tss-04 wonderware mes: successful …global.wonderware.com/en/softwaregcc15ppts/tss-04 wonderware...
TRANSCRIPT
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Wonderware Conference. Schneider Electric confidential.
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TSS-04 Wonderware MES: Successful Implementation & Ongoing Support Presented by: Dan Scott
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Agenda
●Configuring MES for success! ●Troubleshooting ●What’s New/Upcoming in Wonderware MES
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Making a Wonderware MES Project a Success
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What is Wonderware MES Middleware and Where Should It Be Running? ●Observed as Wonderware MES Middleware Host in Windows Services ●Processes all MES database transaction requests from clients/objects ●Middleware is multi-threaded and can utilize multiple CPUs, but
increased transaction volume can cause delays
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EVERYONE Should Be Running Multiple MES Middleware Servers ●Load distribution:
● Increase transaction bandwidth and performance ● Isolate high demand transactions such as background tasks, archiving ●Reduced chance of transaction timeouts
●Maintain uptime ●Spread out single points of failure ●Maintenance on one server won’t impact the entire plant
●Typically it does not cost the customer anything extra
Only demo applications should be running a single Middleware server!
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MES Middleware Server Licensing
●License required per Middleware Server ●MES Licensing changes require MES Middleware Host service restart
●Extra Middleware Server licenses are already included in your purchase, listed as “Load Balancing” on the price sheet ● 5 equipment = 2 Middleware licenses included ● 10+ equipment = 6 Middleware licenses included
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Where to Run MES Middleware Server
●All AOS platforms hosting MES objects and/or MES API ●Middleware is not deployed, it must be installed manually ● 200-300 max total OCO/UCO/SRO/API objects per platform* ● 30-50 max total OCO/UCO/SRO/API objects per engine*
●Database server: dedicated Middleware for MES Service ●Background tasks, Archive/Purge, Supply Chain Connector, etc.
●MES client workstations: MES Operator, InTouch, etc. ● 50-100 clients per Middleware server* ●Terminal servers should have a dedicated local Middleware server
*Suggestions dependent on transaction volume and other factors
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Where to Run MES Middleware Server
●DB Maintenance Server (dedicated for Archive data) ●Archive/Purge/Restore actions are very transaction intensive
●Factory Connector ●Depending on transaction frequency, could be a dedicated server, otherwise
can be combined with server hosting MES Service
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Application Engine Load Management
●MES Object and MES API running in Application Objects ●All transactions are done via API ●Transacting with MES database takes time ●Considerations:
●Engine scan rate and load ●Script execution frequency ●Sync vs. Async scripting
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Managing MES UCO Raw Reasons
Changing Raw Reasons in rapid succession can result in lost events ●Currently UCO can handle current change, plus one queued event ● If events frequently occur less than 30s apart, consider logging a general
state and use Historian to record rapid transaction details. ●Development is currently working on revamping the UCO
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Managing MES UCO Raw Reasons
As with all MES transactions, many cascading updates need to occur, which takes some time. For example, when a Raw Reason changes, the following occurs at a minimum:
●Update duration on previous utilization event and close it out ●Create new utilization event ●Update current utilization reason ●Update previous Job/Utilization link durations ●Create new Job/Utilization link record ●Update OEE durations
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Supply Chain Connector
●Questions to consider when deciding whether to use files or tables:
• How much data will I be importing? • How often will the data be imported? • How much of the importing data will be new and how much will be
updating existing records?
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Common Transactions and Key Tables
●Jobs ● Job – Job and related Status.
●Contains total production count, allowing item_prod details to be purged
● Job_exec – Active job information ●One placeholder record per allow Job Exec per entity ●Never delete records
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Common Transactions and Key Tables ●Jobs cont.
● Job summary but no running jobs? ●job_exec.cur_wo_id, cur_oper_id, cur_seq_no
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Common Transactions and Key Tables ●Jobs cont.
●Running job but no Job Summary is job.state_cd 1- NEW, 2- READY, 3-RUNNING, 4 – COMPLETE, 5 – SUSPENDED, 6 – ON HOLD, 7 – CANCELED
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Common Transactions and Key Tables
●Production ● Item_prod – Production details
●Maintain Distinct Good Production Pros - Maintaining distinct production will give representation of the production reported also enabling tracking to a specific time when something was produced.
Cons - Records in the item_prod table grow very rapidly and can cause performance issue if not maintained correctly
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Common Transactions and Key Tables
●Utilization ●Util_exec – stores the current state data for each entity ●Util_log – Captures utilization data and a chronological sequence of events for each machine. This includes machine states, reasons, duration, number of occurrences, and the actual times that the machine changed state or reason etc ● Job_util_log_link - Captures the job(s) run during a particular “period” of
utilization (i.e. during a particular util_log record). Also captured is the position on which the job was running, the main item the job produced, and the portion of the utilization period during which it ran.
