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  • POWER, HEAT AND COOLING

  • 2Wrtsil Power Plants is a leading supplier of power plants for decentralized power generation. We provide flexible, efficient and environmental advanced systems that not only bring our customers superior value, but which also contribute to the worlds energy infrastructure becoming more sustainable.

    Our target segments are flexible baseload power, industrial self-generation, grid stability and peaking, decentralized cogeneration, and power solutions for the oil and gas industry. Wrtsil has the ability to fulfil the industrys specific needs through strong local sales and service organisations, superior turnkey project execution, full operations support and a distinctive product offering. We focus on products and services, as well as on businesses and projects that provide unquestionable environmental and economic benefits.

  • 3WRTSIL CHP/DHC CONCEPT++ Extremely efficient utilization of primary fuels++ Decentralized energy production enables individual CHP/DHC solutions

    ++ Optimized plant size with step-by-step investment thanks to multi-unit design

    ++ Maximized plant availability in all operating situations

    ++ Flexible operation for changes in power, heat and chilling demands

    ++ Electrical output and efficiency are unaffected by the rate of heat production

    ++ Lower power transmission costs and shorter piping routes

    ++ On-site maintenance without production downtime

    = Low capital and operational costs per output unit. HIGH PROFITABILITY!

    DECENTRALIZED ENERGY SYSTEMS OFFER MULTIPLE BENEFITS

    ENJOY THE CLIMATE INSIDE AND OUT

    Wrtsils ongoing development of

    decentralized power plant solutions is based

    on demands for alternative energy sources, the

    need to shorten transmission distances, and

    increasing stipulations for fuel efficiency. With

    deregulation and liberalisation of the energy

    markets on the increase everywhere, the trend

    is towards decentralized systems. Power, heat

    and chilling are generated close to consumers,

    thus shortening transmission routes via cables

    and pipes.

    Wrtsil technologies are meeting the needs

    of an energy hungry world in a versatile and

    environmentally sustainable way. Its Combined

    Heat & Power (CHP) and District Heating

    & Cooling (DHC) systems are supplied to

    utilities, independent power producers (IPP),

    industries and municipalities around the globe.

    Typical plant sizes are 4-100 MWe and up to

    175 MWch/50000 TR chilling in single or multi-

    engine configurations.

    The combination of high efficiency and low

    emission power plants built by Wrtsil is

    unequalled on the market. Wrtsil plants

    comply with national and local environmental

    requirements and with World Bank guidelines

    for power plants.

    Cogeneration is a closed process in which

    rejected heat from engines is made useful,

    either as heat or chilling, and taken into

    profitable use. Engine driven cogeneration

    plants, with their unbeatable electrical

    efficiency and high total efficiency throughout

    the load range, have very low CO2 emissions

    per sellable energy unit.

    Wrtsil CHP plants can run on various

    grades of natural gas and liquid fuels, while still

    maintaining low emissions and high efficiency.

    The plants include thermal heat recovery for

    hot water, steam, direct-fire, or chilled water

    thereby increasing the already high efficiency

    of 4345% in terms of net electricity, to a total

    plant efficiency of 90% or more.

    240340

    450600600

    750800

    400260

    Coal fired

    steam boiler

    Gas turbine

    fuel oil sing

    le cycle

    Gas turbine

    natural g

    as single cycle

    Diesel eng

    ine

    fuel oil sing

    le cycle

    Gas en

    gine

    natural g

    as single cycle

    Gas en

    gine

    natural g

    as CHP

    (steam

    )

    Gas en

    gine

    natural g

    as CHP

    (hot water)

    Coal fired

    chilling plan

    t

    Diesel eng

    ine

    fuel oil DC

    AP

    CO emissions in g/kWh2

    Typical specific CO emission by different power plant types2

    Electricity production only

    Electricity and heat production

    Electricity and chilling production

  • 4CHP plants, where waste heat is used for

    heating purposes, have been built since the

    end of the 19th century, in Europe as well as

    in North America. Similarly, district heating

    systems are a well established infrastructure

    technology. However, for warmer countries with

    a short yearly demand of heat and very high

    summer temperatures, chilling generation is

    more difficult.

    The prime objective with the Wrtsil

    concept is to save primary fuel and to use it

    as efficiently as possible, for the sake of the

    environment and the plants economy.

    When generating electric power, a

    substantial amount of chilling can be

    generated from the exhaust gas and engine

    cooling waste energy by applying absorption

    chiller technology. Wrtsil has therefore

    designed its cogeneration chilling plants in

    such a way that the demands for power and

    chilling can be met optimally.

