TPPL®TUBULAR PROFESSIONAL PERFORMANCE LIGHTING

SMART LIGHTING FOR HARSH ENVIRONMENTS

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ATEX DIRECTIVES

ATEX ZONING

ATEX PROTECTION MODES

The ATEX directives 2014/34/EU & 1999/92/EC are commonly referred to as the two European Directives governing explosive atmospheres describing what equipment and work environment is allowed in a potentially explosive atmosphere.

* There are two equipment groups - Group I, which concerns mining and is very restrictive due to the highly volatile methane gas and dusts present, and Group II, which concerns all other above ground industries.

** Protection modes as used on TPPL® luminaires.

Temperature classT5 (gas): maximum temperature at any point, inside or outside the luminaire, is below 100°C.T75 (dust): maximum temperature at any point on the outside surface is below 70°C.

Explosion groupIIC: all gasIIIC: all dust

APPLICATIONS AREAS OF RISKATEX FIXTURES

MINIUM RATING*

G A S

ZONE 0 An area in which an explosive gas is continuously present for long periods II 1GZONE 1 An area in which an explosive gas is likely to occur in normal operations II 2G

ZONE 2An area in which an explosive gas is not likely to occur in normal operations, and if it does, only for short periods II 3G

D U S T

ZONE 20An area in which an explosive dust mixture is continuously present or present for long periods II 1D

ZONE 21An area in which an explosive dust mixture is likely to occur in normal operations II 2D

ZONE 22An area in which an explosive dust mixture is not likely to occur in normal operations, and if it does, only for short periods II 3D

ATEX protection modes and relevance versus risks:

PROTECTION MODE** BY... ZONE

E x e Increased safety 1, 2E x i b Intrinsic safety level b 1, 2, 21, 22

E x m b Encapsulation level b 1, 2, 21, 22E x t b Enclosure 21, 22

E x o p i s Optical radiation limitation 1, 2, 21, 22

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PSPL is a technology and business development company in the field of smart industrial lighting solutions.DIETAL is an industry-leading manufacturer with extensive experience in the design and production of lighting solutions.

DIETAL & PSPL were given the opportunity to implement brand new smart lighting solutions for harsh environments in a “real-life project” involving the refurbishment of the Sitech Chemelot worksite.

Key project drivers:

TUBULAR PROFESSIONALPERFORMANCE LIGHTING

TPPL®

SAFETYBecause safety is always the first priority, a secured and proven “sealed-for-life” system seamlessly adapts the lighting equipment to hazardous areas where ATEX specifications must be met.

SUSTAINABILITYBased on cutting-edge developments in the field of IoT applications, advanced functionalities with embedded software enables the end-user to command and control their lighting installation to reduce energy bills and cut light pollution.

we chose to equip our luminaires with Bluethooth® Low Energy Mesh technology as it is the most “robust” solution available for industrial equipment control and monitoring.

OPEX SAVINGSHigh-efficiency (150 lm/W) high-reliability (failure rate < 0.2%/yr) LED light sources and drivers combined with integrated light sensors enable vastly lower OPerational EXpenditures (more than 80% energy savings compared to conventional fluorescent lamps solutions).

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In practice, they cover a host of process industry applications where GAS & DUST are sufficiently concentrated for a fire or explosion to occur in certain conditions:

All processes where an EXplosive ATmosphere can be potentially present must meet the DIRECTIVES 2014/34/EU & 1999/92/EC OF THE EUROPEAN PARLIAMENT.

• chemical industries,• waste dump areas,• electricity production plants,• waste water treatment plants,• oil and gas delivery companies,• wood processing industries,• coating/painting workshops,

• agricultural premises,• metal processing locations,• food industries,• pharmaceutical industries,• refineries (oil and gas),• recycling industries,• and more.

TPPL® ATEX/IECExAPPLICATIONS

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SITECH CHEMELOT PROJECT, THE NETHERLANDS

At Sitech, we strive to constantly improve the site services for the various chemical companies at the Chemelot premises in Geleen, the Netherlands.

In 2014, DIETAL and PSPL approached us with a lighting solution combining ATEX certified LED with smart connectivity. We immediately recognized the potential benefits and together we developed a detailed business case based on more than 20 plants. After a successful initial pilot of 1,000 units, in which the reliability and business case of the solution were proven, we had no doubt to continue with the replacement of all 15,000 fixtures under an operational lease contract.

The DIETAL LED fixtures respond to their environment, have a very long lifetime and provide consistent light levels for over 15 years. The smart PSPL connectivity gives us continuous insight into the lighting system and flexible control over where and when to provide light.

With DIETAL and PSPL, we have been able to decrease our environmental footprint and light pollution, create a pleasant and safer working environment for our operators and together with these advantages we were able to reduce our operational costs: a great contribution to the services we provide to our customers at Chemelot.

