ts 1 conveyor modules - robert bosch gmbh · 2020-07-23 · 9 key no. description qty. customer...

TS 1 Conveyor ModulesSpare Parts ListPublication Number: 8981 500 316 9/03

Modular Transfer Systems

1

Key No. Description Qty.

CustomerNotes:PricePart Number

Table of Contents

UM1 Belt Return Module ................................................................................................................... 2

AS1 Belt Drive Module....................................................................................................................... 4

BS1 Transverse Conveyor ................................................................................................................. 8

BS1/K Transverse Conveyor ............................................................................................................ 12

BS1/M Mid-mount Transverse Conveyor ......................................................................................... 16

KE1 90° Curve................................................................................................................................. 20

KE1 180° Curve............................................................................................................................... 24

EQ1/U Lift-Transfer Unit .................................................................................................................. 28

EQ1/TR Tandem Lift-Transfer Unit ................................................................................................... 32

EQ1/T Tandem Lift-Transverse Conveyor ........................................................................................ 38

PE1 Positioning Unit ........................................................................................................................ 44

HP1 Lift-Position Unit ....................................................................................................................... 48

Liability:In no event can the manufacturer accept warranty claims or liabilityclaims for damages resulting from improper use or misuse of theequipment or as a result of changes made to the equipment otherthan those authorized by the manufacturer. The manufacturer willaccept no claim in which non-original spare parts have been used.

© 2003 , Bosch Rexroth CorporationAll rights are held by ROBERT BOSCH GMBH and BOSCHREXROTH CORPORATION, also regarding patent claims. Wereserve the right to make technical changes at any timewithout notice. Errors and omissions excepted.

2

3842 999 760 UM1 Belt Return Module

240

240

50

50

10

40

40

40

40

80

80

80

80

20

250

250

402

90

110

404

400

3



3842 999 760 UM1 Belt Return Module

400 Cover Sheet Bwt=80 1 3 842 522 445400 Cover Sheet Bwt=120 1 3 842 522 446400 Cover Sheet Bwt=160 1 3 842 522 447402 Cover Sheet Bwt=80 1 3 842 521 175402 Cover Sheet Bwt=120 1 3 842 521 176402 Cover Sheet Bwt=160 1 3 842 521 177404 Cover Sheet Bwt=80 1 3 842 522 325404 Cover Sheet Bwt=120 1 3 842 522 326404 Cover Sheet Bwt=160 1 3 842 522 32710 Housing 1 3 842 520 36820 Housing 1 3 842 520 36940 Guide Wheel 2 3 842 522 65650 Guide Component 2 3 842 524 09850 Belt Web Guide 2 3 842 521 13080 Retainer 4 2 916 650 020240 Plate 2 3 842 521 129250 Plug Connector 2 3 842 191 192

4

3842 999 759 AS1 Belt Drive Module

320

200

402

400

404

210

300

11090

5




200 Asynchron. Motor,3-Phase 227-415/50;440-480/60 1 3 842 503 783200 Asynchron. Motor,3-Phase 500/50;575/60 1 3 842 503 784200 Asynchron. Motor,3-Phase 440/50;500/60 1 3 842 503 785200 Asynchron. Motor,3-Phase 200/346/50;208-415/60 1 3 842 503 786210 Mounting Gear =9M/Min 1 3 842 506 722210 Mounting Gear =6M/Min 1 3 842 503 579210 Mounting Gear=15M/Min 1 3 842 521 436300 Stopper 1 3 842 523 115320 Hexagon Shaft Bwt=80; L=150 1 3 842 521 168320 Hexagon Shaft Bwt=120;L=190 1 3 842 521 169320 Hexagon Shaft Bwt=160;L=230 1 3 842 521 170400 Cover Sheet Bwt=80 1 3 842 522 445400 Cover Sheet Bwt=120 1 3 842 522 446400 Cover Sheet Bwt=160 1 3 842 522 447402 Cover Sheet Bwt=80 1 3 842 521 175402 Cover Sheet Bwt=120 1 3 842 521 176402 Cover Sheet Bwt=160 1 3 842 521 177404 Cover Sheet Bwt=80 1 3 842 522 325404 Cover Sheet Bwt=120 1 3 842 522 326404 Cover Sheet Bwt=160 1 3 842 522 327

6


50

50

20

240

240

40

40

8080

30

30

10

250

250

220310

7




10 Housing 1 3 842 520 36820 Housing 1 3 842 520 36930 Driving Pulley 2 3 842 522 55040 Guide Wheel 2 3 842 522 65650 Guide Component 2 3 842 524 09850/1 Belt Web Guide 2 3 842 521 13080 Retainer 4 2 916 650 020220 Flange 2 3 842 235 484240 Plate 2 3 842 521 129250 Plug Connector 2 3 842 191 192310 Clutch 1 3 842 218 920

