tube mills - chemtoolchemtool.com/wp-content/uploads/2016/11/2016_tube_mill_brochure.… ·...

8
TUBE MILLS CHEMTOOL INCORPORATED

Upload: doandan

Post on 26-Feb-2018

217 views

Category:

Documents


3 download

TRANSCRIPT

Page 1: TUBE MILLS - Chemtoolchemtool.com/wp-content/uploads/2016/11/2016_Tube_Mill_Brochure.… · surfaces and within tube layers when bundled. 100% oil-rejecting to insure long sump life

TUBE MILLSCHEMTOOL INCORPORATED

Page 2: TUBE MILLS - Chemtoolchemtool.com/wp-content/uploads/2016/11/2016_Tube_Mill_Brochure.… · surfaces and within tube layers when bundled. 100% oil-rejecting to insure long sump life

We start with an engineered evaluation of your process.

We show you examples of documented results.

We recommend a tube-forming fluid developed specifically for your process.

We provide on-going expert advise and support.

EVERYTHING BACKED BY OUR WRITTEN PERFORMANCE AND COST SAVINGS GUARANTEE!

Multi-Metal Safe Superior FormulasWear Protection

HOW WE MAKE THE DIFFERENCE

Page 3: TUBE MILLS - Chemtoolchemtool.com/wp-content/uploads/2016/11/2016_Tube_Mill_Brochure.… · surfaces and within tube layers when bundled. 100% oil-rejecting to insure long sump life

Chemtool has a well established line of greases,

rust preventives and coolants that were

developed specifically for both the structural and

mechanical tube-forming applications.

Low VOC’sLow Odor Sustainable

MECHANICAL

Reduce your cost per linear foot of finished tube!

New surfactant technology

Improves finished tube quality.

Removes mill oils from cold roll and hot roll P&O surfaces.

Prevents oil and mill scale from building up on roll form surfaces.

Indoor corrosion protection on cold and hot roll P&O steel.

Exceptional rust protection in high hardness and chloride water conditions.

New design in additive technology dramatically reduces fluid carry-off

resulting in lower consumption.

100% oil-rejecting to insure long sump life in high tramp oil environments.

STRUCTURAL

How we reduce the cost per ton of finished tubes:

Reduction in fluid carry-off.

Reduce wear and tear on tube mills and forming rolls.

Reduce buildup of mill scale on forming rolls that minimizes roll marks

and surface defects.

Insure exceptional indoor corrosion protection on internal and external tube

surfaces and within tube layers when bundled.

100% oil-rejecting to insure long sump life in high tramp oil conditions.

Humidity Protection High Temperature

CHEMTOOL SOLUTIONS

Page 4: TUBE MILLS - Chemtoolchemtool.com/wp-content/uploads/2016/11/2016_Tube_Mill_Brochure.… · surfaces and within tube layers when bundled. 100% oil-rejecting to insure long sump life

4 | www.chemtool.com

Duralube Special with PTFE is a high quality,

extremely versatile lithium 12 hydroxystearate

soap based grease. It is formulated with a severely

hydrotreated base oil stock that has a high viscosity

index and excellent resistance to oxidation and

degradation. Duralube Special with PTFE contains

a balanced blend of rust and oxidation inhibitors,

extreme pressure additives, polymers and PTFE

to enable this product to provide excellent

performance in a wide variety of operations

and temperatures.

BENEFITS High temperature

Rust protection

Water washout resistance

Wear protection

Pumpability

Wide range of industrial applications

EP properties

ALPHA 2000 HD with moly graphite is a truly

outstanding multi-purpose grease. It has no

significant shortcomings and is probably the

closest thing to an all-purpose lubricant on the

market today.

Both greases work well in all bearing applications

whether it’s forming, sizing or weld roll bearings.

BENEFITS Exceptional lubricity

Thermal stability (the CSC are based on PAO and can be used at higher and lower temperatures)

Rust protection

Water washout resistance

Mechanical stability

EP properties, ideal for load applications

GREASE

I DURALUBE SPECIAL with PTFE

I ALPHA 2000 HD

Page 5: TUBE MILLS - Chemtoolchemtool.com/wp-content/uploads/2016/11/2016_Tube_Mill_Brochure.… · surfaces and within tube layers when bundled. 100% oil-rejecting to insure long sump life

www.chemtool.com | 5

WeRP 1020 C provides the high performance of

conventional solvent/oil based rust preventative

without the flash/flame, safety and housekeeping

challenges associated with them. WeRP 1020 C

is a 20% solids low VOC non-toxic wax emulsion

which deposits a thin film matte wax coating

when cured. The cured film has very low smoke

characteristics and can be used to protect hot

parts and is particularly good as an engine transit

coating to protect against corrosion during

shipment. The product is nearly non-discernible

and the matte finish confirms that coating has

been applied to the tube surface.

