trends for brazil foundry industry

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2 nd . BRICS FOUNDRY FORUM TRENDS FOR THE BRAZILIAN FOUNDRY INDUSTRY Brazilian Foundry Association – ABIFA Devanir Brichesi – President Beijing – China May/2012

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Page 1: trends for brazil foundry industry

2nd. BRICS FOUNDRY FORUM

TRENDS FOR THE BRAZILIAN FOUNDRY INDUSTRYBrazilian Foundry Association – ABIFADevanir Brichesi – PresidentBeijing – China May/2012

Page 2: trends for brazil foundry industry

MAIN TOPICS

1)Brazil in figures2)Infrastructure3)Cast Metal in Brazil and Worldwide4)Cast Metal - Characteristics5)Exports – Evaluation6)Trends of Brazilian Industry

Page 3: trends for brazil foundry industry

BRAZIL

POPULATION: 192 MILLION

AREA: 8.5 MILLION km2.

GDP: 2.47 TRILLION US$ (2011)

Economy: The largest in Latin America and 8th. in the world

Car fleet: 32.1 million (2010)

Export 2011: 256 billion US$

Import 2011: 226 billion US$

Page 4: trends for brazil foundry industry

MAIN TOPICS

1)Brazil in figures

2)Infrastructure3)Cast Metal in Brazil and Worldwide4)Cast Metal - Characteristics5)Exports – Evaluation6)Trends of Brazilian Industry

Page 5: trends for brazil foundry industry

Foundry IndustryRaw Material (%)

Surplus to export

100

62

100

59,8

100

46,4

0

20

40

60

80

100

Pig Iron Aluminum Ferroalloys

production exportation

5

Page 6: trends for brazil foundry industry

95,7

258,8

0

50

100

150

200

250

300

Installed Energy Potential

Foundry IndustryElectric Power

Hydro Generation is the main source

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Page 7: trends for brazil foundry industry

• Foundry Technical Courses

• Metallurgical Engineering

• Foundry MBA

• Foundry Engineering

Foundry IndustryWell-Trained Manpower

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Page 8: trends for brazil foundry industry

MAIN TOPICS

1)Brazil in figures2)Infrastructure

3)Cast Metal in Brazil and Worldwide4)Cast Metal - Characteristics5)Exports – Evaluation6)Trends of Brazilian Industry

Page 9: trends for brazil foundry industry

São Paulo; 34%

N-NE; 3%

Sta Catarina; 26%Rio de

Janeiro; 6%

Paraná; 1%

Rio Gde Sul; 5%

Centro-Minas Gerais; 25%

Foundry in BRAZIL Regional Production

South + Southeast = 91%

Page 10: trends for brazil foundry industry

Foundry Industry World Production  

2010*• 1 º CHINA 39.600.000 • 2 º INDIA 9.050.000• 3 º USA 8.232.233• 4 º GERMANY 4.794.179• 5 º JAPAN 4.757.999 • 6 º RUSSIA 4.200.000• 7 º BRAZIL 3.240.978• 8 º KOREA 2.233.600 • 9 º ITALY 1.970.662• 10 o FRANCE 1.956.966• 11 º MEXICO 1.651.679• 12 º TURKEY 1.300.769

* Source: Modern Casting/Dec 2011

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Page 11: trends for brazil foundry industry

MAIN TOPICS

1)Brazil in figures2)Infrastructure3)Cast Metal in Brazil and Worldwide

4)Cast Metal - Characteristics5)Exports – Evaluation6)Trends of Brazilian Industry

Page 12: trends for brazil foundry industry

Foundry IndustryIron Casting – Characteristics

Distribution of the Production

7th. World Production

BASE YEAR 2011

Sales Revenue billion US$ 7.07

Direct Jobs (thousand) 48.14

Production t/year 2.8Million

Installed Capacity t/year 3.9Million

Nb. of Companies 521 – 95% Small/Medium

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Page 13: trends for brazil foundry industry

Foundry Industry Gray Iron + malleable / nodular (2011)

unit: thousand ton

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Page 14: trends for brazil foundry industry

