tube-mac pyplok catal. 3

M E C H A N I C A L L Y

A T T A C H E D

F I T T I N G S

SUPPLYING TO INDUSTRY WORLDWIDE

Table of ContentsTable of Contents..............................................................................

i ii iii v vii viii A B C D E F

Detailed Table of Contents..............................................................................

History..............................................................................

Introduction..............................................................................

Fitting Selection..............................................................................

General Characteristics & Order Information..............................................................................

Pipe NPS..............................................................................

OD Tube..............................................................................

Metric Tube..............................................................................

Swage Tooling..............................................................................

Installation Guide..............................................................................

Alphanumeric Part Number Index and Warranty..............................................................................

i

Detailed Table of ContentsIntroductory SectionsTable of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Detailed Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fitting Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Characteristics & Order Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i ii iii v vii xi

Pipe NPS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section Coupling, 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Elbow, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange - ANSI 150#, ANSI 300# . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Male JIC 37 Flare, Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Union CPV Male, CPV Female . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CPV Union Assembly, End Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE Code 61 Flange, Code 62 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE Code 61 Tapped Flange, Code 62 Tapped Flange . . . . . . . . . . . . . . . . . . . . . . . . SAE Code 61 Split Flange, Code 62 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . Reducer NPS to O.D. Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AA1 A2 A3 A4 A5 A6 A7 A8 A9 A10

OD Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section BCoupling, 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Elbow, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Male JIC 37 Flare, Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE Code 61 Flange, Code 62 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE Code 61 Tapped Flange, Code 62 Tapped Flange . . . . . . . . . . . . . . . . . . . . . . . . SAE Code 61 Split Flange, Code 62 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . Tailpiece, Gaugeline Adapter, End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Male Stub Coupling, Male Stub 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Male Stub 45 Elbow, Male Stub Branch Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Male Stub Run Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1 B2 B3 B4 B5 B6 B7 B8 B9 B10

Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section CCoupling, 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Elbow, Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connector Male 37 Flare, Male BSPP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Union Male Threadpiece, Union Female Tailpiece . . . . . . . . . . . . . . . . . . . . . . . . . . Union Assembly, Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Male BSPP Union Tailpiece, Threadpiece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flange DIN 2501 - PN16, PN40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO 6162-1 Flange, 1S0 6162-2 Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ISO 6162-1 Tapped Flange, 1S0 6162-2 Tapped Flange . . . . . . . . . . . . . . . . . . . . . . ISO 6162-1 Split Flange, 1S0 6162-2 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . Branch Tee - Female BSPP Thread, End Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Male Stub Coupling, Male Stub 90 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Male Stub 45 Elbow, Male Stub Branch Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Male Stub Run Tee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15

Swage Tooling

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section Tooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Head Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection/Marking Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tool Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section Marking and Inspection Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pipe Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pre-Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection of the Swage Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T U B E - M A C

DD3 D5 D6 D7 D9

Installation Guide

EE1 E2 E3 E4 E5

ii

I N D U S T R I E S

History WHAT IS PYPLOK?Leak-free joint in operating pressures over 9000 PSI (620 Bar). The technology to provide this seal is "elastic strain preload". A hydraulically powered compression tool swages the fitting over the pipe or tube plastically deforming the fitting. This process forms a 360 radial compression around the pipe forming a permanent leak free seal. In 1968 McDonnell Aircraft in St. Louis, Mo first developed the technology to affect a 360 radial compression swage as a replacement for threaded AN/MS tube fittings on the F-4 fighter. Threaded joints were less reliable in applications of high stresses and loads. McDonnell Aircraft licensed a company, named at that time, Deutsch Metal Components in Gardena, California, to manufacture the fittings for them that were used on the F-4 Fighter. As time went by, Deutsch extended the product material range, configurations, and pressures to become the leading supplier of Mechanically Attached Fittings (MAF's) to the entire scope of Aerospace/Defense Industry applications in the United States, Canada, Brazil, China, and Europe. In 1978, Deutsch Metal Components expanded the aerospace tube fitting technology to patent a NPS pipe and OD tube fitting system called PYPLOK. Originally developed for the US Navy, it expanded over the years to provide products and solutions to the Petrochemical market as well as other industrial process plants. As an equal to or better than replacement for welding or brazing, it found acceptance in many areas. The product line eventually expanded to include fittings to join pipe and tube up to 2"NPS and 66MM for a range of pipe schedules and tube wall thickness; in a variety of materials such as Stainless Steel (types 316, Duplex and Super Duplex), Carbon Steel, Copper Nickel (CUNI), Copper and Aluminum. Testing and qualification to all industry standards over the years has shown the PYPLOK System to be superior to a welded system as well as being a major cost and time savings on an overall installed basis. In 2004, the family owners of Deutsch Metal Components decided to sell their company to private equity investors from the United Kingdom. The company's named was subsequently changed to Design Metal Connections. With new ownership, and being predominantly an Aerospace/Defense tube fitting supplier, a decision was made to divest the PYPLOK Product Line and to forego that business for which it served and concentrate on the aerospace tube fitting market. Tube-Mac Industries Ltd., was a longtime user of PYPLOK and proponent/advocate of non-welded technology in their own right as designers, manufacturers, and installers of a 37 flared and retain ring flanged systems for pressures up to 10,000PSI (690) and pipe sizes to 10" NPS. Design Metal Connections offered to sell Tube-Mac the PYPLOK Product line complete with all engineering, tooling, and manufacturing processes required to continue the manufacturing of PYPLOK in the same manner as before in order to service all markets outside of the Aeronautics Industry. In January of 2007, the sale was completed and Tube-Mac, as an ISO 9001:2000 certified manufacturer, along with ABS, DNV, and Lloyd's certifications, began to produce and market the PYPLOK Product line.

iii

Notes

T U B E - M A C

I N D U S T R I E S

IntroductionThe installation and subsequent inspection of fittings is the most expensive part of joining and maintaining piping systems. Regardless of the type of piping system or material, there may be numerous threaded, welded and brazed fittings. These traditional types of fittings are costly to install as they require much labor and time. Expensive and laborious procedures may include the following: Obtaining of permits Preparation time Fit-up time Time for welding or brazing Need for a fire watch Inspection of joint Hydrostatic testing Purging the system Rework of joints that do not pass inspection.

The Tube-Mac PYPLOK Mechanically Attached Fitting System is the best alternative to threaded, welded, or brazed joints. The PYPLOK system incorporates an external swaging process as a way of joining pipe ends together. The external radial swaging process compresses the fitting onto the pipe or tube, which results in a permanent, leak-tight joint. Some of the many advantages of using PYPLOK over traditional methods are: There is no need to purge or flush the piping system of gas or liquid because the application of PYPLOK requires no hot work. In other words, PYPLOK allows for a "cold system". The time required to join the pipe ends together is significantly shorter because of the portable tools used to compress the fitting onto the pipe. Reduced inspection time through a go-no-go gauge, which checks for proper swaged diameter to determine satisfactory compression of the fitting. This eliminates the need for conventional NDT requirements such as X-rays etc. There is no need for fire watch or any special fire permit which are needed for welding or brazing, as there are no fumes or fire hazards when using the PYPLOK application. With all the advantages listed above, PYPLOK is certainly the most economical and efficient way of joining pipes. It dramatically reduces costs, greatly enhances quality, significantly improves safety conditions and reliability of the completed joint. Tube-Mac Industries manufactures PYPLOK fittings in all standard configurations. (straights, 45 & 90 elbows, adapter, tees, reducers and flanged ends). PYPLOK is suitable for NPS, OD, and Metric pipes for commercial, industrial, marine and offshore applications. PYPLOK configurations permit for all permanent ends or combination of permanent and separable ends. Separable ends include ANSI, SAE and ISO Flanged as well as JIC 37, CPV and DIN 24 fittings.

v

IntroductionPYPLOK SYSTEM BENEFITSTube-Mac PYPLOK System assists You and Your Team with Safe and cost Effective Work PracticesMost Cost Effective On-site Pipe Work Fabrication and Repairs Reduces on-site time and labor; PYPLOK fittings are swaged on cold, hot work permits are no longer required. PYPLOK tooling is hydraulically actuated deleting special site services. PYPLOK system prevents the need for Gas Freeing, system Flushing, NDT, and Fire Watch; designed as a one person operation. Swaged fittings are verified with a "Go-No-Go" inspection gauge--much quicker than NDT. Provides an Improved Safety Environment The PYPLOK system, developed to reduce hot Work, is in itself a safe system since no torches, open flames or sparks are associated with the installation or maintenance. PYPLOK System on EVERY installation Achieves Improved productivity; many tasks carried out in only one-shift with minimum disruption to production Installed cost reduction of up to 80 percent. PYPLOK System on EVERY installation Offers High tensile AND High torque hold Crevice Corrosion protection Minimum pipe preparation (seals on corroded pipe) Requires Very Little specialized skill and Training PYPLOK system provides a range of fittings and hand-held tooling that requires a minimum of specialized skills to install - easy and user friendly Training is provided at no cost and takes less than 30-minutes to complete. Fully detailed, simple to follow documentation (Installation and Preventive Maintenance Manuals including Inspection Criteria Instructions) are provided with each purchased kit How Much Does it Cost - Rent or Buy? Clients have recuperated tooling and fitting cost in one system installation Tooling can be purchased over a 12-month period - no Capital Expenditure issues For Tooling Rental Program, please contact Tube-Mac

vi

T U B E - M A C

I N D U S T R I E S

IntroductionPYPLOK FITTING SELECTIONThe selection of the proper PYPLOK fitting depends on the pressure rating of your piping system, pipe size and types of pipe materials within the application.Tube-Mac PYPLOK (NPS, OD, Metric) PYPLOK fittings made of Stainless Steel, Carbon Steel and 70/30 CuNi Used in systems with 9000 PSI (620 Bar) maximum operating pressure For applications with temperature ratings of -65F through 450F (-54C through 232C) Available in NPS, OD and Metric configurations NPS fitting sizes range from 1/4" through 2" NPS OD fitting sizes range from 1/4" through 2" OD Metric fittings sizes range from 6mm to 66mmSS Presure Rating PSI (BAR) Safety Factor 4:1 6000 (415) 6000 (415) 5900 (407) 5800 (400) 5700 (393) 5650 (390) 5650 (390) 4800 (330) Safety Factor 3:1 8000 (550) 8000 (550) 7900 (545) 7700 (530) 7600 (525) 7500 (515) 7500 (515) 6400 (440)