BENEFITS Excellent humidity protection

Low VOC and non-flammable

Environmentally benign and non-hazardous multi-metal protection

Thin film

Low Foaming and good detergency

Excellent shelf life

Easy clean up

Lean concentrations assure low consumption and cost effectiveness

Contains no heavy metals, phosphates, nitrites or silicones

CT 5-A is a solvent oil formulation. It is a non-

staining rust preventative designed to deposit a

light film which provides indoor protection on hot

rolled, cold rolled and galvanized steel tubing. The

CT 5-A will neutralize fingerprints and provides

excellent water displacing characteristics while

preventing the formation of black stains when

tubes are bundled.

BENEFITS Low odor based solvent for worker health and safety

Barium free

Low residues for clean package and handling and post machining processes

Fingerprints neutralized

Prevents formation of black stains from storage contact

CT 5-A MST is an oil dispersed, non-staining rust

preventative designed to deposit a light oily film

which provides indoor protection on hot rolled

and cold rolled steel tubing. The CT 5-A MST

will neutralize fingerprints and provides water

displacing characteristics while preventing the

formation of black stains when tubes are stored in

bundles. It is to be used in decorative tube

applications where surface finish is critical and

longer indoor storage protection is needed.

BENEFITS Oil based technology that ensures workers’ health and safety

Barium free

Low residues for clean package and handling and post machining processes

Fingerprints neutralized

Prevents the formation of black stains from

storage contact

Provides longer rust prevention.

Reduction in labor to clean rolls during production

RUST PREVENTATIVES

I WeRP 1020 C

I CT 5-A

I CT 5-A MST

Page 6: TUBE MILLS - Chemtoolchemtool.com/wp-content/uploads/2016/11/2016_Tube_Mill_Brochure.… · surfaces and within tube layers when bundled. 100% oil-rejecting to insure long sump life

6 | www.chemtool.com

Lubri-Roll 4242 is a structural tube mill coolant that

is an oil dispersed synthetic developed for tube

mills producing furniture grade stock. Lubri-Roll

4242 has an excellent detergency that prevents

smut build-up on the surface demarcations, form-

ing rolls and on finished tubes. The manual labor

for cleaning of forming rolls is reduced too. Work

areas will stay cleaner and so will the tubes because

there is no oily residue. This product is stable in

hard water and can provide rust protection in high

chloride environments. Lubri-Roll 4242 settles fines

quickly and will work in all types of filtration systems

and all types of filtration.

STRUCTURAL BENEFITS Up to 90 days indoor rust prevention on I.D. and O.D. of tubes and tube bundles

Unique additive technology reduces carry-off/usage

Applicable in a wide range of water conditions

Stability for numerous types of steels finishes

Reduction in build up on roll faces

Reduction in labor to clean rolls during production

Lubri-Roll 4343 a mechanical tube mill coolant that

is an oil dispersed synthetic developed for tube

mills producing decorative, furniture grade and

galvanized stock. Lubri-Roll 4343 has an excellent

detergency that prevents smut build-up on the

surface demarcations and a reduction in oily residue

on forming rolls and rollers and on the finished

tubes. The manual labor for cleaning of forming

rolls is reduced too. State-of-the-art technology

ensures clean finished stock and improved working

conditions. This product is stable in hard water,

works well in all types of filtration.

MECHANICAL BENEFITS Provides intermediate indoor rust protection on I.D. and O.D. tube surfaces oil and graphite smut is reduced resulting in clean stock

Reduced manual labor

Stability in a wide range of water conditions

Can be used on hot roll, cold roll, hot roll and P&O and galvanized steel.*

Roll faces and tube will stay cleaner due to a reduction in oily residue.

Provides cleaner roll surfaces which reduces roll marks and defects.

* Provide proper handling and storage of tube.

COOLANTS

I LUBRI-ROLL 4242

I LUBRI-ROLL 4343

Page 7: TUBE MILLS - Chemtoolchemtool.com/wp-content/uploads/2016/11/2016_Tube_Mill_Brochure.… · surfaces and within tube layers when bundled. 100% oil-rejecting to insure long sump life
Page 8: TUBE MILLS - Chemtoolchemtool.com/wp-content/uploads/2016/11/2016_Tube_Mill_Brochure.… · surfaces and within tube layers when bundled. 100% oil-rejecting to insure long sump life

801 W Rockton Road, Rockton, IL 61072Phone: 815-957-4140 Fax: 815-624-0381

Email: [email protected] 04/2016 Q1000