TRIP12TWO CHANNELS 5. DIFFERENTIAL EXPENSION TRIP 12TWO CHANNELS

    THE FOLLOWING SIGNALS WERE DERIVED FROM DEH PANEL. 1. DEH POWER SUPPLY LOST TRIP 12TWO CHANNELS 2. DEH OVERSPEED TRIP 12TWO CHANNELS

    THE FOLLOWING SIGNALS WERE DERIVED FROM MANUAL PANEL MOUNTED IN ETS PANEL.

    1. AST1 2. AST2 3. AST3 4. AST4 5. MANUAL TRIP

    THE FOLLOWING SIGNALS ARE DERIVED FROM DCS 1. MANUAL TRIP NOTENOTENOTENOTE: RESET OF TRIPPINGS CAN BE DONE FROM MANUAL PANEL OR FROM DCS. FOLLOWING ARE THE ON LINE TEST WHICH CAN BE PREFORMED FROM ETS PANEL

    1. ON LINE TEST-TO TEST THE OPERATION OF SOLENOIDE VALVES IN ON LINE.

    2. LAMP TEST-TO TEST LAMPS GLOWING ON ETS PANEL. AUTOMATIC TURBINE TEAUTOMATIC TURBINE TEAUTOMATIC TURBINE TEAUTOMATIC TURBINE TESTERSTERSTERSTER:::: 1. LPTLPTLPTLPT----1111(CH(CH(CH(CH----1)OR LPT1)OR LPT1)OR LPT1)OR LPT----2(C2(C2(C2(CHHHH----2)2)2)2)----EH OILEH OILEH OILEH OIL TEST:-TEST BLOCK OF EH

    OIL PRESSURE:DURING NORMAL RUNNING CONDITION ANY MAIN OIL PUMP(HP1 OR HP2)WILL BE IN RUNNING CONDITION AND IF THE DISCHARGE PRESSURE IS LOW TURBINE WILL TRIP WITH REFRENCE OF PRESSURE SWITCHS(LP63-1&LP63-3 CONNECTED TO PLC1 AND LP63-2&LP63-4 CONNECTED TO PLC-

  • GREENESOL POWER SYSTEMS PVT.LIMITED PROJECT: M/S.MADHUCON-2X135MW - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -