tube mill patra

7/31/2019 Tube Mill Patra

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Phones : 0120-3291151,2855450

Fax : 0120- 2830730Mobile: 9312285876,

9313402476Email :[email protected]

URL- www.utechengineers.com

UTECH ROLLSEQUIPEMENTS PVT

LTDSpecialists in: TUBE MILL MACHINERY& SLITTING LINES

WORKS: 94 ANAND INDUSTRIAL STATE MOHAN NAGAR , GHAZIABAD-201001

(U.P.)

==========================================================

UTRE/Q/2/2010 12-4-2009

M/S METMEGNA RESOURCES (P) LTD

AHEMDABAD

Kind Attention. : Mr. AASHISH CHOUDHARY JISubject : AUTOMATIC TUBE MILL,Ref : Your enquiry dtd.04/04/2010

Dear sir ,With reference to your above enquiry. We are pleased to submit our offer underfollowing annexures:-

Annexure I : Price & delivery ScheduleAnnexure II : Technical specifications of TUBE MILLAnnexure III : Standard terms & conditions of sale

We trust that you will find the above in order & Incase you require any furtherclarifications please feel free to contact us.

Thanking you and assuring you for our best services and co-operation always.

Yours faithfully,

ForU-TECH ENGINEERS

U-TECH 1
mailto:[email protected]:[email protected]:[email protected]


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(U.S.SHARMA)

U-TECH ENGINEERS ANNEXURE-I

PRICE AND DELIVERY SCHEDULE

S.no. Description Qty. Unit price

(Rs.)

Amount

Ex-works (Rs.)

1.

2.

3.

4.

5.

6.

7.

8.

TUBE MILL 9.6 mm TO31.75mm

TUBE MILL TO 2 NB

TUBE MILL 1 TO 4 NB

TUBE MILL 3 TO 8 NB

SLITTING 30 TON

( with electrical )

ROLLS ( EN-31 )

9.6 to 31.75 @ 175/kg

1 to 2 @ 200/kg3 to 8 @ 250/ kg

CTL

HYDRO-TESTER

01

01

01

01

01

01

01

25,00,000/=

40,00,000/=

60,00,000/=

1,00,00,000/=

1,00,00,000/=

65,00,000/=

6,50,000/=

25,00,000/=

40,00,000/=

60,00,000/=

1,00,00,000/=

1,00,00,000/=

65,00,000/=

6,50,000/=

TOTAL 3,96,50,000/= 3,96,50,000/=

NOTE :- ALL ELECTRICAL ITEM EXCLUDED

Delivery :18 months from the date of receipt of yourtechnically and commercially clear order.

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Validity :15 days from the date of this offer.

Payment Terms :50% advance and balance against PerformaInvoice prior to dispatch of material.

Taxes & Duties : All taxes and duties shall be charged extra asapplicable at the time of dispatch and sales tax is 2%against form C. C form will be provided by thebuyer before dispatch.

Packing & Forwarding : As per actuals.

Supervision of Erection& Commissioning : We will depute the erection personnel to

supervise the erection & commissioning of

the equipment. Their lodging, boarding , toand fro fare & local conveyance will be borneby the buyer. The service charges of ourerection engineer will be Rs.2500.00 per dayfor 8 hour duty &part thereof.

Exclusions :The following items are excluded from oursupply and

to be provided by the customer:-

All civil work and erection materials All tools and tackle provided by the

buyer.

Grease,oil and electrical cables.

Any electrical items are notincluding in our offer.

Skilled & unskilled workers as may be Required.

Anything not specificallymentioned in our offer.

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TECHNICAL SPECIFICATIONS : ANNEXURE - II

TECHNICAL SPECIFICATIONS

Tube mill size 9.6mm to 31.75mmInput material H R M.S. Strip or CoilThickness of strip 0.70 mm. to 2.00mm.Production capacity 5 TO 10 ton per day.

Electrical power 415 volt 50 Hz

MAIN FEATURES

1. Pay off real 1No.2. Pinch rolls Assembly. 1No.3. Horizontal entry guide 1No.4. Strip guide slide 3Nos.5. Strip leveler 5 roll 1No.6. Stamp roll stand 1No.7. Forming stand 3Nos.

