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TUBE MILLSCHEMTOOL INCORPORATED
We start with an engineered evaluation of your process.
We show you examples of documented results.
We recommend a tube-forming fluid developed specifically for your process.
We provide on-going expert advise and support.
EVERYTHING BACKED BY OUR WRITTEN PERFORMANCE AND COST SAVINGS GUARANTEE!
Multi-Metal Safe Superior FormulasWear Protection
HOW WE MAKE THE DIFFERENCE
Chemtool has a well established line of greases,
rust preventives and coolants that were
developed specifically for both the structural and
mechanical tube-forming applications.
Low VOC’sLow Odor Sustainable
MECHANICAL
Reduce your cost per linear foot of finished tube!
New surfactant technology
Improves finished tube quality.
Removes mill oils from cold roll and hot roll P&O surfaces.
Prevents oil and mill scale from building up on roll form surfaces.
Indoor corrosion protection on cold and hot roll P&O steel.
Exceptional rust protection in high hardness and chloride water conditions.
New design in additive technology dramatically reduces fluid carry-off
resulting in lower consumption.
100% oil-rejecting to insure long sump life in high tramp oil environments.
STRUCTURAL
How we reduce the cost per ton of finished tubes:
Reduction in fluid carry-off.
Reduce wear and tear on tube mills and forming rolls.
Reduce buildup of mill scale on forming rolls that minimizes roll marks
and surface defects.
Insure exceptional indoor corrosion protection on internal and external tube
surfaces and within tube layers when bundled.
100% oil-rejecting to insure long sump life in high tramp oil conditions.
Humidity Protection High Temperature
CHEMTOOL SOLUTIONS
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Duralube Special with PTFE is a high quality,
extremely versatile lithium 12 hydroxystearate
soap based grease. It is formulated with a severely
hydrotreated base oil stock that has a high viscosity
index and excellent resistance to oxidation and
degradation. Duralube Special with PTFE contains
a balanced blend of rust and oxidation inhibitors,
extreme pressure additives, polymers and PTFE
to enable this product to provide excellent
performance in a wide variety of operations
and temperatures.
BENEFITS High temperature
Rust protection
Water washout resistance
Wear protection
Pumpability
Wide range of industrial applications
EP properties
ALPHA 2000 HD with moly graphite is a truly
outstanding multi-purpose grease. It has no
significant shortcomings and is probably the
closest thing to an all-purpose lubricant on the
market today.
Both greases work well in all bearing applications
whether it’s forming, sizing or weld roll bearings.
BENEFITS Exceptional lubricity
Thermal stability (the CSC are based on PAO and can be used at higher and lower temperatures)
Rust protection
Water washout resistance
Mechanical stability
EP properties, ideal for load applications
GREASE
I DURALUBE SPECIAL with PTFE
I ALPHA 2000 HD
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WeRP 1020 C provides the high performance of
conventional solvent/oil based rust preventative
without the flash/flame, safety and housekeeping
challenges associated with them. WeRP 1020 C
is a 20% solids low VOC non-toxic wax emulsion
which deposits a thin film matte wax coating
when cured. The cured film has very low smoke
characteristics and can be used to protect hot
parts and is particularly good as an engine transit
coating to protect against corrosion during
shipment. The product is nearly non-discernible
and the matte finish confirms that coating has
been applied to the tube surface.
BENEFITS Excellent humidity protection
Low VOC and non-flammable
Environmentally benign and non-hazardous multi-metal protection
Thin film
Low Foaming and good detergency
Excellent shelf life
Easy clean up
Lean concentrations assure low consumption and cost effectiveness
Contains no heavy metals, phosphates, nitrites or silicones
CT 5-A is a solvent oil formulation. It is a non-
staining rust preventative designed to deposit a
light film which provides indoor protection on hot
rolled, cold rolled and galvanized steel tubing. The
CT 5-A will neutralize fingerprints and provides
excellent water displacing characteristics while
preventing the formation of black stains when
tubes are bundled.
BENEFITS Low odor based solvent for worker health and safety
Barium free
Low residues for clean package and handling and post machining processes
Fingerprints neutralized
Prevents formation of black stains from storage contact
CT 5-A MST is an oil dispersed, non-staining rust
preventative designed to deposit a light oily film
which provides indoor protection on hot rolled
and cold rolled steel tubing. The CT 5-A MST
will neutralize fingerprints and provides water
displacing characteristics while preventing the
formation of black stains when tubes are stored in
bundles. It is to be used in decorative tube
applications where surface finish is critical and
longer indoor storage protection is needed.
BENEFITS Oil based technology that ensures workers’ health and safety
Barium free
Low residues for clean package and handling and post machining processes
Fingerprints neutralized
Prevents the formation of black stains from
storage contact
Provides longer rust prevention.
Reduction in labor to clean rolls during production
RUST PREVENTATIVES
I WeRP 1020 C
I CT 5-A
I CT 5-A MST
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Lubri-Roll 4242 is a structural tube mill coolant that
is an oil dispersed synthetic developed for tube
mills producing furniture grade stock. Lubri-Roll
4242 has an excellent detergency that prevents
smut build-up on the surface demarcations, form-
ing rolls and on finished tubes. The manual labor
for cleaning of forming rolls is reduced too. Work
areas will stay cleaner and so will the tubes because
there is no oily residue. This product is stable in
hard water and can provide rust protection in high
chloride environments. Lubri-Roll 4242 settles fines
quickly and will work in all types of filtration systems
and all types of filtration.
STRUCTURAL BENEFITS Up to 90 days indoor rust prevention on I.D. and O.D. of tubes and tube bundles
Unique additive technology reduces carry-off/usage
Applicable in a wide range of water conditions
Stability for numerous types of steels finishes
Reduction in build up on roll faces
Reduction in labor to clean rolls during production
Lubri-Roll 4343 a mechanical tube mill coolant that
is an oil dispersed synthetic developed for tube
mills producing decorative, furniture grade and
galvanized stock. Lubri-Roll 4343 has an excellent
detergency that prevents smut build-up on the
surface demarcations and a reduction in oily residue
on forming rolls and rollers and on the finished
tubes. The manual labor for cleaning of forming
rolls is reduced too. State-of-the-art technology
ensures clean finished stock and improved working
conditions. This product is stable in hard water,
works well in all types of filtration.
MECHANICAL BENEFITS Provides intermediate indoor rust protection on I.D. and O.D. tube surfaces oil and graphite smut is reduced resulting in clean stock
Reduced manual labor
Stability in a wide range of water conditions
Can be used on hot roll, cold roll, hot roll and P&O and galvanized steel.*
Roll faces and tube will stay cleaner due to a reduction in oily residue.
Provides cleaner roll surfaces which reduces roll marks and defects.
* Provide proper handling and storage of tube.
COOLANTS
I LUBRI-ROLL 4242
I LUBRI-ROLL 4343
801 W Rockton Road, Rockton, IL 61072Phone: 815-957-4140 Fax: 815-624-0381
Email: [email protected] 04/2016 Q1000