Foundry Industry Steel Casting - Characteristics

Distribution of the Production

6th. World Production

BASE YEAR 2011

Sales Revenue billion US$ 1.96

Directs Job (thousand) 4.28

Production thousand t/year 270.0

Installed Capacity (th) t/year 420

Nb. of Companies192 - 95%

Small/Medium

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Page 15: trends for brazil foundry industry

Foundry Industry Carbon Steel Casting/Manganese/Stainless (2011)

unit: thousand ton

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Page 16: trends for brazil foundry industry

Foundry Industry Aluminum Casting – Characteristics

Distribution of the Production

10st. World Production

BASE YEAR 2011

Sales Revenue billion US$3.99

Directs Job (thousand) 4.5

Production th t/year 252

Instal. Cap. th t/year 370

Nb. of Companies334 - 95%

Small/Medium

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Page 17: trends for brazil foundry industry

Foundry Industry Aluminum Die Casting / Gravity (2011)

unit: thousand ton

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Page 18: trends for brazil foundry industry

Foundry Industry General Characteristics (Iron+Steel+Non Ferrous)

BASE YEAR 2011

Sales Revenue billion US$ 13.3

Directs Job (thousand) 67.8

Production Million (t/year) 3.3

Installed Capacity (t/year)4.7 million

2011

Companies1325 95%

Small/Medium

7th. World Production18

Page 19: trends for brazil foundry industry

MAIN TOPICS

1)Brazil in figures2)infrastructure3)Cast Metal in Brazil and Worldwide4)Cast Metal - Characteristics

5)Exports – Evaluation6)Trends of Brazilian Industry

Page 20: trends for brazil foundry industry

Foundry Industry Metalcasting Exports – ton and thousand US$ (2000-11)

Iron + Steel + Non Ferrous

Page 21: trends for brazil foundry industry

Foundry Industry Exports by Metal – ton (2000-11)

(Iron, Steel and Non Ferrous)

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Page 22: trends for brazil foundry industry

Foundry Industry Metalcasting Exports by Metal – (thousand US$)

Iron, Steel and Non Ferrous

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Page 23: trends for brazil foundry industry

Foundry Industry Exports by Destination – US$ - %

Iron + Steel + Non Ferrous

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Page 24: trends for brazil foundry industry

MAIN TOPICS

1)Brazil in figures2)Infrastructure3)Cast Metal in Brazil and Worldwide4)Cast Metal - Characteristics5)Exports – Evaluation

6)Trends of Brazilian Industry

Page 25: trends for brazil foundry industry

• Vehicle Production - Domestic Demand expected to be at 2020 = 6.3 million vehicles

• Considering the positive effects of it in the domestic production of machinery and other sectors of the foundry customers

• Considering investments in infrastructure for international events in Brazil (FIFA World Cup – 2014 and Olympic Games – 2016 )

• Considering investments in Petrochemical Industry, pre-salt and Transports

Necessary Investments (2012 – 2016) Considerations:

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Page 26: trends for brazil foundry industry

• Cast Iron : 2.7 billion US$ - > Installed Capacity + 2,100 th ton • Steel Casting : 150 million US$ - > Installed Capacity + 110 th ton

• Aluminum : 800 million US$ - > Installed Capacity + 260 th ton

• Other Non Ferrous: 100 million US$ - > Installed Capacity + 30 th ton

• Total : 3.75 billion US$ - > Installed Capacity + 2,500 th ton

Foundry Industry Necessary Investments (2012 – 2016)

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Page 27: trends for brazil foundry industry

PRODUCTION FORCAST – 2012

METALS (t) % FORCAST INSTALLED CAPACITY

OCCUPANCY RATE

IRON 5 2940 4200 70%

STEEL 15 310 420 74%

NON FERROUS 9.5 300 380 79%

TOTAL 6 3550 5000 71%

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Foundry Industry Production x Installed Capacity (ton)

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Page 29: trends for brazil foundry industry

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FOUNDRY

A Brazilian vocationalways presents but we rarely perceive.

Page 30: trends for brazil foundry industry

Associação Brasileira de Fundição - ABIFABrazilian Foundry Association – ABIFA Av. Paulista, 1274 – 20o. Andar – S.Paulo-SPPh: (+55 11) 3549-3344 and Fac (+55 11) 3549-3355www.abifa.org.br e-mail: [email protected] Brichesi – president May/2012

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THANK YOU !

謝謝