8. Side closer slides 3Nos.9. Cluster roll slide 3Nos.10. Fin roll stand 3Nos.11. Pre- welding slides 1No.12. Seem guide 1No.13. Welding roll slide 1No.14. Bead scalping unit 1No.15. Seam Ironing stand 1No.16. Cooling zone 1No.17. Sizing roll stand 3Nos.18. Sizing roll slide 3Nos.19. T.H. Unit 4 roll type 1No.20. Cutting car (Flying saw type) 1No.21. Cutting car track 1set22. Run out tube 1set23. Mill bed Box Type 5Nos.24.Counter pulley with shaft & plumber block 2 set

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TUBE MILL CONSISTS THE FOLLOWING UNITS

PAY OF REALFour jaws mechanical expending type, 4 jaws mounted on sliding sleeveWhich slide on the main spindle expended to 450 mm to 550 mm. The coil mountedon the Jaws and properly on it by the expending jaws.

PINCH ROLLIt has two stands unite mounted at 35 mm. Thick fabricated bed with strip entry

guide and worm type gear box to suit the taper roller bearing no. 32208.

ENTRY GUIDETo maintain the mill center line entry arrangement is provided.

STRIPE GUIDE ARRANGEMENTBefore the strip is fed to the mill it is properly guided by means of one set ofhorizontal and two set of vertical rollers for its proper positioning.

STRIP LEVELERThe stripe leveler consists of 5 rolls to level the incoming stripe before its is fed toend shear cutter. There will be a controlling device for movement to the roller.The rollers are made of alloy steel hardened and ground.

STAMP ROLL STANDA rigid stand mounted with top and bottom stamping rolls will be provided forstamping of company monogram on every 1 mtr. Pipe length.

FORMING STAND UNITIt consists of performing 4 nos. of driven roll stands made out of steel castingduly machined scraped and lapped finished mill shaft 50 mm duly machinedhardened ground and chrome plated made out of EN-24 material, and mountedon taper roller bearing no. 32208 Fitted on both stands. The drive is transmittedfrom gearboxes by means of universal spindles.CLUSTER UNITThis unit consists of two set of side rolls slide mounted on shafts made by alloy steeltosuite the bearing no.32208.

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FIN ROLL STANDFor proper stripe formation two nos. of driven fin roll stands identical to sizing rollstand are provided.

SEAM GUIDE UNITIt consists properly guiding the strip edges to welding section a rotary seamguide which can be adjusted vertical as well as laterally is provided.

PRE- WELDING AND WELDING ROLLS SLIDESFor welding of a tubular edge weld pressure assembly consists of 2 adjustablehousing is provided, it consists of hardened and ground vertical shafts of 50mmdia. mounted on double taper roller bearings.

TOOL POST

Scarping arrangement is provided for removable external weld flash. Tool holderis mounted on slide incorporated both vertical and horizontal adjustment.

IRONING STANDAn I.R. stand is provided to smoothen the excessive hot bead pipe provided.

COOLING ZONE2meters. long cooling zone is provided for cooling the pipe before the weldedtube reaches sizing section.

SIZING SECTION STANDSDriven sizing roll stand are identical to fin as well as fin stand. All parts are interchangeable.

V.G.R. SLIDEEach driven sizing roll stand is provided with an idea V.G.R. slides are identical tothose provided in performing and fin section.

BEDSTo accommodate various sub-assembly of the mill steel fabricated and completemachined bed shall be supplied.For mill stand & slides 5 Nos.For mill gear box 3 Nos.For main motor 1 No.For pinch roll 1 No.

TRUCKS HEAD- 4 ROLL TYPE:

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This unit is provided to straightening the pipe immediate after sizing sectionthese slides can be adjustable as well as horizontal.

CUTTING CAR FLYING SAW TYPE

It consists of high speed cutting machine for cutting of tube to a required lengthof 3 miters. to 7 miters as soon as the pipe reaches to pre-determined length ofthe pipe clamping taxes place and the carriage moves along with the mill speed.

RUN OUT TUBERun out table with tube discharger is provided for quick removal of cut piece tothe pipe collecting pocket.

TUBE MILL TO 2 NB


Tube mill size to 2 N.B.Input material H R M.S. Strip or CoilThickness of strip 1.0 mm. to 3.5mm.Production capacity 7 TO 15 ton per day.Electrical power 415 volt 50 Hz

MAIN FEATURES

25. Pay off real 1No.26. Pinch rolls Assembly. 1No.27. Horizontal entry guide 1No.28. Strip guide slide 3Nos.29. Strip leveler 5 roll 1No.30. Stamp roll stand 1No.31. Forming stand 3Nos.32. Side closer slides 3Nos.33. Cluster roll slide 3Nos.34. Fin roll stand 3Nos.35. Pre- welding slides 1No.36. Seem guide 1No.

