triol ak01 - triolcorp.us · as per nema 250-2008 standard. special devices for slinging are...

t r a n s f o r m t h e w o r l d

V e r s i o n o f t h e s o f t w a r e c o n t r o l l e rU M K A - 0 4 4 0 . 1 6

А Т . 6 5 4 2 2 6 . 8 0 9 O M

Direct Online Starter

FOR ESP APPLICATIONS

TRIOL AK01

everything new emerges now

2А Т . 6 5 4 2 2 6 . 8 0 9 O M

Dear Sirs!

We are grateful to You for purchasing the equipment produced by Triol Corporation. We are sure that our DOL starter of submersible electric pumps for crude oil production Triol AK01 series will be run by You effectively and will make a profit for You.

We also want to remind You that the DOL starter purchased by You is a complex electrical device and its inexpert and unqualified operation may cause its breakdown and result in human victims. That’s why we recommend You strongly to study the «Operating Manual» attentively before starting the operation of the DOL starter and to pay attention to the safety engineering instructions (Section 2.1.1).

A set of documents supplied with the АК01 Triol consists of the following:• «Technical specification and Operating Manual»;• «Registration certificate».

The present «Technical specification and Operating Manual» is intended for examination of technical data, design, service, rules of operation and maintenance of the AK01 DOL starter produced by Triol Corporation.

Abbreviations used in the text of the document are as follows:AR — Automatic restart;ACS — Automated control system;UnderLD — Trip on UnderLoad protection;OverLD — Trip on OverLoad protection;OverCur — Overcurrent protection;ESM — Electrical submersible motor;DME — Downhole measuring equipment;TMS — Telemetering system (down hole sensors)ACVOT — AC-voltage oil transformer;ESPU — Electric submersible pumping unit;ESP — Electric submersible pump;DOL — direct on-line;QF2 — power disconnector.

3T R I O L C O R P O R A T I O N w w w . t r i o l c o r p . c o m

Operation manual

Contents

1 Description and operation ........................................................................5

1.1 DOL starter function ..................................................................................... 51.2 DOL starter specification ............................................................................... 61.3 DOL starter configuration ............................................................................... 7

1.3.1 DOL starter design .................................................................................. 71.3.2 Designation of DOL starter components ..................................................... 13

1.4 DOL starter design and operation ................................................................... 141.4.1 DOL starter capabilities ......................................................................... 141.4.2 Connection of transformers .................................................................... 151.4.3 DOL starter operating modes .................................................................. 16

1.5 Packaging and marking ............................................................................... 18

2 Intended use ....................................................................................... 19

2.1 Preparation of DOL starter for use.................................................................. 192.1.1 Safety precautions ............................................................................... 192.1.2 Connection and starting preparation ......................................................... 202.1.3 DOL starter starting procedure .................................................................21

2.2 DOL starter operation ................................................................................. 222.2.1 Probable troubles and troubleshooting in Triol АК01 ..................................... 222.2.2 DOL starter switching-off procedure ......................................................... 26

2.3 Operator interface. Description of UMKA-04 controller and its operation .................272.3.1 General ...............................................................................................272.3.2 Description of operator interface ............................................................. 28

2.3.2.1 Entering the UMKA-04 controller menu ................................................. 292.3.2.2 Status display mode ......................................................................... 30

2.3.3 Description of the UMKA-04 controller menu .............................................. 302.3.3.1 UMKA-04 controller first-level menu .................................................... 302.3.3.2 «Actual state» first-level menu ............................................................ 322.3.3.3 «Actual parameters» first-level menu .................................................... 322.3.3.4 «Input parameters» first-level menu ..................................................... 332.3.3.5 «Input voltage» first-level menu ........................................................... 342.3.3.6 «Settings & protection» first-level menu ................................................ 352.3.3.7 «Setpoints» first-level menu ................................................................372.3.3.8 «Converter settings» first-level menu ................................................... 382.3.3.9 «Downhole sensors» first-level menu .................................................... 392.3.3.10 «Well identifications» first-level menu ................................................. 442.3.3.11 «System settings» first-level menu ..................................................... 452.3.3.12 «Access settings» first-level menu ..................................................... 502.3.3.13 «Event log» first-level menu .............................................................. 52

3 Transportation..................................................................................... 55

4 Storage .............................................................................................. 57

5 Maintenance ....................................................................................... 57

6 Utilization ........................................................................................... 57

Contents

4А Т . 6 5 4 2 2 6 . 8 0 9 O M

Appendix А. DOL starter overall dimensions .................................................. 58

Appendix В. Scheme of external DOL starter connections ................................ 59

Appendix С. Instructions on telemetry unit connection .................................... 60

Appendix D. Description of UMKA-04 controller menu ..................................... 64

Appendix E (informative). Transformer T1-T3 connecting manual ....................... 80


Operation manual

1 Description and operation

1.1 DOL starter function

DOL starter is designed for controlling and protecting electric submersible pumping units for crude oil production equipped with motors of ESM with GOST 18058-80 type (or equivalent).

The DOL starter service conditions correspond to rated values of climatic factors for WDa climatic version, 1st category of placement as per GOST 15150-69 and GOST 15543.1-89 having the following key parameters:

• Ambient temperature from - 3 оС to + 60 оС.• Atmosphere of Class IV (seaside-industrial) as referred to the content of corrosion-active agents:

a. Content of sulphur dioxide maximum 20 mg/m2 per day (maximum 0,025 mg/m3);b. Content of chlorides is from 30 to 300 mg/m2 per day.

• Environment is unexplosive, not containing corrosive gases and vapors in such concentration that may cause destruction of metals and insulation; not saturated with current-conducting dust and water vapors.

Protection degree of the DOL starter’s cabinet is NEMA4 as per standart NEMA 250-2008.

DOL starter running position is vertical; allowable deviation in any direction is 5°.Group of externally mecanical acting factors as per GOST 17516.1-90 corresponds МЗ version.

Cooling type of DOL starter is natural air one.

DOL starter must be operated by a specially instructed and authorized staff having electrical safety qualification of at least 3rd level.

Identification code of Triol AK01:

The DOL starter Triol АК01-ХХ-ХXX-ХХХХХХ-ХХХ 1 2 3 4 5 6 7 8 9 10 11

1 — full name of product type;2 — trade mark;3 — brand name of the AK01-series product;4 — rated current of the DOL starter primary power circuit;5 — type of input power unit for DOL starter;6 — availability of in-line sine filter at the output;7 — availability of bypass;8 — climatic version;9 — controller type;10 — technical level;11 — voltage of the feed source.

6А Т . 6 5 4 2 2 6 . 8 0 9 O M

1.2 DOL starter specification

Supply voltage is three-phase, 660…4000 V , with deviation within the range ±10 %.

Power-line frequency is 50 Hz ± 2 %.

Rated output voltage is from 660 to 4000 V of three-phase current, with deviation from the rated value ± 10 %.

DOL starter nominal current — 200 A.

Insulation resistance isn’t less than 1 MOhm between DOL starter cabinet and electrical circuits which aren’t connected between each other in cold state and under normal climatic conditions.

Electrical insulation of conductive circuits between DOL starter cabinet and electrical circuits which aren’t connected between each other stands close to sinusoidal form voltage 50 Hz during 60 ± 5 s. Test voltage value is 12 000 V. For electrical circuits which connected to power circuit test voltage is 2 500 V.

Efficiency is not less than 99%.

Controller storage capacity is 4 Mb. It makes possible to save at least 200 000 records in the event log (on the average).


Operation manual

1.3 DOL starter component parts

1.3.1 DOL starter design

Structurally DOL starter is made as a metal cabinet with two-side access, NEMA4 degree of protection as per NEMA 250-2008 standard.

Special devices for slinging are provided for on the top cover of the DOL starter.Example of DOL starter general view is shown in fig. 1.1.DOL starter has two separate compartments. Outside the front door there is a low-voltage compartment

in which control system elements are located, Fig. 1.2. Outside the door of a high-voltage compartment there is a power disconnector and a power unit of the DOL starter, Fig. 1.3.

Cables are connected inside a special lockable compartment on the rear wall of the DOL starter cabinet (Fig. 1.4).

Doors of all compartments have appropriate stops fixing them in open state, special locks and seals ensuring a required degree of protection. Power compartment door is provided with a mechanical protection device that prevents opening. Doors are also provided with an electric interlock that displays alarm messages on the controller’s screen.

The DOL starter design provides the cabinet grounding.In the bottom part of the DOL starter there are supports ensuring its steady positioning when installing at

site and protecting the station doors against snow drifting. In the support bases there are holes for fastening the DOL starter by means of anchor bolts.

DOL starter bottom part allows transporting by means of forklift.

a) b)

Figure 1.1 — General view of DOL starter:a – DOL starter front side, b – DOL starter back side

8А Т . 6 5 4 2 2 6 . 8 0 9 O M

The following devices are disposed inside the low voltage compartment, Fig. 1.2:

• Controller;• Control system;• limit switch of door condition and lighting;• LED strip;• Terminal block of surface panel of downhole sensor compartment;• Terminal block of external connections.

Figure 1.2 — Arrangement of components inside low voltage compartment


Operation manual

Figure 1.3 — Power unit of DOL starter, high voltage compartment

10А Т . 6 5 4 2 2 6 . 8 0 9 O M

The following devices are disposed inside the high voltage compartment, Fig. 1.4:

• Power fuses;• Measuring fuses;• Power and measuring transformers;• Terminal blocks of transformers commutation;• LED strip;• Power disconnector;• limit switch of door condition;

а бFigure 1.4 — Arrangement of components inside high voltage compartment:

a- left side; b –right side


Operation manual

Figure 1.5 — Cable connection compartment

12А Т . 6 5 4 2 2 6 . 8 0 9 O M

The following elements are located on the DOL starter control compartment forward panel, Fig. 1.6:

• UMKA-04 controller with DOL starter status light indicators.

Figure 1.6 — forward panel of control compartment

DOL starter is serviceable and accessible for performing visual inspection and tightening fasteners of contact connectors.

All metal parts and assemblies have corrosion-resistant coating meeting the requirements of GOST 9.301-86.

Paint and protective-decorative coatings of external parts and surfaces of DOL starter are at least of the class III as per GOST 9.032-74. Paint adhesion has a rating not lower than 3 as per GOST 15140-78 and meets the requirements of NEMA 250-2008.

DOL starter is dynamically and thermally resistant to any kinds of short circuits inside the cabinet. After unshorting DOL starter remains completely functional. DOL starter may be connected using both copper and aluminium external cables. Cabinets of DOL starters are grounded meeting the requirements of Electrical Installations Code (EIC) using elements provided within the cabinet (grounding bolt).

Overall dimensions of the DOL starter correspond to values specified in Appendix A. Diagram of the DOL starter external connections is given in Appendix В.

Instructions on connection of telemetry units from various producers are given in Appendix С.


Operation manual

1.3.2 Intended use of the DOL starter components

The DOL starter includes:UMKA-04 controller performs such functions as DOL starter control, scanning current values of the

device, scanning and programming of settings.UMKA-04 controller communicates with SPP subunit via RS485 interface.

Figure 1.7 — DOL starter control section

Green indicator («Operation») on the UNKA-04 forward panel is designed for indicating the ESM on state. Indicator blinking means that some parameter has exceeded a threshold value and a countdown to shutoff protection acting has begun. If the parameter value becomes normal the ESM is kept running, if not – ESM is shut down.

Yellow indicator («Wait») on the UNKA-04 forward panel is designed for indicating the ESM off state with a capability of automatic restart (AR). It shows a continuous glow if some parameter is beyond a threshold value. Indicator blinking improves information content of the DOL starter status and goes to show that there are no reasons which may prevent ESM from being started up, and a countdown to AR begins.

Red indicator («Stop») on the UNKA-04 forward panel is designed for indicating the ESM off state without any capability of automatic restart (AR).

Limit switches SA1 and SA5 are designed for interrupting power supply to contactor coil. Limit switch SA3 controls the low-voltage compartment door. Limit switches SA1 and SA5 act as light switches in the connection compartment and in the high-voltage compartment respectively.

14А Т . 6 5 4 2 2 6 . 8 0 9 O M

1.4 DOL starter design and operation

1.4.1 DOL starter capabilities

DOL starter ensures the following:

• ESP switching on/off in direct start mode (across-the-line start);• ESP rundown delay;• local and remote operation mode control of DOL starter;• ESP protection against short-circuit current and inadmissible overload;• feasibility of ESP operation from submersible device (transducer);• protection settings may be checked and changed from dispatching station by means of software via

telemetry with RS-485;• ESP operation in modes: “Manual” and “Automatic”;• measurement of electric energy input, measurement of active and reactive energy;• ESP automatic switching on with an adjustable time delay (from 1 to 9999 seconds) when supply-line

voltage is applied;• ESP turning on blocking when supply-line voltage is applied with wrong phase sequence;• feasibility of ESP turning on blocking when supply-line voltage is more or less than adjusted value;• ESM tripping when supply-line voltage is changed provided that such a deviation results in

inadmissible current overload with the possibility of AR after voltage applying;• ESP tripping with minimum phase current selection and time delay preset of protection triggering

when any phase is underloaded, ESM tripping under overload according to programmable time-current characteristic;

• ESP AR after tripping by underload protection with time delay preset (from 1 to 9999 minutes);• mode operation setting: with a capability of the ESM AR after protection acting, without a capability

of the ESM AR;• ESP turning on blocking with inadmissible frequency preset of turbine rotation;• automatic blocking of manual turning on and turning on while operating with external AVSD;• function “Relay AVSD” is provided;• mode operation setting with periodic automatic turning on and tripping of ESP by time program

preset (from 1 to 28800 minutes);• uninterrupted monitoring of the «cable-ESM» system isolation resistance with the following ESM

switching-off if the resistance is decreased down to inadmissible level;• feasibility of operation when the «cable-ESM» system isolation resistance is decreased followed by

the fast switching-off under overload conditions;• external light signaling of DOL starter operation mode (operation, idle, ARC);• external light signaling about emergency stop;• ESP current monitoring and supply-line voltage monitoring;• feasibility of tuning at operation place: overload/underload protection, inadmissible supply-line

voltage protection (operation space setting);• embedded memory for current parameters recording when ESP operate;• displaying on display screen: actual current value, supply-line voltage, all presets, operation modes,

included protection triggering, ESP switching on/off timer in automatic mode, tripping timer when protection preset values are inadmissible;

• recording of ESP switching on/off time and cause;• tripping and ESP turning on blocking when supply-line voltage imbalance protection preset is

exceeded;• ESP tripping when ESP current imbalance protection preset is exceeded;• DOL starter control from additional technical parameters : ESP temperature, pressure, dynamic level

and ESPU vibration;


Operation manual

• recording of modified DOL starter set presets into event log with date and time of the set value change, previous and current preset;

• saving of adjusted operation parameters and recorded information without supply voltage;• displaying current time and date;• adjustable ARC delay for every protection type;• feasibility of mode setting with ARC or blocking ARC after triggering of every protection type

(excluded OCP);• limiting access to preset adjusting of controller UMKA is realized by password;• adjustable time delay of control parameters from 1 to 60 seconds;• emergency stop by means of button “Emergency stop” on the front door of DOL starter.

DOL starter provides for the following types of protections and interlocks:

• against external and internal short-circuit;• condition of underload (trip on underload);• against open phase fault of input and output circuits;• against overload current protection;• against faults of supply and control systems;• against turning on while the controller temperature is decreased;• feasibility of blocking entering which excludes inadmissible DOL starter operation modes.

1.4.2 Connection of transformers

DOL starter uses two types of transformers as follows:

• power transformer;• measuring transformer;• Transformer connection scheme is given in Appendix E.

16А Т . 6 5 4 2 2 6 . 8 0 9 O M

1.4.3 DOL starter operating modes

DOL starter provides two modes of operation:• Manual mode;• Automatic mode.

For choose needed operating mode edit parameter «000 Operating mode» (menu «Actual parameters» — «Manual/Auto»).

When selecting the desired operation mode should also install wafer switch on the front panel to the appropriate position: «manual» or «automatic» (function not available in this DOL starter specification).

Manual operating modeWhen «000 Operating mode» parameter setted in mode «Manual» («Actual settings» — «Operation

mode» — «Manual/Auto») the DOL starter sets in manual mode of operation.All functions of DOL starter are realized in this mode, accept associated with AR. In such a mode the DOL

starter starts are performed manually only. This mode is primarily used during installation or adjustment of the control station.

At pressing «START» button the motor starts operating. At the same time a green light-emitting diode («OPERATION») lights up on the UMKA-04 controller front panel, and on the display in menu «Actual parameters» a message «START: operator» (indicating date and time of start-up) is represented.