N.P.S. Line Size1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

Metric Line Size6mm 8mm 10mm 12mm 16mm 20mm 25mm 30mm 38mm 42mm 50mm 60mm 56mm 66mm

SS Presure Rating PSI (BAR) Safety Factor 4:1 6500 (450) 6200 (425) 6000 (415) 5800 (400) 5800 (400) 5650 (390) 5650 (390) 5650 (390) 5650 (390) 5650 (390) 5100 (350) 4800 (330) 4500 (310) 4130 (285) Safety Factor 3:1 8700 (600) 8300 (570) 8000 (550) 7700 (530) 7700 (530) 7500 (515) 7500 (515) 7500 (515) 7500 (515) 7500 (515) 6800 (470) 6400 (440) 6000 (415) 5500 (380)

OD Line Size1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 2

SS Presure Rating PSI (BAR) Safety Factor 4:1 7000 (480) 5800 (400) 6100 (420) 6100 (420) 6000 (415) 5800 (400) 5800 (390) 5650 (390) 4800 (330) Safety Factor 3:1 9300 (640) 7700 (530) 8100 (560) 8100 (560) 8000 (550) 7700 (530) 7700 (530) 7500 (440) 6400 (440)

NOTE:The pressure ratings shown in the above charts are for PYPLOK fittings made of Stainless Steel Type 316. To calculate the pressure ratings for Carbon Steel fittings divide the pressure ratings show above by 1.20. To calculate the pressure ratings for CuNi fittings divide the pressure ratings shown above by 1.54.

WARNING: The lower pressure rating of either the fitting or the pipe/tube will limit the operating pressure of the system.

vii

Fitting Configuration GuideCoupling 90 Elbow 45 Elbow Tee

DM 20 Series NPS Pipe 001 ANSI 150# - PN16 Page A1 003 Page A1 017 Page A2 Reducer ANSI 300# - PN16 Male JIC 37 Flare

004

Page A2

Union CPV Male

018

Page A3

019

Page A3

055

Page A4 End Cap

101

Page A4

041

Page A5

Union CPV Female

CPV Union Assembly

SAE Code 61 Flange

SAE Code 62 Flange

040

Page A5

070

Page A6

085

Page A6

091

Page A7

092

Page A7

SAE Code 61 Tapped Flange


SAE Code 61 Split Flange


Reducer NPS to OD Tube

095 DM 60 Series O.D. Tube

Page A8

096

Page A8 Coupling

093

Page A9 90 Elbow

094

Page A9 45 Elbow

501

Page A10 Tee

001 Male JIC 37 Flare

Page B1 Reducer

003

Page B1

017

Page B2

004

Page B2

SAE Code 61 Flange

SAE Code 62 Flange


055

Page B3

101

Page B3

091

Page B4

092

Page B4

095




Tailpiece, Gaugeline Adapter

Page B5 End Cap

096

Page B5

093

Page B6

094

Page B6

050

Page B7

085

Page B7

viii

T U B E - M A C

I N D U S T R I E S

Fitting Configuration GuideMale Stub 45 Elbow Male Stub Branch Tee Male Stub Run Tee

Male Stub Coupling

Male Stub 90 Elbow

005 DM 80 Series Metric

Page B8

006 Page B8 Coupling, Metric

007

Page B9

008

Page B9

009

90 Elbow, Metric

45 Elbow, Metric

Page B10 Tee, Metric

001 Reducer, Metric

Page C1

003

Page C1

017

Page C2

004

Page C2

Connector Male JIC 37 Flare, Metric

Male BSPP Connector, Metric

Union Male Threadpiece, Metric

Union Female Tailpiece, Metric

101

Page C3

155

Page C4

153

Page C4

Union Assembly, Metric

Bulkhead Assembly, Metric

Male BSPP Union Tailpiece, Metric

066 Page C5 Male BSPP Union Threadpiece, Metric

068 Page C5 DIN 2501 - PN16

070

Page C6

DIN 2501 PN40

089 Page C6 ISO 6162-1 Flange, Metric

167 Page C7 ISO 6162-2 Flange, Metric

163 Page C7 ISO 6162-1 Tapped Flange, Metric

018

Page C8

ISO 6162-2 Tapped Flange, Metric

019

Page C8

091

Page C9

ISO 6162-1 Split Flange, Metric


092 Page C9 Branch Tee-Female BSPP Thread, Metric

095 Page C10 End Cap, Metric

096 Page C10 Male Stub Coupling, Metric

093

Page C11

094

Page C11

172

Page C12

Male Stub 90 Elbow, Metric

Male Stub 45 Elbow, Metric

Male Stub Branch Tee, Metric

085 Page C12 Male Stub Run Tee, Metric

005

Page C13

006

Page C13

007

Page C14

008

Page C14

009

Page C15

ix

DM 20 Series - NPS Pipe

General CharacteristicsCompatible Pipe Material Fitting Material:....................................K = Stainless ..............Stainless Steel, Carbon Steel G = Carbon Steel.........Stainless Steel, Carbon Steel B = Copper Nickel .......Copper, CuNi 70/30, CuNi 90/10 Fitting Size Range: ................................1/4" NPS to 2" NPS Operating Temperature: ..........................-65 to 450 F (-54C to 232C) Pressure Range: .................................... See PYPLOK Fitting Selection page vii Standard Seal Material: ..........................Viton E (other materials available upon request) Typical Service: ..................................... Fuel Fuel, Turbine Lube Oil Catapult Hyd. Oil Hydraulic Oil Air, Nitrogen / Oxygen Helium Waste Water, Oily Drains & Plumbing Vents CO2 Cofferdam Inerting Halon 1301 Distribution Halon 1301 Actuation Stripping Fuel Ethylene Glycol/Water

Ordering InformationDM 20 001 K 04 Pipe Size (NPS) 04 = 1/4" 06 = 3/8" 08 = 1/2" 12 = 3/4" 16 = 1" 20 = 1-1/4" 24 = 1-1/2" 32 = 2" Fitting Material K = Stainless G = Carbon Steel B = Copper Nickel Fitting Configuration 20 = NPS Pipe Series Designation

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T U B E - M A C

I N D U S T R I E S

DM 60 Series - O.D. Tube

General CharacteristicsCompatible Pipe Material Fitting Material:....................................K = Stainless ..............Stainless Steel, Carbon Steel .........................................................G = Carbon Steel.........Stainless Steel, Carbon Steel .........................................................B = Copper Nickel .......Copper, CuNi 70/30, CuNi 90/10 Fitting Size Range: ................................1/4" O.D. to 2" O.D. Operating Temperature: ..........................-65 to 450 F (-54C to 232C) Pressure Range: .................................... See Pressure Rating Guide Standard Seal Material: ..........................Viton E (other materials available upon request) Typical Service: ..................................... Fuel Fuel, Turbine Lube Oil Catapult Hyd. Oil Hydraulic Oil Air, Nitrogen / Oxygen Helium Waste Water, Oily Drains & Plumbing Vents CO2 Cofferdam Inerting Halon 1301 Distribution Halon 1301 Actuation Stripping Fuel Ethylene Glycol/Water

Ordering InformationDM 60 001 K 04 Tube Size (O.D.) 04 = 1/4" 06 = 3/8" 08 = 1/2" 10 = 5/8" 12 = 3/4" 16 = 1" 20 = 1-1/4" 24 = 1-1/2" 32 = 2" Fitting Material K = Stainless G = Carbon Steel B = Copper Nickel Fitting Configuration 60 = O.D. Tube Series Designation

xii

DM 80 Series - Metric

General CharacteristicsCompatible Pipe Material Fitting Material:....................................K = Stainless ..............Stainless Steel, Carbon Steel G = Carbon Steel.........Stainless Steel, Carbon Steel B = Copper Nickel .......Copper, CuNi 70/30, CuNi 90/10 Fitting Size Range: ................................6mm - 66mm Operating Temperature: ..........................-65 to 450 F (-54C to 232C) Pressure Range: ....................................See PYPLOK Fitting Selection page vii Standard Seal Material: ..........................Viton E (other materials available upon request) Typical Service: ..................................... Fuel Fuel, Turbine Lube Oil Catapult Hyd. Oil Hydraulic Oil Air, Nitrogen / Oxygen Helium Waste Water, Oily Drains & Plumbing Vents CO2 Cofferdam Inerting Halon 1301 Distribution Halon 1301 Actuation Stripping Fuel Ethylene Glycol/Water

Ordering Information

DM

80

0

01

K

06 Metric (OD) - 6mm to 66mm Fitting Material K = Stainless G = Carbon Steel B = Copper Nickel Fitting Configuration 0 = Non-Reducer 1 = Reducer 80 = Metric Tube Series Designation

x

T U B E - M A C

I N D U S T R I E S

Notes

T U B E - M A C

I N D U S T R I E S

Notes

T U B E - M A C

I N D U S T R I E S

DM 20 Series - NPS PipeDM20001

Coupling, NPS

Size N.P.S. 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

PART NUMBER DM20001*04 DM20001*06 DM20001*08 DM20001*12 DM20001*16 DM20001*20 DM20001*24 DM20001*32

A Length 2.25 2.75 3.00 3.50 4.00 4.75 5.00 7.00

B Dia. 0.80 0.99 1.20 1.48 1.82 2.26 2.57 3.04

C Insertion Depth 1.09 1.29 1.48 1.74 1.98 2.28 2.49 3.41

_________________________________________________________________________________________________________

90 Elbow, NPS

DM20003

Size N.P.S. 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2

A B C PART NUMBER Length Across Flats Insertion Depth DM20003*04 DM20003*06 DM20003*08 DM20003*12 DM20003*16 DM20003*20 DM20003*24 DM20003*32 1.75 2.00 2.68 3.03 3.37 4.22 4.54 5.45 0.86 1.06 1.30 1.58 1.97 2.50 2.75 3.19 1.09 1.29 1.48 1.74 1.98 2.28 2.49 3.41

Note: Reducer elbows are available consult factory.