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37. Welding roll slide 1No.38. Bead scalping unit 1No.39. Seam Ironing stand 1No.40. Cooling zone 1No.41. Sizing roll stand 3Nos.

42. Sizing roll slide 3Nos.43. T.H. Unit 4 roll type 1No.44. Cutting car (Flying saw type) 1No.45. Cutting car track 1set46. Run out tube 1set47. Mill bed Box Type 5Nos.48.Counter pulley with shaft & plumber block 2 set


PAY OF REALFour jaws mechanical expending type, 4 jaws mounted on sliding sleeveWhich slide on the main spindle expended to 450 mm to 550 mm. The coil mountedon theJaws and properly on it by the expending jaws.

PINCH ROLLIt has two stand unite mounted at 35 mm. Thick fabricated bed with strip entryguide and worm type gear box to suit the taper roller bearing no. 32211.



STRIP LEVELERThe stripe leveler consists of 5 rolls to level the incoming stripe before its is fed toend shear cutter. There will be a controlling device for movement to the roller.The rollers are made of alloy steel hardened and ground.

STAMP ROLL STAND

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A rigid stand mounted with top and bottom stamping rolls will be provided forstamping of company monogram on every 1 mtr. Pipe length.

FORMING STAND UNITIt consists of performing 4 nos. of driven roll stands made out of steel casting

duly machined scraped and lapped finished mill shaft 75 mm duly machinedhardened ground and chrome plated made out of EN-24 material, and mountedon taper roller bearing no. 32212 Fitted on both stands. The drive is transmittedfrom gearboxes by means of universal spindles.CLUSTER UNITThis unit consists of two set of side rolls slide mounted on shafts made by alloy steelto suite the bearing no.32211.

FIN ROLL STANDFor proper stripe formation two nos. of driven fin roll stands identical to sizing roll

stand are provided.

SEAM GUIDE UNITIt consists properly guiding the strip edges to welding section a rotary seamguide which can be adjusted vertical as well as laterally is provided.


TOOL POSTScarping arrangement is provided for removable external weld flash. Tool holderis mounted on slide incorporated both vertical and horizontal adjustment.


COOLING ZONE2meters. Long cooling zone is provided for cooling the pipe before the weldedtube reaches sizing section.


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BEDSTo accommodate various sub-assembly of the mill steel fabricated and completemachined bed shall be supplied.For mill stand & slides 5 Nos.For mill gear box 3 Nos.For main motor 1 No.For pinch roll 1 No.

TRUCKS HEAD- 4 ROLL TYPE:This unit is provided to straightening the pipe immediate after sizing section

these slides can be adjustable as well as horizontal.

CUTTING CAR FLYING SAW TYPEIt consists of high speed cutting machine for cutting of tube to a required lengthof 3 miters. to 7 miters as soon as the pipe reaches to pre-determined length ofthe pipe clamping taxes place and the carriage moves along with the mill speed.


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TUBE MILL 1 TO 4 NB


Tube mill size 1 to 4 N.B.Input material H R M.S. Strip or CoilThickness of strip 1.0 mm. to 4.5mm.

Production capacity 15 TO 40 ton per day.Electrical power 415 volt 50 hz

MAIN FEATURES

49. Pay off real 1 No.50. End sharing m/c with power pack 1 No.51.Welding table 1No.52. Pinch roll Assembly. 1 No.53. Horizontal entry guide 1 No.54. Strip guide slide 3 Nos.

55.Strip leveler 5 roll 1 No.56.Stamp roll stand 1 No.57. Forming stand 3 Nos.58.Side closer slide 3 Nos.59. Cluster roll slide 3 Nos.60. Fin roll stand 3 Nos.61. Pre- welding slide 1 No.62. Rotary Seem guide 1 No.63. Welding roll slide 1 No.64. Bead scalping unit 1 No.65. Seam Ironing stand 1 No.

66. Cooling zone 1 No.67. Sizing roll stand 3 Nos.68. Sizing roll slide 3 Nos.69. T.H. Unit 4 roll type 1 No.70. Cutting car (Flying saw type) 1 No.71. Cutting car track 1 set72. Run out tube 1 set73. Gear boxes (worm type 7X 7) 9 Nos.

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74. Mill bed Box Type 5 Nos.75. Propeller shaft with flange 17 sets76. Counter pulley with shaft & plumber block 2 set



END SHARINNG M/C WITH POWER PACKIt will be provided to shear the end of strip in right angle




STRIP LEVELERThe stripe leveler consists of 5 rolls to level the incoming stripe before its is fed toend shear cutter . there will be a controlling device for movement to the roller.The roller are made of alloy steel hardened and ground.