Motor stops running at the moment of pressing the «STOP» button. At the same time a red light-emitting diode («STOP») lights up on the controller front panel. In menu «Actual parameters» a message «STOP: operator» (indicating date and time of start-up) is represented. If ESM starts/stops remotely from the process automated control system (PACS) the following messages will be displayed respectively: «START: ACS» and «STOP: ACS».

If electric motor is tripped due to actuation of a protection the message «STOP» will be displayed indicating the reason of the shutdown as well as its time and date. A red light-emitting diode («STOP») lights up on the controller front panel. If the protection-acting condition is still in effect a message about the active protection will be displayed on the controller screen. In such a case the motor won’t be able to start up again (ready-to-run conditions are not available). After restoring the parameter value abnormality of which caused the protection actuation the above-mentioned message will disappear.

Automatic operating modeWhen «000 Operating mode» parameter setted in mode «Manual» («Actual settings» — «Operation

mode» — «Manual/Auto») the DOL starter sets in automatical mode of operation This is the basic operating mode of a DOL starter.

In automatic mode the DOL starter startup is carried out by pressing «START» button or when the supply voltage is applied and standing value of delay by time is over (if power-on startup is enabled).Auto switch to power up occurs when a power outage before the DOL starter was in operation or it cowndown the time to AR. If before turning the power button was pressed «STOP» , the switch does not occur.

If, before the power failure automatic mode was set, the DOL starter will be in « Timer mode « while the ESM was turned on, after power and after expiration of the autostart will be included on the time remaining to stop the timer . If the ESM has been disconnected , and at the same DOL starter was countdown time before AR, then the time before AR will be reduced by the time that the DOL starter was without power.If the station was without power for longer than the time remaining before AR that is counted only the time to startup.

Automatic restarts of DOL starters are possible after actuation of protections permitting restarts. After the motor switching-off caused by actuation of the AR-permitting protection the countdown of the AR delay begins. If the reason that prevents starting exists, then the yellow light-emitting diode («WAIT») lights continiosly on the controller front panel and the countdown of the AR delay does not executed. Only exception – turbine rotation availability.


Operation manual

If the reason that prevents starting does not exist, then the countdown of the AR delay executed. In this way indicator «WAIT» start blinking. In AR waiting mode «STOP» message appear on display. It indicate the cause of STOP and also the time left to Automatic Restart. The motor will start on expiry of this time.

If the motor is switched off by a protection not allowing automatic restarts, «STOP» message indicating the reason of STOP will be displayed, and red indicator will light up on the controller front panel.

Switching of the modes does not change the motor state, i.e. the motor would keep running if it was in operation before changing the mode, and it wouldn’t start if tripped.

Pressing «STOP» button always leads to the motor STOP (if it is running) and prevents its restart.

DOL starter timer operation mode (by preset time program)Timer operation of the DOL starter may be enabled (by preset time program) only in automatic mode.

ESP stop and start occur in accordance with time range modes.

Event logDOL starter controller provides recording into the nonvolatile internal memory about following events:

• voltage supply to the DOL starter;• ESP start;• ESP stop;• emergency stop;• settings changing of DOL starter (programming);• ESP current recording;• supply-line voltage recording;• DME (telemetry) parameters recording;• Door opening of low voltage compartment.

ESP current recording performs for each phase when average current changes on a greater or equal value than parameter «Δ I ESM registered» (menu «Event log»/«Log delta settings») or with time range «392 Пери-од зап.раб.».

Recording of line voltage value performs when average voltage changes on a greater or equal value than parameter «ΔU для записи» or at adjusted time. If ESP operates recording will be provided with time range parameter «392 Период зап.раб.». If ESP is stopped recording will be provided with time range parameter «393 Rec. time stop».

Recording of line voltage value performs when average voltage changes on a greater or equal value than parameter «665 DME rec. period» or at adjusted time.

Recording of operation parameters performs every second during ESP start for time «667 Rec. time start».If fault happens or timer mode tripping is on, recording performs with time range parameter «394 Urgent rec.».

Capacity of controller memory is 4 MB. It provides to save at least 200 000 records in the event log.Information recording into the event log performs periodically. If event log memory is full early events will

be overwritten.Recording information can be viewed on the controller display and downloaded to USB flash drive or PC

by means of using software. Updated version is available for downloading at the manufacturer website www.triolcorp.com.

18А Т . 6 5 4 2 2 6 . 8 0 9 O M

1.5 Packaging and marking

DOL starter is delivered packed in inner wrapping.Package of BY-1 type provides for the protection against ingress of water splashes and against ultraviolet

solar radiation as well as limitations for ingress of dust and sand.General view of DOL starter packed is shown in Fig. 1.8.Operational documentation is packed in a leakless plastic bag put in the DOL starter cabinet.The package has marking in conformity with GOST 14192-96.When transporting the marine mode of transportation DOL starter further packed in a wooden box. In this

case, all markings applied on the visible outer surface of the package.

The following handling marks are provided on the package:• «Fragile! Handle with care!»;• «Top»;• «Keep dry»;• «Stacking is prohibited»;• «Center of gravity».

The following reference notes are provided on the package:• Package gross and net weight;• Package overall dimensions.

Figure 1.8 — General view of DOL starter packed


Operation manual

2 Intended use

2.1 Preparation of DOL starter for use

2.1.1 Safety precautions

DOL starter relates to electrical products of 01 category in accordance with GOST 12.2.007.0 75 by person protection against electric shock.

The DOL starter structure meets the safety requirements of GOST 12.2.007.0 and GOST 12.2.007.11-75 as well as the requirements of Rules for Operation of Customers’ Electrical Installations, Safety Rules for Operation of Customers’ Electrical Installations, Rules for Safety in the Oil and Gas Industry (ПБ 08-624-03) and Interindustry Rules on Labor Safety for Operation of Electrical Installations.

Cabinet construction of DOL starter meets the safety requirements of GOST 12.2.007.0 and GOST 12.2.007.11-75 as well as the requirements of Rules for Operation of Customers Electrical Installations, Safety Rules for Operation of Customers’ Electrical Installations, Rules for Safety in the Oil and Gas Industry (ПБ 08-624-03). Probability of the fire occurrence must not be higher than value 10-6 in accordance with GOST 12.1.004 91.

Mounting, adjustment and commissioning of DOL starter shall be performed with due regard to the safety requirements imposed to the equipment grounding, resistance and strength of electrical insulation as per provisions of EIC, ROCEI, SRARP 0.00-1.21-98, SNiP 3.05.06.-85 and RSOGI 08-624-03.

All the activities on installation, mounting, dismantling, operation and maintenance of a DOL starter shall be carried out in conformity with effective Electrical Installations Code (EIC), Rules for Operation of Customers’ Electrical Installations (ROCEI), Safety Rules for Operation of Customers’ Electrical Installations (SROCEI), Rules for Safety in the Oil and Gas Industry (RSOGI), Interindustry Rules on Labor Safety for Operation of Electrical Installations (IRLS), instructions of an enterprise (organization) that operates a DOL starter as well as this Operating Manual.

At conducting connection to the power supply line there shall be paid a special attention to ensuring of reliable grounding of DOL starter casing. Grounding resistance shall meet the requirements of Rules for Operation of Customers’ Electrical Installations.

Attention! Before turning on the DOL starter ensure that QF2 power disconnector are in open state.

Pay attention during maintenance of DOL starter that voltage is applied to output terminals XT1-XT3 and top terminals of power disconnector QF2 when it is open.

Connecting of detachable joints is prohibited when voltage is available on input terminals XT1-XT3.

It is prohibited to disconnect and connect detachable joints if supply voltage is available. Electronic control units of DOL starter contain components made on the basis of metal-oxide-semiconductor (MOS) technology excluding the action of static electricity. If you

need to touch some MOS component, ground your body and the tools to be used. When working with these units, arrange them on current-conducting pads.

20А Т . 6 5 4 2 2 6 . 8 0 9 O M

2.1.2 Connection and starting preparation

DOL starter should be unpacked at operation place and visually inspected before mounting. Pay attention on cabinet integrity and sealing of DOL starter doors.

Mount DOL starter on a base which prevents water flooding and snow drifting.

Install following elements as shown in fig. 1.9:• Gear lever of power disconnector;• Lever stop bumpers;• Surface panel of downhole sensor.

Figure 1.9 — DOL starter mounting units

DOL starter mounting under overhead power line is not allowed.

Distance to nearby devices must be convenient enough for maintenance with opened doors space. SS mounting on base is performed by means of anchor bolts through mounting holes in cabinet bottom.

Mounted DOL starter on operation place must be grounded by steel grounding conductors with 48 mm2 cross-section on condition that conductor thickness of bus is more than 4 mm or made from other section type in accordance with EIC.

Mounting of external connections must be performed after DOL starter mounting corresponding with Appendix B.


Operation manual

2.1.3 DOL starter starting procedure

1. Check if external connections are made properly and reliably.2. Visually inspect the DOL starter cabinet for foreign objects and make sure that electronics

modules and power buses are free from any water traces.3. Make sure that windings in power transformer Т1 and measuring transformers Т2 and Т3 are

properly connected. Connection diagram for transformers is given in Appendix E.4. Before switching on the DOL starter make sure that QF2 breaker is open.5. Make sure that doors to power and low-voltage compartments are closed.6. Select a type of the DOL starter on the UMKA controller; set «1» if the DOL starter rated voltage

ranges from 660 V to 4000 V or «0» if the DOL starter rated voltage is 380 V.7. Increase supply voltage. Close QF2 power disconnector. «Stop» indicator will light up on the

UMKA controller’s panel, and after a while the controller’s screen will be activated. Controller will switch over to the actual state display mode in 20 seconds.

8. Motor shall be started only after setting all the DOL starter parameters and required modes of operation. Required values of the DOL starter parameters shall be set based on the data specified in the Section «Controller parameters» of this Operating Manual.

22А Т . 6 5 4 2 2 6 . 8 0 9 O M

2.2 DOL starter operation

2.2.1 Probable troubles and troubleshooting in Triol АК01

Troubleshooting at ESM startup and troubleshooting algorithms are given in Table 2.1.

Таблица 2.1 — Possible troubles

№

Trouble/Message on

the controller display

Probable causes ofmessage displaying Remedies

1

Controller UMKA shows wrong phase current

value

Make visual view of current sensors. Pay attention at sensors and connecting wires condition, brazing joints, plug-and-socket XT9-XT11, SPP circuit board and terminal block X10.

Replace faulty sensor, plug-and-socket or wires

If no visual damage, turn off plug-and-socket and measure insulation integrity with multimeter

Replace faulty trans-ducer

If faulty is not fixed, measure plug-and-socket XT9-XT11 and SPP circuit board voltage. In operate mode voltage must be 0,3-1 V at nominal current of DOL starter 400/630 A. If sensor is damaged there will be no AC voltage in phase, otherwise SPP circuit board is damaged.

Replace faulty sensor or SPP electrical circuit

2«U unbal» message

is displayed

Check parameters in controller UMKA menu «Con-verter settings — Input voltage cal.»

Calibrate input voltage

Measure input voltage with multimeterVoltage must be sym-metrical

Check control circuit fuse of input voltage phase C (FU4)

Replace fuses

Measure input voltage in terminal block XT2 of SPP circuit board. Line voltage must coincide with DOL starter input voltage

Replace SPP electrical circuit if voltage found

3«Curr unbal»

message is dis-played

Check parameters in controller UMKA-04 menu «Converter settings -> ESM current cal.» Parameters value «Cur. comp. factor» of phases must be close to 100% and to each other

Turn off protection «Curr unbal», start the DOL starter. Calibrate pa-rameters 004, 005, 006 «ESM current, phase U, V, W» with clamp-on am-meter

Difference between ESP phase currents has exceed-ed adjusted value

Message may inform about damaged step-up transformer or ESP. In-spect those devices and power cables

Start the DOL starter and measure ESP current with clamp-on ammeter. Compare measurements with controller. If clamp-on ammeter measurements are different greatly at one phase, check current trans-former of that phase following procedure in p.1

Replace current trans-ducer or recover power circuits


Operation manual

№

Trouble/Message on



4«Drive Con»

messageis displayed

Check SPP electrical circuit supply by LED signal on a board. Check condition of fuses FU2-FU4

Replace fuse, replace SPP electrical circuit

Check communication channel connection at RS-485 - plug-and-socket XS2 of Controller UMKA-04 and XT16 of SPP electrical circuit

Replace connecting wires

Controller UMKA-04 is out of orderReplace controller UMKA-04

5«R insul» message

is displayed

Check parametr «Resistance insulation» in controller UNKA-04 menu «Settings & protection»

Change preset in accor-dance with instruction

Check condition of connected equipment (trans-former, cables, ESP). Measure insulation resistance of each phase with megger

Fix electric equipment faults

Check measuring unit of SPP electrical circuit in-sulation resistance. Voltage value Uris must be 100 V in controller UMKA menu. Parameter value «Ris Bridged circuit Voltage» must be 2-20 mV at normal insulation condition.

Calibrate correctly value of parameter value «R insul»

6Indications

of insulation resis-tance are incorrect

Correction of insulation resistance is not calibrated

Achieve correct indica-tion by means of param-eter tuning «116 Rins set value»

7

Unusual sounds (clicks) are heard

from the DOL starter side

Check visually DOL starter condition for short-circuit occurrence

Fix found faults

Turn on DOL starter without ESP. Measure current by clamp-on ammeter. It’s necessary to make a com-plete system check following to p.1 and condition of power switches if phase current value is more than 0,2 Iном.

Replace flat cables or damaged units

The continuation of Table 2.1

24А Т . 6 5 4 2 2 6 . 8 0 9 O M

№

Trouble/Message on



8

No supply voltage in control circuits. UMKA cannot be

switched on

Check if voltage across supply phases is available Eliminate phase loss

Check FU2 and FU3 fuses in control circuits Replace fuses

Check the value of AC output voltage in TV1 trans-former (101 and 102 circuits) and across ХТ5 power-supply terminal block of SPP card, which shall be within the range of 24V ±20%

Replace transformer, restore power supply to SPP card

Check UMKA-04 controller supply voltage (24V ±20%) across XS4 connector. Check if two LEDs on TRP module of SPP card are glowing

Eliminate failures in wires, check TRP module of SPP card

Check TRP module. Connect АТ.610111.021 temperature programmer to SPP joint. Plug the programmer power source into a ~220V socket. Check “Tmin”= -40 0C and “Tmax”= -10 0C values; check if voltage of 24V is available across ХТ3:1, ХТ3:3 and ХТ3:4 terminal blocks with respect to ХТ3:2

Cross-flash TRP module for the following temperatures: “Tmin”=

-40 0C and “Tmax”= -10 0C

If the fault cannot be corrected it means that UMKA-04 controller is out of order

Replace controller

9

UMKA-04 control-ler’s display and

“Heating” indicator are not glowing

when supply volt-age is applied

1. Short-circuit in input power circuit2. Step-up transformer is out of order

Fix short-circuit cause

Contact of output power circuit is disruptedTighten screws of output terminals

Chosen ESP doesn’t correspond to DOL starter cur-rent

Chose ESP correspond to DOL starter current

10«UnderLD»

message is dis-played

ESP underload protection has tripped. ESP had been operating with underload more than set time

Check correctness of time preset. Make sure that «090 ESM rated current» proper to nominal current of ESP and parameter «102 Underload set value» is set correctly

11

«OverLD»message

is displayedESP overload protection has tripped. ESP had been operating with overload more than set time.

Check correctness of time preset. Make sure that «090 ESM rated current» proper to nominal current of ESP and parameter «102 Underload set value» is set correctly



Operation manual

№

Trouble/Message on



12«LowVolt (HighVolt)»

messageis displayed

Supply-line voltage is abnormalCheck supply condition. Check supply-line volt-age.

13«PhFail» message

is displayed

No voltage in one phase of supply voltageMeasure supply voltage in each phase

Difference between input voltages has exceeded set value

Check a calibration

14«PhasСВА» mes-sage is displayed

Wrong phase sequence at DOL starter connectionCheck and fix phase sequence

15«WrDrv» message

is displayedError of recording to ESP Update software version

16«EmergStop» mes-sage is displayed

Emergency stop at ESP Identify cause of stop

17«ContGage» mes-sage is displayed

Signal at digital input is inadmissible Check calibration

18«Door» message is

displayedDoor of power compartment is opened. Adjustment of limit switch is disrupted

Close door of power compartment. Turn off door protection if work is necessary in open power compartment.Check door sealing. Ad-just limit switch.

