training report of shelling plant maand agricultural
TRANSCRIPT
INDUSTRIAL TRAINING REPORT
Training Taken at:
Guru Nanak Industries Pvt. Ltd. (An ISO 9001: 2008 Certified Company) Manufacturer & Exporter of: Self Harvester Combine, Maize Harvester Combine, Track Harve ster Combine, Tractor Driven
Harvester Combine, Bailer, Straw Reaper, Rotavator, Roto Seed Drill, and Agriculture Implements.
SUBMITTED BY Mandeep Kumar
Roll.no-101175320144
DEPARTMENT OF MECHANICAL ENGINEERING
Swami Vivekanand polytechnic collage, Ram nagar.
SUBMITTED TO- Er. Pankaj
Er. Shagufa singh
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TABLE OF CONTENTS
ACKNOWLEDGEMENT ……………………………………………………..3
COMPANY PROFILE ………………………………………………………..4
ABOUT THE MAIN PRODUCT MENUFACTURE AT GNI (combine
harvester) ……………………………………………………………………..6
SPECIFICATION OF COMBINE HARVESTOR……………………………7
DIFFERENT SECTIONS AND CLOSE RELATIONSHIPS……………….11
GNI WORKSHPOP SITE LAYOUT………………………………………….13
ORGANIZATIONAL STRUCTURE…………………………………………14
MATERIALS AND CUTTING SPEEDS…………………………………….15
CNC MACHINING CENTER AT GNI………………………………………..16
CONCLUSION………………………………………………………………....26
CONTACT INFORMATION……………………………………………………27
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ACKNOWLEDGEMENT
It is always a pleasure to remind the fine people in the Engineering Workshops for their
sincere guidance I received to uphold my practical as well as theoretical skills in engineering.
Firstly I would like to thank Mr. Gurnam Singh (Director) for convincing me the fact “Whatever a
man can imagine, that can be achieved”, treating me as a son of his own and guiding me to taste
the real flavor of engineering.
Secondly I would like to thank Er.Gurmeet singh (H.O.D production department)
for the positive attitude he showed for my work, always allowing me to question him and giving
prompt replies for my uncertainties in all the fields including educational, social and managerial to
labor work. And I always great him for his aspects of crew resource management who always said,
“I may be wrong”.
Finally I apologize all other unnamed who helped me in various ways to have a good training. Knowledge is power and unity is strength.
MANDEEP KUMAR (101175320144)
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Company profile
GNI is an established company since 1980 manufacturing machinery for Rice Shelling & Agricultural implements (Harvesters Combine, Rotavators & Reapers etc.) in the name of M/s. GURU NANAK INDUSTRIES PVT. LTD., RAJPURA TOWN (Formerly known as GURU NANAK MECHANICAL WORKS).
It is a highly professionally managed company under the able guidance of highly experienced and dynamic Board of Directors consisting of S. Gurnam Singh and S. Surinder Singh. They are assisted by team of Professionals i.e. Engineers, Management Graduates, I.T. Professionals and Chartered Accountants. The Company has satisfactory supplied Machinery in all over India and abroad. Our Machinery is being branded as best Machinery being manufactured in North India. Our Machinery has been used by thousands of Rice Millers well satisfied Customers.
We are capably steered by the zeal, vision and the acumen of our Directors. Our mission is to provide quality products at competitive prices to our venerated customers, thereby enhancing their satisfaction. At GNI, our commitment to values precedes everything else. We believe our success can be attributed to our commitment to product quality, timely delivery, effective communication system and our human resources. Our efforts are always directed at continuous improvement of our processes, our products and our quality management system. We ensure the product delivery is in line with the customers’ requirements.
Superb Quality.
Timely Delivery.
Enhance productivity and competitiveness in manufacturing.
Upgrade quality and technology standards.Interact with customers and users.
Provide information to our buyers about the our company's new achievements.
Provide business opportunities through exhibitions and related events.