*

MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL

ORDER EXAMPLE: DM20001G04

A

1


45 Elbow, NPS

Size N.P.S. 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2


A Length 1.75 2.00 2.68 3.03 3.37 4.22 4.54 5.45

B C Across Flats Insertion depth 0.86 1.06 1.30 1.58 1.97 2.50 2.75 3.19 1.09 1.29 1.48 1.74 1.98 2.28 2.49 3.41


_________________________________________________________________________________________________________

Tee, NPS

DM20004

Size N.P.S. 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 1.75 2.00 2.68 3.03 3.37 4.22 4.54 5.45

B C Across Flats Insertion depth 0.86 1.06 1.30 1.58 1.97 2.50 2.75 3.19

Note: Reducer tees are available consult factory

1.09 1.29 1.48 1.74 1.98 2.28 2.49 3.41

*



A

2

T U B E - M A C

I N D U S T R I E S


Flange ANSI 150#, NPS

Size N.P.S. 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

PART NUMBER DM20018*08 DM20018*12 DM20018*16 DM20018*20 DM20018*24 DM20018*32

A Length 2.58 3.15 3.50 3.75 4.00 4.50

B Dia. 1.20 1.48 1.82 2.26 2.57 3.04

C Insertion Depth 1.48 1.74 1.98 2.28 2.49 3.41

D Bolt Circle 2.38 2.75 3.12 3.50 3.88 4.75

E Dia. 3.50 3.88 4.25 4.62 5.00 6.00

F Flange Thickness 0.44 0.50 0.56 0.62 0.69 0.75

Bolt Size 1/2 UNC 1/2 UNC 1/2 UNC 1/2 UNC 1/2 UNC 5/8 UNC

Flange Rating PSI 260 260 260 260 260 260

_______________________________________________________________________________________________________

Flange ANSI 300#, NPS

DM20019

Size N.P.S. 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 3.54 4.00 4.42 4.90 5.25 5.75

B Dia. 1.20 1.48 1.82 2.26 2.57 3.04


D Bolt Circle 2.63 3.25 3.50 3.88 4.50 5.00

E Dia. 3.75 4.63 4.88 5.25 6.13 6.50 *

F Flange Thickness 0.56 0.62 0.69 0.75 0.81 0.88

Bolt Size 1/2 UNC 5/8 UNC 5/8 UNC 5/8 UNC 3/4 UNC 5/8 UNC

Flange Rating PSI 675 675 675 675 675 675

Note: 2 ANSI 300# Flange has 8 Bolts.



A

3


Connector Male JIC 37 Flare, NPS

Size N.P.S. 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"

PART NUMBER DM20055*04 DM20055*06 DM20055*08 DM20055*12 DM20055*16 DM20055*20 DM20055*24

A Length 2.05 2.38 2.79 3.53 3.70 4.41 4.75

B Dia. 0.80 0.99 1.20 1.48 1.82 2.26 2.57

D C Hex Across Insertion Depth Flats 1.09 0.69 1.29 0.81 1.48 1.00 1.74 1.13 1.98 1.63 2.28 1.68 2.49 2.00

JIC Size 8 10 12 16 20 24 32

JIC Thread 3/4 - 16 UNF 7/814 UNF 1-1/1612 UNF 1-5/1612 UNF 1-5/812 UNF 1-7/812 UNF 2-1/212 UNF

_________________________________________________________________________________________________________

Reducer, NPS

DM20101

PORT PORT 1 2 3/8" 1/4" 1/2" 1/4" 1/2" 3/8" 3/4" 3/8" 3/4" 1/2" 1" 1/2" 1" 3/4" 1-1/4" 3/4" 1-1/4 1 1-1/2 1 1-1/2 1-1/4 2 1-1/4 2 1-1/2

PART NUMBER DM20101*0604 DM20101*0804 DM20101*0806 DM20101*1206 DM20101*1208 DM20101*1608 DM20101*1612 DM20101*2012 DM20101*2016 DM20101*2416 DM20101*2420 DM20101*3220 DM20101*3224

A Length 3.03 3.50 3.43 4.04 4.34 5.02 4.92 5.81 5.55 6.17 5.80 6.88 6.50

B Dia. 0.99 1.20 1.20 1.48 1.48 1.82 1.82 2.26 2.26 2.57 2.57 3.04 3.04

C Dia. 0.80 0.80 0.99 0.99 1.20 1.20 1.48 1.48 1.82 1.82 2.26 2.26 2.57

D Insertion Depth 1.29 1.48 1.48 1.74 1.74 1.98 1.98 2.28 2.28 2.49 2.49 3.41 3.41 *

E Insertion Depth 1.09 1.09 1.29 1.29 1.48 1.48 1.74 1.74 1.98 1.98 2.28 2.28 2.49

A


4

T U B E - M A C

I N D U S T R I E S


Union CPV Male, NPS DM20041

Size N.P.S. 1/4 3/8 1/2" 3/4" 1" 1-1/4" 1-1/2"


A Length 2.27 2.45 3.16 3.44 3.89 4.30 4.73

B Dia. 0.80 0.99 1.20 1.47 1.82 2.26 2.57

C Insertion Depth 1.09 1.29 1.48 1.74 1.98 2.28 2.49

D Hex Across Flats 0.88 1.00 1.38 1.63 1.94 2.38 2.56

CPV Size 8 10 12 16 20 24 32

CPV Thread 13/16-16 1-14 1-1/4-12 1-1/2-12 1-3/4-12 2-1/8-12 2-7/8-12

Pressure Rating PSI (BAR) 6000 (415) 6000 (415) 5900 (407) 5500 (380) 4000 (275) 4000 (275) 3000 (210)

_________________________________________________________________________________________________________

Union CPV Female, NPS

DM20040

Size N.P.S. 1/4 3/8 1/2" 3/4" 1" 1-1/4" 1-1/2"


A Length 2.33 2.54 3.09 3.32 3.64 3.98 4.42

B Dia. 0.80 0.99 1.20 1.47 1.82 2.26 2.57


D Hex Across Flats 1.38 1.63 2.00 2.25 2.56 3.00 3.50 *

CPV Size 8 10 12 16 20 24 32

CPV Thread 13/16-16 1-14 1-1/4-12 1-1/2-12 1-3/4-12 2-1/8-12 2-7/8-12

Pressure Rating PSI (BAR) 6000 (415) 6000 (415) 5900 (407) 5500 (380) 4000 (275) 4000 (275) 3000 (210)



A

5


CPV Union Assembly, NPS DM20070

Size N.P.S. 1/4" 3/8 1/2" 3/4" 1" 1-1/4" 1-1/2"


A Length 4.59 4.99 6.26 6.76 7.54 8.29 9.14

B Dia. 0.80 0.99 1.20 1.48 1.82 2.26 2.57


_________________________________________________________________________________________________________

End Cap, NPS

DM20085

Size N.P.S. 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 1.70 2.03 2.32 2.55 2.79 3.34 3.68 4.40

B Dia. 0.80 0.99 1.20 1.48 1.82 2.26 2.57 3.04

C Insertion Depth 1.09 1.29 1.48 1.74 1.98 2.28 2.49 3.41

*



A

6

T U B E - M A C

I N D U S T R I E S


SAE Code 61 Flange, NPS

Size N.P.S. 1/2 3/4" 1" 1-1/4" 1-1/2" 2"

PART NUMBER DM20091*08^ DM20091*12^ DM20091*16^ DM20091*20^ DM20091*24^ DM20091*32^

A Length 3.00 3.50 4.00 4.50 5.00 7.00

B Dia. 1.20 1.48 1.82 2.26 2.58 3.04


D 0.69 0.88 1.03 1.19 1.41 1.69

E 1.50 1.88 2.06 2.31 2.75 3.06

Bolt Minimum Grade 8 5/16 UNC 3/8 UNC 3/8 UNC 7/16 UNC 1/2 UNC 1/2 UNC

O-Ring OR^-3-909 OR^-3-913 OR^-3-916 OR^-3-918 OR^-3-924 OR^-3-928

Pressure Rating PSI (bar) 5000 (350) 5000 (350) 5000 (350) 4000 (275) 3000 (210) 3000 (210)

_____________________________________________________________________________________________________________

SAE Code 62 Flange, NPS

DM20092

Size N.P.S. 1/2 3/4" 1" 1-1/4" 1-1/2" 2 ^


A Length 3.00 3.50 4.00 4.50 5.00 7.00

B Dia. 1.20 1.48 1.82 2.26 2.58 3.04

C Insertion Depth 1.48 1.74 1.98 2.28 2.49 3.41 *

D 0.72 0.94 1.09 1.25 1.44 1.75

E 1.59 2.00 2.25 2.63 3.13 3.81




Insert V to indicate Viton O-Ring

MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL ORDER EXAMPLE: DM20001G04

A

7


SAE Code 61 Tapped Flange, NPS DM20095

Size N.P.S. 1/2 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 3.00 3.50 4.00 4.50 5.00 7.00

B Dia. 1.20 1.48 1.82 2.26 2.58 3.04


D 0.69 0.88 1.03 1.19 1.41 1.69

E 1.50 1.88 2.06 2.31 2.75 3.06

Tap UNC-2B 5/16-18 3/8-16 3/8-16 7/16-14 1/2-13 1/2-13



_____________________________________________________________________________________________________________

SAE Code 62 Tapped Flange, NPS DM20096

Size N.P.S. 1/2 3/4" 1" 1-1/4" 1-1/2" 2 ^


A Length 3.00 3.50 4.00 4.50 5.00 7.00

B Dia. 1.20 1.48 1.82 2.26 2.58 3.04


D 0.72 0.94 1.09 1.25 1.44 1.75

E 1.59 2.00 2.25 2.63 3.13 3.81

Tap UNC-2B 5/16-18 3/8-16 7/16-14 1/2-13 5/8-11 3/4-10





A

8

T U B E - M A C

I N D U S T R I E S


SAE Code 61 Split Flange, NPS DM20093

Size N.P.S. 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 3.00 3.50 3.75 4.38 4.50 5.50