19 «Not Ready»

DOL starter is not ready for start

Check software version compatibility

Internal delay of DOL starter is being processed

Time for ESP rundown is being processed

Internal delay of system is being processed

20 «VersPO» mes-

sage is displayedError of ESP software version Update software version

21«Турбин» message

is displayedFrequency of turbine rotation has exceeded the preset

Check parameters in menu «Settings & protec-tion» – «Turbine rotation»

22«ContGage» mes-sage is displayed

Pressure is abnormal in pipeline (signal of contact pressure gauge)

Measure pipeline pres-sure


26А Т . 6 5 4 2 2 6 . 8 0 9 O M

№

Trouble/Message on



23

«Р Intake»,«РesmМах(Мin)», «РesmМах(МIn)», «Т°ambМах(Мin)», «Т°amb Мах(Мin)»,

«XY_Мах(Мin)», «VbrZ Мax(Мin)»,

«Р annMin»,«P buf Max (Min)», «P lin Max (Min)»,

«h annMin», «DА1(2)Мах(Мin)»

messages are displayed

Signal has been received from appropriate trans-ducer

Parameters value of DME unit (telemetry system) is abnormal

24«T° diskr» message

is displayedOverheating signal has been received from tempera-ture sensor

Weil temperature is ab-normal

25«No accel» mes-sage is displayed

ESP is not accelerated Repeat ESP acceleration

26«OutFail» message

is displayed

Load is not connected to DOL starter Connect load to the DOL starterLoad is not connected to output terminals U, V, W

27«Contact» mes-

sage is displayedContactor fault (bypass)

Check electrical connec-tion in contactor circuit and contactor closing at auxiliary contact trigging

2.2.2 DOL starter switching-off procedure

When switching the DOL starter off the following operations shall be performed:• stop the motor if it is running;• if the motor is not running, make sure that it is not in the standby mode being ready to start operating

by automatic restart or by timer. If it is not the case («Wait» yellow indicator is glowing, a corresponding message is displayed on the UMKA-04 controller screen) press the «STOP» button.

When switching off the DOL starter to perform any works that imply opening of doors, it’s necessary to switch off the power disconnector QF2. You should remember that even if the QF2 power disconnector is open, the following components are still carry a voltage:

• input terminals XT1-XT3;• top terminals of power disconnector QF2.

When making measurements or executing any works inside the DOL starter it should be noted that the above-listed components may carry a dangerous voltage.



Operation manual

2.3 Operator interface. Description of UMKA-04 controller and its operation

2.3.1 General

Information set out in this Section refers to the controller software version 40.15. Number of the software version of your controller may be found using «386 VSDC software version» parameter in the «System settings» – «Controller settings». Revisions of this Manual may be obtained in the Triol Corporation Service department or at the web-site www.triolcorp.com.

All the data is displayed by UMKA-04 controller on the liquid-crystal indicator (display), which is installed in the upper part of the controller front panel.

All the messages about the state, actuation of protections, values of operating parameters, etc. are displayed on the indicator as the text without any numerical codes or symbols which require decoding.

Liquid-crystal indicator has a background illumination intended for improving the visibility under conditions of insufficient illumination. The indicator is designed for operation within a wide range of temperatures. If required, the contrast of the display may be controlled manually by means of changing the «Contrast» parameter («System» — «Display setting» menu) or using appropriate buttons in the control module.

View of the UMKA-04 controller front panel is given in Fig. 2.1.

Figure 2.1 — Controller UMKA-04 configuration

You can access the controller parameters through the menu.The menu comprises 12 basic items which in turn may have some nested sub-items (second-level menu).

Description of the UMKA-04 controller menu is given in Appendix D.

28А Т . 6 5 4 2 2 6 . 8 0 9 O M

2.3.2 Description of operator interface

All the operations associated with data setting into controller, including switching between operating modes and the motor start/stop, are fulfilled using the keyboard.

The keyboard consists of nine keys:1. « » key is intended for upwards scrolling of the controller menu, for increasing the parameter value

in the editing mode, for changing over to the next record in the log view mode;2. « » key is intended for downwards scrolling of the controller menu, for decreasing the parameter

value in the editing mode, for changing over to the previous record in the log view mode;3. « » key is intended for changing over to the lower-level menu, for selecting the parameter category

in editing mode, for changing over to viewing the additional information in the log view menu; for changing over from the current-state display mode to viewing graphs of the unit operating characteristic of DOL starter;

4. « » key is intended for changing over to the higher-level menu, for selecting the parameter category in editing mode, to return to viewing events in the log view mode;

5. «ENTER» key is intended for entering the parameter-editing mode, for changing the parameter value as well as for selecting the operating characteristic of DOL starter graphs;

6. «CANCEL» key is intended for exiting the editing mode without changing the parameter value; to exit the mode of viewing the operating characteristic of DOL starter graphs as well as for changing over from the mode of displaying the actual parameters to the menu and vice versa;

7. «START» key is intended for ESM starting;8. «STOP» key is intended for ESM tripping;9. «HELP» key is intended for entering the mode of the context-dependent help on each menu option.

Whatsoever item is chosen in the controller menu the following information is displayed after this key has been pressed: name, measurement limits, default value (only for set values), address and description of the parameter. To exit the help menu press « » key.

The controller has the following data display modes:• Status display mode;• Menu;• Log view mode;

If no message of the station readiness appears (the message «Not ready» in «Actual parameters» menu)it means that at the particular moment the ESM cannot start because the protection is active and the drive internal delay is being debugged.

If emergency value of a parameter is exceeded the green indicator on the DOL starter control panel starts blinking and the timer indication appears in «Actual parameters» menu.

The timer displays the countdown from the moment when the emergency value has been exceeded to the moment of the DOL starter tripping.

In the process of counting down to AR the yellow indicator («WAIT») is blinking. If the protection is active this indicator is glowing continuously (not blinking).


Operation manual

2.3.2.1 Entering the menu

When switching on the UMKA-04 controller a status window appears in 5 minute. To go to the controller menu press any key except for the «START» and «STOP».

Use keys « » and « » for choosing needed sub-menu.The selected menu item is highlighted by inversion. Symbol « », which is to say that « » key shall be

pressed to enter the selected sub-menu, is located to its right.To enter the higher-level menu press « » key.

If there is a symbol «*», to the right of the parameter value displayed this value may be changed. Values of some parameters may be changed only when the motor is shut down. If such a parameter is being programmed the motor start will be disabled until this operation has been completed.

To select a parameter to be changed use « » and « » keys.To enter the parameter programming mode press «ENTER» key. Parameter setting will start blinking

therewith.By pressing « » key the parameter value is increased by «1»; by pressing « » key the value is decreased

by «1». When holding the keys pressed the parameter value is increased or decreased automatically.For numerical multidigit parameters there has been provided a possibility of digit-by-digit editing.Digits to be edited are selected with the help of « » and « » keys. In such a case only those digits of the

parameter value are blinking which are to be changed.New setting of a parameter is recorded into the controller memory by pressing «ENTER» key. To exit the

programming mode not saving new value press «CANCEL» key.By pressing « » key the last-selected digit is increased by «1»; by pressing « » key the last-selected

digit is decreased by «1». When holding the keys pressed the last-selected digit is increased or decreased automatically.

Example: Setting of «093 Step-up tr. tap U» (ACVOT tap U) parameter shall be changed from 2100 V to 2440 V. To this effect act as follows:1. Press the key «ENTER». All the digits of the parameter setting will start blinking therewith.2. Press « » key. The first 3 digits of the parameter setting will be blinking.3. Press « » key four times. The parameter setting will be changed to 2140.4. Press « » key. The first 2 digits of the parameter setting will be blinking.5. Press « » key three times. The parameter setting will be changed to 2440.6. Press «ENTER» key. The parameter setting will stop blinking. New value will be saved in the controller

memory.

30А Т . 6 5 4 2 2 6 . 8 0 9 O M

2.3.2.2 Status display mode

When you click on «Cancel» the controller switches to the mode status display. View of the status window is given in Fig. 2.2.

The list of configurable parameters displays at the screen. The list is configured in the menu «System settings / Stats settings». Any controller parameter may be included into this list. Number of parameters displayed — from 1 to 19. Adding a parameter may be perform by pressing the button «Enter» on the line settings status. The parameter is selected from the menu list.

Figure 2.2 — Exterior view of the status window

2.3.3 Description of the UMKA-04 controller menu

2.3.3.1 First-level menu

The UMKA-04 controller menu represents a structured list comprising a set of parameters divided into groups.

Main menu (first-level menu) comprises «Actual state» point and 11 groups.

Display window «Actual parameters» (Fig. 2.3) displayes main characteristics of DOL starter (motor state, availability of failures, countdown of time) in the moment.

Figure 2.3— Window «Actual parameters»

Groups of First-level menu:1. «Actual state» — intended for viewing the ESM actual state of DOL starter.2. «Actual parameters» — intended for viewing the ESM operating characteristics of DOL starter.3. «Input parameters» — intended for viewing the state of analog inputs for DOL starter’s Telemetering

system.4. «Input voltage» — intended for viewing and editing input voltage parametres and its protection

activations. 5. «Settings & protection » — a user may found here set values for the protections and main set values

of DOL starter.6. «Setpoints» — intended for setting DOL starter operation by time.7. «Converter settings» — allows to set the FC operating parameters and to calibrate the current and

voltage measurement circuits.8. «Downhole sensors» — intended for setting telemetry.9. «Well identification» — ontains set values characterizing particular field, cluster or well.10. «System settings» — allows setting the system variables for the controller.11. «Access settings» — intended for set parols to different levels of access.12. «Event log» — intended for viewing the controller event log as well as for changing parameters of the

information recording into the event log and its viewing. It contains datarecording and data-scanning settings.


Operation manual

The menu generic structure contains a set of parameters or a set of the second-level menu items. Generic structure of UMKA-04 controller taked in Figure 2.6.

In the controller there have been realized several access levels. Some menu items and parameters are not displayed at low levels of access.

Actual stateActual parametersInput parametersInput voltageSettings & protectionSetpointsConverter settings Mode of start Input voltage cal. ESM current cal.Downhole sensors Ain setup DMS settings Intake pressure Compensator pres. Ambient temperature ESM oil temperature Vibratio Annulus pressure Buffer pressure Line pressure Annulus fluid level Cont. pres. gauge Ain 1 Ain 2Well identificationsSystem settings USB Status settings ACS settings Ethernet settings Relay ACS Display settings Time setup Statistics Electricity meter Actual timers VDS parameters Controller settingsAccess settingsEvent log Event log Start/stop log Edit history Log time settings Log delta settings Log user settings

Figure 2.6 — General structure of UMKA-04 controller menu

32А Т . 6 5 4 2 2 6 . 8 0 9 O M

2.3.3.2 «Actual state» first-level menu

Menu «Actual state» comprises the following parameters:1. «Time» parameter — indicating of current time.2. «ESM. Action» parameter — indicated motor state (operation, stop, deceleration).3. «ESM State» parameter — motor ready to start («Ready», «Not ready»).4. «Failure» parameter — displayed the failure caused in the system. Name of failure shall be indicate.5. «Timer» parameter — indicated the timer state.6. «Last event» parameter — indicated the type and time of the latest event happened;Two last rows needed to operation in automatical mode and cowntdown the time to operation with

automatical restart (AR), with the timer.

2.3.3.3 «Actual parameters» first-level menu

This first-level menu contains the following parameters:1. «000 Operating mode» parameter assigns a mode of the DOL starter operation. Actual mode of

operation is indicated also in the status line («Manual» or «Auto» message). This parameter may be set to:• «Manual» — manual mode of operation. In such a mode the DOL starter starts/stops are

performed manually. In this mode AR and startup on ACS channel are impossible. Stop on ACS channel is enabled.

• «Auto» — automatic mode of operation.In automatic mode of operation the motor may be started up both by pressing «START» key and

automatically upon expiry of the autorun delay time after the DOL starter has been powered («073 Autorun time» parameter) or upon expiry of the AR delay time after one of the protections has been operated. It can be started up remotely as well. After tripping caused by operation of a protection the automatic restart is enabled if such a function is provided by the protection settings.

2. «004 ESM current, phase U» — indication of the motor U-phase current value.3. «005 ESM current, phase V» — indication of the motor V-phase current value.4. «006 ESM current, phase W» — indication of the motor W-phase current value.5. «007 Current unbalance» parameter — indication of the current imbalance value. The current

imbalance value is calculated by the following formula:

(2.1)

where, ∆I — current imbalance, %;∆I

max — maximum deviation of current from its mean value, А;

Imean

— arithmetic mean value of current, А.

6. «701 ESM active current» parameter — indication of the current value of DOL starter active current at high side.

7. «505 Total ESM curretn» parameter — indication of the current value of DOL starter total current at high side.

8. «Iout VSD phase U» parameter — value of the DOL starter output current in U phase.9. «Iout VSD phase V» parameter — value of the DOL starter output current in V phase.10. «Iout VSD phase W» parameter — value of the DOL starter output current in W phase.11. «014 Active power» parameter — indication of the current value of active power consumed by ESM.12. «015 Total power» parameter — indication of the current value of total power consumed by ESM.13. «016 Efficiently factor» — indication of motor power factor value.14. «017 Load factor» parameter — indication of the motor loading conditions. For this parameter to

be displayed correctly it’s necessary to set values of the ESM rated current and nominal cosine as specified in the nameplate ratings.


Operation manual

Value of the loading factor is calculated by the following formula:

(2.2)

where IactESM

— ESM active current, А;IratedESM

— ESM rated current, А;cos ESM — ESM nominal cosine.

15. «018 RS input voltage» parameter — indication of current value of line voltage at DOL starter input. Phases R and S.

16. «019 ST input voltage» parameter — indication of current value of line voltage at DOL starter input. Phases S and T.

17. «020 TR input voltage» parameter — indication of current value of line voltage at DOL starter input. Phases T and R.

Input voltages are calibrated in menu «Converter settings»/«Input voltage calibration» Input voltage calibration performs in menu.

«021 In. Voltage unbal.» parameter — indication of value of the phase-to-phase voltage unbalance.Value of the voltage unbalance is calculated by the following formula:

(2.3)

where, ∆U — phase-to-phase voltage unbalance, %;∆U

max — maximum deviation of voltage from the mean value, V;

Umean

— arithmetic mean value of phase-to-phase current, V.

18. «022 Current R ins» parameter — indication of actual value of the «Cable — ESM» system insulation resistance».

19. «023 Freq. backspin» parameter – indicates frequency of the motor turbine rotation.20. «700 ESM voltage» parameter — indication of the current value of line voltage through ESM.

2.3.3.4 «Input parameters» first-level menu

This first-level menu contains the following parameters:1. «040 Intake Pressure» parameter — indication of the pump suction pressure.2. «041 ESM oil temperature» parameter — indication of current value ESM oil temperature.3. «042 XY vibration» parameter — indication of current value vibration in X- and Y-directions.4. «043 Z vibration» parameter — indication of current value vibration in Z-direction.5. «044 Annulus pressure» parameter — indication of current value pressure at the annulus.6. «045 Wellhead pressure» parameter — indication of current value pressure at the wellhead.7. «046 Flow line pressure» parameter — indication of current value pressure at the flow line.8. «047 Annulus level» parameter — indication of current value of the annulus level.9. «Door» parameter — indication of current state of the power-equipment compartment doors.

34А Т . 6 5 4 2 2 6 . 8 0 9 O M

2.3.3.5 «Input voltage» first-level menu

This first-level menu contains the following parameters:1. «060 Nominal supply voltage» parameter — indication of rated line voltage.2. «061 Protection» parameter assigns one of three possible options of the protection operation

against overload supply voltage:• «Off» — protection is disabled;• «Lockout» — after the motor has been tripped by a protection it cannot be switched on again

until it is started by operator or through ACS;• «Automatic Restart» — after the motor has been tripped by a protection it can be switched on

again in a time set by «075 Volt. Number of restarts» parameter.3. «062 U input max set value» parameter defines a maximum allowable voltage in the supply line. If

this value is exceeded ESM will be tripped.4. «063 Stop delay» parameter — delay time to tripping by protection against overload supply voltage.5. «064 Starting time» parameter assigns time within which the protection is disabled beginning from

the moment when motor starts running up against overload supply voltage.6. «065 Protection» parameter assigns one of three possible options of the protection operation

against underload supply voltage:• Off» — protection is disabled;• «Lockout» — after the motor has been tripped by a protection it cannot be switched on again


again in a time set by «075 Volt. Number of restarts» parameter.7. «066 U input min set value» parameter defines minimum acceptable voltage of the supply line. If

the supply line voltage drops below the preset value ESM is tripped.8. «067 Stop delay» parameter — delay time for operation of the inadmissible underload line voltage

protection.9. «068 Starting time» parameter assigns time within which the protection is disabled beginning from

the moment when motor starts running up.10. «069 Protection» parameter assigns one of three possible options of the protection operation by

against overload voltage value of the supply line:• Off» — protection is disabled;• «Lockout» — after the motor has been tripped by a protection it cannot be switched on again


again in a time set by «075 Volt. Number of restarts» parameter.11. «070 Line Unbal. set value» parameter defines a maximum allowable voltage unbalance in the

supply line. If this value is exceeded ESM will be tripped12. «071 Stop delay» parameter — delay time to tripping by protection against inadmissible supplyline

voltage unbalance.13. «072 Starting time» parameter assigns time within which the protection is disabled beginning from

the moment when motor starts running up.14. «073 Autorun time» parameter — defines the start-up delay time after powering up as well as the

AR time after operation of the input voltage protections.15. «075 Volt. Number of restarts» parameter — number of AR after ESM tripping by voltage protection.16. «076 ARSCount Reset Volt» parameter — if during this time there will be no stop, then counter of

AR number will be reset (stops caused by low voltage, high voltage and voltage unbalance).17. «500 Power-on start» parameter defines if the DOL starter startup will be enabled/disabled after

the power voltage has been applied. This parameter may be set to: • «Disable» — automatical start is disabled;• «Enable» — automatical start is enabled.