FORMING STAND UNITIt consists of performing 4 nos. of driven roll stands made out of steel castingduly machined scraped and lapped finished mill shaft 90 mm duly machinedhardened ground and chrome plated made out of EN-24 material, and mounted

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on taper roller bearing no. 32216 Fitted on both stands. The drive is transmittedfrom gearboxes by means of universal spindles.

CLUSTER UNITThis unit consists of two set of side rolls slide mounted on shafts made by alloy steel

tosuite the bearing no.32213.

FIN ROLL STANDFor proper stripe formation two nos. of driven fin roll stands identical to sizing rollstand are provided.

ROTARY SEAM GUIDE UNITIt consists properly guiding the strip edges to welding section a rotary seam

guide which can be adjusted vertical as well as laterally is provided.







GEAR BOXESWorm type reduction gearbox (7X 7) for main drive to various mill drive standratio 15:1 shall be supplied.

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BEDSTo accommodate various sub-assembly of the mill steel fabricated and completemachined bed shall be supplied.For mill stand & slides 5 Nos.For mill gear box 3 Nos.

For main motor 1 No.For pinch roll 1 No.

TRUCKS HEAD- 4 ROLL TYPE:This unit is provided to straightening the pipe immediate after sizing sectionthese slides can be adjustable as well as horizontal.

CUTTING CAR FLYING SAW TYPEIt consists of high speed cutting machine for cutting of tube to a required length

of 3 miters. to 7 miters as soon as the pipe reaches to pre-determined length ofthe pipe clamping taxes place and the carriage moves along with the mill speed.


PROPELLER SHAFTS WITH CUPLING:Propeller shafts for drive to the mill from gear boxes to stands and flangecoupling connect the propeller shafts with gear boxes to mill stands will beprovided.

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TUBE MILL 3 TO 8 NB

TECHNICAL SPECIFICATIONS : ANNEXURE II (A)


Tube mill size 3 to 8N.B.Input material H R M.S. Strip or Coil

Thickness of strip 1.5 mm. to 6.0mm.Production capacity 25 TO 100 ton per day.Electrical power 415 volt 50 hz

MAIN FEATURES

77. Pay off real 1 No.78. End sharing m/c with power pack 1 No.79.Pinch roll 2 Nos80. Horizontal entry guide 1 No.81. Strip guide slide 3 Nos.

82.Strip leveler 5 roll 1 No.83.Stamp roll stand 1 No.84. Forming stand 4 Nos.85.Side closer slides 3 Nos.86. Cluster roll slide 3 Nos.87. Fin roll stand 3 Nos.88. Pre- welding slide 1 No.89. Rotary Seem guide 1 No.90. Welding roll slide 1 No.91. Bead scalping unit 1 No.92. Seam Ironing stand 1 No.93. Cooling zone 1 No.94. Sizing roll stand 3 Nos.95. Sizing roll slide 3 Nos.96. T.H. Unit 4 roll type 1 No.97. Cutting car (radial type) 1 No.98. Cutting car track 1 set99. Run out tube 1 set100. Gear boxes (worm type 10+ 10) 10 Nos.

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101. Mill bed Type 5 Nos.102. Propeller shaft with flange 17 sets103. Counter pulley with shaft & plumber block 2 set



END SHARINNG M/C WITH POWER PACKIt will be provided to shear the end of strip in right angle




STRIP LEVELERThe stripe leveler consists of 5 rolls to level the incoming stripe before its is fed toend shear cutter . there will be a controlling device for movement to the roller.The roller are made of alloy steel hardened and ground.


FORMING STAND UNITIt consists of performing 4 nos. of driven roll stands made out of steel castingduly machined scraped and lapped finished mill shaft 125 mm duly machinedhardened ground and chrome plated made out of EN-9 material, and mounted ontaper roller bearing no. 32222 fitted on both stands. The drive is transmitted fromgearboxes by means of universal spindles.

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CLUSTER UNITThis unit consists of two set of side rolls slide mounted on shafts made by alloy steeltosuit the bearing no.32218.

FIN ROLL STANDFor proper stripe formation 3 nos. of driven fin roll stands identical to sizing rollstand are provided.

ROTARY SEAM GUIDE UNITIt consists properly guiding the strip edges to welding section a rotary seamguide which can be adjusted vertical as well as laterally is provided.

PRE- WELDING AND WELDING ROLLS SLIDES

For welding of a tubular edge weld pressure assembly consists of 2 adjustablehousing is provided, it consists of hardened and ground vertical shafts of 90mmdia. mounted on double taper roller bearings.






