tst turbo service & trading - german pavilion · · 2012-07-31siemens turbines emergency stop...
TRANSCRIPT
Company Profile
Corporate presentation 1
Complete service provider for turbo
machinery
Privately owned company
Producer-independent
Highly-experienced personnel
TST
Worldwide Activities
Corporate presentation 2
TST Headquarter
Moers, Germany
TST Middle East
Dubai, UAE
TST Locations in Europe
Corporate presentation 3
Hamburg
Berlin
Vienna Zurich
Moers TST Headquarter
Oberhausen
Partner Locations
TST Locations
Portfolio
Complete service provider for rotating equipment
with dedicated partners.
Service for complete units such as
Gas or steam turbine with compressor
Gas or steam turbine with generators
Compressor with electrical motor
Supply of spare parts for gas turbines, steam turbines and
compressors
Corporate presentation 4
Capabilities
Service for gas and steam turbines, compressors:
Overhaul
Maintenance
Revisions
Service/field service
Spare part manufacturing
Reblading
Installation of complete turbosets (new; used)
Corporate presentation 5
Capabilities
Service for gas and steam turbines, compressors:
Low/High speed balancing
Commissioning
Engineering
Modernization & retrofits
Electronic control systems
State-of-the-art sealing systems
Performance adjustment
Additional scope:
Maintenance and overhaul of pumps, blowers and auxiliary systems
Corporate presentation 6
Cooperation
Contractual agreement with MDT
(MAN Diesel & Turbo, Oberhausen)
MDT offers their worldwide workshop and engineering
capacities for turbo machinery projects to TST
Extensive machining capacities in a newly established service
workshop
Flexible and punctual order handling
Teamwork with MDT‘s workshop in Qatar
(Gulf Turbo Services, Doha)
GTS is a well-equipped local workshop facility of MDT in
Doha, Qatar
Corporate presentation 7
MAN Workshop Facilities
MDT Oberhausen (Germany)
Corporate presentation 8
Service capacities with 10,000m2
Rotor care center, weld repairs, coating, low and
high speed balancing, laser repair technology
Refurbishment / Manufacturing of all turbo
machinery components
Benefits:
High flexibility
Short lead times
GTS Workshop Facilities
GTS Doha (Qatar)
Corporate presentation 9
GTS provides TST the opportunity to execute
repairs in a local workshop; close to TST’s Middle
East customers
Benefits for Middle East customers:
High flexibility
Short lead times
Complete repair service
Engineering Competence
Reverse engineering incl. optimization
Aero-/ thermo dynamical analysis and simulation
Structural-mechanical analysis (FEM)
Rotor dynamics
Lifetime-assessment
Optimization of output and efficiency
Automation (control, protection, steering, monitoring)
Corporate presentation 10
Reverse Engineering
Corporate presentation 11
Step 1
• Manual/digital measurement
Step 2
• Layout of 3D-models out of digital data
Step 3
• Completion of manufacturing drawings
Step 4
• Manufacturing of parts
Spare Parts for Gas Turbines
Spare parts for different types of gas turbines:
Siemens (e.g. V93, V94)
General Electric (e.g. Frame 5, 6, 7, 9)
Solar (e.g. Centaur, Saturn)
Westinghouse (e.g. W251)
Additional types on request
Scope of Supply:
Nozzles
Buckets
Blades (Stator; Rotor)
Vanes
Shrouds
Corporate presentation 12
Couplings
Valves
Control Systems
Electrical spare parts
Additional spare parts
on request
References Steam Turbines
Corporate presentation 13
ABB turbines • Major overhaul of a two-casing 37,4 MW steam turbine
• Spare part supply (power switch) for a 56 MW steam turbine
AEG turbines • Overhaul of a 10,3 MW steam turbine type Anz.Geg
AEG-Kanis turbines • Overhaul of a 3,3 MW steam turbine type G16
• Overhaul of the hydraulic control system of a 16,7 MW steam turbine
BBC turbines • Major overhaul of a 2,4 MW steam turbine
Bergmann-Borsig turbines • Overhaul of two control valve casings
Blohm + Voss turbines • Minor overhaul of a 9,7 MW steam turbine
• Major overhaul of a 21,2 MW steam turbine
Ekol turbines • Thrust bearing optimization of a 7,1 MW steam turbine
Franco Tosi turbines • Control valve overhaul of a 23,5 MW steam turbine
Hitachi turbines • Major overhaul of a 9 MW blast furnace gas expansion turbine
Siemens turbines Emergency stop valve & control valve overhaul of a 1,8 MW steam turbine
High pressure control valve overhaul and retrofit of a 50,4 MW steam turbine
Overhaul of two control valve casings
Retrofit of high and low pressure control valve actuating cylinder
Overhaul of a 36,5 MW steam turbine type K36,5-90 including partial reblading
References Compressors
Corporate presentation 14
Atlas Copco compressor • Supply of spare parts for a type GT 063 compressor
• Supply of spare parts for a GT 078 compressor
BBC compressor • Bearing reconditioning for a type VA 7107 compressor
Borsig compressor • Overhaul of a type GK375/4 compressor including spare parts supply and
