· tube top is newly developed product to meet global customers’ high specifications and...

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Page 1:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

www.powersaw.co.kr

Page 2:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

02

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w.pow

ersaw.co.kr

Power Saw TCT saw blades_ Ferrous TOP

Tube TOP_ Carbon & Alloy Steel

High Performance for Hard Tube Cutting

Tube TOP is newly developed product to meet global customers’ high specifications and requirements.

Applications

•Carbon steel tubes, Alloy steel tubes•Automotive steel tubular products•Cut-to-length for Seamless & Welded tubes

Features

•High tensile strength up to 1800 N/㎟•High cutting speed up to 350 m/min•High feed rate, Low cutting cost

Dimensions

•Diameter : 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150

Tube TOP_ Cast Iron

Cast Iron Tube Cutting

Cutting automotive cast iron cylinder liners.

Applications

•Cast iron tubes•Spiny cylinder liners for gasoline engines•Cylinder liners for diesel engines

Features

•High cutting speed•High feed rate•Low cutting cost

Dimensions

•Diameter : 370 ~ 400 •Kerf : 3.2•Teeth : 100 ~ 120

Page 3:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

03

Cut Better! Last Longer!

Solid TOP_ Carbon & Alloy Steel

High Performance for Solid Bar Cutting

Solid TOP is newly developed product to meet global customers’ high specifications and requirements.Cutting edge materials can be Carbide tips or Cermet tips.

Solid TOP_ Ti Alloy

High Performance for Alloy Solid Bar Cutting

Ti alloy steel solid bar cutting.

Applications

•Solid bar cutting for steel billet - for Forging process

•Carbon & alloy steel solid bar cutting

Features

•High cutting speed•High feed rate•Low cutting cost

Dimensions

•Diameter : 250 ~ 500 •Kerf : 2.0 ~ 2.8 •Teeth : 60 ~ 80

Applications

•Ti alloy steel solid bar cutting for medical implants / devices

Features

•High cutting speed•High feed rate•Low cutting cost

Dimensions

•Diameter : 315 ~ 400 •Kerf : 2.3 •Teeth : 90

Page 4:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

04

ww

w.pow

ersaw.co.kr

Power Saw TCT saw blades_ Ferrous TOP

Orbital TOP_ Flying Cut-off_ Large OD Pipe

Improve Productivity of ERW Tube Mills - Large OD Pipe

Orbital Top TCT saw blades are suitable for ERW tube mills producing large OD pipes. Optimal tooth geometry improves chip removal & cutting surface quality and extends tool life. AlTiN coating increases wear resistance.

Orbital TOP_ Flying Cut-off_ Small OD Pipe

Improve Productivity of ERW Tube Mills - Small OD Pipe

Orbital Top TCT saw blades are suitable for ERW tube mills producing small OD pipes. Optimal tooth geometry improves chip removal & cutting surface quality and extends tool life. AlTiN coating increases wear resistance.

Applications

•Cutting large OD ERW pipes & tubes•High tensile pipes (API 5L Line Pipe X80, 110 ksi)

•Cutting speed - 400 M/min max.•Feed rate - 0.15 mm/tooth max.

Dimensions

•Diameter : 300 ~ 380 •Kerf : 3.5 ~ 3.7•Teeth : 44 ~ 72

Applications

•Cutting small OD ERW pipes & tubes•High tensile pipes (API 5L Line Pipe X80, 110 ksi)

Dimensions

•Diameter : 400 ~ 450 •Kerf : 2.8 ~ 3.8•Teeth : 120 ~ 140

Page 5:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Strive to grow one step ahead aboveglobal leading companies

by our top quality products.

Power Saw Inc. TEL. +82-32-661-0596 FAX. +82-32-661-0595 e-mail [email protected] 21, Oksan-ro 220Beon-gil, Wonmi-gu, Bucheon-si, Gyeonggi-do, 14521 Korea

www.powersaw.co.kr

Page 6:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Cut Better! Last Longer!

Page 7:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Company Overview

History

1999 Established in 1999 for supplying quality cutting tools and accessories

2005 07 Start to develop high quality TCT saw blades2012 12 Start TCT saw blades manufacturing Business2013 03 Certified ISO 9001 : 2008 Quality Management System2014 09 Certified as Venture company2015 02 Facility expansion (move to Dodng-dong, Bucheon-si)2015 08 Registered as Specialized company for Material & Components

Main Products Industrial quality TCT saw blades for ;1. Metal cutting application2. Non-Ferrous Metal cutting application

Certification

ISO 9001 : 2008 Quality Management SystemCertification Scope : Design, Development, Manufacturing

Manufacturing of Carbide Circular Saw

PatentLocal Registration no ; 10-1495878 in Korea

Title ; Metal cutting Circular saw bladePCT patent pending

RegistrationRegistration no ; 13160Title ; Specialized company for Material & Components

by government authority.

Page 8:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Manufacturing Equipment

CNC controlled TCT saw blades Grinding Machines from Vollmer, Germany

Page 9:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Manufacturing Equipment

Fully automatic Tip Brazing Machine

Page 10:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Optimal Design & Machining

3D Design

PreciseMachining

Page 11:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Main application ;Automotive Industry

Seamless Tube cutting

1. Saw blades details 350x2.7x50, 120ZPin Holes ;4/15/80 Cutting Machine : Rattunde

2. Tube dimension OD WT 25/ 40 * 1.54 ~ 2.0

Photos courtesy of Tenaris

Page 12:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Main application ;Automotive Industry

Cast iron tube cutting – Automotive cylinder liners(Spiny Cylinder Liner)

TCT saw blades detailsOD 400 mm * Kerf 3.2 mm * Z =120 teeth Pin Holes ; 4/14/120

https://youtu.be/UkIsXiTWIic

Page 13:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Main application ;Automotive Industry

Solid bar cutting

TCT saw blades details - Ø 90 ㎜ steel bar cutting OD 380 mm * Kerf 3.2 mm * Z =80 teeth Pin Holes ; 4/14/120

https://youtu.be/4Fx54JKhmIghttps://youtu.be/rl-b9dvBRcU

Page 14:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Main applications ;Energy Industry

Line Pipe cutting – Orbital saw blades / 4 blades

TCT saw blades details OD 300 mm * Kerf 3.2 mm * Z =44 / 52 teethCutting Machine :

Photos courtesy of Adda fer

Page 15:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Main application ;Energy Industry

Line Pipe cutting – Orbital saw blades / 2 blades

TCT saw blades details

OD 350 mm * Kerf 3.2 mm * Z =52 / 64 teethCutting Machine :

Photos courtesy of Adda fer

Page 16:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

TCT saw blades details OD 300 mm * Kerf 3.8 mm * Z =48 teethCutting Machine :

ERW Pipe OD 558.8 x WT 9.53 Max. Tool Life : 5.8 ㎡

Application – Hyundai Steel in Korea

Saw blade status

Page 17:  · Tube TOP is newly developed product to meet global customers’ high specifications and requirements. ... 285 ~ 500 •Kerf : 2 ~ 2.8 •Teeth : 80 ~ 150 Tube TOP_ Cast Iron

Memo

21, Oksan-ro 220beon-gil, Wonmi-gu, Bucheon-si, Gyeonggi-do, 14521 Korea Tel : +82 32 661 0596 Fax : +82 32 661 0595www.powersaw.co.kr/en – [email protected]