transfer switch features automatic transferpub/@firepump/documents/content/... · transfer switch...

LMR Electric Fire Pump Controllers with Transfer SwitchFeatures

1-1

Product Description

For more information visit: www.chfire.com BR05805038K

Product Features

Transfer Switch Features

FT40 Reduced Voltage - Part Winding

January 2005

Run Period Timer

Elapsed Time Meter

Electrically and MechanicallyInterlocked

Voltage & Frequency Sensing

Test Switch

Remote Alarm Contacts

Automatic Transfer

Last 2048 Messages

Number of Operations Counter

Microprocessor Control

EATON Cutler-Hammer LMR Transfer SwitchFire Pump Controllers are microprocessorbased. All events surrounding the operation ofthe controller are stored within the memory,thus giving the ability to diagnose andtroubleshoot problems based on an actualhistory of events. Events are time and datestamped.

A main display unit provides a read-out ofparameters such as current pressure, voltsand amps and will display error messages aswell as provide alarm indication. A statusreport is available which provides a record ofthe current state of the controller. The reportcan be printed locally via the printer / recorder.

LCD Message Retrieval

The 2 line liquid crystal display allows viewing ofall messages and event information withoutopening the front door of the controller.Messages can also be downloaded to a laptopcomputer via the communications port locatedon the top of the main microprocessor board.

The run period timer is built into the LMRmicroprocessor and can be accessed via themembrane / keypad. It is programmable from0-45 minutes and should be reset to ten (10)minutes when the controller is placed in service.

The internal microprocessor stores the mostrecent 2048 messages in it’s memory. Themessages can be printed, viewed on the LCDscreen or downloaded to a laptop. Eachmessage is time and date stamped. The LCDdisplay acts as a paperless chart recorder.

Emergency Start Operator

A mechanically operated emergency start handleactivates the motor contactor independent of anyelectrical control circuits or pressure switch input.

The LMR monitors and records the run time ofthe motor, in hours, whenever the pump isrunning. The actual run time can be viewed onthe LCD display in 1 hour increments.

The LMR controller monitors and records thenumber of times the pump has started. The actualcount can be viewed on the LCD display.

The FT40 Transfer Switch Controllers are a fullservice, part winding reduced voltagecontroller. A part winding fire pump controllerreduces the starting current by up to 40% whilemaintaining up to 50% motor starting torque.The FT40 is the most economical method ofreduced voltage starting, however, requires aspecial motor wound for part winding starting.The FT40 can be programmed for either fullyautomatic or semi-automatic operations.

The Automatic Transfer Switch Option may beadded to any FD type Fire Pump Controllerwhenever automatic transfer from normal toalternate power is required.The automatic Transfer Switch and Fire PumpController are each mounted in separateenclosures to form one unit and interwired.

A test switch is provided on the outside of thecontroller that can be used to simulate the lossof power on the normal source. As well, asilence pushbutton is provided which de-energizes the alarm bell.

Four remote alarm contacts are available forindication ofConnected to Normal PowerConnected to Alternate SourceIsolation Switch OpenNormal Power Failure

The MP1-E controller membrane is equippedwith four keypad input buttons. In addition, a fifthuser input exists via a rear located PC serialport connection, that can be used forprogramming of options and setpoints.

The MP1-E continuously monitors the normalsource for out of range setpoint values. When thesource is outside the dropout setpoints, the sourcewill become unavailable.This prompts a transfer to the alternate source.Retransfer occurs when the normal source’sfrequency and/or voltage return within pickupsetpoints.

The FT Series Transfer Switcheswill perform an automatic transferfrom Normal to Alternate sourcewhen the Voltage drops to 85% ofnormal, or there is a loss of anyphase and/or Phase Reversal.

Four LED’s indicate the status of the powersources.Source 1 Available Source 1 ConnectedSource 2 Available Source 2 Connected

The microprocessor basedMP1-E controller accuratelymonitors two powersources and provides thenecessary intelligence tooperate the transfer switchin an appropriate and timelymanner.

Volts and Amps Display

The LCD display located on the main display panel,simultaneously indicates the voltage and amps onall three phases of power coming into the controller.