B Dia. 1.20 1.48 1.82 2.26 2.58 3.04


D 0.34 0.44 0.51 0.59 0.70 0.84

E 1.50 1.88 2.06 2.31 2.75 3.06




___________________________________________________________________________________________________________

SAE Code 62 Split Flange, NPS DM20094

Size N.P.S. 1/2" 3/4" 1" 1-1/4" 1-1/2" 2 ^


A Length 3.25 3.75 4.25 4.63 5.25 6.75

B Dia. 1.20 1.48 1.82 2.26 2.58 3.04


D 0.36 0.47 0.55 0.63 0.72 0.88

E 1.59 2.00 2.25 2.63 3.13 3.81






A

9


Reducer NPS to O.D. Tube DM20501

PORT PORT 1 2 1/4" 3/8" 1/4" 1/4"

PART NUMBER DM20501*0404 DM20501*0604

A Length 2.60 2.98

B Dia. 0.80 0.99

C Dia. 0.39 0.39

D Insertion Depth 1.09 1.29 *

E Insertion Depth 0.75 0.75



A

10

T U B E - M A C

I N D U S T R I E S

Notes

T U B E - M A C

I N D U S T R I E S

Notes

T U B E - M A C

I N D U S T R I E S

DM 60 Series - O.D. TubeDM60001

Coupling, OD Tube

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"

PART NUMBER DM60001*04 DM60001*06 DM60001*08 DM60001*10 DM60001*12 DM60001*16 DM60001*20 DM60001*24 DM60001*32

A Length 1.51 1.84 2.18 2.52 2.85 3.41 3.88 4.40 5.00

B Dia. 0.39 0.55 0.75 0.93 1.09 1.41 1.73 2.06 2.57

C Insertion Depth 0.75 0.92 1.09 1.25 1.42 1.70 1.94 2.20 2.49

_________________________________________________________________________________________________________

90 Elbow, OD Tube

DM60003

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"

A B C PART NUMBER Length Across Flats Insertion Depth DM60003*04 DM60003*06 DM60003*08 DM60003*10 DM60003*12 DM60003*16 DM60003*20 DM60003*24 DM60003*32 1.06 1.50 1.68 1.99 2.64 3.00 3.40 4.14 4.54 0.46 0.63 0.86 1.06 1.30 1.58 1.97 2.50 2.75 0.75 0.92 1.09 1.25 1.42 1.70 1.94 2.20 2.49


*



B

1


45 Elbow, OD Tube

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 1.06 1.50 1.68 1.99 2.64 3.00 3.40 4.14 4.54

B C Across Flats Insertion Depth 0.46 0.63 0.86 1.06 1.30 1.58 1.97 2.51 2.75 0.75 0.92 1.09 1.25 1.42 1.70 1.94 2.20 2.49


_________________________________________________________________________________________________________

Tee, OD Tube

DM60004

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 1.06 1.50 1.68 1.99 2.64 3.00 3.40 4.14 4.54

B Across Flats 0.46 0.63 0.86 1.06 1.30 1.58 1.97 2.51 2.75


Note: Reducer tees are available consult factory.

*



B

2

T U B E - M A C

I N D U S T R I E S


Connector Male JIC 37 Flare, OD TUBE

Size OD 1/4" 3/8" 1/2" 5/8 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 2.05 2.38 2.69 2.94 3.13 3.50 4.00 4.75 4.88

B Dia. 0.39 0.55 0.75 0.93 1.09 1.41 1.73 2.06 2.57

D C Hex Across Insertion Depth Flats 0.75 0.69 0.92 0.81 1.09 1.00 1.25 1.13 1.42 1.13 1.70 1.63 1.94 1.68 2.20 2.00 2.49 2.75

JIC Size 4 6 8 10 12 16 20 24 32

JIC Thread 7/16 - 20 9/16 18 3/4 - 16 7/8 14 1-1/16 - 12 1-5/16 12 1-5/8 12 1-7/8 12 2-1/2 - 12

____________________________________________________ DM60101 Reducer, OD Tube

PORT PORT 1 2 3/8 1/4 1/2 3/8 5/8 1/2 3/4 1/2 1 3/4 1-1/4 1 1-1/2 1-1/4 2 1-1/2


A Length 2.08 2.68 3.13 3.90 4.48 4.82 5.56 6.12

B Dia. 0.55 0.75 0.93 1.09 1.41 1.73 2.06 2.57

C Dia. 0.39 0.55 0.75 0.75 1.09 1.41 1.73 2.06

D Insertion Depth 0.92 1.09 1.25 1.42 1.70 1.94 2.20 2.49

E Insertion Depth 0.75 0.92 1.09 1.09 1.42 1.70 1.94 2.20 *MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi B G = CARBON STEEL

3


SAE Code 61 Flange, OD TUBE DM60091

Size OD 1/2 3/4" 1" 1-1/4" 1-1/2" 2"

Size A PART NUMBER Flange Length 1/2 3/4" 1" 1-1/4" 1-1/2" 2" DM60091*08^ DM60091*12^ DM60091*16^ DM60091*20^ DM60091*24^ DM60091*32^ 3.00 3.50 4.00 4.75 5.00 5.89

B Dia. 0.75 1.09 1.41 1.73 2.06 2.57


D 0.69 0.88 1.03 1.19 1.41 1.69

E 1.50 1.88 2.06 2.31 2.75 3.06




_____________________________________________________________________________________________________________________

SAE Code 62 Flange, OD TUBE DM60092

Size OD 1/2 3/4" 1" 1-1/4" 1-1/2" 2" ^

Size Flange 1/2 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 3.00 3.50 4.00 4.75 5.00 5.89

B Dia. 0.75 1.09 1.41 1.73 2.06 2.57


D 0.72 0.94 1.09 1.25 1.44 1.75

E 1.59 2.00 2.25 2.63 3.13 3.81

Bolt Minimum Grade 8 5/16 UNC 3/8 UNC 7/16 UNC 1/2 UNC 5/8 UNC 3/4 UNC *






B

4

T U B E - M A C

I N D U S T R I E S


SAE Code 61 Tapped Flange, OD TUBE DM60095

Size OD 1/2 3/4" 1" 1-1/4" 1-1/2" 2"

Size Flange 1/2 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 3.00 3.50 4.00 4.75 5.00 5.89

B Dia. 0.75 1.09 1.41 1.73 2.06 2.57


D 0.69 0.88 1.03 1.19 1.41 1.69

E 1.50 1.88 2.06 2.31 2.75 3.06

Tap UNC-2B 5/16-18 3/8-16 3/8-16 7/16-14 1/2-13 1/2-13



_____________________________________________________________________________________________________________________

SAE Code 62 Tapped Flange, OD TUBE DM60096

Size OD 1/2 3/4" 1" 1-1/4" 1-1/2" 2" ^

Size Flange 1/2 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 3.00 3.50 4.00 4.75 5.00 5.89

B Dia. 0.75 1.09 1.41 1.73 2.06 2.57


D 0.72 0.94 1.09 1.25 1.44 1.75

E 1.59 2.00 2.25 2.63 3.13 3.81 *

Tap UNC-2B 5/16-18 3/8-16 7/16-14 1/2-13 5/8-11 3/4-10






B

5


SAE Code 61 Split Flange, OD Tube

Size OD 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"

Size Flange 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 2.25 2.75 3.00 4.00 5.00 5.00

C B Insertion Dia. Depth 0.75 1.09 1.09 1.42 1.41 1.70 1.73 1.94 2.06 2.20 2.57 2.49

D 0.34 0.44 0.51 0.59 0.70 0.84

E 1.50 1.88 2.06 2.31 2.75 3.06


O-Ring OR^2-210 OR^2-214 OR^2-219 OR^2-222 OR^2-225 OR^2-232


___________________________________________________________________________________________________________________

SAE Code 62 Split Flange, OD Tube

DM60094

Size OD 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" ^

Size Flange 1/2" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 2.25 2.75 3.00 4.00 5.00 5.88

B Dia. 0.75 1.09 1.41 1.73 2.06 2.57


D 0.36 0.47 0.55 0.63 0.72 0.88

E 1.59 2.00 2.25 2.63 3.13 3.81

Bolt Minimum Grade 8 5/16 UNC 3/8 UNC 7/16 UNC 1/2 UNC 5/8 UNC 3/4 UNC *

O-Ring OR^2-210 OR^2-214 OR^2-219 OR^2-222 OR^2-225 OR^2-232





B

6

T U B E - M A C

I N D U S T R I E S


Tailpiece, Gaugeline Adapter, OD Tube

Size OD 1/4"

PART NUMBER DM60050*04

A Length 1.42

B Dia. 0.39

C Insertion Depth 0.75

D Hex Across Flats 0.69

Thread 9/16 -18 UNF-3B

____________________________________________________ End Cap, OD Tube DM60085

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 1.13 1.38 1.64 1.89 2.13 2.55 2.91 3.30 3.68

B Dia. 0.39 0.55 0.83 0.93 1.21 1.47 1.79 2.00 2.57


*



B

7


Male Stub Coupling, OD Tube

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 1.51 1.84 2.18 2.52 2.85 3.41 3.88 4.40 5.00

B Dia. 0.39 0.55 0.75 0.93 1.09 1.41 1.73 2.06 2.57


W Wall 0.065 0.065 0.083 0.095 0.109 0.120 0.180 0.220 0.220

_________________________________________________________________________________________________________

Male Stub 90 Elbow, OD Tube

DM60006

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"


A B C Length Across Flats Insertion Depth 1.06 1.50 1.68 1.99 2.64 3.00 3.40 4.14 4.54 0.46 0.63 0.86 1.06 1.30 1.58 1.97 2.50 2.75

W Wall 0.065 0.065 0.083 0.095 0.109 0.120 0.180 0.220 0.220

B

0.75 0.92 1.09 1.25 1.42 1.70 1.94 2.20 2.49


*



8

T U B E - M A C

I N D U S T R I E S


Male Stub 45 Elbow, OD Tube

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 1.06 1.50 1.68 1.99 2.64 3.00 3.40 4.14 4.54

B C Across Flats Insertion Depth 0.46 0.63 0.86 1.06 1.30 1.58 1.97 2.51 2.75 0.75 0.92 1.09 1.25 1.42 1.70 1.94 2.20 2.49

W Wall 0.065 0.065 0.083 0.095 0.109 0.120 0.180 0.220 0.220


_________________________________________________________________________________________________________

Male Stub Branch Tee, OD Tube

DM60008

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 1.06 1.50 1.68 1.99 2.64 3.00 3.40 4.14 4.54