Marc DassenCEO Sitech

“ “

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RADIO FREQUENCY CONTROL: how does it work?• The smart TPPL® luminaires are interconnected

through a secure local wireless (Bluetooth® Mesh) network into a group and via secure gateways or WNIs (wireless network interfaces) to the local control room and remote off-site service center.

• The lamps can be functionally grouped to support user-defined setting and control requirements for a specific area.

• Status information for individual lamps, (group) control signals, and firmware updates are all distributed from or to the entire facility lighting system.

• Routine control settings (e.g. twilight control, specific dimming schedule, etc.) can be manually overridden at any time from the control room, or automatically in an alarm situation.

• The off-site service center (OSC) continuously monitors and updates lighting system functionality and issues periodic performance reports. On-site (replacement) services can be provided as and when needed.

• The built-in ambient light sensor makes it possible to enable a Twilight regulation mode for automatic dimming depending on outside conditions and to adapt to daytime and nighttime illumination levels.

CONTROL & MONITORING PACKAGE

A CONSISTENT RANGE FOR BOTH ATEX AND “NON ATEX” AREASBeside the ATEX certified fixtures (EX), an Industrial Quality version (IQ) offers the same performance, reliability, quality and wireless functionalities.

EX and IQ can be mixed in the same network to be driven and monitored in the same way.

Both versions can also be delivered without wireless connection, simply switched on via MCB.

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RADIO FREQUENCY CONTROL: what does it offer?• Point-by-point refurbishment:

an existing installation, where only mains are wired, can be used by replacing old fluorescent fixtures point-by-point with no need to wire for controlling and monitoring.

• Efficient monitoring of the installation: each light fixture is individually located on a dashboard, where it gives real-time feedback on all relevant status information:

- Power consumption- Burning hours- Weighted burning hours- Failure modes- Ambient temperature- Internal temperature- Constant Lighting Output (CLO)- Remaining lifetime- Light output- Ambient light level

• High energy savings: the light is only used when and where necessary. Migration from traditional to TPPL® luminaires typically comes with more than 80% energy savings.

• 100% safe: any operator can switch to 100% light level in any part of the premises, through emergency buttons to override remote control.

All powered TPPL® luminaires are automatically connected in a wireless mesh network.TPPL® luminaires are commissioned to be placed in groups and on a map with a GPS location.Each TPPL® luminaire is a node, receives & transmits messages and commands to neighbours in both directions.

ATEX ZONE

NON ATEX ZONE

ATEX ZONE

All powered TPPL® luminaires are automatically connected in a wireless mesh network.TPPL® luminaires are commissioned to be placed in groups and on a map with a GPS location.Each TPPL® luminaire is a node, receives & transmits messages and commands to neighbours in both directions

Gateway(s) are linked to back-office(s)& databases via 3/4G routeror internet cable

Bluetooth® LowEnergy Mesh

Control room withemergency buttons

Customer dashboard and control panels can remotely analyse and monitor the complete installation

Back-office is linked to TPPL®

luminaires in the field via 3/4G routeror internet to collect and report datainto the customer’s tools

INTERNET

OSC

Secure LAN/intranet

GATEWAY

WNI

EMERGENCY

GATEWAY

3G/4G

• • • • •

IQ

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RADIO AND SOFTWARE SPECIFICATIONS

FEATURES VALUE

Frequency range 2400-2483.5 Mhz

Channels 40 channels according to Bluetooth® Low Energy 4.X and 5.0

Range Up to 70m (open field)Maximum RF Output power 10mW

Typical antenna gain +3 dBi

SPECIFIC RULES FOR RADIO-FREQUENCY MESH NETWORKTPPL® RFC is designed to be installed in a Bluetooth® Mesh network in which each TPPL® is equipped with a Wireless Control Module (WCM) and seen by the overall system as a “node” with its own unique ID; other kinds of nodes in the network are gateways and WNIs.

Maximum distance between 2 nodes is 70 meters in open field conditions; the installation is designed so that every node has at least 2 or more neighbours for guaranteed connectivity. This rule is also key for any gateway of the installation; even if one node should fail, connectivity remains ensured.

When TPPL® RFC is installed straight from the factory, the node is added automatically to the network, and is ready to be commissioned immediately (grouping, GPS positioning and reference light output all individually assigned). Each node has a unique ID to be managed later on through the OSC back-office.

Re-commissioning can be executed centrally via the OSC Luminizer® dashboard and control software, which can serve to:

• Manage several groups

• Place any TPPL® groups in automatic “Twilight” operating mode

• Adjust the reference light output settings

• Bypass all automatic modes in an emergency to set all the lights to 100% ON (Alarm modes)

• Monitor lighting parameters (% dimming, flux, lighting level, light states, lifetime performance, energy consumption, etc.)