manufacturing/replacement of stage 1 to 4 impellers
DEMAG compressor • Consultation for the commissioning of a O2 compressor
• Spare parts supply for a type HVK4-4 compressor
• Inspection of spare parts of a type HVK16-6 compressor
• Major overhaul a type HVK16-6 compressor
• Major overhaul of a type VK125-4 compressor
• Supply of spare parts for a type VK20 compressor
• Inspection and repair of inlet guide vane and actuator of a type VK20
compressor
GHH compressor • Major overhaul of a type AK7 / 13.1 air compressor (LT10)
• Major overhaul of type AK7 / 13.1 air compressor (LV2)
• Major overhaul of a type OT7 O2 compressor
• Major overhaul a type AK7 / 13.1 air compressor (LV1)
• Major overhaul of a type AK7 / 13.1 air compressor (LV3)
• Major overhaul of a type AK7 / 13.1 air compressor (LV4) ) and a Renk
planetary gear
References Turnarounds
Corporate presentation 15
Yara Brunsbüttel (Germany)
Fertilizer Plant
• Overhaul of steam turbines and compressors during TA 2010
Samref (KSA)
Refinery
• Overhaul of steam turbines and compressors during TA 2010
Petroplus Ingolstadt (Germany)
Refinery
• Overhaul of steam turbines, compressors and pumps during TA 2011
References Spare Parts
Corporate presentation 16
Energy Services (NED) • Second Stage Nozzle for GE Frame 5 gas turbine
Petropheonixx (AUT) • Spare parts for GE Frame 5 gas turbine
Petropheonixx (AUT) • Bearings for GE Frame 6 gas turbine
MGTC (KSA) • Various spare parts for Westinghouse W251 B8 gas turbine
Rampco Intl (UAE) • Major capital spare parts for GE Frame gas turbine
• Cylinder for GE Frame 5 and 6 gas turbines
Powergas (UAE) • Various spare parts for GE Frame 6 gas turbine
CEGCO (JOR) • Flexible hose for GE Frame 9 gas turbine
Rees Oil & Gas Services
(Oman)
• Various electrical spare parts for different turbines
GE Frame 5:
2nd Stage Nozzle
Westinghouse 251:
Vane Segments Row 3
Why choose us?
Corporate presentation 18
Non-OEM
(Producer-independent, flexibel, low in costs)
Highly qualified staff
(OEM-experienced, flexibel, highly motivated)
Latest technical standard
(Close cooperation with Aachen Universtiy, GER)
Excellent project references
(strong project-handling, MD and TD at your disposal)
TST
Corporate presentation 19
TST-Turbo Service & Trading GmbH
Konrad-Zuse-Str. 18-20, 47445 Moers, Germany
T: +49 2841 88067 30
TST Middle East (FZC)
P.O Box 9536, SAIF Zone, Sharjah
T: +971 6 5529583
Your contact:
Peter Gilardone Managing Director
Dr.-Ing. Jürgen Dünnwald Technical Director
Harish Ramchandani Managing Director
Your specialists concerning the turbo machinery business
SERVICE & TRADING
SERVICE & TRADING
Worldwide activitiesof TST and their cooperation partners with strong and convincing reference projects.
TST Middle East (FZC)
P.O. Box 9536 SAIF Zone Sharjah, UAE
T +971 6 5529 583 F +971 6 5529 584
E [email protected] www.tst-me.com
TST - Turbo Service & Trading GmbH
Konrad-Zuse-Straße 18 – 20 47445 Moers Germany
T +49 2841 88067 30 F +49 2841 88067 399
E [email protected] www.turbo-service-trading.com
TST-Turbo Service & Trading GmbH
offers complete OEM-independent ser-
vices for turbo machines in coopera-
tion with dedicated partners around the
world.
Our national and international customers
range from the petrochemical industry
and operators of industrial power plants
to companies in the energy supply
sector.
In accordance with company philosophy
TST guarantees their demanding clien-
tele a high standard for quality and
safety. We focus on customer proximity
and are dedicated to acting swiftly and
flexibly according to customer needs.
Our service spectrum includes:
-
justment
mechanical parts
for steam turbines, gas turbines, and
compressors.
Reverse engineering
TST-Turbo Service & Trading GmbH
offers complete OEM-independent ser-
vices for turbo machines in coopera-
tion with dedicated partners around the
world.
Our national and international customers
range from the petrochemical industry
and operators of industrial power plants
to companies in the energy supply
sector.
In accordance with company philosophy
TST guarantees their demanding clien-
tele a high standard for quality and
safety. We focus on customer proximity
and are dedicated to acting swiftly and
flexibly according to customer needs.
Our service spectrum includes:
-
justment
mechanical parts
for steam turbines, gas turbines, and
compressors.
Reverse engineering
Your specialists concerning the turbo machinery business
SERVICE & TRADING
SERVICE & TRADING
Worldwide activitiesof TST and their cooperation partners with strong and convincing reference projects.
TST Middle East (FZC)
P.O. Box 9536 SAIF Zone Sharjah, UAE
T +971 6 5529 583 F +971 6 5529 584
E [email protected] www.tst-me.com
TST - Turbo Service & Trading GmbH
Konrad-Zuse-Straße 18 – 20 47445 Moers Germany
T +49 2841 88067 30 F +49 2841 88067 399
E [email protected] www.turbo-service-trading.com