turatech engineering jan 2018€¦ · low and high pressure pumping services for: stimulation brine...
TRANSCRIPT
Jan 2018
Turatech Engineering
Contents of this Presentation
Purpose
Turatech Engineering Service Introduction
Our Services
How Turatech can help?
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Slide 04
Slide 05
Slide 15
What the Client stand to gain?● Improved safety;● Maximum production yield and efficiency especially
during low oil price regime;● Meeting gas quality and volumes reliably;● Lower frequency of equipment failure;● Better management & prevention of emergencies.
Purpose
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Create awareness of TuratechService capabilities and demonstrate how we can help support Client’s operations safely and cost effectively.
AUDIENCE
Client company’s senior and site management
Turatech Engineering Service Introduction
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Multi-Discipline Engineering Design
● Dedicated task team tailored to specific client requirements. Our engineers, coupled with their flexible and proactive approach, ensures the most successful outcome for every project we undertake.
● Presently with offices in Port Harcourt Nigeria, and Abu Dhabi, United Arab Emirates.
Our Services
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Our capabilities have been built up through the development of our business and team, and they include the following competencies:
Greenfield Services● Projects● Process● Technical/Functional Safety● Piping● Mechanical● Structural● Electrical● Control and Instrumentation
Brownfield Services● Plant Asset Integrity & Safety upgrades● Facility Development Program● As-Built with state of the art
equipment/software – APIteq 3600 VAM● Facilities maintenance and pipeline repairs
Plant Asset Integrity and Safety Upgrades
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Definition of Plant Optimization
● Optimization - a word often used, but rarely understood;
● Often mentioned but rarely achieved; and● If achieved rarely sustained.
One Definition
● Improving safety and the bottom line by timely, effective and sustained use of sufficient, good production information.
● Optimization of existing facilities is the most cost-effective means of improving through-put, conserving capital, and increasing profit.
Major Problems in Oil & Gas Producing Facilities
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Operator error leading to mal-operation during normal and/or operators actions during emergency situations leading to further escalation of hazardous situation.
Examples
9 Operating compressors away from surge line leading to potential compressor damage.
9 Running centrifugal pumps below liquid bubble point -cavitation
Major Problems in Oil & Gas Producing Facilities
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Changes:
Examples
9 Installation of gauges during plant in-plot piping modification.
● External – Plant modifications, engineering upgrades currently managed by MoC systems.
Major Problems in Oil & Gas Producing Facilities
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Changes: ● Internal – Gradual changes in fluid
composition, field characteristics e.g. well depletion from HP to LP, seal integrity, equipment operating envelopes and capacity.
Examples
9 Gradual build up of CO2 seen in some wells in production.
9 Carbonate breaking out after agitation from the pump hence building up on the impellers ultimately blocking the line.
Major Problems in Oil & Gas Producing Facilities
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Changes: ● Cumulative effect – cumulative effect
of plant modifications/upgrade overtime that often overlook potential problems as a result of modifications.
Examples
9 Oroni case study
9 Bhopal – release of methyl isocyanide killing over 2000 and injured 10s of thousands people in 1984
Construction, Facilities, & Pipelines Maintenance, And Repairs
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Pipeline Maintenance & Repair Services� Pipeline Upgrade and Repairs� Valve maintenance� Emergency Pipeline Repairs� Management of Oil Spill
Industrial Cleaning:� Pre-operational pipeline chemical cleaning (Acid Pickling
& Alkaline Degreasing)� Sewer, Saver Pits, Ponds, & Columns Dislodging� Pipeline Pigging - Flushing, Hydrotesting, Dewatering,
Drying & Nitrogen Packing.� Pipeline Descaling (Risers, Tubings, etc.) @ 15,000psi � Tank Cleaning � Mechanical Cleaning of Platforms, Rigs, FPSO, etc.� High Pressure Steam Cleaning @3,000psi
Construction, Facilities, & Pipelines Maintenance, And Repairs
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Integrated Heat Exchanger/Coolers MaintenanceThese services are:� Hydrojetting/Hydro-blasting� Chemical Cleaning� Unplugging of blocked tubes � General Maintenance, Air Fin Coolers, Boilers &
Other Heat Exchangers
Integrated, Operations And Maintenance (IOM)� This involves the operation and maintenance of
client oil and gas production facilities including all planning, documentations and management procedures required.
Construction, Facilities, & Pipelines Maintenance, And Repairs
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Relief Valves Calibration & Procurements � Servicing, Calibration and Re-certification of Pressure
Safety Valves (PSV).� Removal and reinstallation of Relief Valves and the
Leak Testing of reinstalled pipe work
Turbine Lube and Seal Oil Flushing� Oil flushing services � Control valves, bearings,
cylinders and instrumentation
Technical Manpower Services� Provision of skilled Nigerian and Expatriate
manpower fit to contribute effectively to operations in the Nigerian oil industry. Company has a large database of national and expatriate candidates and in addition has access to international agencies for specialized manpower needs.
Construction, Facilities, & Pipelines Maintenance, And Repairs
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Valve Maintenance� Preventive and Corrective
maintenance on various types of valves
Miscellaneous Pumping Low and High pressure pumping services for: � Stimulation� Brine Filtration� Fluid Recirculation & Evacuation� Ballasting, etc
Nitrogen ServicesA complete system of Nitrogen Tank, Pump, Vaporizers and connecting accessories for the provision of pipeline purging, inserting of enclosed systems prior to commissioning, decommissioning, hot work, etc.
Chemicals� Supply of Production Chemicals
How Turatech Can Help?
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Personnel Upgrade
● Formal training & manuals: Robust and targeted training, up-to-date documentation.
● Face-to-face (Individual): Cross training, formal mentoring, on-the-job(site) training (OJT).
● Face-to-face (Group): In-house workshops, Tailgate meetings, expert storytelling/interviews, critical incident reviews (lessons learned).
How Turatech Can Help?
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Process troubleshooting and provision of engineering solutions to ease the identified problems.
Fitness for service (FFS) analysis.
Risk based inspections (RBI).
Reduces MTTR via our prove-in-use maintenance and repair cultures.
Turatech Engineering has the experience to quickly assess your facility, identify bottlenecks or deficiencies and provide engineered and operating safe solutions that address your needs and maximize your facility throughput.
We also proffers safe and cheaper maintenance and repair cultures for oil and gas facilities and pipelines, hence reducing your MTTR.
Clients
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We believe in excellent service delivery.
Our clients include but not limited to the following:
Our Partners
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Thank You