Operation manual

When «Disable» setting is active and if under such conditions operator or ACS issues «STOP» command followed by the power loss the power-on start will be impossible.

Power-on start is disabled if at the moment of tripping the DOL starter was shut down by operator or through ACS

18. «Set factory settings ?» parameter – makes it possible to reset current time settings to the default (factory) ones.

2.3.3.6 «Settings & protection» first-level menu

This first-level menu contains the following parameters:1. «090 ESM rated current» parameter — ESM rated current. This parameter is used for protecting

the submersible motor against overloads, for calculating the ESM load factor and for tripping on underload. It is set according to the motor specification.

2. «091 Motor rated PF» parameter — value of ESM rated power factor.3. «093 Step-up tr. tap U» parameter is intended for setting tap voltage of the step-up transformer

secondary winding. It is used by controller for calculating the motor current.4. «094 Protection» parameter assigns one of three possible options of the overload protection

operation:• «Off» — protection is disabled;• «Lockout» — after the motor has been tripped by a protection it cannot be switched on again


again in a time set by «098 Restart delay» parameter.5. «095 Overload set value» parameter — set value of overload current as a percentage of the ESM

rated current («090 ESM rated current» parameter) upon reaching or exceeding of which overload protection operates.

6. «096 Stop Delay» parameter assign time within which the protection is disabled beginning from the moment when motor starts running up.

7. «097 Starting time» parameter — delay time of ESM tripping caused by overload protection when the drive output current exceeds the value set by «090 ESM rated current» parameter. Tripping time depends on the rate of current rise: the higher is the drive output current as compared with that set by «090 ESM rated current» parameter, the faster tripping will take place

8. «098 Restarting delay» parameter — delay time to AR after ESM tripping by overload protection.9. «099 Number of restarts» parameter — number of AR after ESM tripping by overload protection.10. «100 ARSCount Reset overload» parameter — reset of AR number counter by overload protection,

if no one ESM tripping by overload protection take place.

If this protection operates an appropriate message «OverLD» is displayed.The protection is intended for tripping the electric motor when ESM is jammed. That’s why values of «090

ESM rated current» and «093 Step-up tr. tap U» parameters shall be set in line with the submersible motor rated current to ensure proper functioning of the overload protection.

11. «101 Protection» parameter assigns one of three possible options of the underload protection operation:• ««Off» — protection is disabled;• «Lockout» — after the motor has been tripped by a protection it cannot be switched on again


again in a time set by «105 Restart delay» parameter. 12. «102 Underload set value» parameter — set value of overload current as a percentage of the

ESM rated current («090 ESM rated current» option) upon reaching or exceeding of which overload protection operates.

36А Т . 6 5 4 2 2 6 . 8 0 9 O M

13. «Stop delay» set the time within which to start the engine acceleration underload protection is disabled.

14. «Starting time» parameter — delay time of ESM tripping caused by underload protection when the drive output current exceeds the value set by «090 ESM rated current» parameter. Tripping time depends on the rate of current rise: the higher is the drive output current as compared with that set by «090 ESM rated current» parameter, the faster tripping will take place.

15. «105 Restart delay» parameter — AR delay time after ESM has been tripped on underload.16. «Setting delay ARS» — delay value setted by ACS, USB, Operator.17. «Time Prores ARS» parameter — mean value delay time of progres AR.18. «106 Number of restarts» parameter — number of ARC after ESM has been tripped on underload.19. «107 ARS Count Reset Underload» set the time after which the counters are reset by reclosure

underload protection, if there were no stop on underload protection.

If this protection operates an appropriate message «UnderLD» shall appear on the controller display. This protection is intended to control the motor load.

20. «108 Protection» parameter defines assigns one of three possible options of the the drive maximum unallowable current imbalance operation:• «Off» — protection is disabled;• «Lockout» — after the motor has been tripped by a protection it cannot be switched on again

until it is started by operator or through ACS;• «AutomaticRestart» — after the motor has been tripped by a protection it can be switched on

again in a time set by «112 Restart delay» parameter.21. «109 Cur. unbal. set value» parameter defines the drive maximum allowable current imbalance in

percentage terms. If such an imbalance exceeds the preset value ESM will be tripped22. «110 Stop delay» parameter defines AR delay unallowable current imbalance protection.23. «111 Starting time» parameter assign time within which the protection is disabled beginning from

the moment when motor starts running up.24. «112 Restart delay» parameter — AR delay time after the parameter has been restored.25. «113 Number of restarts» parameter — number of AR after ESM is tripped by current imbalance

protection.26. «114 ARSCount Reset Cur Unbal» parameter — if during this time there will be no stop, then

counter of AR number will be reset (stops caused by unallowable current imbalance operation.)If this protection operates an appropriate message «CurrUnb» is displayed. This protection is intended

for protecting ESM against phase imbalance.27. «115 Protection» parameter defines assigns one of three possible options of the the «Resistance

insulation» protection operation («R insul.»):• «Off» — protection is disabled;• «Lockout» — after the motor has been tripped by a protection it cannot be switched on again

until it is started by operator or through ACS;• «AutomaticRestart» — after the motor has been tripped by a protection it can be switched on

again in a time set by «Restart delay» parameter, in the same menu.28. «116 Rins set value» parameter defines lower limit of insulation resistance. If parameter value

decrease lower — motor will be tripped with AR impossibility.29. «Ris Comp Coefficient» parameter — calibration factor of the measuring channel of insulation

resistance. It is better not to use this parameter for manual calibration!30. «OFF time» parameter — delay of «R insul.»-protection activation of insulation resistance.31. «Starting time» parameter — set the delay of protection activation at startup of ESM.32. «Restart delay» parameter — AR delay time after the parameter has been restored.33. «Number of restarts» parameter — number of AR after ESM is tripped by current

imbalance protection— number of AR after ESM tripping off «Resistance insulation» («R insul.»).

If this protection operates an appropriate message «Rinsul.» shall appear on the controller display.


Operation manual

34. «118 Protection» parameter assigns one of two options of the protection operation of turbine rotation:• «Off» — protection is disabled;• «On» — protection is enabled.

35. «119 F max set value» parameter defines a value of the turbine rotation frequency exceedance of which results in impossibility of the DOL starter start-up if a turbine rotation takes place. Too high value of this setting may cause the DOL starter or ESM overload.

If this protection operates an appropriate message «TurbFr» shall appear on the controller display.36. «120 Electric interlock» parameter — enabling the protection against unauthorized opening of

the DOL starter power-equipment compartment door. This parameter may be set to:• «On» — parameter checkout is enabled;• «Off» — parameter checkout is disabled.

If this protection operates an appropriate message «Door» shall appear on the controller display.37. «Set factory settings?» parameter – makes it possible to reset current time settings to the default

(factory) ones.

2.3.3.7 «Setpoints» first-level menu

This first-level menu contains the following parameters:1. «190 Prog. Operation» parameter activates the mode of program operation. In such a mode the

DOL starter shall be functioning within the time specified in «191 Prog. operation time» parameter. Then the DOL starter is shut down for a time specified in the «192 Prog. stop time» parameter. Such a mode of operation is cyclical. When restoring the operation after the DOL starter has been tripped the program starts running from the moment of its halting. After starting (by operator or AVSD) the countdown starts from zero.

The parameter may be set to:• «Disable» — to disable program mode of operation;• «Enable» — to enable program mode of operation.

«Timer» message is displayed in the status line. Timer operation is performed in automatic mode.2. «191 Prog. operation time» parameter defines the ESM on-state time when the DOL starter is

operated by timer.3. «192 Prog. Stop time» parameter defines the ESM off-state time when the DOL starter is operated

by timer.

38А Т . 6 5 4 2 2 6 . 8 0 9 O M

2.3.3.8 «Converter settings» first-level menu

This first-level menu contains the following second-level menues:• «Input voltage cal.»;• «ESM current cal.».

«Mode of start» second-level menu

1. «Current Ratio» parameter — representation the state of DOL start current ratio.2. «Acceleration time» parameter — representation of accelleration time. Upper limit depends on the

current ratio and also on ESM rated current.3. «Mode of start» parameter— start mode of DOL starter.4. «Jogging time» parameter — representation the jogging time.5. «Kick-Start Current Ratio» parameter — kick-start current ratio. Upper limit depends on thyristor’s

current and also on ESM rated current.6. «Deceleration time» parameter — representation отображает deceleration time.

«Input voltage calibration» second-level menu

Mains voltage measuring channels are calibrated in this menu.

1. «018 AB in. voltage», «019 BC in. voltage», «020 CA in. voltage» parameters represent actual values of phase-to-phase voltages and enable the user to calibrate measuring channel.

2. «671 ADC comp. Uab», «674 ADC comp. Ubc», «677 ADC comp. Uca» parameters — voltage compensation factors.

3. «741 DOL starter type» parameter defines DOL starter type and following values can be set:• «1-AK01 HV» – DOL starter nominal voltage is 1000-5000 V;• «0-AK01/02 380 V» – DOL starter nominal voltage is 380 V.

4. «742 voltage adjuster number» is necessary for general scaling of measuring system by input voltage (takes a value to 10000).

5. «743 DOL starter nominal voltage» parameter defines DOL starter voltage. It’s informative parameter.

«ESM current calibration» second-level menu

The «004 ESM current, U phase», «005 ESM current, V phase», «006 ESM current, W phase» parameters represent actual values of ESM currents. Besides, they enable the user to calibrate measuring channel. Calibration is performed at rated frequency under no-load conditions by entering values measured by an ammeter or by a similar instrument.

1. «004 ESM current, U phase» parameter — indication of U-phase motor current.2. «130 Cur. comp. factor phase U» parameter — U-phase current compensation factor.3. «005 ESM current, V phase» parameter — indication of V-phase motor current.4. «131 Cur. comp. factor phase V» parameter — V-phase current compensation factor.5. «006 ESM current, W phase» parameter — indication of W-phase motor current.6. «132 Cur. comp. factor phase W» parameter — W-phase current compensation factor.7. «Full-load current» parameter — indication of full-load motor current.8. «Full current correction factor» parameter — full-load W-current compensation factor.


Operation manual

2.3.3.9 «Downhole sensors» first-level menu

This menu contains the telemetry settings and includes the following second-level menus:• «Ain setup»;• «DMS settings»;• «Intake pressure»;• «Compensator pressure»;• «Ambient temperature»;• «ESM oil temperature»;• «Vibratio»;• «Annulus pressure»;• «Buffer pressure»;• «Line pressure»;• «Annulus fluid level»;• «Cont. Pres. gauge»;• «Ain 1»;• «Ain 2».

«Ain setup» second-level menu

The UMKA-04 controller provides for software & hardware switching of transducer types. All the controller analog inputs are divided into two isolated groups («232 Ain Input type 1» and « 244 Ain Input type 2»). If a type of transducers is changed it refers to the group as a whole. To this effect it’s necessary to change only the setting — hardware switching (inserting external resistors and jumpers) is not required.

Parameters «232 Ain. Input type 1», «244 Ain. Input type 2» define type of a signal which a particular analog input is designed for. Type of a signal may be changed only when the motor is shut down. Analog inputs of the controller may be set to the following types of signals: 0—10 V; 0—5 mA; 4—20 mA.

«DMS settings» second-level menu

This second-level menu contains the following parameters:1. «Status» parameter — representation the state of downhole sensors.2. «648 Protocol DME» parameter — representation and assignment of a type of the Downhole

Measuring Equipment unit (telemertry unit) connected:• «No» — telemetry unit is not connected;• «TMS-1» — «Electon-TMS-1» terrestrial telemetry unit is connected;• «TMS-2» — «Electon-TMS-2» terrestrial telemetry unit is connected;• «Izhevsk» — telemetry interface unit produced by JSC «Izhevsk radio manufacturing plant» is

connected;• «Borets» — submersible telemetering system unit produced by LLC «Borets» is connected.• «Triol» — «Triol TMT» terrestrial telemetry unit produced by Triol Corporation is connected.• «Novomet» — terrestrial telemetry unit produced by «Novomet»;• «WoodGroup» — submersible telemetering system unit Smartguard produced by « Woodgroup

» is connected;• «Phoenix» — submersible telemetering system unit Phoenix produced by «REDA» (Shlumberger)

is connected;• «SKAD-2002» — submersible telemetering system unit «SKAD-2002» produced by «БелНИПИнефть»

is connected.3. «DME exchange rate» parameter defines the rate of data exchange between DOL starter controller

and DME unit.

40А Т . 6 5 4 2 2 6 . 8 0 9 O M

4. «649 DME adress» parameter — representation and assignment of address for DME unit connected.By default producers of telemetering systems set the following addresses for units:

• ««TMS-1» — 1 (set value may be changed by manufacturer; address in UMKA-04 controller shall correspond to that set by manufacturer);

• «TMS -2» — 1 (set value may be changed by manufacturer; address in UMKA-04 controller shall correspond to that set by manufacturer);

• «Izhevsk» — 17 (value is set by manufacturer and cannot be changed);• «Borets» — 51 (value is set by manufacturer and cannot be changed);• «Triol» — 53 (set value may be changed by manufacturer; address in UMKA-04 controller shall

correspond to that set by manufacturer);• «Novomet» — 37 (value is set by manufacturer and cannot be changed);• «Phoenix» - 1 (set value may be changed by manufacturer; address in UMKA-04 controller shall

correspond to that set by manufacturer);• «SKAD-2002» - 1 (set value may be changed by manufacturer; address in UMKA-04 controller

shall correspond to that set by manufacturer).5. «650 DME» parameter indicates status of the data exchange between UMKA-04 controller and DME

unit through the digital data-exchange channel. «Identified» option indicates that the communication is established and that information may be acquired from the downhole sensors. Otherwise this parameter will be set to «Not identified». Remember that the DME unit identification process may take up to 2 minutes.

6. «Auto-Setup» parameter — all the parameters may be measured by a selected DME system through the digital channel.

7. «022 Current R ins»parameter — indication of actual value of the «Cable — ESM» system insulation resistance.

8. «040 Intake pressure» parameter — indication of the pump suction pressure.9. «563 Compensator pressure» parameter — indication of current pressure in compensator.10. «573 Amb. Temperature» parameter — indication of the actual ambient temperature.11. «041 ESM oil temperature» parameter — indication of ESM oil actual temperature.12. «042 XY vibration» parameter — indication of actual vibration in X- and Y-directions.13. «043 Z vibration» parameter — indication of actual vibration in Z-direction.14. «Pump dischrge press.» parameter — indication of actual value of the pump discharge pressure.15. «Pump Discharge Temperature» parameter — indication of actual temperature at the pump

discharge.16. «Delivery rate» parameter — indication of actual value of the pump delivery rate.17. «Radial motor vibration» parameter — vibration velocity values in XY plane taken from digital

connection channel from DME «Novomet». If other types of DME are connected, value is equal to «0».18. «Axial motor vibration» parameter — vibration velocity values in Z plane taken from digital

connection channel from DME «Novomet». If other types of DME are connected, value is equal to «0».19. «ESM winding temperature» parameter — indication of ESM winding temperature.

«Intake pressure» second-level menu

This second-level menu contains the following parameters:1. «553 Source» parameter assigns a source for obtaining data on the pump suction pressure. This

parameter may be set to:• Digit. sensor» — a pump suction-pressure signal comes through the digital communication

channel;• «None» — no input is selected;• «Ain.1.1» — «Ain.1.8» — a signal from the DME unit containing information on the pump suction

pressure goes to one of the first-group analog inputs;• «Ain.2.1» — «Ain.2.4» — a signal from the DME unit containing information on the pump suction

pressure goes to one of the second-group analog inputs.2. «040 Intake Pressure» parameter — indication of pressure at the pump suction side.