NEMA 2 Enclosures

ATS - MP1-E

LED Status Indication

Keypad Programming

All LMR controllers come standard with NEMA2 enclosures unless otherwise ordered.Available options include: NEMA 3R, 4, 4X, 12.

SOURCE1 PHASE AB460V 60.0Hz

The FT Series transfer switch operatingmechanisms are mechanically interlocked toprevent the normal and alternate source fromconnecting at the same time.The switch operates upon signals receivedfrom the MP1-E microprocessor.

Technical Data and Specifications

Standards & Certification

Line Terminals (Incoming Cables)

Status & Alarm Indication

BR05805038K

Pressure

102 PSI

The LMR Electric Fire Pump Controllers meetor exceed the requirements of UnderwritersLaboratories, Underwriters LaboratoriesCanada, Factory Mutual, the CanadianStandards Association, New York City buildingcode, CE mark requirements and are built toNFPA 20 standards.

An additional output relay labeled Future #1,can be user programmed to operate for nine(9) different functions. Programming is done inthe LMR menu using the membrane / keypad.

Product Features

Additional Output Relay

Common Alarm Relay and Contacts

The LMR controller has a common alarm relaywhich de-energizes whenever there are anyalarm conditions present. This relay isenergized under normal conditions and hasLED status indication on the main relay board.


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January 2005

For more information visit: www.chfire.com

N. Y. C.APPROVED

* Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz.

Line Terminals on Main Isolation Switch (Incoming Cables)

Max. Hp

200 - 208

40 40 100 100 -

75 75 150 200 200

100 125 200 250 300

150 200 350 400 400

30 30 60 75 100

LINE VOLTAGE

220 - 240 * 380 - 415 440 - 480 550 - 600

Qty. & Cable Sizes Service Entrance GND.LUGQty. & Cable Sizes

(1)#14-1/0 PER (CU/AL) (1)#14-2/0 (CU/AL)

(1)#4-4/0 PER (CU/AL) (1)#14-2/0 (CU/AL)

(1)#3-350MCM (CU/AL) (1)#4-350MCM (CU/AL)

(2)3/0-250MCM (CU/AL) (2)#4-350MCM (CU/AL)

(2)250-350MCM (CU/AL) (2)#2-600MCM (CU/AL)

Alarm & Status Indication

The display panel is equipped with nine redAlarm LED’s and nine green Status LED’s whichindicate various functions and operations of thecontroller. The membrane keypad has curveddome windows which allow viewing from a wideangle.

Extra Set of Form-C Contacts forPhase Reversal and Phase Failure

The phase reversal and phase failure relayscome standard with an extra set of contactsthat can be used for remote alarm indication.

Pressure Transducer: 0 - 600 psi

Each LMR controller is equipped with astainless steel, 0-600 psi pressure switchcapable of withstanding a momentary surgepressure of 1000 psi.

NEMA Rated Contactors

NEMA rated Freedom or A200 Series EATONCutler-Hammer contactors are used in all LMRfire pump controllers. A wide variety of coilvoltages are available for domestic andinternational use.

Weekly Test Timer

The weekly test timer allows the user to set thecontroller to automatically start and stop thecontroller once per week. The number of weeksbetween tests is set via the front keypad. Theweekly test date and time can be viewed on theLCD display.

Sequential Start Timer

The sequential start timer is used to program astart delay after an automatic start request. Thisfunction is used for staging the start of pumps in amultiple pump application and also in Dieselbackup applications.

The industrial grade thermal printer is housedin a rugged steel enclosure within the controller.The on/off switch, feed and reset buttons arefront accessible. A bi-color status LED is alsovisible on the front of the printer. Greenindicates - “Printer Operational’ while yellowindicates - “Out of Paper”.

Printer / Recorder

Power TransferSwitch

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1-3

N. Y. C.APPROVED

NOTES:1. All enclosures finished in FirePump red.2. Cable Entrance either top or bottom.3. Standard Enclosure type NEMA 2.

