tp series - triple pv · 12 mktg-im-tp34-02-en-1113 installation manual | tp series. 2.9 mount...

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TP Series - Triple PV Top of Pole Solar LED Lighting System Installation Manual MKTG-TP34-02-EN-1113

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Page 1: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

TP Series - Triple PV Top of Pole Solar LED Lighting System

Installation Manual

MKTG-TP34-02-EN-1113

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74930RevA - MANUAL TP 3PV
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Page 2: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10
Page 3: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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Installation Manual | TP Series

Important Notes and Warnings

This installation and instruction manual provides installation instructions for the Sol TP Series solar LED lighting systems. The entire contents of this manual should be thoroughly reviewed and understood prior to installing this equipment. Do not discard this manual, as it contains complete installation instructions.

To insure proper operation of this equipment, it is important that the equipment be utilized for its intended use. Any use of this equipment for purposes other than those intended will void all warranties.

Installation and/or troubleshooting should be performed only by qualified personnel. Follow local codes at all times during installation of the Sol TP Series. Consult a contractor for proper installation of poles.

Be very careful when working with batteries.

Do not allow bare ends of the wires to touch each other or grounded metal parts while connected to the controller. This will damage the controller.

This product must be installed in accordance with the applicable installation code by a person familiar with the construction and operation of the product and the hazards involved.

Page 4: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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Batteries (3 or 4)

Battery Enclosure (additonal boxes may be supplied)

Controller

TPM MountFastener Set A (4-8)

Tenon Fastener Set B (3)

Tenon Fastener Set C (3)

Battery Enclosure Channel Fastener Set D (2)

Light Fixture Harness (1 or more)

PV Panel Harness

Battery Harness

Tenon Adaptor

Battery Enclosure Channel Fastener Set E (4)

Battery Enclosure Channel (additional may be sipplied)

Fixture Assembly -Cobrahead or Shoebox

Parts Provided

Battery Cables (1 per battery)

Fastener Set F (2)

Top of Pole Triple/Quad Bracket

Z Rails

Solar Panels - 3 or 4

Ground Wire Fastener Set 1/4”-20 x 3/4”

Page 5: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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1.0 Positioning the Light

2.0 Assembling

2.1 PV Panel Assembly - Triple or Quad Panels. Lay PV panels side by side on cardboard packaging to protect surface.

aTP Mounting Bracket Kit

410016-100

6X

Note: Keep bolts loosely fastened until PV panels are secured.

Page 6: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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Orientation of PV J-boxes should be at top end of panel

16X

b

TP Mounting Bracket Kit410016-100

2.2 Connect PV Harness ( if panels have a panel pan, harness will already be connected).

a

Factory attached harnesss

Page 7: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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b

Page 8: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.3 Attach the Tenon Adaptor, Tilted to 30°

45°30°

60°

15°

Tenon Adaptor Kit 320004-005

a

Page 9: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.4 Place Solar Panel Assembly on the Pre-Buried Pole - Maximum Pole Height should be 4 feet above ground

PV Modules always face EQUATOR (South in Northern Hemisphere)

a

EQUATOR

2.5 Match Drill Hole in Tenon with Tenon Adaptor and Secure.

a

Page 10: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.6 Drill Battery Mounting & Access Holes; Route PV Harness

4.25” below

Access hole for PV Harness. Drill thru one side @ 1.25” Dia.For dual Battery Enclosures drill thru pole.

Battery Enclosure Channel holes:

Drill thru @.87 Dia.28”

6” Min. from top of pole

Note: Battery enclosure may be mounted lower than shown.

a

Page 11: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.7 Drill Arm Mounting & Access Holes; Route Fixture Harness

Note: If mounting two arm mounts, connect both using the same bolts. Longer threaded rods will be provided.

Arm Mounting Hole. Drill thru 2x @.75”Dia.

Access hole for Luminaire harness. Drill thru one side @ 1.25” Dia.

a

Page 12: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.9 Mount Battery Enclosure

2.8 Secure Battery Enclosure Channel to Pole

Fastener Set D2x 3/4-10 x 12” bolts

Fastener Set E4x 1/4”–20 x 1/2” hex head bolts/washers

PV Harness

Note: Before attaching Battery Enclosure Channel, fish Luminaire Harness down pole through access hole for arm. If mounting two battery enclosures, connect both Channel bars using the provided bolts - longer threaded rods will be provided.

Luminaire Harness

a

a

Page 13: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.10 Mount Arm on the Pole

a

2.11 Mount the Light Fixture on the Arm-Cobrahead

Note: Fish Luminaire Harness through arm before attaching.

a

Page 14: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.12 Mount the Light Fixture on the Arm-Shoebox

b

Hex key and screws

2.13 Install the Controller

Note: Controller mounting screws are supplied with controller

Page 15: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.14 Install the Battery Cables and Battery(s)

a

b

Page 16: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.15 Connect the Cables

Batteries (2-4)

Fuse

Wiring Harness

Solar Panels (3-4)

Light Fixture(s) 1-2

EternO 4 Controller

Battery Harness

PV Harness

Fixture LoadHarness

Green Wire (to Ground)secured to upper shelf

Page 17: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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2.16 Test

2.17 Close Battery Enclosure Cover

a

a

Page 18: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

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In-Warranty Service Instructions

A Returned Merchandise Authorization (RMA) number must be obtained from Sol Inc. before equipment can be returned for repair or replacement under warranty.

We require the following information before we can issue an RMA number:

• Work Order Number (located inside the battery box) • A description of the problem • The address to which the repaired or replaced product is to be shipped

Equipment being returned must be properly packaged to protect it from damage during shipment. Shipping costs and insurance to Sol Inc. are the responsibility of customer.

Upon verification of failure due to defects in materials or workmanship, we will either repair or replace the product at our discretion. The customer will be responsible for all shipping and handling charges for any equipment that is sent to Sol Inc. in error (no definable problems).

Page 19: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10
Page 20: TP Series - Triple PV · 12 MKTG-IM-TP34-02-EN-1113 Installation Manual | TP Series. 2.9 Mount Battery Enclosure 2.8 Secure Battery Enclosure Channel to Pole Fastener Set D 2x 3/4-10

Sol Inc. | 3210 SW 42nd Avenue | Palm City, Florida 34990

www.solarlighting.com

E-mail support: [email protected]

Phone: +1.772.286.9461 | Toll: 800.959.1329 (USA & Canada)

Fax: +1.772.286.9616

Office Hours: Monday - Friday: 8:30 am to 5:00 pm (EST)

© 2013 Sol Inc. All rights reserved