8

3842 999 898 BS1 Transverse Conveyor

400

400

210

210

590

610220

220

230

230

235

570

570

140130

160200

190

9




130 Clutch 1 3 842 522 064140 Clutch MA=R,L 2 3 842 521 786140 Clutch MA=M 1 3 842 521 786160 Clutch MA=M 1 3 842 522 274190 Asynchron. Motor,3-Phase 220-415/50;440-480/60 1 3 842 503 582190 Asynchron. Motor,3-Phase 500/50;575/60 1 3 842 503 583190 Asynchron. Motor,3-Phase 440/50;500/60 1 3 842 503 584190 Asynchron. Motor,3-Phase 200/346/50;20-415/60 1 3 842 503 585200 Gear I=30:1;VN=6M/MIN/60HZ 1 3 842 519 245200 Gear I=24:1;VN=6M/MIN/50HZ 1 3 842 522 214200 Gear I=24:1;VN=9M/MIN/60HZ 1 3 842 522 214200 Gear I=20:1;VN=12M/MIN/60HZ 1 3 842 519 244200 Gear I=20:1;VN=9M/MIN/50HZ 1 3 842 519 244200 Gear I=15:1;VN=15M/MIN/60HZ 1 3 842 519 243200 Gear I=15:1;VN=12M/MIN/50HZ 1 3 842 519 243200 Gear I=12:1;VN=15M/MIN/50HZ 1 3 842 521 219200 Gear I=12:1;VN=18M/MIN/60HZ 1 3 842 521 219200 Gear I=10:1;VN=18M/MIN/50HZ 1 3 842 522 215210 Belt Guide Profile 1 3 842 994 736230 Cross-Connector 1 3 842 994 737230 Cross-Connector MA=R,L;B=80MM 2 3 842 523 016230 Cross-Connector MA=R,L;B=120MM 2 3 842 523 017230 Cross-Connector MA=R,L,M;B=160MM 2 3 842 523 018235 Cross-Connector Bwt=80 1 3 842 521 342235 Cross-Connector Bwt=120 1 3 842 521 343235 Cross-Connector Bwt.=160 1 3 842 521 344570 Stopper MA=R,L 1 3 842 525 409570 Stopper MA=M 2 3 842 525 409580 Stopper MA=R,L 1 3 842 523 115580 Stopper MA=M 2 3 842 523 115590 Hexagon Shaft MA=R,L;B=80-720MM;L=B-50 1 3 842 994 734590 Hexagon Shaft MA=M,B=160-720MM;L=B-125 1 3 842 994 734590 Hexagon Shaft MA=R,L;B=80MM 1 3 842 522 711590 Hexagon Shaft MA=R,L;B=120MM 1 3 842 522 712590 Hexagon Shaft MA=R,L;B=160MM 1 3 842 522 713610 Cover Pipe MA=R,L;B=80-720MM;L=B-44 1 3 842 992 038610 Cover Pipe MA=R,L;B=80MM 1 3 842 516 628610 Cover Pipe MA=R,L;B=160MM 1 3 842 508 046610 Cover Pipe MA=R,L;B=120MM 1 3 842 522 710610 Cover Pipe MA=M;B=160MM 1 3 842 511 113400 Toothed Belt ZA=N;L=…MM 1 3 842 994 739400 Toothed Belt ZA=N;A=…MM 1 3 842 994 733

10


10

10

4040

40

20

20

40

595

595

240

70

45

45

60

60

80

2

3

4

5

5

11




10 Bottom Part 2 3 842 527 01620 Top Part 2 3 842 527 01540 Deviating Roller 4 3 842 527 01345 Deviating Roller 4 3 842 527 01260 Bottom Part 2 3 842 527 01870 Top Part 1 3 842 523 16280 Top Part 1 3 842 523 163240 Flange 1 3 842 522 216595 Inlet Guard 2 3 842 523 429

2 Toothed Belt Wheel 1 3 842 521 7833 Deviating Roller 1 3 842 527 0124 Slide Profile 1 3 842 523 8275 Deep-Groove Bar Bearing 2 3 842 522 601

12

3842 999 899 BS1/K Transverse Conveyor

400

400

210

210

140130

160200 590

610

190

570

570

570

570

570

570

220

220

230

230

235

13




130 Clutch 1 3 842 522 064140 Clutch MA=R,L 2 3 842 521 786140/1 Clutch MA=M 1 3 842 521 786160 Clutch MA=M 1 3 842 522 274190 Asynchron. Motor,3-Phase 220-415/50;440-480/60 1 3 842 503 582190/1 Asynchron. Motor,3-Phase 500/50;575/60 1 3 842 503 583190/2 Asynchron. Motor,3-Phase 440/50;500/60 1 3 842 503 584190/3 Asynchron. Motor,3-Phase 200/346/50;20-415/60 1 3 842 503 585200 Gear I=30:1;VN=6M/MIN/60HZ 1 3 842 519 245200/1 Gear I=24:1;VN=6M/MIN/50HZ 1 3 842 522 214200/2 Gear I=24:1;VN=9M/MIN/60HZ 1 3 842 522 214200/3 Gear I=20:1;VN=12M/MIN/60HZ 1 3 842 519 244200/4 Gear I=20:1;VN=9M/MIN/50HZ 1 3 842 519 244200/5 Gear I=15:1;VN=15M/MIN/60HZ 1 3 842 519 243200/6 Gear I=15:1;VN=12M/MIN/50HZ 1 3 842 519 243200/7 Gear I=12:1;VN=15M/MIN/50HZ 1 3 842 521 219200/8 Gear I=12:1;VN=18M/MIN/60HZ 1 3 842 521 219200/9 Gear I=10:1;VN=18M/MIN/50HZ 1 3 842 522 215210 Belt Guide Profile 1 3 842 994 736220 Run Profile 1230 Cross-Connector 1 3 842 994 737230/1 Cross-Connector MA=R,L;B=80MM 2 3 842 523 016230/2 Cross-Connector MA=R,L;B=120MM 2 3 842 523 017230/3 Cross-Connector MA=R,L,M;B=160MM 2 3 842 523 018235 Cross-Connector Bwt=80 1 3 842 521 342570 Cross-Connector Bwt=120 1 3 842 521 343570/1 Cross-Connector Bwt=160 1 3 842 521 344580 Stopper MA=R,L 5 3 842 525 409580/1 Stopper MA=M 6 3 842 525 409590 Stopper 1 3 842 523 115590/1 Hexagon Shaft MA=R,L;B=80-720MM;L=B-50 1 3 842 994 734590/2 Hexagon Shaft MA=R,L;B=80MM 1 3 842 522 711590/3 Hexagon Shaft MA=R,L;B=120MM 1 3 842 522 712590/4 Hexagon Shaft MA=R,L;B=160MM 1 3 842 522 713610 Cover Pipe MA=R,L;B=80-720MM;L=B-44 1 3 842 992 038610/1 Cover Pipe MA=R,L;B=80MM 1 3 842 516 628610/2 Cover Pipe MA=R,L;B=160MM 1 3 842 508 046610/3 Cover Pipe MA=R,L;B=120MM 1 3 842 522 710610/4 Cover Pipe MA=M;B=160MM 1 3 842 511 113400 Toothed Belt ZA=N;L=…MM 1 3 842 994 739400/1 Toothed Belt ZA=N;L=…MM 1 3 842 994 733

