trouble free high angle wells

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www.MerlinERD.com An introduction to drilling and petrophysics SPE LONDON 2017 Iain Hutchison CEng FIMechE Director, Merlin ERD Ltd

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Page 1: Trouble Free High Angle Wells

www.MerlinERD.com

An introduction to drilling

and petrophysics

SPE LONDON2017

Iain Hutchison CEng FIMechE

Director, Merlin ERD Ltd

Page 2: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

2

Copyright © 2017 Merlin ERD Ltd

Content

• Well Types

• Costs & Value

• Rig Types

• Phases of a Well

• Formation Evaluation

It’s ALL about Drilling!

Page 3: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Well Types

• Exploration

− Is there anything there (success 1:5)

• Appraisal

− How much is there?

• Development

− Production : makes the money

− Injection : keeps it coming

Page 4: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Vertical & Directional Wells

Page 5: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Directional Drilling

Inaccessible Locations

Page 6: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Well Time & Costs

• Drilling times

• 5 to 500 days

• Typical 30 – 50 days

• Drilling costs

• US$100k – US$1Mn per day

• ≈80% of costs are time dependent

• Well : US$2Mn to US$100’s Mn

• Typical onshore US$5Mn / offshore US$30Mn

Page 7: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Value of Drilling Quickly!

Page 8: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

“ Brief History in Time”

• First recorded drilling in Sichuan Province, China –

c. 2,000 years ago, salt drilling

Page 9: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

“ Brief History in Time”

• 1264 – mining of seep oil witnessed by Marco Polo

in Baku, Azerbaijan

• 1594 – Oil wells are hand dug to 115ft (35m) in

Baku, Azerbaijan

Page 10: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

“ Brief History in Time”

• 1859 – first oil well drilled in the United States (21m)

Page 11: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Phases of a well

1. Spud in

2. Drill ahead

3. Drill to first casing seat

Gas

oil

water

MUD TANK

Page 12: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Phases of a well

1. Spud in

2. Drill ahead

3. Drill to first casing seat

4. Pull out of hole (trip)

5. Run first casing

Gas

oil

water

MUD TANK

Page 13: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

liquid cement Phases of a well

1. Spud in

2. Drill ahead

3. Drill to first casing seat

4. Pull out of hole (trip)

5. Run first casing

6. Pump cement

Gas

oil

water

MUD TANK

Page 14: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Phases of a well

1. Spud in

2. Drill ahead

3. Drill to first casing seat

4. Pull out of hole (trip)

5. Run first casing

6. Pump cement

7. Displace cement “behind” casing

Gas

oil

water

MUD TANK

Page 15: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

22

Copyright © 2017 Merlin ERD Ltd

Phases of a well

1. Spud in

2. Drill ahead

3. Drill to first casing seat

4. Pull out of hole (trip)

5. Run first casing

6. Pump cement

7. Displace cement “behind” casing

8. Drill ahead to 2nd casing seat

Gas

oil

water

MUD TANK

Page 16: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Phases of a well

1. Spud in

2. Drill ahead

3. Drill to first casing seat

4. Pull out of hole (trip)

5. Run first casing

6. Pump cement

7. Displace cement “behind” casing

8. Drill ahead to 2nd casing seat

9. Run 2nd casing string

10. Pump and displace cement

“behind” casing and install

Blow Out Preventer (BOP)

Gas

oil

water

MUD TANK

Page 17: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Phases of a well

1. Spud in

2. Drill ahead

3. Drill to first casing seat

4. Pull out of hole (trip)

5. Run first casing

6. Pump cement

7. Displace cement “behind” casing

8. Drill ahead to 2nd casing seat

9. Run 2nd casing string

10. Pump and displace cement

“behind” casing and install

Blow Out Preventer (BOP)

11. Drill through the reservoir to

TOTAL DEPTH (TD)