Operation manual

3. «237 OFF lower limit» parameter — lower limit of tripping by «P Intake» protection. ESM will be tripped if actual value of the parameter is lower than the preset one.

4. «238 ON upper limit»» parameter — upper limit of AR triggering after «Pump suction pressure» protection has operated. In case the protection has operated, AR would not take place until pressure is lower than this preset value. Manual start may be enabled only if the pressure value exceeds the tripping lower limit.

5. «240 Starting time» parameter — protection operation delay at ESM starting.6. «239 OFF time» parameter — delay time for ESM tripping caused by this protection when actual

value of the parameter goes beyond the upper or lower limit.7. «235 Protection» parameter may be set to:

• «AutomaticRestart» — parameter checkout is enabled. AR is possible;• «Off» — кparameter checkout is disabled. Emergency values are ignored;• «Lockout» — parameter checkout is enabled. AR is not possible.

If this protection operates an appropriate message («P Intake») shall appear on the controller display. 8. «543 Number of restarts» parameter — number of AR after ESM is tripped by this protection.9. «241 Restart delay» parameter — AR delay time after the parameter has been restored.10. «Input type» parameter — defines type of a signal which a particular analog input is designed for.

Type of a signal may be changed only when the motor is shut down. Analog inputs of the controller may be set to the following types of signals: 0—10 V; 0—5 mA; 4—20 mA.

11. «Display format» parameter — format for displaying pump suction pressure.12. «233 Scale minimum» parameter — value of measured parameter corresponding to zero signal at

the analog input. This parameter is used for calibrating analog input, and it may take any value when digital input is used.

13. «234 Scale maximum» parameter — value of measured parameter corresponding to maximum signal at the analog input. This parameter is used for calibrating analog input, and it may take any value when digital input is used.

«Compensator pressure» second-level menu

This menu contains parameters for setting and indication the values of pressure in compensator.. 1. «554 Source» parameter assigns the source of receiving the information about pressure in

compensator. This parameter can take the following values:• «Dig. sensor» — is the sign about pressure in compensator is received through the digital

connection channel;• «None» — means that an input is not chosen;• «Аin1.1» — «Аin1.8» is the sign of DME unit with information about the pressure in compensator is

connected to one of the first group analogue inputs;• «Аin2.1» — «Аin2.4» is the sign of DME unit with information about pressure in compensator is

connected to one of the second group analogue inputs.2. «563 Compensator pressure»parameter contains the indication of the actual pressure in

compensator.3. «567 OFF lower limit»parameter is the lower limit of switching-off by the protection «Compensator

pressure». ESM will be switched off if the actual value of the parameter will be lower than the value of this parameter

4. «568 ON upper limit»parameter is the upper limit of switching-off by the protection «Compensator pressure». ESM will be switched off if the actual value of the parameter will be higher than the value of this parameter.

5. «569 Starting time» parameter is the delay of protection activation at startup of ESM.6. «570 OFF time» parameter — time delay of switching-off the ESM by the protection when the actual

value of given parameter is out of the upper or lower switching-off limits.7. «572 Protection» parameter — DOL starter controller response to «Compensator pressure»

protection activation. Parameter takes the following values:

42А Т . 6 5 4 2 2 6 . 8 0 9 O M

• «AutomaticRestart» — parameter control is switched-on with ability of automatic restart;• «Off» — parameter control is switched-off, emergency values are neglected;• «Lockout» — parameter control is switched-on without the ability of automatic restart.

At protection acting the message «PesmMax», «PesmMin» will be displayed on the controller screen.8. «544 Number of restarts» parameter is the number of restarts after ESM switching-off by this

protection.9. «571 Restart delay» parameter means the time delay of automatic restart after parameter recovery

of its emergency value.10. «Input type parameter defines a type of a signal for analogue input. The signal type can be changed if

the motor is stopped only. Controller analogue inputs can be set for such signal types: 0 - 10 V; 0-5 mА; 4-20 mА.

11. «Display format» parameter is the format of displaying the pressure in compensator.12. «565 Scale minimum» parameter is the value of measured parameter which corresponds to zero signal

of the analogue input. This parameter is used for analogue input calibration and can have any value while operation with digital input.

13. «566 Scale maximum» parameter is the value of measured parameter which corresponds the maximum signal of analogue input. This parameter is used for colibration of analogue input and can have any value while operation with digital input.

«Ambient temperature» second-level menu

This menu contains parameters for setting and indicating the ambient temperature values. Settings are similar to those specified in «Compensator pressure» item.

If this protection operates an appropriate message «ТоambМах», «ТоambМin» shall appear on the controller display.

«ESM oil temperature» second-level menu

This menu contains parameters for setting and indicating the ESM temperature values. Settings are similar to those specified in «Compensator pressure» item.

If this protection operates an appropriate message «ТоesmМах», «ТоesmМin» shall appear on the controller display.

«Vibratio» second-level menu

This menu contains parameters for setting and indicating the vibration values. Settings are similar to those specified in «Compensator pressure» item.

If this protection operates an appropriate message «VbrZМах», «VbrZМin» shall appear on the controller display.

«Annulus pressure» second-level menu

This menu contains parameters for setting and indicating the annulus pressure values. Settings are similar to those specified in «Compensator pressure» item.

If this protection operates an appropriate messageе «PannMin» shall appear on the controller display.

«Buffer pressure» second-level menu

This menu contains parameters for setting and indicating the buffer pressure values. Settings are similar to those specified in «Intake pressure» item.

If this protection operates an appropriate messages «РbufМах», «РbufМin» shall appear on the controller display.


Operation manual

«Line pressure» second-level menu

This menu contains parameters for setting and indicating the line pressure values. Settings are similar to those specified in «Intake pressure» item.

If this protection operates an appropriate messages «РLinМах», «РLinМin» shall appear on the controller display.

«Annulus fluid level» second-level menu

This menu contains parameters for setting and indicating the annulus fluid level:1. «562 Source» parameter specifies a source of obtaining information of the annulus fluid level.

This parameter may be set to:• «Dig. sensor» — an annulus fluid level signal comes through the digital communication channel;• «None» — no input is selected;• «Ain.1.1» — «Ain.1.8» — a signal from the telemetry unit containing information on the annulus

fluid level goes to one of the first-group analog inputs;• «Ain.2.1» — «Ain.2.4» — a signal from the telemetry unit containing information on the annulus

fluid level goes to one of the second-group analog inputs.2. «047 Annulus level» parameter — indication of current fluid level in annulus.3. «321 ON level limit» parameter — lower limit of AR triggering after «Annulus fluid level» protection

has operated. In case the protection has operated, AR would not take place until the annulus fluid level is higher than this preset value. Manual start may be enabled only if the fluid level value is lower than the tripping upper limit.

4. «322 ON upper level» parameter — upper limit of AR disabling after «Annulus fluid level» protection has operated.

5. «324 Starting time» parameter — protection operation delay at ESM starting.6. «323 OFF time» parameter — delay time for ESM tripping caused by this protection when actual

value of the parameter goes beyond the upper or lower limit.7. «319 Protection» parameter may be set to:

• «AutomaticRestart» — parameter checkout is enabled. AR is possible;• «Off» — parameter checkout is disabled. Emergency values are ignored;• «Lockout» — parameter checkout is enabled. AR is not possible.

If this protection operates an appropriate message«h annMin» shall appear on the controller display.8. «552 Number of restarts» parameter — number of AR after ESM tripping caused by this protection.9. «325 Restart delay» parameter — AR delay time after the parameter has been restored10. ««Input type» parameter — defines type of a signal which a particular analog input is designed for.

Type of a signal may be changed only when the motor is shut down. Analog inputs of the controller may be set to the following types of signals: 0—10 V; 0—5 mA; 4—20 mA.

11. «317 Scale minimum» parameter — value of measured parameter corresponding to zero signal at the analog input. This parameter is used for calibrating analog input, and it may take any value when digital input is used.

12. «318 Scale maximum» parameter — value of measured parameter corresponding to maximum signal at the analog input. This parameter is used for calibrating analog input, and it may take any value when digital input is used.

44А Т . 6 5 4 2 2 6 . 8 0 9 O M

«Contact presure gauge» second-level menu

1. «615 Current value» parameter — current level of a signal at the discrete input. «Inactive» option corresponds to the signal low level (no current), «Active» option — to high signal level (current is available).

2. «616 Active level» parameter — level of a signal availability of which at the input will cause the ESM tripping.

3. «617 Starting time» parameter — delay of contact pressure gauge control («Cont. pres. gauge»).4. «618 OFF time» parameter— delay of ESM tripping after «Contact pressure gauge»-protection

activation.5. «621 Protection» parameter enables the discrete input protection checkout.

This parameter may be set to:• «Automatic Restart» — parameter checkout is enabled. AR is possible;• «Off» — parameter checkout is disabled. Emergency values are ignored;• «Lockout» — parameter checkout is enabled. AR is not possible.

If this protection operates an appropriate message «ContGage» shall appear on the controller display.6. «619 Number of restarts»parameter — number of AR after ESM tripping by discrete-input protection

signal «ContGage».7. «620 Restart delay» parameter — defines AR delay time after the parameter has been restored.

«Ain 1», «Ain 2» second-level menus (analog inputs)

These menus comprise parameters for setting and displaying values of additional analog inputs. Additional analog inputs are used for receiving any other analog signals. Settings are similar to those specified in «Compensator pressure» item. If this protection operates an appropriate message «DА1Мах», «DА1Мin», «DA 2 Мах», «DА 2 Мin» shall appear on the controller display.

2.3.3.10 «Well identification» first-level menu

This menu comprises the following parameters:1. «372 Field No» parameter is intended for setting field number.2. «373 Cluster No» parameter is intended for setting cluster number.3. «374 Well No» parameter is intended for setting well number.4. «376 ESP rated efficiency» parameter — reference parameter to be set as per value specified in

documentation supplied together with ESPU.5. «377 ESP head» parameter — reference parameter to be set as per value specified in documentation

supplied together with ESPU.6. «378 Setting depth» parameter — ESM setting depth (m).7. «379 Step-up tr. power» parameter — power value of step-up transformer (kVA).8. «380 ESM oper.» parameter is intended ESM operating time.9. «383 Number of starts» parameter — counter for number of DOL starter starts.


Operation manual

2.3.3.11 «System settings» first-level menu

This menu is intended for setting system parameters ensuring the DOL starter operation.This menu comprises the following second-level menus:

• «USB»;• «Status settings»;• «ACS settings»;• «Ethernet settings»;• «Relay ACS»;• «Display settings»;• «Time setup»;• «Statistics»;• «Electricity meter»;• «Actual timers»;• «VSD parametrs»;• «Controller settings».

«USB» second-level menu

This second-level menu comprises the following parameters:1. «USB flash» parameter — identification of USB flash drive connected.2. «Read log» parameter — command to start rewriting the event log from controller to USB flash drive.3. «Upgrade settings» parameter — command to start upgrading settings from USB flash drive.4. «Save settings to flash» parameter — command to start saving settings to USB flash drive.5. «Download help» parameter — command to start downloading help from USB flash drive.6. «Change firmware» parameter — command to start changing firmware from USB flash drive.7. «Help file» parameter — indication of available help files.

«Status settings» second-level menu

This second-level menu contains parameters for setting the status menu. This menu item includes «Row 1» parameters; and it also provides a possibility to customize a list of parameters to be appeared on the controller display in the mode of current state representation. There are 25 lines on the display right side to represent parameters in this mode of operation. If required additional parameters may be added to the list of parameters using the «Add parameter?» dialog (row 26).

«Row №.» parameter defines the controller parameter to be displayed in the appropriate line of status menu. «No» option also may be set. In such a case there will be no parameter displayed in this line (blank line).

DOL starter is supplied with factory-customized settings of «Status settings» menu. If factory settings are to be restored, «Load Default to Status window» parameter shall be set to «Yes».

«ACS settings» second-level menu

This second-level menu contains the following parameters:1. «664 Protocol» parameter makes it possible to select «Triol», «Region 2000», «Telescope» or

«Salym» communication protocol to be used with ACS. The following options of this parameter may be selected:

• «Triol» — setting of communication channel for «Triol» protocol;• «Region» — communication channel for «Region 2000» protocol is set automatically;• «Telescope» — communication channel for «Telescope» protocol is set automatically;• «Salym Pet» — communication channel for «Salym» protocol is set automatically.

2. «399 Exchange rate» parameter defines rate of data exchange with ACS controller (computer).

46А Т . 6 5 4 2 2 6 . 8 0 9 O M

3. «398 Network address» parameter defines the DOL starter network address during exchange data with ACS.

4. «StopBit»parameter — exchange stop bit of the upper-level ACS.5. «Simulation mode» parameter defines if the DOL starter start-stop simulation mode is enabled (for «Salym

Petroleum»).6. «Modem used» parameter defines if GSM-modem is used for data communication. This parameter

may be set to «Used» or «Not used».7. «Modem identified» parameter — indicates information of the modem identification.8. «Unlocking» parameter enables unlocking of the DOL starter.If enabled, then after DOL starter stop caused by ACS it can be started only by ACS. Operator can start

DOL starter manually only after unlocking by parameter «Locked».9. «Locked»parameter enables locking of the DOL starter.If DOL starter is locked, then it can be started by ACS. Operator can start DOL starter only after setting

this parameter to «Off».

«Ethernet settings» second-level menu

This second-level menu comprises the following parameters:1. «IP Type» parameter establishes how an IP-address may be obtained.2. «IP AdressStatic» parameter — static IP-address to be assigned manually.3. «IP Adress Mask» parameter — mask of IP-network.4. «IP Adress Gateway» parameter — IP-address of the network gateway.5. «IP Adress Current» parameter — current IP-address.6. «NTP Server IP» parameter — IP-address of the time synchronization server –NTP.7. «NTP Time DeltaSync» parameter — periodicity of synchronization with NTP server.8. «NTP Time SyncLast» parameter — time of the most recent successful synchronization with NTP

server.9. «Time UTC» parameter — current calendar time for Greenwich Mean Time.10. «Time» parameter — current calendar time.11. «Time zone» parameter — offset of local time from Greenwich Mean Time.12. «981 Winter/Summer time» parameter — revert to standard time from daylight saving time and vice

versa.13. «Delay first command» parameter — pause before the first command after catching the ACS line.14. «Timeout last command» parameter — maximum inaction time before releasing the ACS line.

«Relay ACS» second-level menu

This second-level menu comprises the following parameters:1. «ACS Relay» parameter defines «Relay ACS» mode switching-on.2. «Number of cycles» parameter set a number of cycles of ESM relay ON when triggered the accident.3. «Fail time Underload» parameter — cycle time delay at failure «Underload».4. «Fail time Overload» parameter — cycle time delay at failure «Overload».5. «Fail time R ins» parameter — cycle time delay at failure «Insulation resistance».6. «Fail time Warning underload» parameter — delay cycle time while reducing the load below

«Warning underload».7. «Overcurr warn time» parameter — cycle delay time upon low insulation resistance.8. «R ins warn time» parameter — cycle delay time upon low insulation resistance.9. «Warning Underload» parameter — delay cycle time while reducing the load below «Warning

under».10. «Overcurr. warn.» parameter — overcurrent warning setpoint («OverLD»).11. «R ins warning» parameter — low insulation resistance warning setpoint («Rins.»).


Operation manual

«Display settings» second-level menu

This second-level menu comprises the following parameters:1. «Nos. display» parameter — makes it possible to display numbers of parameters with their names..2. «Menu reset after start» parameter — reset menu after start is performed enable.3. «Text scrolling» parameter — makes it possible to scroll text values in a circle at editing text

parameters.4. «Accelerated editing» parameter — makes it possible to increase the rate of change of the numeric

parameter values.5. «Contrast» parameter — setting of the controller display contrast. Display contrast enhances as

this value increases.6. «LSD temp. comp.» parameter makes it possible to set display contrast automatically depending

on ambient temperature. It may be set to «On»/«Off».7. «Case temp.2» parameter — value of air temperature in the UMKA-04 case.

«Time Setup» second-level menu

This second-level menu comprises the following parameters:1. «Time» parameter — setting of current date and astronomical time.2. «681 Winter/Summer time» parameter — enabling automatic revert to standard time from daylight

saving time and vice versa.This parameter may be set to:

• «Disabled» — disables automatic revert to standard time from daylight saving time and vice versa;• «Enabled» — enables automatic revert to standard time from daylight saving time and vice versa.