14


10

10

10

1040

40

40

20

20

20

20

40

4040

4040

595

595

595

595

240

2

3

4

5

5

15




10 Bottom Part 4 3 842 527 01620 Top Part 4 3 842 527 01540 Deviating Roller 8 3 842 527 013240 Flange 1 3 842 522 216595 Inlet Guard 4 3 842 523 429

20 Toothed Belt Wheel 1 3 842 521 78330 Deviating Roller 1 3 842 527 01240 Slide Profile 1 3 842 523 82750 Deep-Groove Bar Bearing 2 3 842 522 601

16

3842 999 798 BS1/M Mid-mount Transverse Conveyor

570

570

400

400

210

210

215

215

235

235

230

230140

130

200160

590

190

610

220

220

225

225

17




130 Clutch 2 3 842 522 064140 Clutch MA=R,L 2 3 842 521 786140/1 Clutch MA=M 1 3 842 521 786160 Clutch MA=M 1 3 842 522 274190 Asynchron. Motor,3-Phase 220-415/50;440-480/60 1 3 842 503 582190/1 Asynchron. Motor,3-Phase 500/50;575/60 1 3 842 503 583190/2 Asynchron. Motor,3-Phase 440/50;500/60 1 3 842 503 584190/3 Asynchron. Motor,3-Phase 200/346/50;20-415/60 1 3 842 503 585200 Gear I=30:1;VN=6M/MIN/60HZ 1 3 842 519 245200/1 Gear I=24:1;VN=6M/MIN/50HZ 1 3 842 522 214200/2 Gear I=24:1;VN=9M/MIN/60HZ 1 3 842 522 214200/3 Gear I=20:1;VN=12M/MIN/60HZ 1 3 842 519 244200/4 Gear I=20:1;VN=9M/MIN/50HZ 1 3 842 519 244200/5 Gear I=15:1;VN=15M/MIN/60HZ 1 3 842 519 243200/6 Gear I=15:1;VN=12M/MIN/50HZ 1 3 842 519 243200/7 Gear I=12:1;VN=15M/MIN/50HZ 1 3 842 521 219200/8 Gear I=12:1;VN=18M/MIN/60HZ 1 3 842 521 219200/9 Gear I=10:1;VN=18M/MIN/50HZ 1 3 842 522 215210 Belt Guide Profile 2 3 842 994 736215 Belt Guide Profile 2 3 842 994 740220 Run Profile 2225 Run Profile 2230 Cross-Connector 1 3 842 994 737230/1 Cross-Connector MA=R,L;B=80MM 2 3 842 523 016230/2 Cross-Connector MA=R,L;B=120MM 2 3 842 523 017230/3 Cross-Connector MA=R,L,M;B=160MM 2 3 842 523 018235 Cross-Connector Bwt=80 1 3 842 521 342235/1 Cross-Connector Bwt=120 1 3 842 521 343235/2 Cross-Connector Bwt=160 1 3 842 521 344400 Toothed Belt ZA=N; MM 1 3 842 994 739400/1 Toothed Belt ZA=A; MM 1 3 842 994 733570 Guard Plate MA=R,L 1 3 842 522 233570/1 Guard Plate MA=M 2 3 842 522 233580 Guard Plate MA=R,L 1 3 842 522 234580/1 Guard Plate MA=M 2 3 842 522 234590 Hexagon Shaft MA=R,L;B=80-720MM;L=B-50 1 3 842 994 734590/1 Hexagon Shaft MA=R,L;B=80MM 1 3 842 522 711590/2 Hexagon Shaft MA=R,L;B=120MM 1 3 842 522 712590/4 Hexagon Shaft MA=R,L;B=160MM 1 3 842 522 713610 Cover Pipe MA=R,L;B=80-720MM;L=B-44 1 3 842 992 038610/1 Cover Pipe MA=R,L;B=80MM 1 3 842 516 628610/2 Cover Pipe MA=R,L;B=160MM 1 3 842 508 046610/3 Cover Pipe MA=R,L;B=120MM 1 3 842 522 710610/4 Cover Pipe MA=M;B=160MM 1 3 842 511 113

18


80

315 315

315

315

40

4040

40

55

55

55

55

60

60

9020

20270

27030

310310

310 310

10

70

80

315

315

315

315

40

4040

40

55

55

55

55

60

60

90

20

20

270

27030

310

310310 310

10

70

19




10 Bottom Part 2 3 842 521 77820 Top Part 4 3 842 521 77730 Toothed Belt Wheel 2 3 842 521 78340 Deviating Roller 8 3 842 522 80155 Pin 5 3 842 521 78560 Housing 4 3 842 521 79770 Belt Web Guide 4 3 842 521 88380 Belt Web Guide 4 3 842 521 88490 Slide Profile 2 3 842 521 793270 Deep-Groove Ball Bear. 4 3 842 522 601310 Washer 8 3 842 522 674315 Washer 8 3 842 522 675

