truck adblue emulator for iveco instructions.pdf

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IVECO MINUSBLUE INSTRUCTIONS --------------------------- SOFTWARE INSTALLATION ---------------------- Install the software provided. NEW TRUCK SELECTION ---------------------- 1) The minusblue module MUST be blanked. Link link to blank (connection details) with jumper provided. 2) Connect USB lead to minusblue module and PC. 3) When green led pulses disconnect USB connection to PC. 4) Remove link to blank (connection details). 5) Connect USB connection to PC. 6) Run minusblue software. 7) Select truck and press start. 8) Yellow led should now be on. 9) If incorrect truck was selected, select truck and press start again. 10) Disconnect USB connection to PC and minusblue module. 11) The minusblue module is now set-up for the truck selected. TRUCK INSTALLATION --------------------- The connections details diagram and wire colours refer to IVECO STRALIS Year 2009, but the main procedure of the minusblue module does not vary. Before proceeding make sure no faulty codes are memorised in the original ECU, ADBLUE liquid is higher than the reserve level and the truck batteries Are disconnected from the system. WIRING --------- 5 conductors:- 1) RED(+15). To be connected to a 24V source enabled when the engine key Is in the ON position. This connection will supply power to the minusble Module when the engine key is on(dashboard on). 2) BLACK(0V). To be connected to an earth. 3) GREY(+30). To be connected to a 24V supply always available to the Existing adblue system (F4 protection fuse and the adblue system). 4) WHITE(CAN H). To be connected to CAN H of the system. 5) BROWN(CAN L). To be connected to CAN L of the system. The connections must be made under the box of the connectors located under the protection cover of the radiator(passenger side). The conductor of the ground of the adblue have the number 0000, but it is possible to use another ground conductor found by a multimeter. www.obd2works.com

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AdBlue Emulator Box designed to disable AdBlue system used in trucks, buses and other heavy vehicles with EURO 4/5 exhaust emission rates AdBlue Emulator Box bypasses electronic module of the Adblue system on vehicle.Its very easy to fit AdBlue Emulator Box to any truck or bus equipped with AdBlue system and it will override AdBlue system instantly, it will stop the usage of AdBlue liquid. AdBlue Emulator Box disables AdBlue system electronics gently so there will be no power loss of the engine or any warnings on the dashboard and in diagnostic system.This device works without interfering to work of other electronic systems of the vehicle.AdBlue Emulator Box has a wide range of supported vehicle models and there is only one version of emulator for all supported trucks, just upload the necessary program to the AdBlue Emulator Box and you can install it on any supported truck.http://www.obd2works.com/truck-adblue-emulator-for-iveco-p-1580.html

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Page 1: Truck Adblue Emulator For IVECO INSTRUCTIONS.pdf

IVECO MINUSBLUE INSTRUCTION S --------------------------- SOFTWARE INSTALLATION ---------------------- Install the software provided. NEW TRUCK SELECTION ---------------------- 1) The minusblue module MUST be blanked. Link link to blank (connection details) with jumper provided. 2) Connect USB lead to minusblue module and PC. 3) When green led pulses disconnect USB connection to PC. 4) Remove link to blank (connection details). 5) Connect USB connection to PC. 6) Run minusblue software. 7) Select truck and press start. 8) Yellow led should now be on. 9) If incorrect truck was selected, select truck a nd press start again. 10) Disconnect USB connection to PC and minusblue m odule. 11) The minusblue module is now set-up for the truc k selected. TRUCK INSTALLATION --------------------- The connections details diagram and wire colours re fer to IVECO STRALIS Year 2009, but the main procedure of the minusblue module does not vary. Before proceeding make sure no faulty codes are mem orised in the original ECU, ADBLUE liquid is higher than the reserve level and the truck batteries Are disconnected from the system. WIRING --------- 5 conductors:- 1) RED(+15). To be connected to a 24V source enabl ed when the engine key Is in the ON position. This connection will supp ly power to the minusble Module when the engine key is on(dashboard on). 2) BLACK(0V). To be connected to an earth. 3) GREY(+30). To be connected to a 24V supply alway s available to the Existing adblue system (F4 protection fuse and t he adblue system). 4) WHITE(CAN H). To be connected to CAN H of the sy stem. 5) BROWN(CAN L). To be connected to CAN L of the sy stem. The connections must be made under the box of the c onnectors located under the protection cover of the radiator(passenger side). The conductor of the ground of the adblue have the number 0000, but it is possible to use another ground conductor found by a multimeter.

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Page 2: Truck Adblue Emulator For IVECO INSTRUCTIONS.pdf

ACTIVATION ----------- The minusblue module and the original adblue module CANNOT both be activated at the same time, the GREY ACTIVATION WIRE(+30) is to enable the minusblue module working. It is important to connect the GREY ACTIVATION WIRE (+30) to a 24V source always available(battery), moreover, the soldering operation must be done between the 20A fuse(F4) and the existing adblue mo dule. If you want to stop and exclude the original adblue module from working, all That needs to be done is to remove the F4 fuse befo re starting the engine. The minusblue module will automatically be activate d. To re-instate the original adblue module, all that needs to be done is to re-install F4 fuse before starting the engine. The min usblue module will automatically be de-activated. SELF LEARNING -------------- When the minusblue module is fully connected to the electrical circuit of the original adblue module, and after identification of the F4 fuse controlling the power feeding to the original adblue module the truck batteries can be Re-connected. The minusblue module aquires the inputs from the CA NBUS the first time the dashboard is turned on(key on but engine still off) . 1) Make sure the F4 fuse is inserted. 2) Turn on the dashboard(key on) and verify that th e yellow led is on. 3) After approx 1 minute the yellow led will turn o ff and the green led will Turn on. 4) Switch off the dashboard(key off). After this procedure the minusblue module will be a ctivated whenever the dashboard is turned on(key on). The result will be:- 1) If the F4 fuse is installed the original adblue system will be working. Both yellow and green leds will be on. 2) If the F4 fuse is not installed the original adb lue system will not be Be working and the minusblue module will be acti vated. Both yellow and Green led will be flashing. NOTE:- ALL THE OPERATIONS WITH THE F4 FUSE MUST BE DONE WITH THE DASHBOARD SWITCHED OFF(KEY OFF).

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Page 3: Truck Adblue Emulator For IVECO INSTRUCTIONS.pdf

LED FUNCTION ON - OFF ---------------------- KEY OFF:- YELLOW OFF, GREEN OFF - NO POWER FE EDING. KEY ON:- YELLOW OFF, GREEN OFF - TRUCK NOT S ELECTED. KEY ON:- YELLOW ON, GREEN OFF - WAITING FOR SELF-LEARNING. KEY ON:- YELLOW OFF, GREEN ON - LEARNING CO MPLETED. KEY ON:- YELLOW ON, GREEN ON - DATA SAVED, MODULE NOT ACTIVATED. KEY ON:- YELLOW PULSE, GREEN PULSE – DATA SAVED, MODULE ACTIVATED

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Page 4: Truck Adblue Emulator For IVECO INSTRUCTIONS.pdf

LINKTO

BLANK

USB

CA

NH

CA

NL

+30

+15

0V

MINUSBLUEMODULE

ADBLUEECU MODULE

EXISTING

24 5 6 3 4

14 15

0000

EARTH

8540

H L 754

0

754

0

GREY

BROWN

WHITE

RED

BLACK

FUSE(F4)20A

+30 24VALWAYS

TOBATTERY

24VUNDERKEY

WH

ITE

GR

EEN

+15

CONNECTIONDETAILS

IVECO

E-25

E-1E-2E-26

0000

REDGR

EEN

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