3. «Time» parameter — reference parameter representing particular time («Winter» or «Summer»).4. «Load Factory settings» parameter — makes it possible to reset current time settings to the default

(factory) ones.

«Statistics» second-level menu

This second-level menu comprises the following parameters:1. «380 ESM oper. Time» parameter — indication of ESM operating time.2. «380 ESM downtime» parameter — indication of DOL starter down time after a regular start.3. «383 Number of start» parameter — indicates number of starts for DOL starter.4. «638 Overload stop num» parameter — indicates number of stops caused by ESM overload.5. «639 Underload stop num» parameter — indicates number of stops caused by ESM underload.6. «640 Other prot. stop num» parameter — indicates number of stops caused by operation of other

protections.7. «Counters» parameter is used for zeroing values of counters.

«Electricity meter» second-level menu

This option is unavailable in actual specification of DOL starter.

48А Т . 6 5 4 2 2 6 . 8 0 9 O M

«Actual timers» second-level menu

This second-level menu comprises the following parameters:1. «Last Start Cause» parameter represents a source of the START command.It may be set to «No error », «Drive Con», «WrDrv», «VersPO», «ConectTms», «EmergStop», «Rinsul.»,

«Door», «ContGage», «PintMax (Min)», «PesmMax (Min)», «T°ambMax (Min)», «T°ESM Max (Min)», «ХY_Max (Min)», «VbrZMax (Min)», «PannMax», «PbufMax (Min)», «PLinMax (Min)», «h annMax», «DА1(2) Max (Min)», «High(Low) Volt», «U unbal», «UnderLD», «OverLD», «MinFreq», «CurrUnb», «TurbFr», «OverCurr», «No accel», «Bad Supp», «Ph Fail», «Phas СВА», «Not Ready», «Operator», «ACS», «Timer», «Suppl On».

2. «Last stop cause» parameter indicates a source of the STOP command. It has the same options as the «Last start cause» parameter.

3. «Start time» parameter indicates time when the last START command has been issued.4. «Stop time» parameter indicates time when the last STOP command has been issued.5. «Next start reason» parameter indicates a reason of the latest start.6. «Time to ARC» parameter indicates time to ARC.7. «Power-up time» parameter — time of the last power-up.8. «Power-off time» parameter — time of the last power-off.9. «Time from start» parameter — countdown from the last start.10. «Time from stop» parameter — countdown from the last stop or from power-up.11. «ARS locked» parameter shows it the ARC locking is enabled.12. «Planned ARS» parameter defines if ARC will take place.13. «Too many ARS» parameter indicates that the allowable number of ARC achieved, when is set to

«Yes.»14. «Start cause», «Stop Cause» parameters — reference parameters characterizing the DOL starter

current state. This parameters will not save in the «STOP» mode.

«VDS parameters» second-level menu

All the parameters of the second-level menu «VDS parameters» shall be set by specialists of Triol Corporation! Unauthorized change of these parameters may cause the equipment malfunction!

1. «VDS type» parameter — code of the DOL starter manufacturer.2. «VSD manufacture code» parameter — serial number of the DOL starter.3. «VSD serial No.» parameter — date of manufacture of the DOL starter — day, month, year, time of

installation.4. «VSD software install date» parameter — date of installation of the DOL starter software — day,

month, year.

«Controller settings» second-level menu

All the parameters of the second-level menu «Controller settings» shall be set by specialists of Triol Corporation! Unauthorized change of these parameters may cause the equipment malfunction!

1. «VSDC manufacture code» parameter — code of the DOL starter controller manufacturer.2. «VSDC serial No.» parameter — serial number of the DOL starter controller.3. «VSDC manufacture date» parameter — date of manufacture of the DOL starter controller — day,

month, year, time of installation.4. «VSDC software install date» parameter — date of installation of the DOL starter controller software

— day, month, year.5. «386 VSDC software version» parameter — indicates the DOL starter controller software version.


Operation manual

6. «703 Drive software version» — number of version of DCSB controller software.7. «Drive type» parameter — type of a drive, which controller has connected last time.8. «Language» — is intend to chose the actual language of the controller (Russian/English).

Working with с USB flash drives

All operations with USB flash drive shall be conducted as follows:1. Connect USB flash drive to the jack near the controller on front panel.

If USB flash drive is connected to a running controller the event log will be written to this drive automatically.

2. Enter the «System settings/ USB/» menu.3. Depending on the action to be done one of the parameters described in Table 2.2 shall be edited by

setting it to «Yes».

Table 2.2 - List of parameters

Parameter nameOperation execution

time, sBrief description operations

«Read log» 2 – 15 Rewrites event log controller to USB flash drive

«Upgrade settings» 3 Rewrites settings from USB flash controller*

«Save settings to flash» 3Extracts all settings from controller to USB flash drive

«Help file» 3 Rewrites help file from USB flash drive to controller

«Change firmware» 30 – 45 Changes the controller firmware to that saved in USB flash drive**

«Save log of TM Triol to USB»

Extracts event log of Downhole sensors from controller to USB flash drive

«Upgrade loader» 3Upgrades the utility responsible for the software downloading from USB flash drive to controller

* — setup file is created using service software, and it may contain either all the controller’s set values or some of them. When updating set values through the USB flash drive only those available in the file may be changed.

** — firmware replacement procedure differs from the similar ones in that a special message will be generated within 2-3 seconds warning that the DOL starter power supply may be interrupted in the process of the controller reflashing.

The message will disappear in 30—45 sec, and the controller will start running new program.

4. If to carry out the action selected the controller shall define more exactly what particular file is required for operator a file selection menu will be displayed. Select an appropriate file using « » or « » keys and press «ENTER» key. If more precise definition is not required (a single file of interest on USB flash drive) the file selection menu is not displayed.

5. Time to the action termination is shown on the controller display.6. Upon completion of the action a pop-up help appears. It characterizes the action result. Edited

parameter is set to «No» again. Now working with the controller in a normal mode may be continued.

50А Т . 6 5 4 2 2 6 . 8 0 9 O M

It is strictly prohibited to remove USB flash drive from the jack until the action is over! This may cause a failure not only of the USB flash drive but of the DOL starter controller as well.

Parameters given in Table 2.3 characterize availability of some files in the controller memory.

Тable 2.3 - Availability of files memory controller

Parameter name Options Parameter description

«USB flash drive»«Not identified», «Transcend»,

«Kingston»Indicates type of the USB flash drive connected

«Help file» «Not available», «Available»Indicates available of the help in the controller

memory

File allocationAll files the UMKA-04 controller is dealing with are located in the «:/UMKA-4» folder in the disk root.File

name is made up of fixed beginning («UM_»), file No. in a directory and the file extension. Thus, up to 1000 files of the same type may be stored on a single USB flash drive.

Each file has a header with additional information about its content. To make the header text visible it’s necessary to open this file using any text editor. First line — file header.

When saving files from USB flash drive to PC the service software renames the files giving them names taken from the file header.

2.3.3.12 «Access settings» first-level menu

Passwords are intended for limiting access to parameters editing.When password protection is enabled an access to parameters editing is limited. If a parametershall

be changed, enter an appropriate password and the parameter will be available for editing.A password is requested at any editing if the time since the last keystroke on the controllerkeyboard exceeds 5 min. A password is displayed within the whole time period when editing isaccessible without entering the same. Upon the expiry of a 5 min time interval a message «*****»will be displayed. For the password to be hidden right away and the editing password protectionto be set up the «View only» parameter shall be set to «Yes».

There have been provided seven passwords for users, one – for process men and one – formanufacturer.Password is a number from 1 to 9999.Password-assigning procedure:

• Select an access level authorized.• Enter a number from 1 to 9999 which will be a password for the access level selected.

Remember this number!

To change the password the following procedure shall be adhered:• Select an access level required;• Enter current password for this access level;• Type in new password.If a wrong password is entered a message «PASSWORD INVALID» appears.


Operation manual

Password setting procedure:1. To limit access to parameters editing the «Password protection» parameter shall be set to «On». 2. To get access to changing parameters it is essential to select an access level required. Enter current

password for the specified access level. If this password is correct the entered numbers will remain on display and parameters may be changed.

If a password is incorrect it will be reset to zero in 1—2 seconds. Afterwards correct numbers shall be entered.

Access to changing settings is possible within 5 minutes since the last keystroke on the controller front panel. Upon that the access terminates and a password shall be entered again.

To change the password the following procedure shall be adhered:1. Enter actual password.2. Enter new password. Remember it.

Actual password may be reviewed and changed through the ACS or service software when connecting PC to the “RS-485 PC” to the jack near the UMKA-04 controller on front panel of DOL starter.

If «Password protection» parameter is set to «On» during the station operation an appropriate message («ARC block») will appear on the controller display upon the expiry of the number of ARC permitted. Subsequently the DOL starter may be started only after entering current password.

To preserve confidentiality of a password only the fact of the password entry or change is saved in the event log — numbers are not specified.

Password protection may be disabled only by operator with «Processman» or «Manufacturer» level of access.

To disable the password protection the following procedure shall be adhered:• Edit «Password protection» parameter;• Select an access level in the password request window and enter a password;• «Password protection» parameter will be accessible for editing in which case current passwords for

«User 1» — «User 7» and «Processman» access levels will be displayed;• Select «Off» option.

The menu consists of the following parameters:1. «User password 1» — «User password 7» parameters assign passwords for users.2. «Processman password» parameter assigns a process man password.3. «Manufacturer password» parameter assigns a manufacturer password.4. «View only» parameter includes a request for password entry with no need to wait for 5 min.5. «Password protection» parameter enables the editing password protection.

52А Т . 6 5 4 2 2 6 . 8 0 9 O M

2.3.3.13 «Event log» first-level menu

If «Event log» option is selected the controller does into the event log viewing mode.

«Event log» second-level menu

This second-level menu displays all content of event log, including event time and date.

«Stops-starts log» second-level menu

This second-level menu includes parameters displaying power-up/power-off time and date.

«Edit history» second-level menu

This second-level menu includes parameters displaying date and time of the parameter editing as well as the parameter to be edited.

«Cofigure view» second-level menu

This second-level menu comprises the following parameters:1. «Viewing Starts/Stops» parameter defines if records of the ESM starts and stops will be displayed

in the log viewing mode.2. «Viewing emergency trip» parameter defines if records of the ESM trips caused by DOL starter

protections will be displayed in the log viewing mode.If a trip takes place the trip record will contain parameter values characterizing and describing just this

particular trip.3. «Viewing param. changes» parameter defines if records of changes (programming) of the DOL

starter parameters and the key of access will be displayed in the log viewing mode.4. «Viewing currents» parameter defines if values of the DOL starter output current contained in the

records will be displayed in the log viewing mode. 5. «Viewing voltages» parameter defines if values of the DOL starter output voltage contained in the

records will be displayed in the log viewing mode.6. «Viewing DME data» parameter defines if records of the parameter values specified in the «Downhole

sensors» item of this menu will be displayed in the log viewing mode.7. «Viewing wellheads and transducers» parameter defines if values of the well-head transducers

contained in the records will be displayed in the log viewing mode. 8. «Inform records is visible» parameter defines if an informational messages will be displayed in the

log viewing mode.9. «Warn records is visible» parameter defines if a warning messages will be displayed in the log

viewing mode.10. «Viewing events» parameter defines if event records will be displayed in the log viewing mode.11. «Viewing arbitrary Param. 1»...«Parameter №7 value» parameters define if actual values (trends)

contained in the records will be displayed in the log viewing mode.12. «Electric energy trends» parameter — displaying trend lines and network characteristics when

reviewing the event log.13. «Search by time» parameter — for setting parameters ensuring selection of the date when events

to be viewed happened. Search of events by time enables fast and convenient finding of a required record in the event log. It needs to specify a required month and day. When entering «Event Log» item of this menu the latest event happened on that day will be highlighted.

This parameter may be set to:• «Disable» — disabling search by date. The latest event will be highlighted in the log viewing mode;


Operation manual

• «Enable» — enabling search by date. The latest event happened during the day specified for searching will be highlighted in the log viewing mode.

14. «Search» parameter defines a date when the event displaying has begun.15. «Log» parameter makes it possible to delete all records in the event log.

Deletion procedure is password protected!

List of the file types supported by the UMKA-04 controller is given in table 2.4.

Table 2.4 - File types supported controllers

File destination File name Text title File size

Even log UM4_0001.JRN«cluster_0001_well_0001_09-10-2008_15-01-11.jrn»

130 кБ — 4,3 МБ

Controller’s firmware UM4_0001.LDR«Exe_File_for_Umka_4_Ver-sion_0001.LDR»

2 0 0 к Б — 2 М Б

Soft value file created by service software

UM4_0001.STT«Settings_File_for_Umka_4_Ver-sion_0001.STT»

<5 кБ

Soft value file read from the controller

UM4_0001.STT«cluster_0001_well_0001_20-10-2008_17-51-21.stt»

<5 кБ

Help file UM4_0001.HLU«Help_File_for_Umka_4_Version_0001.HLU»

<500 кБ

Upgrade loader UM4_0001.BOT«Bootloader_File_for_Umka_4_Version_0001.BOT»

<30 кБ

«Log time settings» second-level menu

1. «392 Rec. time oper» parameter defines recording time for parameters of voltage, current and DME in operation.

2. «394 Urgent rec.» parameter defines recording time for all the parameters when set value of any of them is exceeded.

3. «393 Rec. time stop» arameter defines recording time for input voltage parameters when the motor is shut down.

4. «665 DME rec. period» parameter defines recording time for parameters of the telemetering system (DME) in operation and for those of external transducers.

5. «667 Rec. time start» parameter defines recording time for all the parameters after the motor has start running. Parameters are registered at one-second intervals.

6. «TM Triol measurement registr. time» parameter is a period of recording readings of Triol telemetry into the log.

54А Т . 6 5 4 2 2 6 . 8 0 9 O M

«Log delta settings» second-level menu

1. «Δ I ESM registered» parameter defines a minimum change of the DOL starter output current which implies registration in the event log. The following parameters are registered in the event log: «Total ESM current », «701 ESM active current», «017 Load factor», «016 Efficiency factor», «004 ESM current phase U», «005 ESM current phase V», «006 ESM current phase W», «007 Current unbalance».

2. «Δ U registered» parameter defines a minimum change of line voltage which implies registration in the event log. The following parameters are registered in the event log:«018 RS input voltage», «019 ST input voltage», «020 TR input voltage», «021 In. voltage unbal.».

3. «Δ Intake pressure registered» parameter defines a minimum change of intake pressure that implies registration in the event log.

4. «Δ Compens.press.recorded» parameter defines a minimum change of compensator pressure that implies registration in the event log.

5. «Δ Temp. amb. Registered» parameter defines a minimum change of ambient temperature in a well that implies registration in the event log.

6. «Δ Temp. ESM Registered» parameter defines a minimum change of compensator temperature that implies registration in the event log.

7. «Δ Vibr. Registered» parameter defines a minimum change of vibration that implies registration in the event log.

8. «Δ Pannulus registered» parameter defines a minimum change of annulus pressure that implies registration in the event log.

9. «Δ Pbuff registered» parameter defines a minimum change of buffer pressure that implies registration in the event log.

10. «Δ Pline registered» parameter defines a minimum change of line pressure that implies registration in the event log.

11. «Δ Level annulus registered» parameter defines a minimum change of liquid’s level in the t annulus hat implies registration in the event log.

12. «Δ Add. Ain1. registered» parameter defines a minimum change of a parameter, measured through analog input 1, that implies registration in the event log.

13. «Δ Add. Ain2. registered» parameter defines a minimum change of a parameter, measured through analog input 2, that implies registration in the event log.

«Log user settings» second-level menu

1. «Parameter №1» – «Parameter №7» parameters — for setting registration of a userchosen parameter in the event log.

2. «Δ Parameter №1 registered» – «Δ Parameter №7 registered» parameters — for setting minimum change of a user parameter to be registered in the event log.

For example, if «Parameter №1» option is selected a parameter selection procedure is initiated for setting the parameter registration. If «Add parameter» option is selected a User goes to main menu of the UMKA-04 controller. The procedure is assumed completed when a required parameter to be displayed is selected in the menu by User.

If «End list» option is selected after parameter selection the «Not available» option is restored.«Parameter №...» and «Δ Parameter №... registered» parameters are interconnected. For example, if

output frequency (Hz) is selected as Parameter №1, «Δ Parameter №1 registered» will be displayed in Hz.


Operation manual

3 Transportation

DOL starter shall be transported packed.DOL starter may be transported by any kind of roofed transport in accordance with laws and regulations

being valid at this kind of transport.

