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Page 1: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

TRF Limited

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Page 2: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Bulk Material Handling Business

TRF Limited

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Page 3: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Tata Group

Diverse businesses in seven business sectors

International income constitutes 64.8% of the group’s revenue

Products and services are exported to over 85 countries

Largest employer in private sector with over 350,000 employeesy

Group revenue FY 11: Rs 380,775 cr/$83.5 bn

TRF Ltd., established in 1962, is part of the Tata Group of Companies

33 3TRF Limited

p

Page 4: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

TRF Profile

TRF provides bulk material solutions in:

• Material handling equipment• Material processing system• Port & Yard equipment• Balance of Plant• Operations & Maintenance ServicesOperations & Maintenance Services

New additions to TRF group

• York Transport Equipment FY 07-08• Dutch Lanka Trailer (DLT) FY 09-10• Adithya Automotive Applications a JV with Tata Capital & Jasper

Industries Limited FY 09-10Industries Limited FY 09 10• Hewitt Robins International Ltd, UK

44TRF Limited

TRF Group Turnover in FY 2011-12: Rs 1327 Cr

Page 5: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

TRF Business Segments

Business SegmentsBusiness SegmentsMATERIAL HANDLING

SOLUTIONSMATERIAL HANDLING

SOLUTIONS AUTOMOTIVE APPLICATIONSAUTOMOTIVE APPLICATIONS

55TRF Limited

Page 6: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Bulk Material Handling

Bulk Material

Operations &

M i t

Bulk Material

Port and Yard

Balance of Plant Divn

Handling Equipment

DivnSpecialises in

Maintenance Services

Operation &

Offers complete

Material Handling Systems

DivnSpecialises in

Equipment Divn

Offers complete BoPdesign &

manufacture of wide range of bulk material

handling

& maintenance

of equipment/systems

pmaterial

handling & allied systems and services on

turnkey basis

engineering, supply, erection & commissioning of unit & equipment

for ports

complete BoP on turnkey basis from concept to

commissioning handling equipment

turnkey basis from concept to commissioning

for ports, shipyards & raw material

yards

with tie-up arrangements with reputed

vendors

Jamshedpur JamshedpurJamshedpur & Kolkata

Kolkata Jamshedpur

6TRF Limited 6

Page 7: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Bulk Material Handling

TRF is a leading player in supply of material handling systems on concept to commissioning basis.

This involves engineering, manufacturing, supplying and commissioning of plant and equipment.

PowerPower SteelSteel

Infrastructure Industries

MiningMining PortsPorts

7TRF Limited 7

Page 8: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Manufacturing capability:

SystemsManufacturing capability:Well laid out workshop at Jamshedpur equipped with Precision Fabrication & Machining Capability.

Area of Works : 21 Acres

Covered Area: 21,250 sq. mts. + 4800 sq mts under constructionAcres 4800 sq mts under construction

TRF Limited 8

Page 9: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Technology Partners

TECHNOLOGY PARTNERS PRODUCTSBinder+ Company, Austria Bivitec (Flip-flop) screensRBL-REI, France Long distance and Regenerative

conveyorsconveyorsClaudius Peters Technologies, Germany

Coal Injection

S h d G R di l St k R l iSchade, Germany Radial Stacker ReclaimersBridgestone TPE Company, Japan Pipe Conveyors

99TRF Limited

Sinofinn, China Ash Handling Plant

Page 10: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

10TRF Limited

Page 11: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

11TRF Limited

Page 12: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Hydraulic Cone CrushersDouble Roll Crushers

12TRF Limited

Page 13: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Rotary Breakers

Jaw Crushers

Page 14: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Impactors

Ring Granulators

14TRF Limited

Page 15: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

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Page 16: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

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Page 17: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Dewatering Screens

Inclined ScreensInclined Screens

17TRF Limited

Page 18: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

i i

Mobile Screens

Bivitec Screens

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Page 19: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Unbalanced Motor Screens

Vibro-pulse Screens

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Page 20: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Ultra Flo Screens

Truflo Screens

2020TRF Limited

Page 21: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

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Page 22: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Rotary Plough Feeders

Apron Feeders

22TRF Limited

Page 23: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

ProductsProducts

T fl G i l F d

Grizzly Feeders

Truflo Grizzly Feeders

Grizzly Feeders

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Page 24: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Floatex Shakeouts

Eliptex Shakeouts

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Page 25: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

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Page 26: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

ProductsLong Distance Conveyors

Pipe Conveyors

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Page 27: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

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Page 28: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

ProductsStacker Re-claimers

Barrel Re-claimers

28TRF Limited

Barrel Re claimers

Page 29: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Stock Yard Equipment

First & Biggest Radial Stacker Reclaimer (1800 tonnes/hr) in Asia at NSPCL, Bhilai In technical association with Schade, Germany

29TRF Limited

In technical association with Schade, Germany

Page 30: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Wagon Tippler Systems

30TRF Limited

Page 31: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

ProductsWagon Tippler

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Traveling Wagon -Loaders

Page 32: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

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Page 33: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Grab Duty Level Luffing Cranes

h d

33TRF Limited

Kangaroo CranesShipyard Cranes

Page 34: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Products

Ship Un-loaders

Barge Un-loaders

34TRF Limited

Page 35: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Operations & Maintenance

35TRF Limited

Page 36: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Operations & Maintenance

Capabilities

• Commissioning to culmination • Providing customer a trusted source for operation and maintenance• Maintaining a Clean and Green plant with special emphasis on Safety

C i d l i h• Continuous and close contact with customer • Front-line work through established and reputed subcontractors• Key staff at site on TRF rolls for supervision, control and reliability

checkschecks

36TRF Limited

Page 37: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Operations & Maintenance

