triton lining systems llc. the city of sac city, sac city iowa, water distribution pipe in-situ...
TRANSCRIPT
Triton Lining Systems LLC.
The City of Sac City, Sac City Iowa, Water Distribution Pipe In-Situ
RehabilitationJuly 2012
Project Details
1,129’ x 6” cast iron water main
1,563’ x 4” cast iron water main
Installed – 1940’s, 1970’s, 1990’s
Properties affected – 41 homes, 105 residents
Subdivision - Oak Hill Drive
Problem – Severe discolored water complaints
The Problem / Cause
The conveyed water interacted with the cast iron, causing severe tuberculation build up, internal corrosion, loss of hydraulic efficiency, loss of carrying capacity, degradation of water quality & pipe integrity
Attempted Remedies
The system was ‘looped’ – the problem got worse
Super chlorination of the entire water system (break
point chlorination) for 30 days - helped short term but the problem returned
Hydrant flushing increased – occasionally made the
problem worse
Direction of water flow changed – no effect
Supplied customers in the effected area with water filters
- helped but didn’t fix the problem
The Search for a Solution
Contacted Iowa Rural Water Association Contacted American Water Works Association
Talked with vendors
All resources had no new ideas other than replacing the
mains
Started searching the internet for ideas
Potential Solutions
1. Temporary fix: Furnish the homes with a high end filtration system - Cost approx. $1,000.00/home ($41,000 total). Filters will last 10-15 years with cleaning annually but does not fix the problem
2. Semi-permanent: Pig or swab the lines - this would not fix the problem just delay it’s return. Associated issues - plugged service lines, plugged water heaters, residue in the pipes. Cost - $12,925.00
3. Long term/semi-permanent fix: Rehabilitate the pipe in place - a longer lasting solution (50 year design life), medium cost but permanent elimination of problem
4. Permanent Solution: Replace the main – high cost
Narrowing the Options
Main Replacement
Pro’s- Permanent Fix- City Crews familiar
with process
Con’s- 2 year duration- Cost- Cost- Cost
Main Rehabilitation
Pro’s- Less Cost- Speed of installation- No Engineering fees- Less social disruption
Con’s- Unfamiliar to City crews- 1st in the State of Iowa to
use this technology
The Chosen Solution
City personnel searched for an appropriate technology that would deal with the problems, while offering a long term, cost effective solution
They found and employed Triton Lining Systems
to rehabilitate the piping system and eliminate all the problems associated with it
Planning
The City & Triton met to discuss the project
The project area was walked, all excavation locationsidentified & marked, temporary water system
mapped out, proposed working sequence planned,
responsibilitiesdetermined & the final price agreed
Working Partners a Novel Approach
The City & Triton formed an excellent working relationship where City personnel were utilized to undertake the functions of the project they were equipped for and accustomed to doing, while Triton performed the actual cleaning & lining of the pipes
This scenario enabled the project to be complete
in approx. 16 weeks with minimal social disruption and at a saving of over $1,575,000 compared to traditional remove and replace
Work Area & Bypass Plan
The Rehabilitation 9 Step Process
1. Pipe Location / Access – City Personnel2. Bypass – City Personnel3. Excavation – City Personnel4. Isolation – City Personnel5. Cleaning – Triton6. Inspection (Pre lining) – Triton7. Lining – Triton8. Inspection (Post lining) – Triton9. Re Connection / Disinfection – City Personnel
Pipe Location / Access
Excavation locations were pre determined by Triton, utility locates were organized and performed by the City
Road cut permits were obtained prior to construction
Bypass
An above ground bypass system was installed to feed water to all properties affected by the construction
This meant customers were only affected for a very short time during the set up and removal of the bypass system
Excavation
Wherever possible, excavations / access openings were made at existing fittings (valves, tees, fire hydrants, bends etc.)
This enabled the opportunity to upgrade the entire system
Isolation
Isolation valves that only affected the pipes within the project area were identified
Valves were checked for operation and complete shut down prior to construction
The Pipe Prior to Cleaning
Pipe Cleaning
Pipe scrapers were pulled through the line several times to loosen any tuberculation and buildup, this was done with the additional use of water
Plunging / Swabbing
After scraping, plungers were pulled through the line several times to remove the loose debris and any remaining liquids
Foam swabs were then washed through with water
to remove any remaining debris
Finally, foam swabs were blown through the pipe with compressed air to remove fine particles and dry the pipe
Swabbing
The Pipe After Cleaning & Drying
CCTV Inspection
The cleaned pipe was then cctv inspected for verification and effectiveness of the cleaning
Inspection (Pre Lining)
The purpose of the pre lining inspection is verify the effectiveness of the cleaning and identify any potential problems such as:
Un clean pipe Un known valves Bends Standing or running water (leaking services) Over poured lead joints (lead fish) Repair sections / open joints / clamps Low service connections Obstructions
The Lining Process
Control Systems
Computerized metering and monitoring ensure quality and repeatability of applied linings
A hard copy print out records all pertinent information and allows for verification of lining parameters
The Pipe After Lining
The rehabilitated pipe will never suffer from any of the problems it had prior to the process
The lining has an AWWARf design life of over 50 years
Lined Pipe (Showing service connection)
The Triton In-Situ spray lining process doesn’t block service connections
The cured lining was inspected via CCTV to ensure lining quality
Post Lining Inspection
Re Connection
The City then reconnected all pipe work and checked the couplings under pressure
Disinfection
Following the pressure testing of the new pipe and fittings the City disinfected / chlorinated the pipes in accordance with local and AWWA standards
Once the bacteriological samples had passed they reconnected the properties back to the main, removed the bypass, back filled the excavations and reinstated the surface
Results
Upon completion of the project fire flows were restored, the pipe has long term corrosion protection, chlorine residual is maintained, discoloured water complaints ceased, the problems will never return and customers are happy
Additional benefit - saving $1,575,000.00
City Personnel
Utility locatesBypass installationExcavationPipe removalPipe reconnectionBackfillSurface reinstatementBypass removal
Project Responsibilities Summary
Triton
Pipe cleaningPost cleaning cctv inspectionPipe spray liningPost lining cctv inspection
(City personnel gave assistance
to Triton with the above)
Triton Lining Systems LLC.
PO Box 1476 Carefree, AZ. 85377Tel: 407 928 9339
The City of Sac City
302 East Main Street, PO Box 37Sac City, Iowa 50583
Tel: 712 662 7593