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1 Nestlé’s Approach to Product Recalls Johann Grosz Quality Manager Africa, Asia, Oceania

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Page 1: TS_JG.ppt

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Nestlé’s Approach to Product Recalls

Johann GroszQuality Manager Africa, Asia, Oceania

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Presentation

Introduction

- Quality Products- Nestlé Quality Management System (Pro-active)

1. Crisis Preparedness (Pro-active)

2. Crisis Management (Reactive)

Product Recall (Presentation Title) is a possible action during Crisis Management

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Introduction

Nestlé sells around

1000 Million (1 Billion) Products/Day.

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Introduction

Consumers trust Nestlé daily and buy our products again and again.

Claim: Quality is our most successful product!

Quality: - safe products- legally compliant- sensory, preferred products- nutritional products- consistent quality- convenience aspects- good value for money

Consumer Satisfaction

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Introduction

Quality, as we all know, does not happen by chance.

We apply the Nestlé Quality Management System to achieve Quality & Consumer Satisfaction and to prevent Quality problems.

- ISO 9001 aligned, process focussed approach- Quality is everyone's commitment- ISO 22.000 in our factories (Food Safety)- Every function must contribute to Quality- Lean & TPM programs- Aim: Zero defects

Food Safety – our consumers trust Nestlé

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Consumer Trust

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Quality System

delivers Quality Products

- There is no perfect Quality System- Failures are rare events - Failures can lead to Quality Problems and

& Crisis Situations

What are possible reasons for Quality Problems ?

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Reasons for Quality Problems

- Contaminants in supplied materials- Foreign bodies- Packaging material issues- Allergen issues (hidden allergens)- GMO- Technical breakdowns, e.g. leakages- Human errors- Sampling- Criminal Acts- False analysis results & wrong interpretation- etc.

Wrong attitude: This cannot happen to me …

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Crisis Management: Good or Bad

Bad Crisis Management:

- Company image first - Not consumer focused!- Cost driven (Recall will cost money)- Delayed reaction- Ambiguous communication – different messages- No clear leadership; not managed by the Top

Management

Crisis must be managed

Consumer Trust built up over years can be lost.

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Crisis Management at Nestlé

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Nestlé Quality Management System

Management Process:

Crisis Management

Each Market, Business, Zone and the Centre implement an effective Crisis Management procedure in a manner that protects our consumers, our assets and Nestlé’s image and brand.

Key sentence:

… protect our consumers ….If something goes wrong for quality: “Put People First”:

The health and safety of our consumers, employees, customers and people in the local communities is our main concern.

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Crisis Management

Support Document:

Handbook for Crisis Preparedness and Crisis Management.

Part 1 = Crisis PreparednessPart 2 = Crisis Management

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1. Crisis Preparedness (Market)

1.1 Issue Round Table (Experts discuss possible forthcoming problems)

1.2 Monitor Media1.3 Relationship with Media1.4 Relationship with Authorities1.5 Set up a Crisis Committee

Crisis Manager, Crisis Coordinator & Other FunctionsCrisis contact list

1.6 Crisis Scenario Planning1.7 Identify your Stakeholders

Stakeholder list1.8 Internal communication rules1.9 Training & Simulation 1.10 Crisis Room & Resources 1.11 Verification - Preparedness

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2. Crisis Management (Market)

2.1 Information about a Quality Problem from

Suppliers, Customers, Factories, Consumer Service, Supply Chain, Authorities, Media etc.

2.2 Evaluation by the Technical Manager & Quality Manager+ collect relevant information: incident details,

traceability results (!), complaint history, scientific information etc.

Result can be: Activate the Crisis Committee

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2. Crisis Management (Market)

2.3. Crisis Committee

Crisis Manager (Top Manager) + Other Functions:

- Evaluate the situation based on facts(safety issue, legal problem, product quality problem not safety related, media issue etc.)

- Decision – fact based - e.g. in case of a food safety issue Public recall

- Decision about the communication strategyImportant: to speak with 1 voice

Progress Review and adjustment of the action plan if needed

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3. Crisis Management (Market)

3.4 After the Crisis

- Assessment: How was the Crisis Management ?

- Root Cause Analysis:

- What happened ?- Why did it happen ?- What were the damages ?- Review of the Action Plan- What are the learning's ?

- Root Cause Analysis Corrective Actions- Circular: Can this happen to you ?

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Summary

Things can go wrong and we saw in the past crisis situations & recalls for all types of products – cars, electronic hardware, toys, food etc.

- Pro-active Quality Management System in place

Prevent Quality Problems

- Be prepared – attitude: A crisis can also happen to me.

I. Crisis Preparedness

In case of a crisis

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Summary

II. Strong Crisis Management

- Consumer first - Quick reaction - Transparent, honest communication

If a crisis is well managed Limit the damage

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Summary

Maintain trust of the consumers!

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Thank You !