GEAR BOXESWorm type reduction gearbox (10X 10) for main drive to various mill drivestand ratio 15:1 shall be supplied.

BEDSTo accommodate various sub-assembly of the mill steel fabricated and completemachined bed shall be supplied.

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For mill stand & slides 4 Nos.For mill gear box 3 Nos.For main motor 1 No.For pinch roll 1 No.

TRUCKS HEAD- 4 ROLL TYPE:This unit is provided to straightening the pipe immediate after sizing sectionthese slides can be adjustable as well as horizontal.

CUTTING C.O.C RADIAL TYPEIt consists of high speed cutting machine for cutting of tube to a required lengthof 3 mtrs. to 7 mtrs as soon as the pipe reaches to pre-determined length of thepipe clamping taxes place and the carriage moves along with the mill speed.


PROPELLER SHAFTS WITH CUPLING:Propeller shafts for drive to the mill from gear boxes to stands and flangecoupling connect the propeller shafts with gear boxes to mill stands will beprovided.

SUB:-QUOTATION FOR 30 TON SLITTING LINE

Dear Sir,

With the reference to discussion held with you regarding the supply of slitting line.

We are pleased to quote below our competitive and lowest possible rates for the same asper following technical specification.


Type Pull throws type

Input material Hot / Cold rolled M.S Strip or Coil

Thickness of strip 1.6 mm. to 7.0 mmCoil Weight 30 Ton

Coil width 2000 mm.

Outside Dia 2000 mm.Coil Bore Max 450 to 600

Silted Coil Inside dia 500 mm or as required

Line Speed Max 50mm/minOutput 8 to 20 coil per day

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No of cuts 2 to 8

Electrical supply 400 + 5% volts 3 phase, 50 cycles, A.C. supply

0peration Right hand or left as desire.

MAIN FEATURES

1. Un-coiler with snubbed roll.2. Hydraulic coil lifter trolley.

2. Pinch roll with drive

3. V.G.R4. Leveler

5. Slitter Assembly

6. Re-coiler with over arm separator

7. Two arms un-loader8. Scarp Winder 2 Nos.

9. Power pack & Hydraulic cylinder

10. Cutter & Spacers

SLITTING LINE CONSISTS THE FOLLOWING UNIT

UNCOILER WITH SNUBBER ROLL

Type Cone typeConstruction M.S fabricated with M.S. bearing housing

Shaft Dia 200mm EN- 9

Drum Size Un-coiler Drum to accommodate coil from 450 to 550 mm dia

Bearings Antifriction bearing (ZKL OR ARB)Brake Bank Strap Brake

Drive Reduction gear box with motor

PINCH ROLL WITH DRIVE

Type Two rolls type

Rolls Pinch roll 150 mm Material EN 9Body M.S. Fabricated

Bearings Antifriction bearing with oil seals

Adjustment Top pinch roller can be raised / lowered

VERTICALGUIDE ENTRY

Type 2 Rolls One either slide / placed vertically

Roller Material EN 31 Hardened and ground Dia 140 mm length 150mmBody M.S. Fabricated.

Construction The roller, one either side are mounted on sliding blocks with shaft

move in guides.Operation By threaded shaft on both ends to be adjusted manually operative

from operation side.

LEVELER

Type Five leveler rolls

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Rolls Dia Dia 150mm, material EN 9

Body M.S. Fabricated chocks M.S.

Adjustment Leveler rolls- individual raising/lowering by mechanical screwdevice.

SLITTER ASSEMBLLYType Two shaft three supporting stands

Stands M.S. Fabricated duly stress relieved chokes also m.s.

Shaft Dia 175mm EN 9 duly hardenedAnd ground with key way extending full length.

Slitter cutter Material H.C.H.C.R. Heat-treated and ground HRC 52-54, OD- 300,

ID 175 Thickness 25 mm.

Bearing Taper roller bearingBase plate M.S. Fabricated base plate on which the slitter assembly is mounted.

RECOILER WITH OVER SEPARATERType Over hung type, drum expending and collapsing.

Drum O.D. 500 mm. tow leaf, three sections forming an unbroken cylindrical surfaceM.S. plate rolled.

Shaft Dia 300 mm EN- 9.

Body M.S. Fabricated with bearing housing.Drum expansion A wedge mechanism operated manually through .

Collapse A screw expands and contracts the drum for holding and releasing

coil.

Pusher plate made out of M.S. It is guided on two guide rods in G.M. bushes. It isoperated through central power pack.