FT40 Part Winding

Withstand Rating

Standard Intermediate High

Line VoltageMotor Hp Approx. WeightLbs. (Kg)

5 - 40

5 - 50

5 - 75

5 - 100

5 - 100

200 - 208V

220 - 240V

* 380 - 415V

440 - 480V

550 - 600V 25,000 100,000

150,000 200,000100,000 655

(297)




BR05805038K

January 2005

Power TransferSwitch

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N. Y. C.APPROVED


Withstand Rating


Approx.WeightLbs. (Kg)

A B C D E

200 - 208V

220 - 240V

* 380 - 415V

* 380 - 415V

440 - 480V

440 - 480V

550 - 600V

550 - 600V

200 - 208V

50 - 100

60 - 125

100 - 200

125 - 250

125 - 300

250 - 300

125 - 150

300 - 400

150 - 200

350 - 500

220 - 240V

1005(456)

1110(503)

53.79(1366)

47.79(1214)

80.27(2039)

74.27(1886)

56.27(1429)

50.27(1277)

58.64(1489)

48.00(1219)

70.00(1778)

64.00(1626)

25,000

25,000

ConsultFactory

35,000

100,000

35,000

100,000

ConsultFactory

ConsultFactory

LineVoltage

Motor Hp


FT40 Part Winding


1-4


BR05805038K

January 2005

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1-5LMR Electric Fire Pump Controllers with Transfer SwitchFeatures


For more information visit: www.chfire.com BR05805038K

N. Y. C.APPROVED


Withstand Rating


Line VoltageMotor Hp Approx. WeightLbs. (Kg)

200 - 250

250 - 300

350 - 500

450 - 600

550 - 700

200 - 208V

220 - 240V

* 380 - 415V

440 - 480V

550 - 600V 25,000 35,000

Consult Factory Consult Factory100,000 1290

(585)


Dimensions

FT40 Part Winding

January 2005

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Electrical Wiring Schematic


N. Y. C.APPROVED

FT40 Part Winding


1-6


BR05805038K

January 2005

SOURCEEMERGENCY

SOURCENORMAL


N. Y. C.APPROVED

Electrical Wiring Schematic

FT Automatic Power Transfer Switch



BR05805038K

January 2005

#2UTILITY UTILITY

#1


N. Y. C.APPROVED

FT2U Automatic Power Transfer Switch c/w Second Utility


1-8


BR05805038K

January 2005

Options - Wiring Diagram

Main Terminal Block: TB1 Transfer Switch Terminal Block

Typical Controller Connection

Relay Card

NOTES:1. Terminal 49 is common to all dry contact inputs.DO NOT APPLY A VOLTAGE ON THESE TERMINALS2. Contacts shown in de-energized state (Fail Safe).

NOTES:1. To Control Circuit2. Spare for Customer Connections3. To TB14. To Shunt Trip5. Contacts Shown in De-Energized State - (Fail Safe)




BR05805038K

January 2005

Catalog Number Selection

FT40 PART WINDING Controller Catalog Numbering System



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BR05805038K

Catalog Number Selection Chart - FT40 (Gen Set) Catalog Number Selection Chart - FT40 (Gen Set)