    AMBIENT INFLUENCESBoth electric power and chilling consumption is

    dependent on seasonal and daily fluctuations,

    and the cogeneration plant has to follow the

    load accordingly.

    These variations can be very big, with

    ambient temperatures reaching 50C during

    summer afternoons, and energy plants must

    be designed to operate in such extreme

    conditions.

    Similarly, there are fluctuations in electrical

    power consumption. Today, 70% of the

    electricity produced in the Middle East is used

    for compressor chiller drives.

    WRTSIL COMBINED HEAT, COOLING AND POWER MAKES EVERY DROP COUNT

  • 5PREVAILING TECHNOLOGYThe total efficiency of the prevailing technology serving individual electrically driven air conditioning (AC) units or rooftop AC installations is very poor.

    Residential HVACTraditionally, chilling has been generated by compressor technology which shows a high coefficient of performance (COP), meaning the output energy (chilled water) divided by the input energy (electricity). Thus the COP is a unit-free number between 16, depending on the design and the use of prevailing technology. Furthermore, the industry frequently expresses chilling power in tons of refrigeration, TR (1 TR = 3.52 kWch). Depending on ambient temperature, a small residential AC unit will generate 12 kWe/TR.

    Condominium HVACFor rooftop installations on bigger buildings, combining a compressor driven chilling plant with a local cooling radiator, are commonly used. Such plants will have a COP of up to 6 and a production factor below 1 kWe/TR. However, all chilling plants are dependent on the ambient air temperature for the cooling radiator. The paradox is that the higher the ambient temperature is, the lower the plant efficiency becomes.

    Absorption chillers can recover waste heat from various sources and convert heat energy into chilling without any electric power for the compressor. When steam is used as the driving medium, a COP of 1.3 is achievable, while for hot water the COP is 0.8.

    District Cooling SystemsIn some cities a pipe network of district cooling has been established in order to provide blocks and special facilities with chilling. Plants generating district chilling combine free cooling, compressor systems and absorption chillers, utilizing primary fuels.

    Electricity

    Heating and cooling

    MW

    MW

    Heating

    Cooling

    Electricity demand

    JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

    JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

    ENGINE 1

    ENGINE 2

    ENGINE 1

    ENGINE 2

    Purchased electricity

    Electrical chiller Peaking boiler

    Case: Typical variation curves for a two engine trigeneration plant supplying electricity, heat and chilled water according to the customers needs. Heat from the engines is utilized for heating during the winter period, and as a heat source for chillers during the summer. Thus, the plants heat recovery is efficiently used throughout the entire year.

    26C23C 24C 27C 32C 36C 39C 41C 41C 39C 35C 30C

    JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

    8 7 8 9 11 11 10 10 10 10 9 8

    0 1 1 0 0 0 0 0 0 0 0 1

    RAINFALL (cm)

    SUNSHINE (hrs)

  • 6Chilling and trigeneration is cogeneration

    taken one step further through the inclusion of

    various absorption chiller designs and steam

    generation.

    The inclusion of chillers starts to pay-off as

    soon as there are periods when not all heat

    or chilling can be used directly for heating

    purposes, or when there is a use for chilled

    ONE STEP FURTHER WITH ABSORPTION CHILLERSwater or air instead. Trigeneration is used

    for air conditioning, for heating in winter and

    cooling in summer. It can also be used for

    heating in one area and cooling in another.

    The concept is based on the joint need for

    heat and chilled water in order to maximize

    the total efficiency of the plant. With a Wrtsil

    trigeneration power plant you will obtain the

    The absorption chillers at the Barajas airport trgeneration plant.

    same output with considerably less fuel input

    than with separate power and heat generation.

    Moreover, a power plant located close to

    the consumer has lower electricity distribution

    losses and safer distribution due to short

    distribution lines, which also increases the total

    efficiency of the plant.