Coil weight 25 Tones

Bearings Antifriction Bearing.Over arm separator includes a pair of pivoting arm which supports the tooling arbor. It

is mounted on re-coiler base. The tooling arbor rates in roller

bearing, raised and lowered by a hydraulic cylinder, counterbalancing the tooling arbor as it rises with the coil bail up.

Tow arms un-loader 1 No.

Scrap binder 2 Nos.

Type Spool typeConstruction M.S. Fabricated supporting structure and spool.

Shaft EN-9 DIA-60 mm.

Spool M.S. Fabricated, bore 60 mm, OD- 600mm bundle width 400mm approx.Removal The spool is fitted on taper bore and can be easily removed by

opening the front nut and removing the front plate.

Drive 5 H.P motor with a reduction gear box v- belt and pulleys.

POWER PACK AND HYDRAULIC CYLINDER

There will be a central power pack

Pressure 1000 psi

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Make Equipment like pumps valves etc .Will be off stander make and complete hydraulic

system will be designed and supplied by them.

Cylinders Reputed Indian make.

Operation By direction control valves located at suitable location mounted on

panelsGear box Reduction gear box.

THE TOOLING DESK WILL BE OF FOLLOWING

Slitting shear 8 Nos.

Materiel HCHCR(C-2%, CR- 12%)

Treatment Duly heat treated and ground

Hardness 52 54. HRC.Size OD 300mm, ID 175mm, THICK 25mm.

Separation disc 8 Nos.

Material Spring steels

Size OD-200mm, ID-100mm THICK-8mmSpacers for

Separation discs 7 Nos. (Total length 2000mm)Material EN 9

Size OD-290mm, ID-175mm, Thick as required.

CUT-TO-LENGTH

SPECIFICATIONS:

Material : HR Coil ASTM Grade A & B.

Width : 1650 mm max.

Thickness : 0.4 mm 4 mm of soft quality.Cut Sheet : 2 m -6 m max.

Line Speed : 15 - 75 m / minute depending upon thickness.

Threading Speed : 10 m / minute.Coil Weight : 30 Tons max.

Direction : Right to Left.

Bore of input coil : 500

Output coil Bore : 610 mm.Coil width minimum : 600 mm.

Pass line : 1200 mm from floor level.

Direction of flow - Right to Left

LIST OF EQUIPMENTS FOR COMPLETE EQUIPMENT

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1. Saddle : 1 No.

2. Coil Car driven by 5 HP geared motor

and up & down with hydraulic cylinder : 1 No.3. Uncoiler Two cone type driven by

10 HP motor and gear box with brake : 1 Set.

1. Snubber Roller lined with neoprene rubber : 1 No.2. Peeler Table : 1 No.

3. Pinch Roll -cum -Leveller : 1 No.

4. Vertical Guide unit : 2 Nos.5. Encoder Assembly : 1 No.

6. Roller Table : 1 No.

7. Mechanical down cut Shear with Pneumatic clutch : 1 No.

8 Exit Roller Table : 1 No.9. Stacker : 2 Nos.

10. Hydraulic Power-pack : 1 No.

11 . Electricals

2

BRIEF DESCRIPTION OF THE EQUIPMENT:

1. Snubber Roller lined with neoprene rubber : 1 No.

Type Single mandrel type

Construction M.S fabricated with M.S. bearing housing

Shaft Dia 200mm EN- 9Drum Size Un-coiler Drum to accommodate coil from 450 to 550 mm dia

Bearings Antifriction bearing (ZKL OR ARB)

Drive Reduction gear box with motor

2. Peeler Table : 1 No.

Type : Plough TypeConstruction : M. S. Fabricated.

Operation : The plough is moved forward and backward by hydraulic cylinder.

3. Pinch Roll -cum -Leveller (0.4 mm 4 mm) - 1 Nos.:

Type : Pinch Roll - 2 Nos. Leveller - 9 nos. (5+4)

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Rolls : Made out of EN-9, Hardened and ground.

Strip Width : 1650 mm max.

Strip Thickness : .04 mm 4 mm.

Bearings : Rollers are mounted in anti-friction bearings.

Housing : M. S. Fabricated.

Adjustment of Rolls : Bottom rolls are fixed while top rollers can be raised / lowered by

mechanical screw device and all top rollers by hydraulic cylinder.

Drive : DC motor of 40 KW field weakening type through output gear box .

4. Vertical Guide Unit 2 Nos:

Type : 4 Guide Rolls type.

Rollers : EN-9, mounted in anti-friction bearings vertically.