Transportation conditions for DOL starters shall correspond to Group «Ж» as per requirements of GOST 23216-78 as it pertains to mechanical impacts:

1. Transportation by road with any quantity of transshipments:• by asphalt and concrete roads;• by cobblestone and dirt roads with a speed of up to 40 km/h.

2. Combined transportation:• Air;• rail;• inland waterways or sea.

Transportation conditions for DOL starter shall correspond to Group 8 «ОЖЗ» as per requirements of GOST 15150-69 as it pertains to consequences of climate variation:

• ambient temperature — ± 60 оС;• relative humidity — 100 % at +25 оС;• class II as referred to the content of corrosion-active agents in atmosphere:

a. sulphur dioxide — from 20 to 250 mg/m2 per day (from 0.025 to 0.31 mg/m3);b. chlorides — less than 0.3 mg/m2 per day

Environment is non-explosive, not containing corrosive gases and vapors in such concentration that may cause destruction of metals and insulation, not saturated with current-conducting dust.

Cargo-handling operations with the help of cargo cranes and mechanisms shall be performed by specially trained personnel proved to have enough labour safety knowledge. Cargohandling operations shall be conducted in accordance with the requirements of «Regulations on Installation and Safe Operation of Cargo Cranes» (ПБ 10-382-00).

DOL starter packed shall be raised by a forklift loader from below; DOL starter unpacked — by using slinging fixtures located at the DOL starter upper part. Slinging diagram is given in Fig. 3.1.

56А Т . 6 5 4 2 2 6 . 8 0 9 O M

Figure 3.1 — Scheme of slinging DOL starter AK01

Slinging of cargoes shall be performed using slings corresponding to the weight of cargo to be hoisted with due regard to the number of legs and the sling angle. General-duty slings shall be selected so that that the sling angle is not exceeded 90 о.

DOL starter shall be transported as a single package.Arrangement and fixing of DOL starters in a vehicle shall ensure their stable position excluding displacements

and impacts against each other and against the vehicle walls.

Keep DOL starters upright, do not jerk and tilt them (tilt angle shall not exceed 5 о) when transporting, loading-unloading and handling.

DOL starter shall be hoisted and moved smoothly with no jerks and swinging.Hoisting, handling or lowering of a DOL starter is prohibited if there are people under it.DOL starter shall be lowered only to the intended place where drops, overturning or sliding down are excluded.DOL starter shall be hoisted and handled only in original packing with due regard to the hoisting machine

load-carrying capacity and values given in the table of allowable loads on loader forks depending on the center-of-gravity position.

Drive up to the DOL starter at low speed; put the forks under it so that the DOL starter is center aligned relative to the forks and parallel to their axial line.

Hoisting and handling of DOL starters is prohibited using only one fork of the forklift loader.When transporting DOL starters in motor vehicles they shall be arranged and fixed so that not to jeopardize

pedestrians and other road users, to prevent their falling out of the truck body and to exclude the vehicle instability.


Operation manual

4 Storage

Storage conditions of the VSD should correspond to the following requirements:• ambient temperature — from -60 оС to +50 оС;• relative humidity — 100 % at +25 оС;• Class II as referred to the content of corrosion-active agents in atmosphere:

a. sulphur dioxide — from 20 to 250 mg/m2 per day (from 0.025 to 0.31 mg/m3);b. chlorides — less than 0.3 mg/m2 per day.

Environment is non-explosive, not containing corrosive gases and vapors in such concentration that may cause destruction of metals and insulation, not saturated with current-conductingdust.

Allowable storage time before commissioning — 1 year.

5 Maintenance

Maintenance and repairs must be performed by trained qualified personnel in accordance with the requirements of the guidelines and regulations in force at the site of operation.

DOL starter does not demand constant presence of attendants while in service.At performance of operations in the DOL starter it is necessary to be guided by the directions for to

safety precautions stated in part 2.Periodically, is not more rare than 1 time in 6 months, lead preventive inspection and audit of DOL starter:1. To disconnect voltage of the feed source.2. To open box doors, and also a compartments’ doors of cables connection on the back party of the box.3. To make visual survey of the box and to make sure that in the box there are no foreign object.4. At detection of dust and mud dry with compressed air under pressure 4 — 6 kg/sm2 load-bearing

elements, control units, other elements.5. Control and if necessary tighten all accessible bolt and screwed connections of electric chains. Special

attention turn on interlink terminal blocks (power terminals and terminals of control chains).6. Control state and fixing of bullet plug contacts of control units.7. Control state of artificial cooling fans (rotation freedom, absence of axial and radial gaps, knocks,

palpation).8. Control state and work of door hinges and locks, if necessary grease rubbing details with a motor

lubrication.

Default of the above-listed requirements can lead to failures and premature failing of the DOL starter. Local color change (discoloration or dimness) of load-bearing elements of the circuit design, connecting conductors, buses, crimped locks testifies to their excessive heating and aging.

Preservation of the variable-speed drive shall be conducted as per requirements of GOST 23216-78.To depreservation of DOL starters remove preservation grease with dry and clean cloth, wipe electrical

contacts with gasoline of Б-70 type.

6 Utilization

Parts of the DOL starters do not contain harmful or dangerous to human health and the environment substances and materials. They can be disposed of without special measures.

58А Т . 6 5 4 2 2 6 . 8 0 9 O M

Appendix А

DOL starters overall dimensions

Figure А1 — Overall and mounting dimensions of the DOL starter AK01


Operation manual

Appendix B

Scheme of external DOL starters connections

42

4

C4

D

E7

B

FU9

126

12ÏÝÄ îáù.

+24Â

Àâõ. 1

ÀÑÓ RS485 A+

ÒÌÑ RS485 A+

ÒÌÑ RXD

~220 Â

220

T1*

31

3FU

2

FU40

A

B

1

2

3

5

6

41

COM

A

B

D

T3

B

SB1

5QF

1

FU3

FU1

COM

ÏÝÄ âêë.

FU5

FU6

17ÏÝÄ âûêë.

Êîíò.ÌàíîìÂíåø.çàïðåò

Àâõ. îáù.

ÀÑÓ RS485 B-ÀÑÓ RS GND

R31

6532A2A1

3L2

5L3

T2

ÒÌÑ RS GNDÒÌÑ RS485 B-

R23

4T2

6T3

ÊÌ1

ÒÌÑ TXD

ÒÌÑ GND

TA6

~220 Â

FU8

A

C

D

E

"Êîð

ïóñ"

1L1

2T1

TA5

COM

123

ÖåïüX24

12

Í3 2

.1

ÍÐ 1.1

Öåïü

C

E

"Íåé

òðàë

ü"

FU7

~220

Â~2

20Â

Àâõ. 2

ÍÇ 2

.3Í3

2.2

ÍÐ 1.3

~220

Â50Ã

ö~2

20Â5

0Ãö

ÍÐ 1.2

220B

Âíóò

ðåíå

å ïè

òàíè

å òå

ëåìå

òðèè

"ÒÌÏ

Í -

0"

"Âûõ

îä V

1"

"Âûõ

îä U

1"

"Âûõ

îä W

1"

3

987

1110

5

2

4

1

12

6

ÖåïüX3

ÖåïüX6

123

ÖåïüX30

"Ôàç

à À"

Àâàð

èéíû

é ñò

îï

"Ôàç

à B"

"Ôàç

à C"

60А Т . 6 5 4 2 2 6 . 8 0 9 O M

Appendix C

Instructions on DME unit (telemetry unit) connection

С1 Instruction on connection of “Novomet” GMT in the DOL starter

GMT is installed in special compartment, Fig. C1.1. There are connection terminal block and brackets.A special installation kit for mounting terrestrial telemetry units in the DOL starter is included into the scope

of supply. It comprises mounting panels and brackets. Mounting panels are installed in the DOL starter at the manufacturing plant.

Attention! GMT Connecting is prohibited when supply voltage is available.

1. Install GMT unit «Novomet BN-03» on a seat in the DOL starter and tighten by means of screws. Location of GMT unit «Novomet BN-03» in the DOL starter is given in fig. C1.1.

Figure C.1 — Location of GMT unit «Novomet BN-03» in the DOL starter


Operation manual

2. Remove jumper between contacts X4/1 and X4/2. Attach cable «0-ACVOT» from GMT unit «Novomet BN-03» to the special connector.

3. Adjust communication channel and make sure that data exchange is present for connecting installing with GMT unit. Set «Novomet» in UMKA-04 menu «Telemetry\ Telemetry setting». Make sure that GMT is identified and check data correctness correspond to «Novomet» operation manual. Data exchange speed and network address are identified automatically.

Make sure parameter «Telemetry» is «identified» for installing finishing.

Table С 1.1 — Connecting of «Novomet» communication channel

Start address End address

Interface cable 0-MOD-DB9 DOL starter

Cable Function Connector/Contact Function

TEL1 RxD Х29/1 TMC TxD

TEL0 TxD Х29/2 TMC RxD

GND GND Х29/3 TMC GND

С2 Instruction for connection the «Triol GTM -01-03 (-06)» telemetry unit to the DOL starter

Instructions for connecting «Triol GTM -01-03 (-06)» ground unit (hereinafter - GTM unit) that is a part of «Triol TM-01-03 (-06)».

To install the GTM unit into DOL starter, the mounting set is included into delivery set of GTM unit. It includes brackets, fasteners, wires and cable for connection via RS-232 channel.

Before installing the GTM unit into DOL starter, brackets AT.301561.391, AT.301561.391-01 should be installed on the GTM unit.

Procedure of GTM unit installing into the DOL starter:1. Prepare the mounting set (supplied with the DME unit) as shown in Figure C2.1.

Figure C2.1 — Installation kit for GMT

2. Use M5 screws to attach the brackets to the GTM unit as shown in Figures C2.2, C2.3 and C2.

62А Т . 6 5 4 2 2 6 . 8 0 9 O M

Figure C2.2 – Installation kit for GMT

Figure C2.3 – Brackets AT.301561.391 installing

Figure C2.4 – Brackets AT.301561.391 installing

3. Disconnect the DOL starter. Further all connections should be made with the power supply disconnected.

4. Install GTM unit onto its seat in the DOL starter and fasten it with screws M4. Location of the GTM unit in AK01 DOL starters is shown in Figure C2.5.

Triol TMN-01-03(06)

Fasteners

BracketsAT. 301561.391AT. 301561.391-01

Cable AT.685616.133

Ground cable AT.685616.134

Cable AT.685621.021

Cable tiesCVV-150


Operation manual

Figure C2.5 — Location of the GTM unit in AK01 DOL starters

64А Т . 6 5 4 2 2 6 . 8 0 9 O M

Appendix D

Description of UMKA-04 controller menuTable D1 —Description of UMKA-04 controller menu

Groups and their parameters

Menu level ValueFactory set

valueRange

Actual parameters Menu 1 level

000 Operating mode Manual [Manual, Auto]

Input voltage Menu 1 level

060 Nominal supply voltage

380 V 20 V – 400 V

061 Protection Off [Off, Lockout,

AutomaticRestart]

062 U input max set value 120 % 0 % – 150 %

063 Stop delay 30 s 0 s – 9999 s

064 Starting time 3,0 s 0,0 s – 999,9 s


AutomaticRestart]

066 U input min set value 50 % 0 % – 100 %

067 Stop delay 30 s 0 s – 9999 s


069 Protection AutomaticRestart [Off, Lockout,

AutomaticRestart]

070 Line Unbal. set value 20,0 % 0,0 % – 100,0 %

071 Stop delay 30 s 0 s – 1200 s


073 Autorun time 30 s 1 s – 9999 s

075 Volt. Number of restarts

3 0 – 99

076 ARSCountResetVolt 1440 min 1 min – 65535 min

500 Power-on start Disable [Disable, Enable]

Settings&Protections Menu 1 level

090 ESM rated current 0 A 30 A 0,0 А – 2000,0 А

091 Motor rated PF 0,850 0,500 – 1,000

093 Step-up tr. tap U 380 V 380 V – 5000 V


AutomaticRestart]

095 Overload set value 105,0 % 100,0 % – 200,0 %

096 Stop delay 10 s 0 s – 1200 s

097 Starting time 30,0 s 0,0 s– 999,9 s

098 Restart delay 10 min 1 min – 9999 min

099 Number of restarts 3 0 – 10


Operation manual



valueRange

100 ARSCountResetOverload 1440 min 1 min – 65535 min


AutomaticRestart]

102 Underload set value 50,0 % 0,0 % – 100,0 %

103 Stop delay 30 s 0 s – 3600 s


105 Restart delay 30 min 10 min 1 min – 9999 min

Setting delay ARS 30 min 1 min – 9999 min

Time Prores ARS 0 min 0 min – 9999 min


107 ARSCountResetUnderload 1440 min 1 min – 65535 min


AutomaticRestart]

109 Cur. unbal. set value 20,00 % 0,00 % – 99,99 %

110 Stop delay 30 s 0 s – 9999 s




114 ARSCountResetCurUnbal 1440 min 1 min – 65535 min


AutomaticRestart]

116 R ins set value 30 KOhm 0 KOhm – 32767 KOhm

Ris Comp Coefficient 100,0 % 50,0 % – 200,0 %

OFF time 30 s 0 s – 65535 s

Starting time 3,0 s 0,0 s – 6553,5 s

Restart delay 10 min 1 min – 65535 min

Number of restarts 3 0 – 10

118 Protection Off [Off, On]

119 F max set value 4,0 Гц 0,1 Гц – 50,0 Гц

120 Electric interlock Off [Off, On]

Setpoints Menu 1 level

190 Prog. Operation Disable [Disable, Enable]

191 Prog. operation time 30 min 1 min – 28800 min

192 Prog. stop time 60 min 1 min – 28800 min

Converter settings Menu 1 level

Mode of start Menu 2 level

Current Ratio 3,5 0,8 – 4,5

Acceleration time 30 s 1 s – 120 s

The continuation of Table D1

66А Т . 6 5 4 2 2 6 . 8 0 9 O M



valueRange

Mode of start soft [Soft, Jogging, Hard]

Jogging time 0,5 s 0,1 s – 5,0 s

Kick-Start Current Ratio 3,5 0,8_ – 6,0_

Deceleration time 5 s 1 s – 20 s

Input voltage cal. Menu 2 level

671 ADC comp. Uab 100,0 % 50,0 % – 200,0 %

674 ADC comp. Ubc 100,0 % 50,0 % – 200,0 %

677 ADC comp. Uca 100,0 % 50,0 % – 200,0 %

741 DOL starter type 0 1

0 - DOL starter nominal voltage is 1000-5000 V; 1 – DOL starter nominal

voltage is 380 V

742 Voltage adjuster number

380 -10000 380 - 10000

743 DOL starter nominal voltage

380 - 6000 380 - 6000

ESM current cal. Menu 2 level

130 Cur. comp. factor phase U

100,0 % 50,0 % – 200,0 %

131 Cur. comp. factor phase V

100,0 % 50,0 % – 200,0 %

132 Cur. comp. factor phase W

100,0 % 50,0 % – 200,0 %

Full current correction factor

100,0 % 97,5 % – 102,5 %

Downhole sensors Menu 1 level

Ain setup Menu 2 level

232 Ain. Input type 1 0-10 V [0–5mA, 0–10V, 4–20mA]

244 Ain. Input type 2 4-20mA [0–5mA, 0–10V, 4–20mA]

DMS settings Menu 2 level

648 Protocol DME No

[No, Borets, Izhevsk, TMS-1, TMS-2, WoodGroup, Triol, Phoenix, SKAD-2002, Centrilift, Alnas, TMSN-3, Novomet, Phoenix PICv2, SPT-2, Phoenix/Uniconn, Orion, Etalon, Almaz]

DME exchange rate 9,6 kB [2,4kB, 4,8kB, 9,6kB,

19,2kB, 38,4kB, 57,6kB, 76,8kB, 115,2kB]

649 DME address 1 1 – 254



Operation manual



valueRange

650 DME Not identified [Not identified, Identified]

Auto-Setup No [No, Yes]

022 Current R ins 20000 MOhm 0 - 32767 MOhm

Intake pressure Menu 2 level

553 Source Dig.sensor No

[None, Ain1.1, Ain1.2, Ain1.3, Ain1.4, Ain1.5, Ain1.6, Ain1.7, Ain1.8, Ain2.1, Ain2.2, Ain2.3,

Ain2.4, Dig.sensor]

237 OFF lower limit 0,00 At 0,00 At – 400,00 At

238 ON upper limit 400,00 At 0,00 At – 400,00 At


239 OFF time 30 s 0 s – 65535 s


AutomaticRestart]

543 Number of restarts 3 0_ – 9999_


Input type 0-10V 0-5mA [0-5mA, 0-10V, 4-20mA]

Display format X.XX at [X.XX at, X.XXX MPa, X.XX

kg/sm2, X.X psi]