20

3842 999 764 KE1 90° Curve

160

180 180

1010

10

150

140

190191

21



3842 999 764 KE1 90° Curve

10 Deviating Roller Bwt=80 2 3 842 520 70610/1 Deviating Roller Bwt=120 3 3 842 520 70610/2 Deviating Roller Bwt=160 4 3 842 520 706140 Location Piece Bwt=80 1 3 842 522 095140/1 Location Piece Bwt=120 1 3 842 522 096140/2 Location Piece Bwt=160 1 3 842 522 097150 Conductor Element Bwt=160 1 3 842 520 656150/1 Conductor Element Bwt=80 1 3 842 520 672150/3 Conductor Element Bwt=120 1 3 842 520 708160 Bar Bwt=160 1 3 842 526 334160/1 Bar Bwt=160 1 3 842 520 711160/2 Bar Bwt=120 1 3 842 526 337160/3 Bar Bwt=120 1 3 842 520 714160/4 Bar Bwt=80 1 3 842 526 340160/5 Bar Bwt=80 1 3 842 520 717180 Belt Bwt=80,L=648 1 3 842 520 831180/1 Belt Bwt=120,L=735 1 3 842 520 830180/2 Belt Bwt=160,L=843 1 3 842 520 829190 Round Belt AO=A,C;KR=R,L 2 3 842 525 221190/1 Round Belt AO=B,D;KR=R 1 3 842 526 399190/2 Belt AO=A;KR=R,L 4 3 842 521 005190/3 Belt AO=C,D;KR=R,L 2 3 842 521 005191 Round Belt AO=A,D;KR=R,L 2 3 842 525 221191/1 Round Belt AO=B,C;KR=L 1 3 842 526 399

22

3842 999 764 KE1 90° Curve

280280

280

280 280280

280

280280

280

112

112

112

30

30 30

30

130

270

110

25

15 15

200

200

340 340

340 340

340

340

340

340

20

20

23



3842 999 764 KE1 90° Curve

15 Deviating Roller 2 3 842 521 35020 Deviating Roller 2 3 842 521 00725 Deviating Roller 1 3 842 521 76230 Deviating Roller 4 3 842 520 650110 Deviating Roller 1 3 842 520 643112 Deviating Roller 3 3 842 526 348130 Fastening Flange 1 3 842 520 645200 Belt 2 3 842 521 348270 Ang. Contact Ball Bearing 1 3 842 521 190280 Headed Bush 10 3 842 526 520280/1 Headed Bush 4 3 842 521 191340 Headed Bush 8 3 842 521 408

24

3842 999 765 KE1 180° Curve

160

180

18010 10 10

10

10

10

150

140

140270

270

130

130

190

191

25



3842 999 765 KE1 180° Curve

10 Deviating Roller Bwt=80 4 3 842 520 70610/1 Deviating Roller Bwt=120 6 3 842 520 70610/2 Deviating Roller Bwt=160 8 3 842 520 706130 Fastening Flange A=60 1 3 842 520 645130/1 Fastening Flange A=135 2 3 842 520 645140 Location Piece Bwt=80/60 1 3 842 522 095140/1 Location Piece Bwt=80/135 2 3 842 522 095140/2 Location Piece Bwt=120/60 1 3 842 522 096140/3 Location Piece Bwt=120/135 2 3 842 522 096140/4 Location Piece Bwt=160/60 1 3 842 522 097140/5 Location Piece Bwt=160/135 2 3 842 522 097150 Conductor Element Bwt=160/60 1 3 842 520 648150/1 Conductor Element Bwt=160/135 1 3 842 520 661150/2 Conductor Element Bwt=80/60 1 3 842 520 669150/3 Conductor Element Bwt=80/135 1 3 842 520 675150/4 Conductor Element Bwt=120/60 1 3 842 520 704150/5 Conductor Element Bwt=120/135 1 3 842 521 248160 Bar Bwt=60/60 1 3 842 526 332160/1 Bar Bwt=160/60 1 3 842 520 709160/2 Bar Bwt=160/135 1 3 842 526 333160/3 Bar Bwt=160/135 1 3 842 520 710160/4 Bar Bwt=120/60 1 3 842 526 335160/5 Bar Bwt=120/60 1 3 842 520 712160/6 Bar Bwt=120/135 1 3 842 526 336160/7 Bar Bwt=120/135 1 3 842 520 713160/8 Bar Bwt=80/60 1 3 842 526 338160/9 Bar Bwt=80/60 1 3 842 520 715160/10 Bar Bwt=80/135 1 3 842 526 339160/11 Bar Bwt=80/135 1 3 842 520 716180 Belt Bwt=160/60 1 3 842 520 823180/1 Belt Bwt=160/135 1 3 842 520 824180/2 Belt Bwt=120/160 1 3 842 520 825180/3 Belt Bwt=120/135 1 3 842 520 826180/4 Belt Bwt=80/60 1 3 842 520 827180/5 Belt Bwt=80/135 1 3 842 520 828190 Round Belt AO=A,C;KR=R,L 2 3 842 525 221190/1 Round Belt AO=B,D;KR=R 1 3 842 526 399190/2 Belt AO=A;KR=R,L 4 3 842 521 005190/3 Belt AO=C,D;KR=R,L 2 3 842 521 005191 Round Belt AO=A,D;KR=R,L 2 3 842 525 221191/1 Round Belt AO=B,C;KR=L 1 3 842 526 399270 Ang. Contact Ball Bearing Bwt=80/60;120/60;160/60 1 3 842 521 190270/1 Ang. Contact Ball Bearing Bwt=80/135;120/135;160/135 2 3 842 521 190