Base : M. S. Fabricated, Chokes - MS.

Adjustment: The rollers are adjusted according to strip with threaded spindle manually.

5. Encoder Assembly : 1 No

Rollers : 2, made out of MS seamless pipe supported in bearings.

Location : Before shear.

Encoder : Mounted on top roller rubber coated with proper coupling.

06. Roller Table : 1 No.

Type :- Roller

Body :- M.S. fabricated

07. Mechanical down cut Shear with Pneumatic clutch : 1 No.

Type : Down-cut type.

Body : M. S. Fabricated.

Blade : HcHcr, four edge cutting.

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Movement of Blade : Bottom blade is fixed while top blade moves up and down through

pneumatic clutch. The hold down by hydraulic cylinder moves by hydraulic power pack.

Drive : 10 HP AC motor.

08. Exit Roller Table 1 No.:

Type : Driven rollers made out of pipe supported in bearings.

Length : 6 Mtrs.

Drive : Rollers are driven by 10 KW motor & gear box.

09. Stackers - 2 Nos.:

Size : 8 mtr long x 2 mtr wide.

Stackers : Mounted on wheels, which can move as required.

Loading capacity : 5 Tons.

10. Hydraulic Power-pack:

Operating Pressure : 100 Bar

The power pack will be complete with oil tank, pump and motor with electrically operatedSolenoid valves.

This will be placed centrally and supply hydraulic power to all the cylinders.

11. Electricals:

Electrical control panel for DC and AC motors complete with all electrical equipment andaccessories will be provided. A control desk will be provided at a suitable working

location. The DC motors will be synchronized as required.

All other clutch & brake, etc will be PLC controlled.

Our supply does not include:

a) Civil work.

b) Electrical connection to our main panels.

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c) Hydraulic oil and gear boxes oil.

d) Earthing of panels and motors as per your land and main earthing.

e) Compressed air we need 50 cfm at 100 psig.

f) Inside the building all pipelines we will do and outside you will do.

g) Building rail, crane, gantry DSL will be yours.

Operation Sequence Cut-to-length

Coil is put on saddle and coil car lift the coil & moves to uncoiler side by hydraulic motor.

The centering of coil between uncoiler cones, up & down hydraulically.

When coil is pressed by driven snubber roller the coil is pushed forward.

The peeler table moved by hydraulic cylinder and guides the strip to pinch roller cum

leveller.

The machine is put to auto mode.

The snubber roller is lifted.

The uncoiled clutch and brake open through sensor.

Pinch roller cum leveler starts the sheet reaches encoder for correct measuring the strip.

Encoder gives signal of length and mechanical shear comes in force. The clamping is done

by hold down rollers pressed by hydraulic cylinder and shear cut the strip.

At the same line before cutting the hydraulic clutch of pinch roll cum leveller is disengagedto stop further movement during shearing.

The cut sheet is moved forward by feed roller and sheet comes on stacker. The stacker

automatically up & down so cut strips are collected.

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The cutters is in top position (Home position) it gives signal for opening clamping and

pinch roller cum leveler clutch is engaged and strip moves further and cycle is repeated.

HYRO-TESTER

TECHNICAL SPECIFICATION:-

TUBE SIZE to 3 N. B.

TUBE LENGTH 4 meters. To 7 meter.

TUBE TEST PRESSUR 750 PSI

Our HYDRO-TESTER machine is fitted with pneumatic and hydraulic cylinder for

clamping and ejection of pipes from main frame of the machine. The base frame of thismachine is fabricated out of heavy steels construction (channel 6 x 3). The testing heads

are mounted on both ends.

Both the heads are movable for accommodating pipes with help of hydraulic of 5 dia. and

12 stroke. Pipes of length ranging from 4mtrs to 6mtrs can be tested on this hydro tester.One of the testing heads is fitted with rack and pinion system for adjustment as per

different lengths. Three sets of clamping jaws which are operated pneumatically are fittedwith ejection device. One intensifier is provided with the machine which is operated by

hydraulic pump (power pack).In this unit there are two hydraulic cylinder of 4 dia.

X 12 stroke each, one is water suction and the other is driver cylinder. Both cylinders

and coupled together. The of this unit is to maintain the required pressure in water

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accumulator. The pipe is fed into this machine from a skid after proper end chamfering.

These pipes are clamped one by one at first operation, then both the heads come forward

and low pressure water pre filling starts.