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Common Transactions and Key Tables
●OEE ●Oee_exec – Contains current OEE Characteristics such as
●Current OEE (updated by MES Service) ●OEE-related targets ●Current quality and performance %
●Tpm_stat - Holds raw OEE data statistics by job/hour/shift ●Duration summary per category ●Good and reject quantities
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Common Transactions and Key Tables
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Database Maintenance ●Database maintenance ●Truncate transaction logs and shrink files and database (TN 664) ●Check fragmentation. Reorganize or rebuild indexes ●Archive and/or Purge ●Large tables: item_prod (Production details) util_log (Utilization states) tpm_stat (OEE stats) ●Tech Note 746 - Using MES Archive, Purge and Restore Functions
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Troubleshooting Wonderware MES
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Troubleshooting Transactions
●Middleware Trace ●Enable XML Trace of all middleware/SP
calls with parameters ●Middleware restart required ●File is c:\MWTrace.xml
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Troubleshooting Transactions
Example Middleware Trace contents: <trace_object object_name="JOB_EXEC.ENDJOB" call_start_time="9/2/2015 9:32:03 AM" call_complete_time="9/2/2015 9:32:04 AM"> <stored_procedure_call>EXEC SP_U_JOB_EXEC_ENDBATCHJOBS /*@ent_id Int32*/ 2, /*@wo_id String*/ '1', /*@oper_id String*/ 'Op1', /*@seq_no Int32*/ 0, /*@job_pos Int32*/ 0, /*@status_notes String*/ null, /*@user_id String*/ 'admin', /*@check_privs Int32*/ null, /*@check_certs Int32*/ 1, /*@client_type Int32*/ 37, /*@no_propogation Int32*/ 0, /*@check_auto_job_start Int32*/ null, /*@event_time_local DateTime*/ null, /*@time_zone_bias_value Int32*/ -240</stored_procedure_call> </trace_object>
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Troubleshooting Transactions
●SQL Trace ●MES Stored Procedures are well organized
●sp_BG_ - background tasks ●sp_D_ - delete ●sp_I_ - insert ●sp_U_ - update ●sp_S_ - select ●sp_SA_ - select all
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Troubleshooting Transactions
●Run SQL Server Profiler ●Events Selection tab ●Disable Audit events ●Enable SP and TSQL ●Click Show All Columns ●Click Column Filters
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Troubleshooting Transactions
●Set filters on: ●DatabaseName: MES database ●TextData: SP(s) to be tracked
●% as wildcard
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Troubleshooting Transactions
●Run SQL captured from trace in SQL Management Studio ●Wrap with BEGIN TRAN and ROLLBACK TRAN to run without committing ●Use F11 to step through and watch variables
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MES Log Messages
●MES SMC Log Flags ●UCO – EquipmentStatusRuntime1 ●OCO – JobExecutionRuntime1 ●SRO – SampleCharacteristicRuntime1 ●Entity Model Builder – EntityModelBuilder ●MES Service – FactMES.Server.Services
●MES ArchestrA Objects ● .ErrorMessage attributes on many levels
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What’s New in Wonderware MES
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MES 2014 SP1 – Current Release
●Wonderware MES Web Portal ●Line Monitor tab in MES Web Portal
●Automatic bottleneck detection ●Utilization reasons:
●Automatic rollover and priority ●Auto disable entities for OEE calculation
●MES Quality Management ●Sampling based on production unit counts ●SRO – trigger on-demand samples
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Wonderware MES 2014 R2
●Anticipated Release in Q4 2015 ●Sales Brief / Posting early 2016 ●Version 5.2 ● Includes about 40 Hotfixes since MES 2014 SP1 Release ●Still uses MES 5.0 version license file
●Existing MES 4.0 or 4.5 license files must be upgraded
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Wonderware MES 2014 R2
●Adding Support for Windows 10 ●Drop Support for Windows 2008 ●Support for SQL Server 2014 SP1
●Continued support for SQL 2008 R2 and 2012 (including R2) ●Not Bundling SQL Server on DVD
●Drop Support for SQL Server 2008 ●Drop Support for Oracle 11G R2
●Oracle is no longer a supported database for Wonderware MES
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Wonderware MES 2014 R2
●Compatibility Statement ●System Platform 2014 R2 and 2014 supported ●Will test with latest service pack / patch
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Utilization Capability Object Changes
●Updated Code to Latest AppObject Toolkit ●Removed Production Counters
●The UCO counters were not consistent with the OCO ●OCO counters have been recommended for last few years
●Turn Off Logging of Utilization Events (Manual mode) ● Import / Export of Raw Reason Codes (XML) ●Without Response Mode for Logging Events ●Migration of Old UCO to New UCO
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UCO Code Update
●Essentially a Rewrite of the UCO in the New AOT ●Added Default Batch Size to Entity Configuration ●Allow for Entry of Spare Fields in Configuration ●Coordination of Sessions between UCO, OCO, and SRO ●Handling of Array Variables in RRC Expression ● Improved Handling of I/O Quality for all Attributes ● Improved Failover ● Improved Handling of Out-of-Bounds Data and Mismatch Datatypes
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UCO Update
●Editor updates
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Security Related Changes
●Remove FactWeb Access as an Installation Option ●Hide the FactWeb Access from the Installation ●Still include it on the DVD ●Customer will need to copy files manually to use it
●Part 1 of GetDSbySQL Remediation ●No change to existing methods of GetDSbySQL ●Add new method GetDSbySP to execute a custom stored procedure ●Add new method ExecSP for when there is no returned dataset ●Next release to limit GetDSbySQL to only allow a SELECT statement
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API Changes
●Create New Stateless API Namespace Commerce ●This is to expose some Supply Chain Connector options within the stateless
API ●WEI will replace Supply Chain Connector in a future release
● In the Commerce Namespace Add: ●Cust class for base table transactions (customers) ●SO class for base table transactions (sales orders) ●SOLine class for base table transactions (sales order line)
●Add new DataLog48 class
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Thank you!
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