26

3842 999 765 KE1 180° Curve

280

280

280280

280

280

280

280280

280112

112112110

25

3030

3030

15

15

200

200

340340340

340

340

340340340

20

20

27



3842 999 765 KE1 180° Curve

15 Deviating Roller 2 3 842 521 35020 Deviating Roller 2 3 842 521 00725 Deviating Roller 1 3 842 521 76230 Deviating Roller 4 3 842 520 650110 Deviating Roller 1 3 842 520 643112 Deviating Roller 3 3 842 526 348200 Belt 2 3 842 521 348280 Headed Bush 10 3 842 526 520280/1 Headed Bush 4 3 842 521 191340 Headed Bush 8 3 842 521 408

28

3842 999 802 EQ1/U Lift-Transfer Unit

80

50

70

230240

130

130

130

130

470

470

480

480 480

150

150

440

440

140

210

620

630640

550

550

6

5

4

3

2

29




50 Plate Bq=80 1 3 842 520 35250/1 Plate Bq=120 1 3 842 520 57850/2 Plate Bq=160 1 3 842 520 58270 Shaft Bq=80 1 3 842 520 34970/1 Shaft Bq=120 1 3 842 520 60870/2 Shaft Bq=160 1 3 842 520 57080 Guide Component Bq=80 1 3 842 526 83080/1 Guide Component Bq=160 2 3 842 526 83080/2 Belt Guide Profile Bq=80 1 3 842 522 23580/3 Guide Component Bq=120 1 3 842 526 83180/4 Belt Guide Profile Bq=120 1 3 842 522 23680/5 Belt Guide Profile Bq=160 4 3 842 522 237130 Belt Bq=80;L=309 4 3 842 522 429130/1 Belt Bq=120;L=351 4 3 842 522 430130/2 Belt Bq=160;L=400 1 3 842 522 431140 Plate Bq=80 1 3 842 520 350140/1 Plate Bq=120 1 3 842 520 576140/2 Plate Bq=160 2 3 842 520 580150 Stop Bwt=80 2 3 842 520 351150/1 Stop Bwt=120 2 3 842 520 579150/2 Stop Bwt=160 1 3 842 520 583210 Housing Bwt=80 1210/1 Housing Bwt=120 1210/2 Housing Bwt=160 1230 Gear I=30:1,VN=6M/MIN/60HZ 1 3 842 519 245230/1 Gear I=24:1,VN=6M/MIN/50HZ;VN=9M/MIN/60HZ 1 3 842 522 214230/2 Gear I=20:1,VN=9M/MIN/50HZ;VN=9M/MIN/12HZ 1 3 842 519 244230/3 Gear I=15:1,VN=12M/MIN/50HZ;VN=9M/MIN/15HZ 1 3 842 519 243230/4 Gear I=12:1,VN=15M/MIN/50HZ;VN=9M/MIN/18HZ 1 3 842 521 219240 Asynchron. Motor,3-Phase 220-415/50;440-480/60 1 3 842 503 582240/1 Asynchron. Motor,3-Phase 500/50;575/60 1 3 842 503 583240/2 Asynchron. Motor,3-Phase 440/50;500/60 1 3 842 503 584240/3 Asynchron. Motor,3-Phase 200/346/50;20-415/60 1 3 842 503 585440 Straight Pin Bq=80;120 4 2 917 530 149440/1 Straight Pin Bq=160 8 2 917 530 149470 Friction Bearing AO=A,B,Bq=80,120 4 3 842 521 279470/1 Friction Bearing AO=A,B,Bq=160 8 3 842 521 279480 Friction Bearing Bq=80,120 4 3 842 521 280480/1 Friction Bearing Bq=160 12 3 842 521 280550 Locking Washer 2 2 916 089 062620 Double Nipple AO=B,Bq=80 1 1 823 391 081630 Socket AO=B,Bq=80 1 1 823 300 012640 Seal Ring AO=B,Bq=80 2 1 820 209 011

2 Straight Pin 1 2 917 650 2663 Coiled Spring 1 3 842 525 7764 Coiled Spring 1 3 842 525 7775 Bar 1 3 842 526 8376 Latch 1 3 842 526 838

30


690

695

170

540

520

460

100

100

580

580

490

145

450

450

450

450

20

20

20

20

10180

180

500

165

660

610

600

31




10 Spring Pack 2 3 842 523 08710/1 Spring Pack 1 3 842 520 35820 Deviating Roller 4 3 842 516 552100 Roller 2 3 842 520 346145 Retainer 1 3 842 520 124165 Cylinder 1 3 842 520 353170 Piston 1 3 842 318 816180 Guide Piece 2 3 842 520 354450 Straight Pin 4 2 917 530 104460 Centering Bolt 2 3 842 513 877490 Locking Washer 1 2 916 089 057500 Shaft Sealing Ring 1 3 842 510 788520 O-Ring 1 3 842 520 957520/1 O-Ring 1 3 842 521 282540 Piston Ring 1 3 842 500 151580 Shim Ring 2 2 916 190 148600 Nretn Valve W/Restriction 1 0 821 200 186610 Screwing 1 1 823 373 009660 Straight Pin 2 2 917 850 081690 Compression Spring 2 3 842 521 704695 Shim Ring 4 2 916 190 035