As soon as this is filled properly the pressure water forced into the pipe as the pressure

gauge indicated the testing pressure reserve operation is started i.e. water release, headsreversal, de clamping

ofcont pipe and ejection of pipe. As soon as clamping device tested pipe, another pipe from

the skid automatically takes the previous position. The machine consists of pneumatic andhydraulic cylinder,

Solenoid valves, flow switches water accumulator, pre filling low pressure pump high

pressure pump intensifier, electric motor with starters and control panel.

U-TECHENGINEERS. ANNEXURE - III

STANDARD TERMS & CONDITIONS OF SALE

1. PRICE:

The prices are net prices for delivery ex-works, GHAZIABAD. They are exclusiveof packing, forwarding, freight, insurance, Sales Tax, octroi and any otherstatutory levies etc. All the charges towards the same will be debited to thepurchasers account as applicable at the time of dispatch. The equipment will bedispatched on freight to pay basis and the insurance will have to be arranged by

the purchaser at his own cost.

2. TERMS OF PAYMENT:

Unless otherwise negotiated and agreed upon in writing, the terms of paymentare as follows:

- 50% in advance along with the order.

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- Balance along with all taxes & duties against presentation of ProformaInvoice prior to dispatch of material.

3. DELIVERY:

The delivery period shall be reckoned from the date of receipt of purchaserstechnically and commercially clear order to the date of customers inspection ifany/date of dispatch from our works.

4. INSPECTION:

If the purchaser wishes, the equipment may be offered for necessary routinetests to him or a third party authorised by him. However, all necessary expensesin connection with the visit of the personal to our works will have to be borne bythe purchaser. We will give a 10 day notice for the inspection . If the purchaserdoes not turn up during this period, the equipment shall become liable for

dispatch without inspection.

5. SUPERVISION OF COMMISSIONING:

The commissioning of the equipment can be done by a person to be authorisedby us in your team or if desired, we will depute our engineer on receipt of 15 days

ADVANCE INTIMATION from purchaser for supervision of commissioning. Thecharges for the same will be Rs. 2,000.00 per day (8 hrs duty on or part thereof)which includes service charges or our engineer but excludes lodging, boardingand conveyance at site. However, to & fro travel expenses by air/1st class train

from GHAZIABAD to the destination will be an addition of the purchasersaccount. Moreover, for speedy execution of the job at site if our engineer has tocome back to our works then to and fro travel expenses incurred in thisconnection will be debited to the purchasers account. The purchaser will have topay the full money in advance for the estimated period for supervison before wedepute our commissioning engineer.

6. RECOMMENDED SPARES:It is recommended that the purchaser stocks recommended spares with him to

reduce down time.

8. FORCE MAJEURE CLAUSE:We shall not be responsible for delays in fulfilling our obligations may resultdirectly or indirectly from following force major clause:

Act of God : Earthquakes, floods, storms etc.

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Act of States : The direct and indirect consequences of wars,(declared or undeclared), hostilities, national

emergencies, civil commoditystrikes etc.

In case of such force majeure, delivery date will be extended correspondinglywithout being subject to consequence due to delay in delivery.

9. All disputes or differences whatsoever arising between the purchaser and U-TECH ENGINEERS. out of the construction, meaning and operation or affect ofthis contract or breach shall be settled by arbitration with the rules of arbitrationof the Indian Council of Arbitration and the award made in the pursuance there ofshall be binding on the parties. The venue of such arbitration shall be Delhi.

10. All goods manufactured by U-TECH ENGINEERS. are made to order.Hence, cancellation of the orders will not be accepted in any circumstances.

U-TECH ENGINEERS

COMPANY PROFILE

The U-TECH ENGINEERS is a multi plant manufacturer oftop quality steel tubes Plants, starting with small parts ofthe tube mill of different dimension, the company has

carefully extended its capabilities to manufacture ofcomplete automatic tube mill HR and CR, slitting line,cut to length and other related products.

Founded in 1999 with high standards, skills determination.The operations of the U-TECH ENGINEERS are designed forcost-effective production. The plants have the capacity to

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handle large production runs and specialize in contractmanufacturing.

With the development of over 8 years, especially in

recent years, aiming at the domestic and internationalmarkets, we enlarged the business range. We successfullywin the appreciation and trust of customers from all over thecountry and the world.

So far the product we offered is domestic to over thirty fivenational markets situated in INDIA. We take up the sales netthroughout the whole world. Our aim is:

FEWER PROFITS, MORE CUSTOMERS!

CUSTOMERS FIRST!

We sincerely welcome all the friends from home and abroadto visit our company and discuss business in order toestablish co-operation relation ship between us.

tube mill patra

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