Catalog Number Voltage Hp Price Catalog Number Voltage Hp Price

FT40-15A 200-208V 15 $17,780 FT40-15D 440 - 480V 15 $17,780

FT40-20A 60 HZ 20 $17,780 FT40-20D 60 HZ 20 $17,780

FT40-25A 25 $17,780 FT40-25D 25 $17,780

FT40-30A 30 $18,000 FT40-30D 30 $17,780

FT40-40A 40 $19,420 FT40-40D 40 $17,780

FT40-50A 50 $20,100 FT40-50D 50 $18,080

FT40-60A 60 $21,440 FT40-60D 60 $19,200

FT40-75A 75 $21,820 FT40-75D 75 $19,420

FT40-100A 100 $25,860 FT40-100D 100 $20,760

FT40-125A 125 $34,820 FT40-125D 125 $21,440

FT40-150A 150 $34,820 FT40-150D 150 $21,440

FT40-200A 200 Consult FT40-200D 200 $26,560

FT40-250A 250 Factory FT40-250D 250 $29,880

FT40-15B 220 - 240V 15 $17,780 FT40-300D 300 $34,820

FT40-20B 60 HZ 20 $17,780 FT40-350D 350 $34,820

FT40-25B 25 $17,780 FT40-400D 400 $37,320

FT40-30B 30 $17,780 FT40-450D 450

FT40-40B 40 $19,420 FT40-500D 500

FT40-50B 50 $19,420 FT40-600D 600

FT40-60B 60 $21,440 FT40-15E 550 - 600V 15 $17,780

FT40-75B 75 $21,440 FT40-20E 60 HZ 20 $17,780

FT40-100B 100 $25,860 FT40-25E 25 $17,780

FT40-125B 125 $29,880 FT40-30E 30 $17,780

FT40-150B 150 $34,820 FT40-40E 40 $17,780

FT40-200B 200 $37,320 FT40-50E 50 $18,080

FT40-250B 250 Consult FT40-60E 60 $19,200

FT40-300B 300 Factory FT40-75E 75 $19,200

FT40-15C 380 - 415V 15 $17,780 FT40-100E 100 $20,760

FT40-20C 50 / 60 HZ 20 $17,780 FT40-125E 125 $20,760

FT40-25C 25 $17,780 FT40-150E 150 $21,440

FT40-30C 30 $17,780 FT40-200E 200 $23,380

FT40-40C 40 $18,080 FT40-250E 250 $29,880

FT40-50C 50 $18,080 FT40-300E 300 $29,880

FT40-60C 60 $19,420 FT40-350E 350 $29,880

FT40-75C 75 $19,420 FT40-400E 400 $37,320

FT40-100C 100 $21,440 FT40-450E 450 $38,820

FT40-125C 125 $21,440 FT40-500E 500 $40,320

FT40-150C 150 $25,500 FT40-600E 600 Consult

FT40-200C 200 $26,560 FT40-700E 700 Factory

FT40-250C 250 $29,880

FT40-300C 300 $34,820

FT40-350C 350

FT40-400C 400 Consult

FT40-450C 450 Factory

FT40-500C 500

Consult

Factory

January 2005


Catalog Number Selection

FT40 - Adder for Second Utility Alternate Power Source - Option 2U

To determine the price of a Second Utility Transfer Sw itch:

Add together both the list price of the Standard Transfer Sw itch Controller and the above 2U price.

Standard FT Controlle r + 2U Dual Utility Price Adder = Dual Utility Trans fe r Sw itch Controlle r

FT40-100D-LMR-L1-X1 + 2U = FT40-100D-LMR-L1-X1-2U

20,760.00 + 4,010.00 = 24,770.00



BR05805038K

Catalog Number Selection Chart - 2nd Utility Adder Catalog Number Selection Chart - 2nd Utility Adder