B Across Flats 0.46 0.63 0.86 1.06 1.30 1.58 1.97 2.51 2.75


W Wall 0.065 0.065 0.083 0.095 0.109 0.120 0.180 0.220 0.220


*



B

9


Male Stub Run Tee, OD Tube

Size OD 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1-1/4" 1-1/2" 2"


A Length 1.06 1.50 1.68 1.99 2.64 3.00 3.40 4.14 4.54

B Across Flats 0.46 0.63 0.86 1.06 1.30 1.58 1.97 2.51 2.75


W Wall 0.065 0.065 0.083 0.095 0.109 0.120 0.180 0.220 0.220


*



B

10

T U B E - M A C

I N D U S T R I E S

Notes

T U B E - M A C

I N D U S T R I E S

Notes

T U B E - M A C

I N D U S T R I E S

DM 80 Series - MetricDM80001

Coupling, Metric

Size O.D.(mm) 6 8 10 12 16 20 25 30 38 42 50 60 56 66

PART NUMBER DM80001*06 DM80001*08 DM80001*10 DM80001*12 DM80001*16 DM80001*20 DM80001*25 DM80001*30 DM80001*38 DM80001*42 DM80001*50 DM80001*60 DM80001*56 DM80001*66

A Length (mm) 36 42 48 54 64 71 84 94 110 120.6 130.0 177.8 152.4 177.8

B Dia. (mm) 9.8 12.2 15.1 18.6 23.7 28.8 35.3 41.8 52.1 57.4 65.1 77.2 72.9 86.4

C Insertion Depth (mm) 21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6 73.9 86.6

_________________________________________________________________________________________________________

90 Elbow, Metric DM80003

Size O.D.(mm) 6 8 10 12 16 20 25 30 38 42 50 60

PART NUMBER DM80003*06 DM80003*08 DM80003*10 DM80003*12 DM80003*16 DM80003*20 DM80003*25 DM80003*30 DM80003*38 DM80003*42 DM80003*50 DM80003*60

A B C Length (mm) Across Flats Insertion Depth (mm) 28 33 38 43 52 62 72 82 96 107 115 138 11.8 14.0 17.9 21.9 26.3 31.9 40.0 44.5 55.6 63.5 69.9 81.0 21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6


*



C

1


45 Elbow, Metric DM80017

SIZE O.D.(mm) 6 8 10 12 16 20 25 30 38 42 50 60


A Length (mm) 28 33 38 43 52 62 72 82 96 107 115 138

B C Across Flats Insertion Depth (mm) 11.8 14.0 17.9 21.9 26.3 31.9 40.0 44.5 55.6 63.5 69.9 81.0 21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6


_________________________________________________________________________________________________________

Tee, Metric

DM80004

SIZE O.D.(mm) 6 8 10 12 16 20 25 30 38 42 50 60


A B Length (mm) Across Flats 28 33 38 43 52 62 72 82 96 107 115 138 11.8 14.0 17.9 21.9 26.3 31.9 40.0 44.5 55.6 63.5 69.9 81.0

C Insertion Depth(mm)

21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6


*



C

2

T U B E - M A C

I N D U S T R I E S


Reducer, Metric

PORT PORT A PART NUMBER 1 2 Length (mm) 8 10 10 12 12 16 16 20 20 25 25 30 30 38 38 42 42 50 50 60 60 6 6 8 8 10 10 12 12 16 16 20 20 25 25 30 30 38 38 42 42 50 DM80101*0806 DM80101*1006 DM80101*1008 DM80101*1208 DM80101*1210 DM80101*1610 DM80101*1612 DM80101*2012 DM80101*2016 DM80101*2516 DM80101*2520 DM80101*3020 DM80101*3025 DM80101*3825 DM80101*3830 DM80101*4230 DM80101*4238 DM80101*5038 DM80101*5042 DM80101*6042 DM80101*6050 48 51 49 54 55 64 64 73 72 84 83 95 94 113 111 135 133 145 148 170 177

B Dia. (mm) 12.2 15.1 15.1 18.6 18.6 23.7 23.7 28.8 28.8 35.3 35.3 41.8 41.8 52.1 52.1 57.4 57.4 65.1 65.1 77.2 77.2

C D E Dia.(mm) Insertion Depth (mm) Insertion Depth (mm) 9.8 9.8 12.2 12.2 15.1 15.1 18.6 18.6 23.7 23.7 28.8 28.8 35.3 35.3 41.8 41.1 52.1 52.1 57.4 57.4 65.1 23.0 25.0 25.0 27.0 27.0 31.5 31.5 35.5 35.5 41.0 41.0 46.0 46.0 54.5 54.5 57.9 57.9 65.0 65.0 86.6 86.6 21.0 21.0 23.0 23.0 25.0 25.0 27.0 27.0 31.5 31.5 35.5 35.5 41.0 41.0 46.0 46.0 54.5 54.5 57.9 57.9 65.0

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Connector Male JIC 37 Flare, Metric

Size PART NUMBER OD (mm) 6 8 10 12 16 20 25 30 38 42 DM80055*06 DM80055*08 DM80055*10 DM80055*12 DM80055*16 DM80055*20 DM80055*25 DM80055*30 DM80055*38 DM80055*42

A Length (mm) 41 44 48 53 59 67 74 82 96 116

B Dia. (mm) 9.8 12.2 15.1 18.6 23.7 28.8 35.3 41.8 52.1 57.4

C D Insertion Hex Across Depth (mm) Flats (mm) 21.0 19 23.0 19 25.0 22 27.0 22 31.5 27 35.5 32 41.0 41 46.0 50 54.5 55 57.9 70

JIC Size 4 5 6 8 10 12 16 20 24 24

JIC Thread 7/16 20 UNF 1/2 20 UNF 9/16 18 UNF 3/4 - 16 UNF 7/814 UNF 1-1/1612 UNF 1-5/1612 UNF 1-5/812 UNF 1-7/812 UNF 1-7/812 UNF

___________________________________________________________________________________________________________________

Male BSPP Connector, Metric

DM80153

Size OD (mm) 6 8 10 12 16 20 25 30 38 42

PART NUMBER DM80153*0604 DM80153*0804 DM80153*1006 DM80153*1206 DM80153*1608 DM80153*2012 DM80153*2516 DM80153*3020 DM80153*3824 DM80153*4232

A B Length (mm) Dia. (mm) 42 45 51 55 60 65 75 83 94 109 9.8 12.2 15.1 18.6 23.7 28.8 35.3 41.8 52.1 57.4 *

C D E ISO 1179-2 Thread Rating Insertion Hex Across Thread BSPP BAR Depth (mm) Flats (mm) Length Thread 21.0 19 12 G 1/4 800 23.0 19 12 G 1/4 800 25.0 22 12 G 3/8 800 27.0 22 12 G 3/8 630 31.5 27 14 G 1/2 630 35.5 32 16 G 3/4 400 41.0 41 18 G1 400 46.0 50 20 G 1-1/4 400 54.5 55 22 G 1-1/2 400 70 57.9 22 G 1-1/2 250 (L Series)MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL ORDER EXAMPLE: DM80001G04

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Union Male Threadpiece, Metric DM80066

Size A PART NUMBER O.D. (mm) Length (mm) 6 8 10 12 16 20 25 30 38 42 DM80066*06 DM80066*08 DM80066*10 DM80066*12 DM80066*16 DM80066*20 DM80066*25 DM80066*30 DM80066*38 DM80066*42 41 46 49 54 62 71 80 88 100 90

B Dia. (mm) 9.8 12.2 15.1 18.6 23.7 28.8 35.3 41.8 52.1 57.4

C Insertion Depth (mm) 21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9

D Hex (mm) 14 17 19 22 27 32 41 46 55 55

DIN 3853/ISO 8434 S Series Thread

S6 M14x1.5 S8 M16x1.5 S10 M18x1.5 S12 M20x1.5 S16 M24x1.5 S20 M30x2.0 S25 M36x2.0 S30 M42x2.0 S38 M52x2.0 L42 M52x2.0

Thread Rating bar 800 800 800 630 630 400 400 400 400 250

_________________________________________________________________________________________________________

Union Female Tailpiece, Metric DM80068

Size O.D. (mm) 6 8 10 12 16 20 25 30 38 42

A PART NUMBER Length (mm) DM80068*06 DM80068*08 DM80068*10 DM80068*12 DM80068*16 DM80068*20 DM80068*25 DM80068*30 DM80068*38 DM80068*42 45 50 55 60 70 80 95 105 120 100

B Dia. (mm) 9.8 12.2 15.1 18.6 23.7 28.8 35.3 41.8 52.1 57.4

C D Insertion Hex Nut Depth (mm)(mm)

DIN 3853/ISO 8434 S Series Thread

Thread Rating bar 800 800 800 630 630 400 400 400 400 250

21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 *

17 19 22 24 30 36 46 50 60 60

S6 M14x1.5 S8 M16x1.5 S10 M18x1.5 S12 M20x1.5 S16 M24x1.5 S20 M30x2.0 S25 M36x2.0 S30 M42x2.0 S38 M52x2.0 L42 M52x2.0



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Union Assembly, Metric DM80070

SIZE O.D.(mm) 6 8 10 12 16 20 25 30 38 42


A Length (mm) 86 96 104 114 132 151 175 193 220 190

C B Insertion Depth Dia. (mm) (mm) 9.8 12.2 15.1 18.6 23.7 28.8 35.3 41.8 52.1 57.4 21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9

_________________________________________________________________________________________________________

Bulkhead Assembly, Metric DM80089

Size O.D.(mm) 6 8 10 12 16 20 25 30 38 42


A Length Ref. (mm) 154 164 172 182 217 238 272 296 331 272

B Dia. (mm) 9.8 12.2 15.1 18.6 23.7 28.8 35.3 41.8 52.1 57.4

C Dia (mm) 20 22 25 28 35 38 45 50 60 60

D Length (mm) 40 40 40 40 40 40 40 40 40 40

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Male BSPP Union Tailpiece, Metric

SIZE A PART NUMBER O.D.(mm) Length (mm) 6 8 10 12 16 20 25 30 38 42 DM80167*0604 DM80167*0804 DM80167*1006 DM80167*1206 DM80167*1608 DM80167*2012 DM80167*2516 DM80167*3020 DM80167*3824 DM80167*4224 45 50 55 60 70 80 95 105 120 100