32

3842 999 761 EQ1/TR Tandem Lift-Transfer Unit

C

D

D

C

BA

A

B

E

E

80

80

80

80

30

30

120

120

120

120

470

470

470

470

470

470

480

480

480

480 480

480

480 480

50130

130

130

130

130

130

130

130

200

200110

110

110

110

70

230

240

440

440

440

440

440

440

570

570 570

570

550

550

550

550580

580

560

560

150

150

150

150

640

640

600

600

33




3 Stop IA=60 2 3 842 520 60730/1 Stop IA=135 2 3 842 520 61050 Base Plate Bwt=80;L=60 1 3 842 521 15450/1 Base Plate Bwt=80;L=135 1 3 842 521 15550/2 Base Plate Bwt=120;L=60 1 3 842 521 15650/3 Base Plate Bwt=120;L=135 1 3 842 521 16150/4 Base Plate Bwt=160;L=60 1 3 842 521 16250/5 Base Plate Bwt=160;L=135 1 3 842 521 16370 Shaft Bq=80 1 3 842 520 34970/1 Shaft Bq=160 1 3 842 520 57070/2 Shaft Bq=120 1 3 842 520 60880 Guide Component Bq=80 2 3 842 526 83080/1 Guide Component Bq=120 4 3 842 526 83080/2 Profile Bq=80 2 3 842 520 33780/3 Profile Bq=80 4 3 842 520 33780/4 Guide Component Bq=120 2 3 842 526 83180/5 Profile Bq=120 2 3 842 520 62780/6 Profile Bq=160 2 3 842 520 628110 Belt Bq=80;IA=60 2 3 842 520 623110/1 Belt Bq=80;IA=135 2 3 842 520 624110/2 Belt Bq=120;IA60 2 3 842 520 625110/3 Belt Bq=120;IA=135 2 3 842 520 626110/4 Belt Bq=160;IA=60 2 3 842 520 629110/5 Belt Bq=160;IA=135 2 3 842 520 630120 Belt Bq=80;L=309 4 3 842 522 429120/1 Belt Bq=120;L=318 4 3 842 520 631120/2 Belt Bq=160;L=400 4 3 842 522 431120/3 Belt Bq=160;L=403 4 3 842 520 632130 Belt Bq=80;L=275 4 3 842 520 554130/1 Belt Bq=160;L=364 4 3 842 521 165130/2 Belt Bq=80;L=309 4 3 842 522 429130/3 Belt Bq=120;L=309 4 3 842 521 164140 Plate Bq=80 2 3 842 520 350140/1 Plate Bq=120 2 3 842 520 576140/2 Plate Bq=160 2 3 842 520 580150 Stop Bwt=80 4 3 842 520 351150/1 Stop Bwt=120 4 3 842 520 579150/2 Stop Bwt=160 4 3 842 520 583200 Shaft Bwt=80;L=100,6 2 3 842 520 360200/1 Shaft Bwt=120;L=141,9 2 3 842 520 577200/2 Shaft Bwt=160;L=181,9 2 3 842 520 581210 Housing Bwt=80 2210/2 Housing Bwt=120 2210/3 Housing Bwt=160 2230 Gear I=15:1,VN=12M/MIN 1 3 842 519 243230/1 Gear I=15:1,VN=12M/MIN 1 3 842 519 244230/2 Gear I=12:1,VN=15M/MIN 1 3 842 521 219

34

C

D

D

C

BA

A

B

E

E

80

80

80

80

30

30

120

120

120

120

470

470

470

470

470

470

480

480

480

480 480

480

480 480

50130

130

130

130

130

130

130

130

200

200110

110

110

110

70

230

240

440

440

440

440

440

440

570

570 570

570

550

550

550

550580

580

560

560

150

150

150

150

640

640

600

600

6

5

4

3

2


35



240 Asynchron. Motor, 3-Phase 220-415/50;440-480/60 1 3 842 503 582240/1 Asynchron. Motor, 3-Phase 500/50;575/60 1 3 842 503 583240/2 Asynchron. Motor, 3-Phase 440/50;500/60 1 3 842 503 584240/3 Asynchron. Motor, 3-Phase 200/346/50;20-415/60 1 3 842 503 585440 Straight Pin Bq=80;IA=135 8 2 917 530 149440/1 Straight Pin Bq=120;IA=60 16 2 917 530 149440/2 Straight Pin Bq=120;IA=135 24 2 917 530 149440/3 Straight Pin Bq=160;IA=60 16 2 917 530 149440/4 Straight Pin Bq=160;IA=60 16 2 917 530 149440/5 Straight Pin Bq=160;IA=135 24 2 917 530 149470 Friction Bearing Bq=80;IA=135 8 3 842 521 279470/1 Friction Bearing Bq=120;IA=60 8 3 842 521 279470/2 Friction Bearing Bq=120;IA=135 16 3 842 521 279470/3 Friction Bearing Bq=160;IA=60 16 3 842 521 279470/4 Friction Bearing Bq=160;IA=135 24 3 842 521 279480 Friction Bearing Bq=80;IA=60 8 3 842 521 280480/1 Friction Bearing Bq=80;IA=135 16 3 842 521 280480/2 Friction Bearing Bq=120;IA=60 24 3 842 521 280480/3 Friction Bearing Bq=120;IA=135 32 3 842 521 280480/4 Friction Bearing Bq=160;IA=60 24 3 842 521 280480/5 Friction Bearing Bq=160;IA=135 32 3 842 521 280550 Locking Washer Bq=120;IA=60 2 2 916 089 062550/1 Locking Washer Bq=120,160;IA=60,135 4 2 916 089 062560 Retainer 2 2 916 089 065580 Shim Ring 2 2 916 190 148600 Nretn Valve w/Restriction 2 0 821 200 186640 Seal Ring 2 1 820 209 011