  • 7EXAMPLES OF ABSORPTION CHILLER SOLUTIONS

    HOT WATER DRIVEN CHILLEREngine type .........................................Wrtsil 20V34SGElectric power ................................................ 8 730 kWeMax hot water or district cooling ...................7 606 kWthMax chilled water or district cooling ...5 062 kWch/1 439 TR

    Data is given at 100% load at an ambient temperature of 25C and methane number of 80, p.f.=0.8. According to ISO 3046:1995. Max abs-chiller COP=1.3

    DIRECT EXHAUST GAS DRIVEN CHILLEREngine type .........................................Wrtsil 20V34SGElectric power ................................................ 8 730 kWeChilled water or district cooling ....4 713 kWch/1 340 TR

    Data is given at 100% load at an ambient temperature of 25C and methane number of 80, p.f.=0.8. According to ISO 3046:1995. Max abs-chiller COP=1.0

    EXHAUST GAS AND HOT WATER DRIVEN CHILLEREngine type .........................................Wrtsil 20V34SGElectric power ................................................ 8 730 kWeChilled water or district cooling ...5 892 kWch / 1 675 TR

    Data is given at 100% load at an ambient temperature of 25C and methane number of 80, p.f.=0.8. According to ISO 3046:1995. Max absorption chiller COP = 1.0

    7 C

    12 C

    Exhaust gas ~380 C

    Chilled water ordistrict cooling

    ~170 C

    2-stageabsorptionchiller

    Electricity

    Cooling tower

    District cooling

    Absorption chiller

    Electricity

    Engine alternatives:Wrtsil 32Wrtsil 34SGWrtsil 34DF

    12C 7C

    Compressor chiller

    Radiator

    95C

    80C

    Absorption chiller

    Boiler

    Hot water ordistrict heating

    12C 7C

    Cooling tower

    Chilled water ordistrict cooling

    Lubricatingoil

    Jacketwater

    70105C

    ~80C

    70105C

    50C

  • 8The Wrtsil DCAP (District Cooling and

    Power) system has been developed for

    very hot areas where no heat is required,

    only power and chilled water for AC. These

    systems can be designed for 50000 TR.

    Flexibility in trigeneration and DCAP

    can be further improved by using cold

    water storages, and also by using the

    topping-up control capacity offered

    by compressor chillers. The running

    philosophy and control strategy are

    significant factors and should be properly

    evaluated.

    The optimal solution is always based on the

    right design and sizing. The entire chilled water

    demand does not need to be covered solely

    by absorption chillers. Using electrically driven

    chillers and/or chilled water storage tanks to

    cover peaks minimizes the total investment

    cost of the chiller capacity.

    The District Cooling and Power (DCAP)

    system has been developed by Wrtsil, not

    only as an energy supply plant, but also for

    providing complete energy deliveries to newly

    developed cities. In such places it is important

    to reduce the total amount of fossil energy,

    thereby reducing the environmental impact.

    The plant can provide both the required

    electricity and chilling, even during the hottest

    part of the year. The chilling peaks can be

    covered by a cold water storage tank, avoiding

    additional engines and compressor facilities.

    The plant is designed so that all waste heat

    available when the engines feed electricity to

    the grid, is used for chilling. If the chilled water

    cannot be utilized, the plant can run in pure

    electricity mode or charge the storage tanks.

    The absorption chillers will cover the baseload

    demand; when this supply is not big enough

    storage tank and compressor chillers will cover

    the balance.

    WRTSIL DISTRICT COOLING AND POWER IS THE SMARTEST CHILL FOR THE HOTTEST SPOTS

  • Module for hot water generation

    Cooling radiators

    Lubrication oil tank

    Control room

    Transformer

    Engine exhaust outletEngine generator set

    Exhaust stacks

    Exhaust gas boiler

    District heating pump

    Engine air intake fi lters

    Feed and return for district

    9

    umption10

    0%

    Electricity 46.4%From the diesel engines & steam turbine44.1% (DG) + 2.3% (STG)

    Plant auxillaries 5.3%

    Sold electricity 32.8%

    Electricity to TC-chillers 8.3%STG 2.3%

    Fuel

    con

    Losses 21.6%

    Heat to SE-chillers32%

    SE-chillerCOP = 0.7

    TC-chillerCOP = 5.0

    Sold chilled water = 0.7 kW/TR

    Heat 34.3%From the dieselengines

    s

    DCAP = District Cooling & Power

    The Wrtsil DCAP concept aims for an internal effi ciency as low as 0.7 kWe/TR

    Effective utilization of the engines waste heat

    DCAP REDUCES PRIMARY FUEL USAGE BY TWO THIRDS

    The DCAP plant can obtain 0.7 kWe/

    TR without, and 0.6 kWe/TR with, a

    storage tank. Compared to a conventional

    centralized power plant, or electrically

    driven compressor chilling plants

    installed on rooftops, this represents

    primary fuel savings of more than 60%.

  • 10

    Fast delivery, stepwise expansion

    according to growing demand, high plant

    efficiency and true flexibility make Wrtsil

    combined heat and power plants a sound

    choice in todays cost-conscious power

    market. It is the choice that allows you to

    focus on the essentials in your own core

    business: treating your dwellers, shoppers,

    passengers, patients, students and staff to

    safe, smoothly operating premises with a

    constantly enjoyable, well-controlled climate.