B Thread Length 12 12 12 12 14 16 18 20 22 22

C Hex (mm) 19 19 22 22 27 32 41 50 55 55

Hex Nut ISO 1179-2 Thread Rating BSPP Across BAR Flats Thread 17 19 22 24 30 36 46 50 60 60 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 G 3/4 G1 G 1-1/4 G 1-1/2 G 1-1/2 800 800 800 630 630 400 400 400 400 250 (L Series)

Male BSPP Union Threadpiece, Metric

DM80163*MATERIAL CODE: K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL


Size PART NUMBER O.D. (mm) 6 8 10 12 16 20 25 30 38 42 DM80163*06 DM80163*08 DM80163*10 DM80163*12 DM80163*16 DM80163*20 DM80163*25 DM80163*30 DM80163*38 DM80163*42

A Length (mm) 32.0 34.0 34.5 36.5 41.0 47.0 53.0 57.0 64.0 52.0

B Thread Length 12 12 12 12 14 16 18 20 22 22

C ISO 1179-2 Thread Rating Hex (mm) BSPP Thread BAR 19 19 22 22 27 32 41 50 55 55 G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 G 3/4 G1 G 1-1/4 G 1-1/2 G 1-1/2 800 800 800 630 630 400 400 400 400 250 (L Series)

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Flange DIN 2501 PN16

DN Size 15 20 25 32 40 50

Size OD (mm) 20 25 30 38 50 60


A Length(mm)

B Dia. (mm) 28.8 35.3 41.8 52.1 65.1 77.2

90 95 102 114 128 142

C Insertion Depth (mm) 35.5 41.0 46.0 54.5 65.0 86.6

DBolt Circle (mm)

E(mm)

FFlange Thickness

Bolt Size M12 M12 M12 M16 M16 M16

65 75 85 100 110 125

95 105 115 140 150 165

14 16 16 16 16 18

Flange Rating Bar 16 16 16 16 16 16

_____________________________________________________________________________________________________________

Flange DIN 2501 PN40

DM80019

DN Size 15 20 25 32 40 50

Size OD (mm) 20 25 30 38 50 60


C A B Insertion Length (mm) Dia. (mm) Depth(mm)

DBolt Circle (mm)

E(mm)

FFlange Thickness

Bolt Size M12 M12 M12 M16 M16 M16

Flange Rating Bar 40 40 40 40 40 40

90 95 102 114 128 142

28.8 35.3 41.8 52.1 65.1 77.2 *

35.5 41.0 46.0 54.5 65.0 86.6

65 75 85 100 110 125

95 105 115 140 150 165

16 18 18 18 18 20

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ISO 6162-1 Flange, Metric

Size OD (mm) 20 25 30 38 42 50 60

Size Flange 1/2 3/4" 1" 1-1/4" 1-1/4" 1-1/2" 2"

PART NUMBER DM80091*20^ DM80091*25^ DM80091*30^ DM80091*38^ DM80091*42^ DM80091*50^ DM80091*60^

A Length(mm)

B Dia.(mm)

46 54 63 71 71 82 92

28.8 35.3 41.8 52.1 57.4 65.1 77.2

C Insertion Depth (mm) 35.5 41.0 46.0 54.5 57.9 65.0 86.6

D(mm)

E(mm)

17.5 22.4 26.2 30.2 30.2 35.8 42.9

38.1 47.8 52.3 58.7 58.7 69.9 77.7

Bolt Minimum Grade 8 M8 M10 M10 M10 M10 M12 M12

O-Ring OR^-2-210 OR^-2-214 OR^-2-219 OR^-2-222 OR^-2-222 OR^-2-225 OR^-2-228

Flange Rating Bar 350 350 350 275 275 210 210

_________________________________________________________________________________________________________________

ISO 6162-2 Flange, Metric

DM80092

Size OD (mm) 20 25 30 38 42 50 60 ^

Size Flange 1/2 3/4" 1" 1-1/4" 1-1/4" 1-1/2" 2


A Length(mm)

B Dia.(mm)

46 54 63 71 71 82 92

28.8 35.3 41.8 52.1 57.4 65.1 77.2

C Insertion Depth mm) 35.5 41.0 46.0 54.5 57.9 65.0 86.6

D(mm)

E(mm)

18.3 23.9 27.7 31.8 31.8 36.6 44.6

40.4 50.8 57.2 66.8 66.8 79.5 96.8





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ISO 6162-1 Tapped Flange, Metric DM80095

Size OD (mm) 20 25 30 38 42 50 60

Size Flange 1/2 3/4" 1" 1-1/4" 1-1/4" 1-1/2" 2"


A Length(mm)

B Dia.(mm)

46 54 63 71 71 82 92

28.8 35.3 41.8 52.1 57.4 65.1 77.2


D(mm)

E(mm)

17.5 22.4 26.2 30.2 30.2 35.8 42.9

38.1 47.8 52.3 58.7 58.7 69.9 77.7




___________________________________________________________________________________________________________

ISO 6162-2 Tapped Flange, Metric DM80096

Size OD (mm) 20 25 30 38 42 50 60 ^

Size Flange 1/2 3/4" 1" 1-1/4" 1-1/4" 1-1/2" 2


A Length(mm)

B Dia.(mm)

46 54 63 71 71 82 92

28.8 35.3 41.8 52.1 57.4 65.1 77.2 *


D(mm)

E(mm)

18.3 23.9 27.7 31.8 31.8 36.6 44.6

40.4 50.8 57.2 66.8 66.8 79.5 96.8






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Size OD (mm) 20 25 30 38 42 50 60

Size Flange 1/2 3/4" 1" 1-1/4" 1-1/4" 1-1/2" 2"


A Length(mm)

B Dia.(mm)

46 54 63 71 71 82 92

28.8 35.3 41.8 52.1 57.4 65.1 77.2


D(mm)

E(mm)

8.6 11.2 13.0 15.0 15.0 17.8 21.3

38.1 47.8 52.3 58.7 58.7 69.9 77.7




_________________________________________________________________________________________________________________


DM80094

Size OD (mm) 20 25 30 38 42 50 60 ^

Size Flange 1/2 3/4" 1" 1-1/4" 1-1/4" 1-1/2" 2


A Length(mm)

B Dia.(mm)

46 54 63 71 71 82 92

28.8 35.3 41.8 52.1 57.4 65.1 77.2


D(mm)

E(mm)

9.1 11.9 14.0 16.0 16.0 18.3 22.4

40.4 50.8 57.2 66.8 66.8 79.5 96.8

Bolt Minimum Grade 8 M8 M10 M12 M12 M12 M16 M20 *






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Branch Tee Female BSPP Thread, Metric

SIZE O.D (mm) 6 8 10 12 16 20 25 30 38 42 50 60


A Length (mm) 28 33 38 43 52 62 72 82 96 107 115 138

B Across Flats 11.8 14.0 17.9 21.9 26.3 31.9 40.0 44.5 55.6 66.6 69.9 81.0

C Length (mm) 15 18 23 25 27 34 38 43 52 60 75 90

D Insertion Depth (mm) 21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6

ISO 1179-2 BSPP Thread G 1/4 G 1/4 G 3/8 G 3/8 G 1/2 G 3/4 G1 G1 G 1-1/4 G 1-1/4 G 1-1/2 G 1-1/2

_________________________________________________________________________________________________________

End Cap, Metric

DM80085

SIZE O.D. (mm) 6 8 10 12 16 20 25 30 38 42 50 60


A Length (mm) 28 32 36 40 49 54 63 71 82 90 98 133

B Dia. (mm) 9.8 12.2 15.1 18.6 23.7 28.8 35.3 41.8 52.1 57.4 65.1 77.2

C Insertion Depth (mm) 21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6

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Male Stub Coupling, Metric DM80005

Size O.D.(mm) 6 8 10 12 16 20 25 30 38 42 50 60 56 66

PART NUMBER DM80005*06 DM80005*08 DM80005*10 DM80005*12 DM80005*16 DM80005*20 DM80005*25 DM80005*30 DM80005*38 DM80005*42 DM80005*50 DM80005*60 DM80005*56 DM80005*66

A Length (mm) 36 42 48 54 64 71 84 94 110 120.6 130.0 177.8 152.4 177.8

B Dia. (mm) 9.8 12.2 15.1 18.6 23.7 28.8 35.3 41.8 52.1 57.4 65.1 77.2 72.9 86.4

C Insertion Depth (mm) 21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6 73.9 86.6

W Wall (mm) 1.5 1.5 1.5 2.2 2.5 2.8 3 3.5 4.5 5 5 5 6.5 6.5

_________________________________________________________________________________________________________

Male Stub 90 Elbow, Metric DM80006* Note: Reducer elbows areavailable consult factory.

*


ORDER EXAMPLE: DM8000604

Size O.D.(mm) 6 8 10 12 16 20 25 30 38 42 50 60


A B C Length (mm) Across Flats Insertion Depth (mm) 28 33 38 43 52 62 72 82 96 107 115 138 11.8 14.0 17.9 21.9 26.3 31.9 40.0 44.5 55.6 63.5 69.9 81.0

W Wall (mm) 1.5 1.5 1.5 2.2 2.5 2.8 3 3.5 4.5 5 5 5

21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6I N D U S T R I E S

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Male Stub 45 Elbow, Metric DM80007

SIZE O.D.(mm) 6 8 10 12 16 20 25 30 38 42 50 60


A Length (mm) 28 33 38 43 52 62 72 82 96 107 115 138

B Across Flats 11.8 14.0 17.9 21.9 26.3 31.9 40.0 44.5 55.6 63.5 69.9 81.0

C Insertion Depth(mm)

W Wall (mm) 1.5 1.5 1.5 2.2 2.5 2.8 3 3.5 4.5 5 5 5

21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6


_______________________________________________________________________________________________

Male Stub Branch Tee, Metric DM80008

SIZE O.D.(mm) 6 8 10 12 16 20 25 30 38 42 50 60


C A B Insertion Depth Length (mm) Across Flats(mm)

W Wall (mm) 1.5 1.5 1.5 2.2 2.5 2.8 3 3.5 4.5 5 5 5

28 33 38 43 52 62 72 82 96 107 115 138

11.8 14.0 17.9 21.9 26.3 31.9 40.0 44.5 55.6 63.5 69.9 81.0

21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6


* MATERIAL CODE:K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL ORDER EXAMPLE: DM80008G04

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Male Stub Run Tee, Metric DM80009

SIZE O.D.(mm) 6 8 10 12 16 20 25 30 38 42 50 60


C A B Insertion Depth Length (mm) Across Flats(mm)

W Wall (mm) 1.5 1.5 1.5 2.2 2.5 2.8 3 3.5 4.5 5 5 5

28 33 38 43 52 62 72 82 96 107 115 138

11.8 14.0 17.9 21.9 26.3 31.9 40.0 44.5 55.6 63.5 69.9 81.0

21.0 23.0 25.0 27.0 31.5 35.5 41.0 46.0 54.5 57.9 65.0 86.6


* MATERIAL CODE:K = 316L STAINLESS STEEL B = 70/30 CuNi G = CARBON STEEL ORDER EXAMPLE: DM80009G04

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Swage Tooling

For use with Tube-Mac Pyplok fittings: To join pipe quickly, reliably and without heat.