• Monitor energy consumption parameters and remaining lifetime

• Monitor temperature outside and inside any TPPL®

• Report power supply and/or internal TPPL® failures

• Deliver Constant Lumen Output (CLO) over lifetime of the TPPL® luminaires

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The outer tube is made of high-grade UV-protected polycarbonate to deliver more than 15 years of permanent operation in outdoor conditions.

The endcaps are made of high-shock-resistance black polycarbonate, with bases glued onto the outer tube for “sealed-for-life” operation.

The design of each component is executed in such a way that the system is expected to deliver a 20-year lifetime in normal conditions. This high reliability has been proven over several months of laboratory testing within a high-temperature enclosure to artificially accelerate the materials aging process; the built-in ambient temperature sensors makes it possible to enable autoprotective dimming and full temperature monitoring of each lamp. This prevents from early failures due to process heat influences as well as failures due to out of temperature range usage of the luminaires.

WORKING WITH THE RIGHT LUMINANCE

LONG-LIFE MATERIALS

LENGTH (mm)

VERSIONS

SINGLE-ENTRY CABLE FEED-THROUGH OPTION

aOVERALL LENGTH

bILLUMINATING

LENGTH

aOVERALL LENGTH

bILLUMINATING

LENGTH

Réf.

L800 782 556 801 556

L1200 1241 1014 1260 1014

L1700 1700 1474 1719 1474

Comfortable luminance allows operators to execute their tasks efficiently and in safety. With light fixtures installed at low and medium height, it is necessary to limit light from glare sources.

TPPL® is made of a special plastic material filled with a diffusing component that delivers a very high transmission factor with a low glare value.

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Specific endcap bracket Versatile backets for fast installation

ON-DEMAND DESIGN ACCESSORIES

Industrial premises present all kinds of installation demands: on top of poles; horizontally or vertically mounted, or tilted at a proper angle; under cable trays; etc.

With its “easy-fit” stainless steel brackets and tubular shape, TPPL® can seamlessly install in any situation.

When special mounting components are necessary, DIETAL can design and produce any kind of tailored solution in its TPPL® dedicated workshop.

Lid made of glass-fibre reinforced polyamide

Wireless Control Module (WCM) PCB

Multi-extruded housing (diffuse/opaque) made of high efficient anti-UV polycarbonate

LEDs PCB mounted on aluminium smart cooling plate

Long-life driver mounted on aluminium passive cooling plate

3- or 5- pole connector ATEX

ATEX cable gland

Cable pass-through

Base glued on the housing

DriverMulti-extruded housing

Lid screwed on the base

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FEATURE VALUE

Hazardous area classification (EN 60079-0:2016) ZONE 1 ; 2 ; 21 ; 22

Gas certification standard (EN 60079-0:2016) II 2G Ex e ib mb op is IIC T5 Gb

Dust certification standard (EN 60079-0:2016) II 2D Ex tb ib mb IIIC T75°C Db

ATEX/IECEx certification number CE KIWA 18ATEX0006 X / IECEx KIWA 18 0002X

LED light source (EN 60079-11:2012) SPECIAL Ex LED MODULES / INTRINSIC SAFETY “ib”

Color temperature 5000 K

Color consistency < 4 SDCM

Color rendering index > 70

LED module (EN 60079-11:2012)LED Ex ib module EX-3300-4-V30x30 or EX-3250-3-V30x30

Power supply (EN 60079-18:2014)3 to 100% dimming driver, specifically designed for high safety (potting) and “super-low failure rates” (designed for less than 3%@87,000 h)

Feed through wiring (EN 60079-0:2016)FT3: 3x2.5 mm², de-rating max ambient temperature by 2KFT5: 5x2.5 mm², de-rating max ambient temperature by 5K

Wireless control module (EN 60079-11:2012)WCM 2.4 GHz ISM operation according to Bluetooth® 4.2Radio Ex ib module (according to EN 60079-11 group IIC)

Outer tube material (EN 60079-31:2014) Co-extruded polycarbonate + Techfiller for LED diffusion

Outside tube diameter / inner mounting ring diameter 100 mm

Endcaps material (EN 60079-7:2015) Polycarbonate with integrated weatherable UV protection

Degree of ingress protection (EN 60598: 2015) IP66 & IP67

IK Class (EN 50102:1995/A1:1998) IK10 (20J)

Temperature range (EN 60079-0: 2016) −20°C/+55°C

Primary voltage range (EN 60079-18:2014) 100–277 Vac / 176 – 276 Vdc

Primary frequency range (EN 60079-18:2014) 50/60 Hz

Electrical class (EN 62384:2006+A1:2009) Class I

Glow wire test (EN 60695-2-11: 2014) 850°C / 30 s

Glow wire flammability index (60695-2-12: 2011) 850°C / 30 s

Glow wire ignition temperature (60695-2-13: 2011) 650°C / 30 s

Electrical certifications (European Low Voltage Directive 2006/95/EC)