    Wrtsils solutions for power, heat and

    chilling are easily adaptable to specific

    needs and different markets.

    PREPARED FOR PERFECTIONSECURE INVESTMENT WITH OVERALL FLEXIBILITYYou can choose to build up the plant gradually

    and optimize it during the years to come by

    adding more generating sets according to

    demand. Fast delivery and stepwise expansion

    enable rapid profit generation with smaller

    investment risks.

    Furthermore, a multi-unit installation

    guarantees excellent operational reliability.

    Individual generating sets can easily be taken

    in and out of operation as load requirements

    vary. Single large units cannot achieve the

    same level of availability or adapt as flexibly to

    the actual demand.

    When service or repairs are due, the work

    is carried out on-site in non-critical hours, one

    unit at a time without expensive transport or

    production downtime.

    TOUGH AND ROBUSTWrtsil power plants offer unfaltering

    performance in challenging conditions.

    Whereas stifling heat, dryness and high

    altitudes significantly weaken the performance

    of a single large unit, Wrtsil engines keep

    on running. Gas power plants in particular, are

    virtually immune to ageing. The engines will

    run at optimum performance from overhaul to

    overhaul. With 64,000 actual running hours

    before the first major overhaul, Wrtsil gas

    engines are tougher than most.

    The robust design of the plant also ensures

    unrivalled reliability in earthquake-sensitive

    areas.

    CLEAN, LEAN AND QUIETA Wrtsil power plant situated in the midst of

    a densely populated area or on environmentally

    vulnerable ground is a considerate and

    responsible neighbor: clean, lean and quiet.

    Due to the unbeatable electrical efficiency

    throughout the load range, the CO2 emissions

    are very low. Combined heat and power

    solutions minimize emissions and will easily

    comply with the most stringent regulations.

    In cogeneration and trigeneration, almost no

    cooling of the engines is needed as the heat

    from the process is taken into profitable use.

    Co- and trigeneration are closed processes

    with the capability to turn cost into profit.

  • REFERENCES

    11

    LINATE AIRPORT, ITALYIn June 2007, Wrtsil and EuroPower SpA handed over a 24 MWe trigeneration power plant at Linate airport, Milan in Italy. The plant has been built for Malpensa Energia Srl, whose shareholders are the Milan airport management company SEA Aeroporti Milano and the Milan multi-utilities company AEM Milano.

    The trigeneration power plant is equipped with three Wrtsil 20V34SG gas-fuelled generating sets, together with ancillary equipment, exhaust heat recovery economizers and two gas-fired boilers. The plant is located inside Linate airport.

    BARAJAS AIRPORT, SPAINIn 2003, AENA, the Spanish Airport Authority, called for bids to supply thermal and electrical energy for the very important Barajas airport in Madrid under a Power Purchase Agreement for a twenty-year period.

    The trigeneration plant generates a net electric power of 33 MW and is connected to both the airports internal grid and the public grid. The plant provides electricity on a continuous basis, as well as heating during the winter and cooling during the summer.

    Engines: .............................. 6 x Wrtsil 18V32DFTotal electrical output: ......................... 33,600 kWeTotal heat output: ............................... 24,000 kWthTotal absorption cooling output:........... 18,000kWcTotal efficiency: .............................................. 74%

    Operating on baseload, the plant is flexible in operation, economically meeting the variations in heat demand in summer and winter for both heating and air conditioning. The heat output of the plant is 81.7 MWth in winter and 74.8 MWth in summer, with a year-round electrical power output of 24 MWe.

    Engines ................................3 x Wrtsil 20V34SGTotal electrical output .......................... 24,000 kWeTotal heat output ................................ 17,505 kWthTotal efficiency ............................................ 80.2 %

  • 05.200

    9 / Boc

    ks Office / W

    aasa Graphics

    WRTSIL is a registered trademark. Copyright 2009 Wrtsil Corporation.

    Wrtsil is a global leader in complete lifecycle power solutions for the

    marine and energy markets. By emphasising technological innovation

    and total efficiency, Wrtsil maximises the environmental and economic

    performance of the vessels and power plants of its customers.

    In 2008, Wrtsils net sales totalled EUR 4.6 billion with 19,000 employees.

    The company has operations in 160 locations in 70 countries around the

    world. Wrtsil is listed on the NASDAQ OMX Helsinki, Finland.