DM Series (NPS, OD and Metric)Up to 9000 PSI Piping Stainless Steel Carbon Steel CuNi

An easier way to connect piping.

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Swage Tooling

These new features are what you asked for.Tube-Mac delivers again.

Big benefits from smaller tools. Improves Production by 50% Durability Designed In One Person Swaging Operation Sharply Reduced Maintenance Requirements One Year Parts/Labor Warranty*

*Tube-Mac warrants this product against defects in material and workmanship for one year from the purchase date, excluding die wear. Tube-Mac shall not be liable for damages or repair arising out of improper use, abuse, or lack of product maintenance.

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Swage Tooling

The Tube-Mac Pyplok Tooling System consists of the following items: Tube-Mac Swage Tooling 10,000 PSI Hydraulic Power Supply Inspection / Marking Gauges

Swage ToolingInstall Tube-Mac Pyplok fittings with Tube-Mac Swaging Tools. The tools are lightweight, portable and activated by 10,000 PSI hydraulic pressure. Four models are used to install Tube-Mac Pyplok fitting: Model 10 for 1/4 & 6mm gauge line fittings (10 ton capacity) Model 40 for small size fittings (40 ton capacity) Model 55 for medium size fittings (55 ton capacity) Model 70 for larger size fittings (70 ton capacity) The swage tools are identical in design. The only difference is the force generated by each model.

Swage Tooling Primary ComponentsThe Tube-Mac Pyplok swage tooling assembly has four main components: Power Unit Head Assembly Swage Dies Die Block Assembly

CAUTION: The equipment in this tooling system issubjected to extremely high pressures during swaging. Improper use may result in tool failure or personal injury. Tube-Mac Pyplok Swaging equipment should be used only by those who have received factory authorized training and certification in its use.

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Swage Tooling

The tools you need to begin to get rid of costly hot work.The Tube-Mac Pyplok pipe connecting system requires a few lightweight, portable installation tools: 1. Marking/Inspection Gauge. 2 5 Used for marking insertion depth on pipe and verifying after swage dimensions. 2. Head Assembly. Attaches to power unit and, when actuated, swages fittings onto pipe. 3. Hose. 3 10,000 psi Hydraulic Hose. 10 feet long. 4. Power Unit. Hydraulically actuated swaging tool provides force to a radially swage fittings onto pipe. 5. Pump. Tube-Mac series 10,000 psi pumps are the power supply, available in manual, electric, pneumatic and rechargeable electric. 1

4

Tooling dimensions.

HEAD SIZES MODEL 10A B C D E F G NPS METRIC 1.33 4.38 .93 1.90 .62 1.62 1.31 1/4 6 mm

HEAD SIZEH2 3.491 8.801 1.436 1.811 2.500 3.290

HEAD SIZE MODEL 70A B C D E F G NPS METRIC H1 6.68 14.63 1.71 5.89 4.41 3.00 1-1/2, 2 50mm, 56mm, 60mm, 66mm

MODEL 40A B C D E F NPS O.D. METRIC

HO 3.282 8.400 1.261 1.225 2.500 3.290 1/4, 3/8

H1 2.949 8.338 1.189 1.751 2.500 3.290

MODEL 55A B C D E F G NPS O.D. METRIC

H1 5.19 9.80 1.91 5.99 3.56 3.50 3.00 1, 1-1/4, 1-1/2 1-1/4, 1-1/2 38mm, 42mm, 50mm

1/2 3/4, 1

3/8, 1/2 5/8, 3/4 1 8 mm, 10mm, 25mm, 12mm, 16mm, 30mm 20mm

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Swage ToolingDM Series NPS PipeSIZE NPS 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 PART NUMBER DLT40PYHA3804 DLT40PYHA3806 DLT40PYHA3808 DLT40PYHA3812 DLT40PYHA3816/DLT55PYHA3816 DLT55PYHA3820/DLT70PYHA3820 DLT55PYHA3824/DLT70PYHA3824 DLT70PYHA3832

Pyplok Head Assemblies

DM Series O.D. TubeSIZE OD 1/4 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 2 PART NUMBER DLT10PYHA3704 DLT40PYHA3706 DLT40PYHA3708 DLT40PYHA3710 DLT40PYHA3712 DLT40PYHA3716 DLT55PYHA3720 DLT55PYHA3724 DLT55PYHA3732

DM Series Metric TubeSIZE MM 6 8 10 12 16 20 25 30 38 42 50 56 60 66 PART NUMBER DLT10PYHA3906 DLT40PYHA3908 DLT40PYHA3910 DLT40PYHA3912 DLT40PYHA3916 DLT40PYHA3920 DLT40PYHA3925 DLT40PYHA3930 DLT55PYHA3938 DLT55PYHA3942 DLT55PYHA3820/DLT70PYHA3820 DLT70PYHA3956 DLT70PYHA3832 DLT70PYHA3966

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Swage Tooling

Pyplok Inspection/Marking GaugesDM Inspection/Marking Gauge (NPS Pipe)PART NUMBER DLT40PYIG3804 DLT40PYIG3806 DLT40PYIG3808 DLT40PYIG3812 DLT40PYIG3816 DLT55PYIG3820 DLT55PYIG3824 DLT70PYIG3832 SIZE NPS 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 A .001 .742 .927 1.134 1.397 1.728 2.191 2.495 2.439 B .001 .555 .690 .855 1.065 1.330 1.675 1.915 2.405 C .001 .525 .660 .825 1.035 1.300 1.645 1.885 2.345

DM Inspection/Marking Gauge (O.D. Tube)PART NUMBER DLT10PYIG3704 DLT40PYIG3706 DLT40PYIG3708 DLT40PYIG3710 DLT40PYIG3712 DLT40PYIG3716 DLT55PYIG3720 DLT55PYIG3724 DLT55PYIG3732 SIZE O.D. 1/4 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 2 A .001 .368 .508 .699 .871 1.029 1.365 1.657 1.990 2.495 B .001 .255 .380 .510 .635 .760 1.010 1.260 1.510 2.010 C .001 .245 .370 .490 .615 .740 .990 1.240 1.490 1.990

DM Inspection/Marking Gauge (Metric) * Note: Dimensions in mm.PART NUMBER DLT10PYIG3906 DLT40PYIG3908 DLT40PYIG3910 DLT40PYIG3912 DLT40PYIG3916 DLT40PYIG3920 DLT40PYIG3925 DLT40PYIG3930 DLT55PYIG3938 DLT55PYIG3820 DLT55PYIG3824 DLT70PYIG3956 DLT70PYIG3832 DLT70PYIG3966 SIZE O.D. 6 8 10 12 16 20 25 30 38 42 50 56 60 66 A .04 8.74 10.95 13.46 16.79 21.59 26.39 32.66 39.91 48.79 61.21 63.37 70.25 74.65 83.79 B .04 6.25 8.25 10.26 12.24 16.26 20.24 25.25 30.25 38.25 44.25 50.25 56.08 60.25 66.07 C .04 5.74 7.75 9.75 11.73 15.75 19.76 24.74 29.74 37.74 43.74 49.74 55.27 59.56 65.25

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Swage Tooling

Pyplok Power UnitsDM Series (NPS Pipe)For Installation of fittings: 1/4 - 1 NPS 1 - 1-1/2 NPS 1-1/4 - 2 NPS Power Unit DLT40MAPW0000 DLT55MAPW0000 DLT70MAPW0000

DM Series (O.D. Tube)For Installation of fittings: 1/4 OD 3/8 OD - 1 OD 1-1/4 OD - 2 OD Power Unit DLT10MAPW0000 DLT40MAPW0000 DLT55MAPW0000

DM Series (Metric)For Installation of fittings: 6mm 8mm - 30mm 38mm - 50mm 50mm, 60mm, 56mm, 66mm Power Unit DLT10MAPW0000 DLT40MAPW0000 DLT55MAPW0000 DLT70MAPW0000

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Swage Tooling

10,000 PSI hydraulic Power SuppliesFour, fully portable types of pumps can be used to actuate the Tube-Mac Pyplok Tools. All pumps come with a male disconnect - to ease connection, and a pressure gauge - to ensure that the output pressure is accurate.