36


20

20

20

20 20

20

20

20 20

20

20

20

10

10

165

165690

690170

170540

540520

520

530

530

530

530

490

490

145

145

180180

180180

500

500

695

695

450

450

450

450

450

450

450

450

430

430

430

430

37




10 Spring Pack 4 3 842 523 08710/1 Spring Pack 4 3 842 520 35820 Deviating Roller 12 3 842 516 552145 Retainer 2 3 842 520 124165 Cylinder 2 3 842 520 353170 Piston 2 3 842 318 816180 Guide Piece 4 3 842 520 354430 Straight Pin 4 2 917 530 099450 Straight Pin 12 2 917 530 104490 Locking Washer 2 2 916 089 057500 Shaft Sealing Ring 2 3 842 510 788520 O-Ring 2 3 842 520 957520/1 O-Ring 2 3 842 521 282530 Deep-Groove Ball Bear. 4 1 900 905 161540 Piston Ring 2 3 842 500 151690 Compression Spring 2 3 842 521 704

38

3842 999 897 EQ1/T Tandem Lift-Transverse Conveyor

400

400

210

210

130

130200

610

190

570

570

570

570

570

220

220

230

230

235

180

180

140

39




130 Clutch MA=R,L 1 3 842 522 064130/1 Clutch MA=M 2 3 842 522 064140 Clutch MA=R,L 2 3 842 521 786140/1 Clutch MA=M 1 3 842 521 786180 Belt B=80;L=322 2 3 842 525 588180/1 Belt B=120;L=362 2 3 842 525 589180/2 Belt B=160;L=402 1 3 842 525 590190 Asynchron. Motor,3-Phase 220-415/50;440-480/60 1 3 842 503 582190/1 Asynchron. Motor,3-Phase 500/50;575/60 1 3 842 503 583190/2 Asynchron. Motor,3-Phase 440/50;500/60 1 3 842 503 584190/3 Asynchron. Motor,3-Phase 200/346/50;20-415/60 1 3 842 503 585200 Gear I=24:1,VN=6M/MIN/50HZ 1 3 842 522 214200/1 Gear I=24:1,VN=9M/MIN/60HZ 1 3 842 522 214200/2 Gear I=30:1;VN=6M/MIN/60HZ 1 3 842 519 245200/3 Gear I=20:1,VN=9M/MIN/50HZ 1 3 842 519 244200/4 Gear I=20:1,VN=12M/MIN/60HZ 1 3 842 519 244200/5 Gear I=15:1,VN=12M/MIN/50HZ 1 3 842 519 243200/6 Gear I=15:1,VN=15M/MIN/60HZ 1 3 842 519 243200/7 Gear I=12:1,VN=15M/MIN/50HZ 1 3 842 521 219200/8 Gear I=12:1,VN=18M/MIN/60HZ 1 3 842 521 219200/9 Gear I=15:1,VN=18M/MIN/50HZ 1 3 842 522 215210 Belt Guide Profile 2 3 842 994 736220 Run Profile 2230 Cross-Connector MA=R,L;B=80MM 2 3 842 523 016230/1 Cross-Connector MA=L,R;B=120MM 2 3 842 523 017230/2 Cross-Connector MA=R,L,M;B=160MM 2 3 842 523 018235 Cross-Connector Bwt=80 1 3 842 521 342235/1 Cross-Connector Bwt=120 1 3 842 521 343235/2 Cross-Connector Bwt=160 1 3 842 521 344400 Toothed Belt 16T5N 2 3 842 994 739400/1 Toothed Belt 16T5A 2 3 842 994 733570 Protective Cap MA=R,L;B=80MM 3 3 842 501 176570/1 Stopper MA=R,L;B=120,160MM 3 3 842 525 409570/2 Stopper MA=M;B=160MM 4 3 842 525 409590 Hexagon Shaft MA=R,L;B=80MM 1 3 842 522 711590/1 Hexagon Shaft MA=R,L;B=120MM 1 3 842 522 712590/2 Hexagon Shaft MA=R,L;B=160MM 1 3 842 522 713610 Cover Pipe MA=R,L;B=80MM 1 3 842 516 628610/1 Cover Pipe MA=R,L;B=120MM 1 3 842 522 710610/2 Cover Pipe MA=R,L;B=160MM 1 3 842 508 046610/3 Cover Pipe MA=M;B=160MM 1 3 842 511 113800 Lift-Traversing Unit Bwt=80;AO=A 2 3 842 522 720800/1 Lift-Traversing Unit Bwt=80;AO=C 1 3 842 522 720800/2 Lift-Traversing Unit Bwt=120;AO=A 2 3 842 522 721800/3 Lift-Traversing Unit Bwt=120;AO=C 1 3 842 522 721800/4 Lift-Traversing Unit Bwt=160;AO=B 2 3 842 522 722800/5 Lift-Traversing Unit Bwt=160;AO=C 1 3 842 522 722

40

400

400

210

210

130

130200

610

190

570

570

570

570

570

220

220

230

230

235

180

180

140

6

5

4

3

210

20


41



800/6 Lift-Traversing Unit Bwt=80;AO=B 2 3 842 522 534800/7 Lift-Traversing Unit Bwt=80;AO=C 1 3 842 522 534800/8 Lift-Traversing Unit Bwt=120;AO=B 2 3 842 522 535800/9 Lift-Traversing Unit Bwt=120;AO=C 1 3 842 522 535800/10 Lift-Traversing Unit Bwt=160;AO=A 2 3 842 522 536800/11 Lift-Traversing Unit Bwt=160;AO=C 1 3 842 522 536