Market Network: They cover whole India with our Dealer network. Their Dealers are available in North, West, and Central & South India Region. Product wise our Self Harvester Combine is sold to Punjab, Haryana, Uttar Pradesh, Madhya Pradesh, Maharashtra, Chhattisgarh & Andhra Pradesh and other South Indian States. Self Harvester combine sale in India has put us in commanding position. Their Tractor Driven Harvester combine is mainly sale North, South, and Central & West India. Their covered Punjab, Haryana & Uttar Pradesh State in North Region, Tamilnadu, Andhra Pradesh & Karnataka State in South India, Maharashtra & Gujarat State in Western Region, and Madhya Pradesh & Chhattisgarh State in Central Region. The sale of our Tractor Harvester Combine is highest in quantity as compared with other manufacturers. That is only happened due to widest dealer network and unmatched after sale service.
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VENDERS: They purchase Their items from reputed firms in India, like Engine from ASHOK LEYLAND, Bearing from NBC / SKF, Tyre from MRF / GOOD YEAR, Sheet from TATA, Pump from ETN & NUT Bolts from TVS.
QUALITY: They have a QUALITY CONTROL department, Their quality control engineers are checking each and every parts which is coming from vender end or self manufacturing, After various checks only perfect material or parts are fitted in our harvester combine, due to this strict procedure, our quality is shine and it has put our name in the market at ahead position.
Customer satisfaction is our motto.
Service & Spares: They have great service network through out India, Their spares are easily available at our dealer point. With the help of our service staff we maintain our existing customer. And due to that we achieve our goal that is Customer Satisfaction.
Export: They products like self harvester combines are export to Kenya & Nepal. For the last five years our Tractor Driven Harvester Combine is exported to Sri Lanka. Every year we export approx 100 no. of harvester combines to Sri Lanka, Nepal & Kenya. In future we look forward to export our products to other South African countries.
CLIENTS: They have been able to get a large number of satisfied customers in India and all over World due to our good quality products. Why GNI: They are one of the most reputed manufacturers and exporters of high quality Harvesters Combines, Tractors, Reapers, Rotavator's and Rice Shelling Machineries.
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ABOUT THE MAIN PRODUCT MENUFACTURED IN GNI (combine
harvester) What is a combine harvester?
Combine harvester is a farm equipment that can do multiple tasks such as harvesting multiple crops, threshing, winnowing, and collection of grains. The market for combine harvesters is still in its nascent stage but it is growing fast. Farmers in Western and Southern states of the country are looking to buy this equipment.
The manufacturing of combine harvesters started around 1970 when Punjab Agricultural University, Ludhiana (PAU) helped locals to manufacture farm machinery. But It was around 9-10 years back when the demand for combine harvesters increased at a fast pace.
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GNI-961 COMBINE SHARVESTERS
SPECIFICATIONS
ENGINE ASHOKA LEYLAND
Model ALU-400 /
Power 105 BHP at 2200 rpm
No. of Cylinder Six
Air Cleaner Combination of Dry & Wet Type
Cooling System Water Cooled
CLUTCH
Type of Clutch Single, Heavy Duty Dry Clutch
Dia (mm) 310
TRANSMISSION
No. of Gears 3 Forward, 1 Reverse
Gear Speeds (Km/hr)
Forward
1st Gear 2-4
2nd gear 4-8
3rd gear 8-20
Reverse 4-8
CUTTER BAR
Width 14 feet (4.3 m)
Cutting Height (mm) 55-1250
No. of Blades 58
No. of Guards 56
Stroke (mm) 89
Reel (rpm) 20-60
Dia (mm) 1064
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THRES HING DRUM
W P Rasp Bar Peg Tooth
Width (mm) 1250 1265
Diameter (mm) 606 605
Speed (rpm) 540 to 1200
Speed Adjustment) By Means of Mechanical Variator
CONCAVE
Clearance
Front (mm) 17 to 30 13 to 35
Rear (mm) 7.5 to 11 9 to 12
Adjustment Mechanical
STRAW WALKER
No of Straw Walker/Steps 5/5
Length (mm) 3770
Width (mm) 234
CLEANING SIEVES
Area (m2)
Upper Sieve 2.30
Lower Sieve 1.30
F. CAPACITIES
Grain Tank (m3) 3.24
Fuel Tank (It) 380
BATTERY
No. of Batteries 2
Capacity & Rating of each 12 V, 88 Ah
H. TYRE Size Ply Rating
Front 18.4/15x30 14 PR
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Rear 7.5x16 12 PR
MAIN DIMENS IONS
In Working:
Length (mm) 8130
Width (mm) 4610
Height (mm) 3855
In Transport:
Length (mm) 11900
Width (mm) 2950
Height (mm) 3855
WEIGHT (Kg) 8200
OTHER PRODUCTS
GNI-ROTAVATOR
SPECIFICATIONS
Model 149 (5 Feet) 149 (6 Feet) 149 (7 Feet)
Tractor Power 30 to 45 H.P. 45 to 55 H.P. 55 to 70 H.P.
