tunnel boring machine repair plan update 6/16/14 · update on work in progress . outer seal ring ....

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SR 99 Tunnel Project Tunnel Boring Machine Repair Plan Update 6/16/14

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Page 1: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

SR 99 Tunnel Project

Tunnel Boring Machine Repair Plan Update

6/16/14

Page 2: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Objectives of repair plan:

• Replace seals with more robust seal system

• Install new main bearing • Add steel repair pieces accommodate the new seal

system and provide additional rigidity

• Configure TBM operation and performance monitoring enhancements

Page 3: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Update on Work in Progress

Page 4: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 5: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 6: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 7: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 8: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 9: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 10: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 11: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 12: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 13: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 14: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Outer seal ring June 2, 2014

Page 15: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Outer seal ring June 9, 2014

Page 16: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Bearing block June 2, 2014

Page 17: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Bearing block June 9, 2014

Page 18: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 19: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 20: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 21: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing
Page 22: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Hitachi Zosen

Tunnel Boring Machine Repair Plan

6/16/14

Page 23: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Video goes here

Page 24: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Hitachi Zosen Tunnel Boring Machine Repair Plan

A. Preparation work in the shaft – 12 steps

B. Disassembly work in the shaft and lifting – 12 steps

C. Preparation work on the ground – 2 phases

D. Disassembly work on the ground – 10 steps

E. Assembly work on the ground – 9 steps

F. Lowering and assembly work in the shaft – 6 steps

G. Final activities – 8 activities

Page 25: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

A. Preparation work in the shaft Steps 1 to 5

Page 26: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

A. Preparation work in the shaft Steps 6 to 9

Page 27: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

A. Preparation work in the shaft Steps 10 to 12

Page 28: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

B. Disassembly work in the shaft and lifting work Steps 1 to 5

Page 29: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Disassembly work in the shaft and lifting work Steps 6 to 9

Page 30: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

B. Disassembly work in the shaft and lifting work

Steps 10 to 11

Page 31: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

B. Disassembly work in the shaft and lifting work

Step 12

Page 32: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

C. Preparation work on the ground Phase 1 of 2

Page 33: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

C. Preparation work on the ground Phase 2 of 2

Page 34: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

D. Disassembly work on the ground Steps 1 to 4

Page 35: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

D. Disassembly work on the ground Steps 5 to 10

Page 36: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

E. Assembly work on the ground Steps 1 to 3

Page 37: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

E. Assembly work on the ground Steps 4 to 9

Page 38: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

F. Lowering and assembly work in the shaft Steps 1 to 4

Page 39: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

F. Lowering and assembly work in the shaft Steps 5 to 6

Page 40: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

G. Final activities

Page 41: Tunnel Boring Machine Repair Plan Update 6/16/14 · Update on Work in Progress . Outer seal ring . June 2, 2014 . Outer seal ring . June 9, 2014 . Bearing block . June 2, 2014 . Bearing

Repair Schedule Milestones

Late May: Begin building the access pit’s underground walls.

Late July through September: Excavate the pit.

October: Remove the machine’s cutterhead and begin repairing damage to the seal

system and main bearing.

February 2015: Test machine to ensure it is ready to tunnel beneath downtown.

Late March 2015: Resume tunneling.