EN 61347-2-13 (safety on LED control gear), referring to EN 61347-1:2014 (Lamp control gear), referring to EN 60598EN 62493:2015 (Human exposure to electromagnetic fields)ENEC annual production inspection conform CE Marking Decision 768/2008/EC (93/68/EEC)

European Directive 2006/25/EC on minimum health and safety requirements

EN 62471:2006 optical radiation should pass all in the ‘Exempt 0’ category

European ErP Directive on 1194/2012 Level of standby power: less than 0.5 Watt

European EMC Directive 2004/108/EG

IEC 61547:2009/IS 01:2013 (EMC Immunity)EN 61000-4-2 Electrostatic discharge EN 61000-4-3 Radiated RFI immunity EN 61000-4-4 Electrical fast transients EN 61000-4-5 Electrical surge, 6kV classEN 61000-4-6 RF conducted and injected currentsEN 61000-4-8 Magnetic field immunityEN 61000-4-11 Voltage dips, short interrupts and fluctuations (crit. B)EN 61000-3-2:2009 (Harmonics) Class CEN 61000-3-3:2013 (Voltage Flicker)EN 55015:2013/A1:2015 (Radiated and conducted emission)

MAIN FEATURES(ATEX ZONES)

SMART INDUSTRIAL LED LIGHTING

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HB STD BW

OPTICAL DISTRIBUTION

High bay (HB) = 60° beam angle typically for height above 6 meters Standard (STD) = 120° beam angle typically for height from 3 to 6 metersBatwing (BW) = 180° beam angle typically for height below 3 meters

Height, position and tilt should be chosen using light planning software, e.g. DIALux: ask DIETAL for the relevant plugin files.

HIGH-BAY NARROW BEAM (HB) 60-DEGREE BEAM ANGLE

STANDARD SPREAD (STD) 120-DEGREE BEAM ANGLE

BATWING LIGHT DISTRIBUTION (BW) 180-DEGREE BEAM ANGLE

TPPL EX D100 L800 2800LM STD TPPL EX D100 L800 2800LM BW

TPPL EX D100 L1200 5600LM STD

TPPL EX D100 L1700 8400LM HB TPPL EX D100 L1700 8400LM STD

References

REF.TOTAL SYSTEM POWER

@ 100% (initial)CONSTANT LIGHTING OUTPUT

(end-of-life)LUMINOUS

FLUX

TOTAL SYSTEM LIGHT EFFICIENCY

(initial)

L800 18,5 W 22,2 W 2800 lm 145 lm/W

L1200 37,5 W 45,0 W 5600 lm 150 lm/W

L1700 56,0 W 67,2 W 8400 lm 155 lm/W

Pictures, drawing and technical data are provided for information only, subject to changes.

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NOTE

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- RCS

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975

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ABOUT PSPL

PSPL PROVIDES SMART INDUSTRIAL LIGHTING

SOLUTIONS TO DEMANDING INDUSTRIAL

ENVIRONMENTS LIKE (PETRO)CHEMICAL, OIL & GAS

AND SIMILAR INDUSTRIES. WE OFFER AN UNIQUE

LIGHT-AS-A-SERVICE SOLUTION COMPRISING OF

ULTRA-INTELLIGENT LIGHTING, FULL SERVICING AND

ATTRACTIVE FINANCING THROUGH OPERATIONAL

LEASE. PSPL ENABLES YOU TO MIGRATE YOUR

ENTIRE LIGHT SYSTEM INTO A SUSTAINABLE FUTURE.

ABOUT DIETAL

SINCE 1979, WE HAVE SPECIALIZED

IN DESIGNING AND MANUFACTURING

PROFESSIONAL FLUORESCENT AND LED

LIGHTING FIXTURES. WE THUS PROVIDE

RELIABLE, INNOVATIVE, CUSTOM-MADE

LIGHTING SOLUTIONS, AND DELIVER

EVERY YEAR 1 MILLION LUMINAIRES

TO OUR CUSTOMERS WORLDWIDE.

DIETAL | ROUTE DE QUEUILLE | 63780 SAINT GEORGES DE MONS | FRANCEPHONE: +33 (0)4 73 86 35 00 | FAX: +33 (0)4 73 86 35 05E-MAIL: TPPL@DIETAL.COM

www.dietal.com

L I G H T I N G I N N O V A T O R

PSPL B.V. | KVK 66279313 | MOLENWEG 59 | 6225NB MAASTRICHT | THE NETHERLANDSPHONE: +31 639401134E-MAIL: INFO@PSPLIGHTING.COM

www.psplighting.com

PSPLPROFESSIONAL & SUSTAINABLE PERFORMANCE LIGHTING

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