Gas

oil

water

MUD TANK

Page 18: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

25

Copyright © 2017 Merlin ERD Ltd

Phases of a well

1. Spud in

2. Drill ahead

3. Drill to first casing seat

4. Pull out of hole (trip)

5. Run first casing

6. Pump cement

7. Displace cement “behind” casing

8. Drill ahead to 2nd casing seat

9. Run 2nd casing string

10. Pump and displace cement

“behind” casing and install

Blow Out Preventer (BOP)

11. Drill to TOTAL DEPTH (TD)

12. POOH, and run electric logs

13. Run Production “liner”

14. Test the well

15. Complete the well

16. Plug and abandon (P&A) the wellGas

oil

water

MUD TANK

Page 19: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Drilling Envelope

Encana Germain 15A-36

Apache STAG 12H

Maersk Qatar Persian Gulf BD-04A

Chayvo O-5

Statoil Norway North Sea B-47

ExxonMobil Canada Newfoundland and Labrador B-16 56 OPA2

Shell USA Gulf of Mexico - Mississippi Canyon A10 S1

Shell USA Gulf of Mexico - Mississippi Canyon A10

Shell USA Gulf of Mexico - Garden Banks GB 472 #2 ST3

Shell USA Gulf of Mexico - Mississippi Canyon MC 766 #1

Shell USA Gulf of Mexico - Garden Banks GB 426 A-16 ST3

BP USA Gulf of Mexico - Mississippi Canyon MC725 # 1

Devon Energy USA Gulf of Mexico - Walker Ridge WR 278

Chevron USA Gulf of Mexico - Green Canyon GC 512 #1 BP2

BP USA Gulf of Mexico - Keathley Canyon Tiber KC-102

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 2,000 4,000 6,000 8,000 10,000 12,000 14,000

TVD

(M

etre

s)

Departure (Metres)

Envelope All Well Data test 01 Exxon

Page 20: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Drilling Today

• Thousands of wells per year

• Well costs $2 million to $100’s million / well

• Deepest Vertical Well:

• GNPP Nedra Russia Kola Peninsula SG-3

• 40,230 ft (12,262m)

Page 21: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

ERD Design

Viable? How to tell / prove it?

Page 22: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Deepest Well - Departure

• Longest Step-Out – Chayvo O-5 - 41,338ft (12,600m)

The Geological Society

Page 23: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Drilling Rigs - Land

Page 24: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Drilling Rigs - Offshore

Page 25: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Drilling Rigs - Offshore

Page 26: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Drill String - Bits

Wears

Gouges Scrapes

Crushes

• $400 - $100,000+

• Durability matched

with ROP

• Best bit = cheapest bit in

terms of overall cost =

cost/foot

Page 27: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

How Do We Know What We’re

Drilling Through?

• Core – direct samples of the formation

Page 28: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Wireline Logging

• Post drilling operation

Page 29: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Logging While Drilling

• Whilst Drilling Measurements

• Can accurately position

well whilst drilling -

Geosteering

Page 30: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Need to knows

• Porosity

− Voids which hold fluids/gas

• Saturation

− Volume of each fluid present in voids

• Permeability

− How easy the fluid will move through the formation

• Fluid Properties

− What is it?

− How will it flow?

Page 31: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

“Basic” Logging Measurements

• Resistivity Logs

− Salty Water vs Hydrocarbon filled pores

• Porosity Logs

− % of pore volume in the rock - porosity

• Density Logs

− Bulk density of the formation, guide to porosity

• Sonic Logs

− % of pore volume in the rock – porosity

• Gamma Ray

− Natural Gamma Radiation – Sand/Limestone or

Shale

Page 32: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Log Example

Page 33: Trouble Free High Angle Wells

Intro to Drilling and Petrophysics

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Copyright © 2017 Merlin ERD Ltd

Questions?

Page 34: Trouble Free High Angle Wells

www.MerlinERD.com

Merlin ERD Ltd

• Feasibility studies, Peer reviews, Problem investigation• ERD Operational preparedness & Training• Hole Condition Monitoring - Rig• Drilling Manuals

Merlin ERD LimitedPerth, UK

Tel +44 1738 627922Email: [email protected]

www.MerlinERD.com

If we always do what we’ve always done, we’ll only get what we’ve always had!