F ti l E t (E i t P id t d i d

Offerings

Functional Experts (Equipment, Hydraulics, Electricals, PLCs)

Provide expert advice and guidance

Operation and Maintenance Contract period at least for 01 year pContracts

p ypreferably 05 years

Providing Service and Rapid response and brief intervention (not expected beyondBreakdown Support intervention (not expected beyond 10 days)

Equipment Health Check-Ups About 07 to 10 days (along with other service providers and OEMs)q p p other service providers and OEMs)

Renovation and Modernization About 04 to 06 months from award of contract – spares supply will be

37TRF Limited

very critical

Page 38: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

38TRF Limited

Page 39: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

39TRF Limited

Page 40: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Systems

• TRF is capable of offering complete design, engineering, manufacturing,erection and commissioning solutions for material handling systems forSteel, Power, Ports , Mining, etc. sectors

• Counted among one of the most reliable sources for turnkey projects in thecountry. Our scope of turnkey solutions includes:Project Report,

j pTechnical ConsultancyKnow-how of productSupply of machinerySupply of equipmentSupply of equipmentInstallation & Commissioning of plant

• Portfolio of ongoing assignments consists of both 'concept tocommissioning' solutions as well as specific modules for some projects.

• In house technical expertise and manufacturing facility ensures betterquality control

40TRF Limited 40

quality control

Page 41: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

SystemsSteel, Mining & Port Projects

Customer Scope of Work

Tata Steel Design engineering supply manufacturing supervision ofTata Steel Design, engineering, supply, manufacturing, supervision of equipment for RMHS Package -3 for Coal , PCI and Lime Circuit under 3 MTPA capacity expansion

Bhushan Power & Supply of 2 Nos. Single Boom Scrapper Re-claimers for Steel Limited Bhushan's DR-EAF Integrated Steel Plant at Sambalpur, OrissaNMDC, Bailadila Design, engineering, supply, storage handling, erection, testing

and commissioning, PG Tests, civil work, etc for Crushing and Stacking Section – Package-I at System capacity 3000 TPHStacking Section Package I, at. System capacity 3000 TPH.

Jindal Steel & Power Ltd.

Supply, Installation & Commissioning of 1 No. Slewing Stacker of 3000 tph ,2 Nos. Stacker Re-claimer of 3000 tph , 2 Nos. Wagon Loader of 3000 tph.

Krishnapatnam Port Supplying India’s largest stacker Re-claimer (6000 tph for iron ore

Lanco Infratech Supplying India’s largest Grab Type Ship Un-loader (1500 tph)

41TRF Limited

Page 42: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Systems

TRF is a pioneer in the field of Coal Handling Plants (CHPs).

Built more than 50 CHPs in power plants in India, with feeding, conveying, crushing and screening system with auxiliaries like:crushing and screening system with auxiliaries like:

Dust extraction system and suppression system Conveyors with multiple drive units Electrical and instrumentation system, lightingComplete structural support

Major CHPs Under Construction

Site Power Plant Capacity

CHP Capacity

NTPC Mauda STPP 2 X 500 1600TPHMW

NTPC Barh STTP 2 X 660 MW

2200 TPH

NTPC Vindyanchal STPP 2 X 500 2000TPHNTPC Vindyanchal STPP 2 X 500 MW

2000TPH

Damodar Valley Corporation Raghunathpur TPP 2 X 600 MW

1700 TPH

A li P C I di G dhi S Th l 3 X 500 2600 TPH

42TRF Limited

Aravali Power Company (NTPC, Govts. Of Haryana & Delhi)

Indira Gandhi Super Thermal Power Plant, Jhajjar

3 X 500 MW

2600 TPH

MAHAGENCO Bhusawal, TPS 2 X 500 MW

1500 TPH

Page 43: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Balance of Plant

43TRF Limited

Page 44: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Balance of Plant

TRF offers design, engineering, manufacturing, erection and commissioning

solutions for complete or partial Balance of Plant in thermal powersolutions for complete or partial Balance of Plant in thermal power projects.

Develops the most crucial packages of BoP viz. the CHP and AHP itselfDevelops the most crucial packages of BoP viz. the CHP and AHP itself while

the other important packages are supported by reputed vendors.Switch yardHVACCompressed air system

Coal Handling Plant Ash handling Plant Water system

p yChimneyVentilation system etc

Cooling tower E-BOP Fire protection system F el oil s stem etc Fuel oil system etc

TRF also provides pre-bid support to customers for finalization of BOPscope

TRF Limited 44

Page 45: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Esteemed Customers

45TRF Limited 45

Page 46: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Esteemed Customers

46TRF Limited 46

Page 47: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

Our Mission & Vision

Mission: To be an international leader in material handling equipment, processes and systems

We will grow five times in five years and become a Rs.2500 Crore company by 2013, by We will grow five times in five years and become a Rs.2500 Crore company by 2013, by enhancing focus on material handling business and entering new businesses as necessary. enhancing focus on material handling business and entering new businesses as necessary.

W illW ill dd b i t i bl b i b b ildi t th t i i tb i t i bl b i b b ildi t th t i i tWe will We will expandexpand our business on sustainable basis by building a team that is passionate our business on sustainable basis by building a team that is passionate about serving all its stakeholders and is committed to making Trust, Respect and about serving all its stakeholders and is committed to making Trust, Respect and Fellowship, a way of life.Fellowship, a way of life.

Rs.2500 Cr. by 2012-13

To Grow 5 times in 5 years

47TRF Limited 47

y

Page 48: TRF Bulk Mat Handling November 10-2011.pptintranet.trf.co.in/pdf/TRF Bulk Mat Handling November 10-2011.pdf · NTPC Barh STTP 2 X 660 MW 2200 TPH NTPC Vindyanchal STPPVindyanchal

48TRF Limited