Catalog Number Voltage Hp Price Catalog Number Voltage Hp Price

FT40-15A 200-208V 15 $4,010 FT40-15D 440 - 480V 15 $4,010

FT40-20A 60 HZ 20 $4,010 FT40-20D 60 HZ 20 $4,010

FT40-25A 25 $4,010 FT40-25D 25 $4,010

FT40-30A 30 $4,010 FT40-30D 30 $4,010

FT40-40A 40 $4,010 FT40-40D 40 $4,010

FT40-50A 50 $4,010 FT40-50D 50 $4,010

FT40-60A 60 $4,010 FT40-60D 60 $4,010

FT40-75A 75 $4,010 FT40-75D 75 $4,010

FT40-100A 100 $4,010 FT40-100D 100 $4,010

FT40-125A 125 $5,750 FT40-125D 125 $4,010

FT40-150A 150 $5,750 FT40-150D 150 $4,010

FT40-200A 200 Consult FT40-200D 200 $4,010

FT40-250A 250 Factory FT40-250D 250 $4,010

FT40-15B 220 - 240V 15 $4,010 FT40-300D 300 $5,750

FT40-20B 60 HZ 20 $4,010 FT40-350D 350 $5,750

FT40-25B 25 $4,010 FT40-400D 400 $5,750

FT40-30B 30 $4,010 FT40-450D 450

FT40-40B 40 $4,010 FT40-500D 500

FT40-50B 50 $4,010 FT40-600D 600

FT40-60B 60 $4,010 FT40-15E 550 - 600V 15 $4,010

FT40-75B 75 $4,010 FT40-20E 60 HZ 20 $4,010

FT40-100B 100 $4,010 FT40-25E 25 $4,010

FT40-125B 125 $4,010 FT40-30E 30 $4,010

FT40-150B 150 $5,750 FT40-40E 40 $4,010

FT40-200B 200 $5,750 FT40-50E 50 $4,010

FT40-250B 250 Consult FT40-60E 60 $4,010

FT40-300B 300 Factory FT40-75E 75 $4,010

FT40-15C 380 - 415V 15 $4,010 FT40-100E 100 $4,010

FT40-20C 50 / 60 HZ 20 $4,010 FT40-125E 125 $4,010

FT40-25C 25 $4,010 FT40-150E 150 $4,010

FT40-30C 30 $4,010 FT40-200E 200 $4,010

FT40-40C 40 $4,010 FT40-250E 250 $4,010

FT40-50C 50 $4,010 FT40-300E 300 $4,010

FT40-60C 60 $4,010 FT40-350E 350 $4,010

FT40-75C 75 $4,010 FT40-400E 400 $5,750

FT40-100C 100 $4,010 FT40-450E 450 $5,750

FT40-125C 125 $4,010 FT40-500E 500 $5,750

FT40-150C 150 $4,010 FT40-600E 600 Consult

FT40-200C 200 $4,010 FT40-700E 700 Factory

FT40-250C 250 $4,010

FT40-300C 300 $5,750

FT40-350C 350

FT40-400C 400 Consult

FT40-450C 450 Factory

FT40-500C 500

Consult

Factory

January 2005

Product Selection


FT40 PART WINDING Controller Catalog Numbering System


1-12


BR05805038K

FT LMR

30 = Across the Line A - Built-in Alarm System40 = Part Winding B - Alarm Bell50 = Primary Resistor C1 - Extra Contacts "Pump Run" (one N.O. std.)60 = Autotransformer C2 - Extra Contacts "AC Power Failure" (two sets std.)70 = Wye Delta (Star-Delta) Open C3 - Extra Contacts "Phase Rev." (two sets std.)80 = Wye Delta (Star-Delta) Closed C4 - Remote Contacts (2 Form C) Low Reservoir90 = Soft Start C5 - Remote Contacts (2 Form C) High Reservoir

E1 - NEMA 3R - Raintight Enclosure

E2 - NEMA 4 - Watertight Enclosure (Ref Dwg. Page 1-3)NEMA 4 - Watertight Enclosure (Ref Dwg. Page 1-4, 1-5)

Horsepower E3 - NEMA 12 - Industrial Dust Tight Enclosure15 40 100 250 450 E5 - NEMA 4X - Stainless Steel Enclosure (Ref Dwg. Page 1-3)20 50 125 300 500 NEMA 4X - Stainless Steel Enclosure (Ref Dwg. Page 1-4, 1-5)25 60 150 350 *600 E8 - Tropicalization30 75 200 400 *700 E9 - NEMA 4X - Painted Steel (Ref. Dwg. Page 1-3)

* Consult Factory for pricing. NEMA 4X - Painted Steel (Ref. Dwg. Page 1-4, 1-5)

E10 - NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dwg. Page 1-3)NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dwg Page 1-4, 1-5)

Voltage EX - Export CratingA = 200 - 208V 60 HZ F - Floor Stand (Standard c/w floor mounted enclosures)B = 220 - 240V 60 HZ F2 - Floor Stand - 2 Inch HeightC = 380 - 415V 50/60 HZ H - High Withstand Rating (refer to tables)D = 440 - 480V 60 HZ I - Intermediate Withstand Rating (refer to tables)E = 550 - 600V 60 HZ P7 - Low Suction Pressure Switch c/w Pilot Light

P8 - Low Suction Shutdown (Requires P7)

P10 - Pressure Transducer - Sea Water Rated

P13 - Externally Mounted Pressure Transducer

R1 - Space Heater (120 / 220V)