Overall Width 180 cm 205 cm 235 cm
Tillage Width 150 cm 175 cm 205 cm
Gear Box Single Speed Single Speed Single Speed
Side Transmission Gear / Chain Gear / Chain Gear / Chain
P.T.O. Speed (RPM) 540 540 540
Rotar Speed (RPM) 225/175 225/175 225/205
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No. of Blades 36 42 48
Gear Box Overload Protection Sheer Bolt Sheer Bolt Sheer Bolt
Weight (Approx.) 355 Kgs 380 Kgs 425 Kgs
GNI-STRAW REAPER
SPECIFICATIONS
Chassies 56'' ( 1423 mm )
Thresher Dia. 20'' ( 508 mm )
CUTTING MECHANIS M
Cutter Bar Width 7 Feet ( 2134 mm )
Tyres ( 7-00-19 ) 10 PR
Blower Double Blower
Grain Tank provided for Grain Storage From
Waste
Stone Trap Tray provided for safety of Machine
OVERALL DIMENS IONS
Lenght 3370 mm ( Without Straw Pipe )
Width 2450 mm
Height 2150 mm
Weight 1785 Kg.
CAPACITY
Cutting Capacity 1 to 2 Acre per hrs.
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DIFFERENT SECTIONS AND CLOSE RELATIONSHIPS The GNI Workshop itself is a collection of five different subsections that are
interrelated. Brief descriptions about them are given below.
DIFFERENT SECTIONS- Metal Workshop The Metal Workshop is the place for machining metals. It comprises the following prominent
machine tools with other supporting machines and equipments.
� Drilling machines
� Engraving machines
� Gear shapers
� Grinding machines
� Lathe machines
� Milling machines
� Planers
� Shaping machines
� Slotting machines Several varieties of some of these machine tools could be found for specialized operations.
Welding And Foundry Shop The Welding and Foundry shop comprised equipment to deploy following services:
� Arc welding
� Metal casting
� Mig welding
� Oxyacetylene welding
� Spot welding
� Tig welding
Smithy And Fitting Shop The Smithy And Fitting Shop mostly comprised hand tools (anvils, hammers, chisels, etc.) and some machine tools (Electric hammer and sheet metal rollers, benders and cutters).
Woodwork Shop
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Comprised of 10 carpenters and 2 laborers the Woodwork Shop enclosed the following
machine tools. � Band saw
� Circular saw
� Disc and bobbin sander
� Double end tenoner
� Drill
� Mortiser
� Pattern miller
� Router
� Saw and planner
� Thickness planner
� Wood planer
� Wood turning lathe
Other Sections The Tool Store and the Consumable Good Store being separate from the above supply the
tools and consumable goods to all the above five subsections.
CLOSE RELATIONSHIPS:-
The GNI Workshop has close relationships with the other departments of the Faculty and
especially with the Department of Production Engineering through which the academic activities are conducted. On the other hand, machine tools and equipments of the Department
of Production Engineering are also used to carry out the tasks of the Engineering Workshops
freely. Specially, the Computer Numeric Controlled (CNC) Machining Center.
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ORGANIZATIONAL STRUCTURE Chart shows the hierarchical structure of the GNI pointing the position of the Engineering
Workshops in
it.
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MATERIALS AND CUTTING SPEEDS
Production of an item with desired qualities inherently involves the knowledge of the
materials that should be used for the product and the qualities of them. A simple example is using stainless steel for a product that should not get stained.