233 Scale minimum 0,00 At 0,00 At – 400,00 At

234 Scale maximum 400,00 At 0,00 At – 400,00 At

Compensator pressure Menu 2 level

554 Source None


Ain2.4, Dig.sensor]




570 OFF time 30 s 0 s – 65535 s


AutomaticRestart]




68А Т . 6 5 4 2 2 6 . 8 0 9 O M



valueRange

Input type 0-10V 0-5mA [0-5mA, 0-10V, 4-20mA]


kg/sm2, X.X psi]



Ambient temperature Menu 2 level

555 Source Dig.sensor None


Ain2.4, Dig.sensor]

577 OFF lower limit 0,0 °С 0,0 °С – 300,0 °С

578 ON upper limit 150,0 °С 0,0 °С – 300,0 °С


580 OFF time 30 s 0 s – 65535 s


AutomaticRestart]



Display format X.X °C [X.X °C, X °C, X.X °F, X °F]

575 Scale minimum 0,0 °С 0,0 °С – 300,0 °С

576 Scale maximum 150,0 °С 0,0 °С – 300,0 °С

ESM oil temperature Menu 2 level

556 Source Dig.sensor None


Ain2.4, Dig.sensor]

249 ON lower limit 0,0 °С 0,0 °С – 300,0 °С

250 ON upper limit 150,0 °С 0,0 °С – 300,0 °С


251 OFF time 30 s 0 s – 65535 s


AutomaticRestart]


Display formatX.X °C X.X °C

[X.X °C, X °C, X.X °F, X °F]

245 Scale minimum0,0 °С0,0 °С

0,0 °С – 300,0 °С



Operation manual



valueRange

246 Scale maximum150,0 °С150,0 °С

0,0 °С – 300,0 °С

Vibratio Menu 2 level

557 XY source Dig.sensor None


Ain2.4, Dig.sensor]

558 Z source Dig.sensor None


Ain2.4, Dig.sensor]

261 OFF lower limit 0,00 m/s2 0,00 m/s2 – 99,99 m/s2

262 ON upper limit 2,00 m/s2 0,00 m/s2 – 99,99 m/s2


263 OFF time 50 s 0 s – 65535 s


AutomaticRestart]



Display format X.XX m/c2 [X.XX m/c2, X.X m/c2, X m/c2,

X.XXX g, X.XX g, X.X g]

257 Scale minimum 0,00 m/s2 0,00 m/c2 – 99,99 m/c2

258 Scale maximum 50,00 m/s2 0,00 m/s2 – 99,99 m/s2

Annulus pressure Menu 2 level

560 SourceNone


Ain2.4, Dig.sensor]




287 OFF time 30 s 0 s – 65535 s


AutomaticRestart]


70А Т . 6 5 4 2 2 6 . 8 0 9 O M



valueRange




kg/sm2, X.X psi]



Buffer pressure Menu 2 level

559 Source None


Ain2.4, Dig.sensor]

297 Minimum 0,00 At 0,00 At – 400,00 At

298 Maximum 1,00 At 0,00 At – 400,00 At


299 OFF time 30 s 0 s – 65535 s


AutomaticRestart]




kg/sm2, X.X psi]



Line pressure Menu 2 level

561 Source None


Ain2.4, Dig.sensor]




311 OFF time 30 s 0 s – 65535 s


AutomaticRestart]




kg/sm2, X.X psi]



Operation manual



valueRange



Annulus fluid level Menu 2 level

562 Source None


Ain2.4, Dig.sensor]

321 ON lower limit 0 м 0 м – 9999 м

322 ON upper limit 100 м 0 м – 9999 м


323 OFF time 30 s 0 s – 65535 s


AutomaticRestart]



317 Scale minimum 0 м 0 м – 9999 м

318 Scale maximum 0 м 0 м – 9999 м

Cont. pres. gauge Menu 2 level

616 Active level dig.1 [dig.0, dig.1]


618 OFF time 30 s 0 s – 9999 s


AutomaticRestart]



Ain 1 Menu 2 level

Source None


Ain2.4]

OFF lower limit 0,0 В 0 В – 6553,5 В

ON upper limit 10,0 В 0 В – 6553,5 В

Control delay 30,0 s 0,0 s – 6553,5 s

OFF delay 30 s 0 s – 65535 s

Protection Off [Off, Lockout,

AutomaticRestart]


72А Т . 6 5 4 2 2 6 . 8 0 9 O M



valueRange

ARS number 3 0_ – 9999_


units of measurement В

Display format XXX.X [XXXX, XXX.X, XX.XX,

X.XXX]

Scale minimum 0,0 V 0 V – 6553,5 V

Scale maximum 10,0 V 0 V – 6553,5 V

Ain 2 Menu 2 level

Source None


Ain2.4]

OFF lower limit 0,0 V 0 V – 6553,5 V

ON upper limit 10,0 V 0 V – 6553,5 V

Control delay 30,0 s 0,0 s – 6553,5 s

OFF delay 30 s 0 s – 65535 s

Protection Off [Off, Lockout,

AutomaticRestart]

ARS number 3 0_ – 9999_


units of measurement V

Display format XXX.X [XXXX, XXX.X, XX.XX,

X.XXX]

Scale minimum 0,0 V 0 V – 6553,5 V

Scale maximum 10,0 V 0 V – 6553,5 V

Well identification Menu 1 level

372 Field No 1 0_ – 65535_

373 Cluster No. 1 0_ – 65535_

374 Well No. 1 0_ – 65535_

376 ESP rated efficiency 0 куб/с 0 куб/с – 65535 куб/с

377 ESP head 0 м 0 м – 65535 м

378 Setting depth 0 м 0 м – 65535 м

379 Step-up tr. power 0 кVА 0 кVА – 9999 кVА

380 ESM oper. Time 00:00:00

383 Number of starts 5 0 0 - 9999



Operation manual



valueRange

Системн.настройки Menu 1 level

Настройка статуса Menu 2 level

Row 1Current

unbalance Operating

mode

Row 2ESM active

current Deceleraion

method

Row 3Total ESM

current Frequency

setting

Row 4Current R

ins Output

frequency

Row 5Freq.

backspin ESM current\x2c phase U

Row 6Efficiency

factor ESM current\x2c phase V

Row 7Load factor

ESM current\x2c phase W

Row 8RS input voltage

ESM active current

Row 9ST input voltage

Total ESM current

Row 10TR input voltage

Freq. backspin

Row 11In. voltage

unbal. Underload set value

Row 12Intake

Pressure Load factor

Row 13Compensa-

tor pressure

Overload set value

Row 14Amb.

Temperatu- re

Rotation direction

Row 15ESM oil

temperature

Not displayed

Row 16XY

vibration Not

displayed

Row 17 Z vibration Not

displayed

Row 18 Not displayed




74А Т . 6 5 4 2 2 6 . 8 0 9 O M



valueRange







ACS settings Menu 2 level

664 Protocol Triol [Triol, Region, Telescope,

SalymPtrl, TNK2011]

399 Exchange rate 9,6kB [2,4kB, 4,8kB, 9,6kB,

19,2kB, 38,4kB, 57,6kB, 76,8kB, 115,2kB]

398 Network address 1 1 – 254

StopBit 1 1 – 2

Modem used Not used [Not used, Used]

Locked No [No, Yes]

Ethernet settings Menu 2 level

IPType Manual [Manual, Auto]

NTPTimeDeltaSync 24:00 00:01 – 1092:15

Time zone 2 «-12» – «12»

681 Winter/Summer time Off [Off, On]

Delay fist command 500 10 – 5000

Tameout last command 5000 100 – 30000

Relay ACS Menu 2 level

ACS Relay Off [Off, On]

Number of cycles 3 1 – 30

Fail time Underload 5 s 1 s – 100 s

Fail time Overload 10 s 1 s – 100 s

Fail time R ins 15 s 1 s –100 s

Fail time Warning underload

20 s 1 s – 100 s

Overcurr warn time 15 s 1 s – 100 s

RIns warn time 18 s 1 s – 100 s

Warnings Underload 50,0 % 5,0 % – 100,0 %

Overcurr. warn. 100,0 % 50,0 % – 190,0 %

RIns warning 30 KOhm 0 KOhm – 32767 KOhm

Display settings Menu 2 level



Operation manual



valueRange

Nos. display Yes [No, Yes]

Menu reset after start Yes [No, Yes]

Text scrolling Yes [No, Yes]

Accelerated editing Yes [No, Yes]

Contrast 0 % -50 % - 50 %

LCD temp. comp. Off [Off, On]

Time setup Menu 2 level

681 Winter/Summer time Off [Off, On]

Time Winter Summer [Summer, Winter]

Load factory settings No [No, Yes]

Controller settings Menu 2 level

VSDC manufacture code 0 0 – 65535

VSDC serial No. 0

VSDC manufacture date 01.01.2001 00:00:00

VSDC software install date 01.01.2001 00:00:00

386 VSDC software version 40.15 0.00 – 655.35

703 Drive software version 0 0,000 – 65,535

Language (Язык) Russian (Русский) [Russian (Русский),

English (Англ.)]

Access settings Menu 2 level

User password 1 1 1 – 65535







Processman password 2 1 – 65535

Manufacturer password ***** 1 – 65535

View only No [No, Yes]

Password protection Off [Off, On]

Event log Menu 1 level

Configure view Menu 2 level

Viewing Starts/Stops Yes [No, Yes]

Viewing emergency trip Yes [No, Yes]

Viewing param. Changes Yes [No, Yes]

Viewing currents Yes [No, Yes]


76А Т . 6 5 4 2 2 6 . 8 0 9 O M



valueRange

Viewing voltages Yes [No, Yes]

Viewing DME data Yes [No, Yes]

Viewing wellheads and transducers

Yes [No, Yes]

Inform records is visible Yes [No, Yes]

Warn records is visible Yes [No, Yes]

Viewing events Yes [No, Yes]

Viewing arbitrary Param. 1 Yes [No, Yes]




Parameter №5 value Yes [No, Yes]



Electric energy trends Yes [No, Yes]

Search by time Disable [Disable, Enable]

Search 31.12.2000 09:44:32

Log time settings Menu 2 level

392 Rec. time oper 10 min 1 min – 9999 min

394 Urgent rec. 5 s 1 s – 10 s

393 Rec. time stop 30 min 1 min – 9999 min

665 DME rec. period 30 min 1 min – 9999 min

667 Rec. time start 5 s 1 s – 100 s

TM Triol measurement registr. time

2 s 2 s – 1800 s

Electric energy registr.(once/day)

24 1 [1, 2, 3, 4, 6, 8, 12, 24]

Log delta settings Menu 2 level

ΔI ESM registered 2,0 А 1,0 А – 100,0 А

ΔU registered 10 V 1 V – 1000 V

ΔIntake pressure registered 100,00 At 0,01 At – 400,00 At

Δcompens.press.recorded 100,00 At 0,01 At – 400,00 At

ΔTemp. amb. Registered 100,0 °С 1,0 °С – 300,0 °С

ΔTemp. ESM Registered 100,0 °С 1,0 °С – 300,0 °С

ΔVibr. Registered 10,00 m/s2 0,10 m/s2 – 99,99 m/s2

ΔPannulus registered 10,00 At 0,10 At – 400,00 At

ΔPbuff registered 10,00 At 0,10 At – 400,00 At

ΔPline registered 10,00 At 0,10 At – 400,00 At



Operation manual



valueRange

ΔLevel annulus registered 1000 м 1 м – 9999 м

ΔAdd. Ain1. registered 1000 0,1 V – 6553,5 V

ΔAdd. Ain2. registered 1000 0,1 V – 6553,5 V

Log user settings Menu 2 level

Parameter №1 Not displayed







ΔParameter №1 registered 1000 1 – 1000








78А Т . 6 5 4 2 2 6 . 8 0 9 O M

Table D2 — Values of relative reduced accuracy of measurement for measured parameters

Measured parameterRange of measurable values

with a preset accuracy

Relative reduced accuracy of

measurement, no more than, %

018 AB input voltage 190–515 V 2,4 %

019 ВС input voltage 190–515 V 2,4 %

020 СА input voltage 190–515 V 2,4 %

Iout VSD phase U 30 – 110 %* 2,3 %

Iout VSD phase V 30 – 110 %* 2,3 %

Iout VSD phase W 30 – 110 %* 2,3 %

004 ESM current, U-phase As per DOL starter current** 2,5 %

005 ESM current, V-phase As per DOL starter current** 2,5 %

006 ESM current, W-phase As per DOL starter current** 2,5 %

115 Insul. resistance 1000 – 100000 Оhm 2,5 %

505 ESM full-load current As per DOL starter current** 2,5 %

701 ESM active current As per DOL starter current** 2,5 %

040 Pump suction pressure (0–10 V) 0,3–10 V 2,5 %

040 Pump suction pressure (0–5 mA) 0,1–5 мА 2,3 %

040 Compensator pressure (4–20 mA) 4,5–20 мА 2,5 %

563 Compensator pressure (0–10 V) 0,3–10 V 2,5 %



573 Amb. temperature (0–10 V) 0,3–10 V 2,5 %

573 Amb. temperature (0–5 mA) 0,1–5 мА 2,3 %

573 Amb. temperature (4–20 mA) 4,5–20 мА 2,5 %

042 Vibration XY (0–10 V) 0,3–10 V 2,3 %

042 Vibration XY (0–5 mA) 0,1–5 мА 2,3 %

042 Vibration XY (4–20 mA) 4,5–20 мА 2,5 %

043 Vibration Z (0–10 V) 0,3–10 V 2,5 %

043 Vibration Z (0–5 mA) 0,1–5 мА 2,3 %

043 Vibration Z (4–20 mA) 4,5–20 мА 2,5 %

044 Annulus pressure (0–10 V) 0,3–10 V 2,5 %

044 Annulus pressure (0–5 mA) 0,1–5 мА 2,3 %

044 Annulus pressure (4–20 mA) 4,5–20 мА 2,5 %

041 ESM temperature (0–10 V) 0,3–10 V 2,5 %

041 ESM temperature (0–5 mA) 0,1–5 мА 2,3 %

041 ESM temperature (4–20 mA) 4,5–20 мА 2,5 %

045 Buffer pressure (0–10 V) 0,3–10 V 2,5 %

045 Buffer pressure (0–5 mA) 0,1–5 мА 2,3 %

045 Buffer pressure (4–20 mA) 4,5–20 мА 2,5 %


Operation manual

Measured parameterRange of measurable values

with a preset accuracy

Relative reduced accuracy of

measurement, no more than, %

046 Pressure in line (0–10 V) 0,3–10 V 2,5 %

046 Pressure in line (0–5 mA) 0,1–5 мА 2,3 %

046 Pressure in line (4–20 mA) 4,5–20 мА 2,5 %

047 Annulus level (0–10 V) 0,3–10 V 2,5 %

047 Annulus level (0–5 mA) 0,1–5 мА 2,3 %

047 Annulus level (4–20 mA) 4,5–20 мА 2,5 %

If a digital telemetry system is used, reduced accuracy of measurements is subject to the specification of the system used.

* — The DOL starter currents shall be preliminarily calibrated under the DOL starter rated load ± 15%, load currents shall be fixed and vary by no more than 1% within 60 sec.

** — Provided that the DOL starter loading at such ESM current is 30-110% of the VSD rated load, and DOL starter has been calibrated at currents close to the DOL starter rated ones.


80А Т . 6 5 4 2 2 6 . 8 0 9 O M

Appendix E

(informative)

Transformer T1-T3 connection scheme

E1. Procedure of transformer T1 connecting.

Transformer T1 connection scheme is given in fig. E1.Connection of transformer terminals is given in table E1.

Figure E1- Transformer T1 connection scheme

Table E1 – Transformer terminal connection manual

Transformer primary /secondary winding

1 2 3 4 5 6 7

E 4013 3805 3608 3422 3245 3077 2918

D 2767 2624 2488 2360 2238 2122 2012

C 1908 1810 1716 1627 1543 1463 1388

B 1316 1248 1184 1122 1064 1009 957

A 908 861 816 774 734 696 660


Operation manual


Transformer T2 connection scheme is given in fig. E2.

A 660 - 908

B 957 - 1316

C 1388 - 1908

D 2012 - 2767

E 2918 - 4013Figure E2- Transformer T2 connection scheme

82А Т . 6 5 4 2 2 6 . 8 0 9 O M


Transformer T3 connection scheme is given in fig. E3.

A 660 - 908

B 957 - 1316

C 1388 - 1908

D 2012 - 2767

E 2918 - 4013Figure E3 — Transformer T3 connection scheme

triol ak01 - triolcorp.us · as per nema 250-2008 standard. special devices for slinging are...

Documents