20 Support 1 3 842 318 899


42


20

20

130

130

450

450450

450

440

440

480

480

480480

150

150

145

490

140

180

18010

500

165

660

600 610

620630640

690695

170

520

540

130

130

460 50

100

100

100

530

530

550

550

570

570

190

200

210

43




10 Spring Pack 2 3 842 523 08720 Deviating Roller 4 3 842 516 55250 Plate Bq=160 1 3 842 520 58280 Guide Component 2 3 842 526 830100 Roller 3 3 842 520 346130 Belt Bq=160;L=364 4 3 842 521 165140 Plate Bq=160 1 3 842 520 580145 Retainer 1 3 842 520 124150 Stop Bwt=160 2 3 842 520 583165 Cylinder 1 3 842 520 353170 Piston 1 3 842 318 816180 Guide Piece 2 3 842 520 354190 Support 1 3 842 520 357200 Shaft Bwt=160;L=181,9 1 3 842 520 581210 Housing 1440 Straight Pin 8 2 917 530 149450 Straight Pin 6 2 917 530 104460 Centering Bolt 2 3 842 513 877480 Friction Bearing 12 3 842 521 280490 Locking Washer 1 2 916 089 057500 Shaft Sealing Ring 1 3 842 510 788520 O-Ring 1 3 842 520 957530 Deep-Groove Ball Bear 2 1 900 905 161540 Piston Ring 1 3 842 500 151550 Locking Washer 2 2 916 089 062570 Shim Ring 4 2 916 190 048600 Nretn Valve W/Restriction 1 0 821 200 186610 Screwing 1 1 823 373 009620 Double Nipple 2 1 823 391 081630 Socket 2 1 823 300 012640 Seal Ring 2 1 820 209 011655 Switch Holder 1 3 842 338 685660 Straight Pin 2 2 917 850 083690 Compression Spring 2 3 842 521 704695 Shim Ring 2 2 916 190 035

44

3842 527 (787, 788, 789) PE1 Positioning Unit

110

110

120

120

120

120

150

150

150150

150

160

160

160

160

70

70

70

70

80

80

185

180

100100

140140

50

200

2030

45




20 Connecting Plate 130 Fastening Plate 140 Stop Plate 1 3 842 527 69650 Compressed-Air Cylinder 1 3 842 518 63370 Centering Bolt 4 3 842 513 87780 Hammer Head Nut 2100 Hex-Sock.Head Cap Screw 2110 Hex-Sock.Head Cap Screw 2120 Hex-Sock.Head Cap Screw 4140 Locking Washer 2150 Locking Washer 6160 Straight Pin 4180 Belt Guide Profile Bq=120 1 3 842 522 236185 Profile Bq=120 1 3 842 520 627200 Switch Holder 3 3 842 338 684

46


10

10

10

10

20

2030

30

40

5060

60

60

60

70

70

80

90

90100

100110

110120

130

130

140

140

47




10 Protective Cap 4 3 842 501 71020 Locking Washer 230 Compression Spring 2 3 842 526 98040 Carrier Plate 1 3 842 527 13250 Plate 160 Linear Roller Bearing 4 3 842 527 13570 Shaft 280 Guide Rod 1 3 842 527 13490 Hex-Soch.Head Cap Screw 2100 Headless Setscrew 2110 Headless Setscrew 2120 Guard Plate 1 3 842 527 935130 Flat-Head Screw 2140 Headless Setscrew 4

48

3842 999 805 HP1 Lift-Position Unit

200201202

210211212

49




200 Base Plate Bwt=80 Bwt 80 1 3 842 522 979201 Base Plate Bwt=120 Bwt 120 1 3 842 522 980202 Base Plate Bwt=160 Bwt 160 1 3 842 522 981210 Plate Bwt=80 Bwt 80 1 3 842 522 982211 Plate Bwt=120 Bwt 120 1 3 842 522 983212 Plate Bwt=160 Bwt 160 1 3 842 522 984

50


100110

104

104102

90

90

270

270

190

19050

50

490

480

460

700

10

20

51




50 Slotted Spring Pin 2 2 917 760 12190 Guide Rod 2 3 842 522 987100 Positioning Peg 1 3 842 522 985102 Positioning Peg 1 3 842 523 601104 Positioning Peg 2 3 842 523 602110 Stop 1 3 842 522 989190 Centering Bolt 4 3 842 513 877270 Spring Pack 2 3 842 523 087340 Housing 1460 Switch Holder 1 3 842 338 685480 Swivel Tube Fitting 1 1 823 391 246490 Nretn Valve W/Restriction 1 0 821 200 186700 Cylinder 1 3 842 524 096

20 Support 1 3 842 318 899

Bosch Rexroth CorporationCorporate Headquarters5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-6201

Bosch Rexroth CorporationIndustrial Hydraulics2315 City Line RoadBethlehem, PA 18017-2131Telephone (610) 694-8300Facsimile (610) 694-8467

Bosch Rexroth CorporationElectric Drives and Controls5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707Telephone (847) 645-3600Facsimile (847) 645-6201

Bosch Rexroth CorporationPneumatics1953 Mercer RoadLexington, KY 40511-1021Telephone (859) 254-8031Facsimile (859) 281-3491

Bosch Rexroth CorporationMobile Hydraulics1700 Old Mansfield RoadWooster, OH 44691-0394Telephone (330) 263-3300Facsimile (330) 263-3333

Printed in the United States8981 500 316 9/03

Bosch Rexroth CorporationLinear Motion andAssembly Technologies816 E. Third StreetBuchanan, MI 49107Telephone (616) 695-0151Facsimile (616) 695-5363www.boschrexroth-us.com

ts 1 conveyor modules - robert bosch gmbh · 2020-07-23 · 9 key no. description qty. customer...

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