Furthermore the effective processing of these materials until a finished product is obtained
requires the knowledge of processing characteristics of the materials. For example consider machining stainless steel. Some important points to be considered are:
� The tool material that should be used.
� The level of machining (i.e. rough or finish)
� The cutting speed
� Requirement of coolants
Table gives the cutting speeds of the commonly used materials under different
conditions.
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CNC MACHINING CENTER MODEL- HITACHI SEIKI VA35 CNC MACHINING CENTER The Hitachi Seiki VA35 CNC (Computer Numeric Controlled) machining center that belongs to the Department of Production Engineering is frequently used for accurate and automated
machining of metals as well as for wood, plastic and other materials. The machining accuracy
of the machine is 0.001mm. Figure 4-2 shows various parts of the machine tool.
Hitachi Seiki VA35 CNC Machining Center
LINE DIAGRAM OF CNC MACHINE
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Manufactured by Hitachi Seiki Co. Ltd., Japan, the control unit of this numerically controlled
milling machine is of Fanuc System 6M-B. The controlling is based on two Intel 8085 microprocessors.
Figure is a block diagram which shows the controlling structure of the CNC machine.
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CONCLUSION
The profit of an organization entirely depends on the way the top chairs manage the resources the organization has. Whatever the other aspects may be, it was seen that managing human resource was extremely difficult. The stability or the sustainability of the organization mostly depends on this factor. On the other hand, it was prominently seen that thinking should precede doing. In most cases it could be seen that there exists easier or better ways to do something. As far as the above mentioned factor is considered, continuous knowledge mining followed by experience in a cycle upholds the entire system in every aspect. Earning and living a satisfactory life is the desire of all.
SUGGESTIONS FOR THE IMPROVEMENT OF THE ENGINEERING WORKSHOPS-
The experiences I had in the Engineering Workshops suggest me the following to be implemented for the improvement of the place.
1. Maintain a simple booklet on materials that are used in the Engineering Workshops.
This should contain the properties and the processing aspects (cutting speeds, coolants, etc.)
2. Maintain a booklet on each machine about the capabilities of them and the current
condition.
3. Implement a method to return the unused consumable goods to the stores.
4. Maintain a training program for the employees at least one session a month.
5. Teach the employees how to collaborate with others.
SUGGESTIONS FOR THE IMPROVEMENT OF TRAINING PROGRAM
A group of 14 undergraduates including myself had the first year in-plant training at the
Faculty Workshop together and all of us did what we were supposed to do separately.
Though we discussed what we were doing among ourselves a little, I feel it would have been better if we were explicitly encouraged by the Industrial Training Unit to had formal
discussions at least once a week. Some of the undergraduates (I feel I was one of that group) were seen to work harder gaining more knowledge and the real taste of engineering
and some were not. If discussions of this nature were conducted, all of us could have gained
a better knowledge and improved ourselves collectively. The participation of the training supervisor would have been a further encourage. Furthermore I suggest that it would have
been better if all the undergraduates were exposed to some presentations on the in-plant
training before we were released. Some illustrative 41 aspects of practical engineering could have been discussed widening the openness of the
eyes of us. Though we new what engineering was, we were not exposed to any sort of practical engineering when we went for the training.
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CONTACT GNI FOR ANY QUARY We have been able to get a large number of satisfied customers in India and all over World due to our good
quality products. This is why, time and time again our customers thank us for making their businesses grow. To
see these results in your business, Contact Us NOW for a FREE consultation!
Please use the form below to send us an enquiry or just to leave us a Order.
Office Address Patiala Road Opp. New Grain Market,
Neelpur Chowk,
Rajpura, Distt. Patiala (PB.)
Contact us Telephone No.: +91-01762-224961, 222161
Mobile No.: +91-98143-23161, +91-98156-67961
E-mail: [email protected]
DIRECTORS
Gurnam Singh 9814323161
Surinder Singh 9815667961
MANAGING DIRECTORS
Parvinder Singh 9888111161
Prabhjot Singh 9855011161/9814312161
Gurmeet Singh 8054000061
SISTER CONCERN Guru Nanak Mechanical Works
P.S. Engineering Works