Pneumatic Pump (PA9 Series) Pump Operation and Maintenance Manual (SOP6-00-10) included Operates with 65 to 100 PSI shop air with an output pressure of 10,000-PSI Foot pedal mounted on top, 10-foot hydraulic hose Weight 15lbs/7kgs

Manual Hand Pump (PI9L Series) Pump Operation and Maintenance Manual (SOP604-005) included Provides 10,000-PSI output pressure for tool activation Supplied with a 10-foot hydraulic hose Weight 5lbs/3kgs

24 V. Battery pack Electric PumpNot Supplied with Intrinsically Safe Enclosure Provides 10,000-PSI output pressure for tool activation Remote control switch Supplied with a 10-foot hydraulic hose, 10-foot remote control and back pack carrying straps Weight 18lbs/8kgs

110V - Electric Pump (Pre-nut Series)Not Supplied with Intrinsically Safe Enclosure Plugs directly into 110V AC. Power supply Includes a remote control switch 5/8 HP universal electric motor (50/60 cycle) Remote hand control with 10-foot cord Provides 10,000 psi output Weight 28lbs/12kgs

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Swage Tooling

Packaged for easy portability and storage.The Tube-Mac Pyplok pipe connecting system requires a few lightweight, portable installation tools:

O.D. TUBEInstalls DM Series Instrumentation Fittings, 1/4 O.D. TubeContents Part Number Power Unit, Model 10 . . . . . . . . . . . DLT10MAPW00000 Head Assembly: 1/4 OD . . . . . . . . . DLT10PYHA3704 Inspection Gauge: 1/4 OD. . . . . . . . DLT10PYIG3704

NPS PIPEInstalls DM Series Fittings, 1/4 to 1 NPS

Contents Part Number Power Unit, Model 40 . . . . . . . . . . . DLT40MAPW0000 Head Assembly: 1/4 . . . . . . . . . . DLT40PYHA3804 3/8 . . . . . . . . . . DLT40PYHA3806 1/2 . . . . . . . . . . DLT40PYHA3808 3/4 . . . . . . . . . . DLT40PYHA3812 1 . . . . . . . . . . . DLT40PYHA3816 Installs O.D. DM Series Fittings, 3/8 to 1 O.D. Inspection Gauge: 1/4 . . . . . . . . . . DLT40PYIG3804 3/8 . . . . . . . . . . DLT40PYIG3806 Contents Part Number 1/2 . . . . . . . . . . DLT40PYIG3808 Power Unit Model 40 . . . . . . . . . . . . DLT40MAPW0000 3/4 . . . . . . . . . . DLT40PYIG3812 Head Assembly: 3/8 . . . . . . . . . . DLT40PYHA3706 1 . . . . . . . . . . . DLT40PYIG3816 1/2 . . . . . . . . . . DLT40PYHA3708 5/8 . . . . . . . . . . DLT40PYHA3710 3/4 . . . . . . . . . . DLT40PYHA3712 Install DM Series Fittings, 1 to 1-1/2 NPS 1 . . . . . . . . . . . DLT40PYHA3716 Contents Part Number Inspection Gauge: 3/8 . . . . . . . . . . DLT40PYIG3706 1/2 . . . . . . . . . . DLT40PYIG3708 Power Unit Model 55 . . . . . . . . . . . . DLT55MAPW0000 5/8 . . . . . . . . . . DLT40PYIG3710 Head Assembly: 1 . . . . . . . . . . . DLT55PYHA3816 3/4 . . . . . . . . . . DLT40PYIG3712 1-1/4 . . . . . . . . DLT55PYHA3820 1 . . . . . . . . . . . DLT40PYIG3716 1-12 . . . . . . . . . DLT55PYHA3824 Inspection Gauge: 1 . . . . . . . . . . . DLT40PYIG3816 1-1/4 . . . . . . . . DLT55PYIG3820 Install O.D. DM Series, 1-1/4 & 2 1-1/2 . . . . . . . . DLT55PYIG3824 Contents Power Unit Model 55 . . . . . . . . . . . . Head Assembly: 1-1/4 . . . . . . . . 1-1/2 . . . . . . . . 2 . . . . . . . . . . . Inspection Gauge: 1-1/4 . . . . . . . . 1-1/2 . . . . . . . . 2 . . . . . . . . . . . Part Number DLT55MAPW0000 DLT55PYHA3720 DLT55PYHA3724 DLT55PYHA3732 DLT55PYIG3720 DLT55PYIG3724 DLT55PYIG3732

Installs DM Series Fittings, 1-1/2 & 2 NPSContents Power Unit Model 70 . . . . . . . . . . . . Head Assembly: 1-1/2 . . . . . . . . 2 . . . . . . . . . . . Inspection Gauge: 1-1/2 . . . . . . . . 2 . . . . . . . . . . . Part Number DLT70MAPW0000 DLT70PYHA3824 DLT70PYHA3832 DLT70PYIG3824 DLT70PYIG3832

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Swage Tooling

METRICInstalls DM Metric Series Instrumentation Fittings, 6mmContents Power Unit, Model 10 . . . . . . . . . . . Head Assembly: 6mm . . . . . . . . . . Inspection Gauge: 6mm . . . . . . . . . . Part Number DLT10MAPW00000 DLT10PYHA3704 DLT10PYIG3906

Installs DM Metric Series, 8mm to 30mmContents Part Number Power Unit, Model 40 . . . . . . . . . . . DLT40MAPW00000 Head Assembly: 8mm . . . . . . . . . . DLT40PYHA3908 10mm . . . . . . . . . DLT40PYHA3910 12mm . . . . . . . . . DLT40PYHA3912 16mm . . . . . . . . . DLT40PYHA3916 20mm . . . . . . . . . DLT40PYHA3920 25mm . . . . . . . . . DLT40PYHA3925 30mm . . . . . . . . . DLT40PYHA3930 Inspection Gauge: 8mm . . . . . . . . . . DLT40PYIG3908 10mm . . . . . . . . . DLT40PYIG3910 12mm . . . . . . . . . DLT40PYIG3912 20mm . . . . . . . . . DLT40PYIG3916 25mm . . . . . . . . . DLT40PYIG3925 30mm . . . . . . . . . DLT40PYHA3930

Install Metric DM Series, 38mm to 50mmContents Power Unit Model 55 . . . . . . . . . . . . Head Assembly: 38mm . . . . . . . . . 42mm . . . . . . . . . 50mm . . . . . . . . . Inspection Gauge: 38mm . . . . . . . . . 42mm . . . . . . . . . 50mm . . . . . . . . . Part Number DLT55MAPW0000 DLT55PYHA3938 DLT55PYHA3820 DLT55PYHA3824 DLT55PYIG3938 DLT55PYIG3820 DLT55PYIG3824

Installs Metric DM Series Fittings, 50mm to 66mmContents Power Unit, Model 70 . . . . . . . . . . . Head Assembly: 50mm . . . . . . . . . 56mm . . . . . . . . . 60mm . . . . . . . . . 66mm . . . . . . . . . Inspection Gauge: 50mm . . . . . . . . . 56mm . . . . . . . . . 60mm . . . . . . . . . 66mm . . . . . . . . . Part Number DLT70MAPW0000 DLT70PYHA3824 DLT70PYHA3956 DLT70PYHA3832 DLT70PYHA3966 DLT70PYIG3824 DLT70PYIG3956 DLT70PYIG3832 DLT70PYIG3960

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Installation Guide

Marking and Inspection GaugeMarking and inspection gauges are combined into one gauge.

Marking GaugeThe gauge has a pin and a slot for marking along the centerline. Position the pin with the end of the pipe and make a mark inside the slot for locating the fitting on the pipe.

Inspection Gauge Inspection gauges have two cutouts one on each of the long sides of the gauge. Use these cutouts to verify the pipe minimum and maximum OD. The gauge has a cutout on the middle of the short side of the gauge. This cutout has three points for verifying the after swage dimension of the joint. The gauges are marked with the part number, and size of pipe.

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Installation Guide

Pipe PreparationPipe End PreparationPipe end preparation is important to assure good contact area between the pipe and the seal within the fitting. The preparation involves the following steps: Pipe Cutting Pipe Deburring Outside Diameter Clean-up

Pipe CuttingUsing a straight edge, make sure that the pipe end is straight to allow the fitting to slide over the pipe upon insertion. Protect the pipe from wrench and vise grip damage, and cut the pipe to proper length. Tube-Mac highly recommended that the cut is less than 3 off square of the pipe end, but a cut up to 5 off square is acceptable.

Pipe DeburringPipe deburring and removal of raised nicks and burrs eliminates the potential for damage to the fitting seals during pipe insertion. A 30 chamfer will help in the pipe insertion.

Outside Diameter Clean UpClean the outside surface of the pipe for a minimum of one pipe diameter length. Blend surface flaws, scratches, concavities and flats, paint and galvanizing with emery cloth, without reducing the diameter below the minimum.

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Installation Guide

Pre-Installation Procedures Select the proper Tube-Mac Pyplok tooling, i.e.; power unit and head assembly. Prepare pipe ends. Verify the pipe OD and ensure it is free of any damage. Ensure fitting seals are in-place. Select appropriate Marking/Inspection gauge. All gauges are marked with applicable Pipe or O.D. Tube size.

Using PMAX gauge, check the outside diameter of the pipe. Verify the pipe size by placing the fitting over the pipe and examine the fit.

Using the PMIN gauge verify the PMIN dimension by placing it over the outside diameter of the pipe. The PMIN gauge must NOT fit over the pipe. This check helps to ensure proper Marking/Inspection gauge use.

Place the gauge on the pipe with the stop pin pressed against the pipe end. Apply an insertion mark through the marking window.

CAUTION: Hydraulic pressure for the swage tools must not exceed 10,250 PSI. Minimum of 80 PSI shop air is required for operation of the Pneumatic pump.E

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Installation Guide

Installation Procedure Insert the pipe into the fitting keeping the rotation and twisting to a minimum. You will encounter slight resistance when inserting the pipe past the seal ring. Position the end of the fitting over the pipe installation mark so that some portion of the mark is visible. This is important to ensure proper inserting depth and to complete an acceptable swage.

Install the lower die block assembly onto the upper piston of the power unit.

Place the yoke (head with the upper dies in-place) over the pipe adjacent to the fitting end. Engage the power unit assembly into the yoke. Ensure the ball detents in the lower die block engage the grooves in the yoke.

CAUTION:Full engagement of the head with the power unit is critical for the safety of the operator and the tool. Connect the hydraulic power supply Activate the hydraulic power supply to the proper pressure and then release it after reaching the desired pressure. Disengage the yoke from the power unit - the swaging is now complete.

NOTE:Typically, there are two raised bands near each end of a Tube-Mac Pyplok fitting called seal diameter and retention diameter seal bands. In some cases, you must swage fittings more than once on each end of the fitting to compress the seal diameter and retention diameter bands. Whether it takes one, two or three swages depends on the type and size of the fitting and the condition of the swage dies. Details are provided in the Pyplok Installation Manual as well as during training, sessions provided by Tube-Mac.

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Installation Guide

Inspection of the Swage JointVisual Inspection Verify the width of the swage completely covers the raised retention and seal areas

Pipe Insertion Verification Inspect the pipe

tube-mac pyplok catal. 3

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