R2 - Space Heater c/w Thermostat

R3 - Space Heater c/w Humidistat

R4 - Low Pump Room Temperature Switch and Pilot LightL1 = English X1 - Printer/Pressure RecorderL2 = French X2 - 4 - Inch Chart Recorder (10 - 300 psi fresh water)L5 = Spanish 2U - Second Utility

Language

Microprocessor Control

OptionsStarting Type

LMR Series

January 2005

Product Selection

Options




BR05805038K

Catalog Number Option SelectionDesignation Description Price

A Built-in Alarm System $350

B Alarm Bell $110

C1 Extra Contacts "Pump Run" (one N.O. std.) $90

C2 Extra Contacts "AC Pow er Failure" (tw o sets std.) $90

C3 Extra Contacts "Phase Rev." (tw o sets std.) $90

C4 Remote Contacts (2 Form C) Low Reservoir $90

C5 Remote Contacts (2 Form C) High Reservoir $90

E1 NEMA 3R - Raintight Enclosure $760

E2 NEMA 4 - Watertight Enclosure (Ref Dw g. Page 1-3) $2,400

NEMA 4 - Watertight Enclosure (Ref Dw g. Page 1-4, 1-5) $4,400

E3 NEMA 12 - Industrial Dust Tight Enclosure $50

E5 NEMA 4X - Stainless Steel Enclosure (Ref Dw g. Page 1-3) $4,000

NEMA 4X - Stainless Steel Enclosure (Ref Dw g. Page 1-4, 1-5) $6,000

E8 Tropicalization $550

E9 NEMA 4X - Painted Steel (Ref. Dw g. Page 1-3) $3,200

NEMA 4X - Painted Steel (Ref. Dw g. Page 1-4, 1-5) $5,200

E10 NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dw g. Page 1-3) $7,200

NEMA 4X - 316 Stainless Steel Enclosure (Ref. Dw g. Page 1-4, 1-5) $11,000

EX Export Crating $525

F Floor Stand (Standard c/w f loor mounted enclosures) Std.

F2 Floor Stand - 2 Inch Height $25

H High Withstand Rating (refer to tables) $3,230

I Intermediate Withstand Rating (refer to tables) $1,520

L1 Language - English N / C

L2 Language - French N / C

L5 Language - Spanish $200

P7 Low Suction Pressure Sw itch c/w Pilot Light $570

P8 Low Suction Shutdow n (Requires P7) Std.

P10 Pressure Transducer - Sea Water Rated $300

P13 Externally Mounted Pressure Transducer $250

R1 Space Heater (120 / 220V) $250

R2 Space Heater c/w Thermostat $320

R3 Space Heater c/w Humidistat $320

R4 Low Pump Room Temperature Sw itch and Pilot Light $290

X1 Printer/Pressure Recorder $1,075

X2 4 Inch Chart Recorder ( 10 - 300 psi fresh w ater) $700

2U Second Utility See Page 1-11 for details

January 2005

EATONCutler-Hammer403 East Lake Blvd., Airdrie, Alberta, T4A 2G1Canadatel: 403-948-7955fax: 403-948-6967www.chfire.com

© 2005 Eaton CorporationAll Rights ReservedPrinted in CanadaPublication No.: BR05805038KJanuary 2005

FIRE PUMP CONTROLLERS

Fire Pump Controller Family

FD20

Limited Service Controller

FD30

Across-the-Line

FD40

Part Winding

FD50

Primary Resistor

FD60

Autotransformer

FD70

WYE DELTAOpen Transition

(Star-Delta)

FD80

WYE DELTAClosed Transition

(Star-Delta)

FD90

Soft Start

FT SERIES

Transfer Switches

FDM

FD100 / 110

Diesel EngineControllers

FDF

FDM

Medium VoltageControllers

FDF

Foam PumpControllers

FDC

CompactControllers

FDR

ResidentialControllers

FDJP / JY

Jockey PumpControllers

FDAP-M

Remote AlarmPanels

For more information on Eaton Cutler-Hammer Fire Pump Controllers, email us at [email protected] or call us at 1-877-860-7955.

January 2005

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