tp-15fx / 25fx / 35fx / 45fx / 60fx ... - amada press system

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Use of this product requires safeguard measures to suit your work. These machines correspond to the press machines specified in the Ordinance on Industrial Safety and Health. This means that you must contact the authorities for applying for their installation, for example. Options are included in photos. *Specifications, appearance, and equipment are subject to change without notice by reason of improvement. *The official model names of machines described in this catalog are TP15FX, TP25FX, TP35FX, TP45FX, TP60FX, TP80FX, TP110FX, TP150FX, and TP200FX. Use these registered model names when you contact the authorities for applying for installation, exporting, or financing. The hyphened spellings TP15-FX, TP25-FX, TP35-FX, TP45-FX, TP60-FX, TP80-FX, TP110-FX, TP150-FX, and TP200-FX are used in some portions of this catalog for sake of readability. *The specifications described in this catalog are for the Japanese domestic market. For your safe use, be sure to read the manual carefully before use. Single crank presses Standard and optional accessories Model Variable-speed drive Lubrication system Knockout Foundation parts Vibration isolation system Slide cap Touch screen Die information Total counter Preset counter Eco-counter Ethernet APINES Air ejector Slide adjuster Die height counter Overload protector (OLP) Control system Control panel Electronic rotary cam Die cushion Light curtain General purpose Drawing General purpose Drawing General purpose Drawing General purpose Drawing General purpose Drawing General purpose Drawing TP-45FX TP-60FX TP-80FX TP-110FX TP-150FX TP-200FX Model Capacity(kN) Inverter (with forward/reverse selector switch) Manual grease lubrication Automatic grease lubrication Mechanical Anchor bolts, shims, leveling plates Rubber isolators 5.7 inches 8.4 inches 20 dies 200 dies 6 digits (x 2) 6 digits (x 2) Solenoid type (1 circuit) Motorized Digital display in 0.01 mm increments Hydraulic Two-hand control Stationary Portable stand 4 spare channels TP-45/60/80FX TP-15FX TP-25FX TP-35FX TP-110/150/200FX Die cushion specifications (bellows type, without chute) Inquiry TP-15FX / 25FX / 35FX / 45FX / 60FX / 80FX / 110FX / 150FX / 200FX Press ○: Standard ▲: Option Not available 10 23 19 35 23 63 75 95 140 Oct.2014 E055-HQ01en www.amada.com

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●Use of this product requires safeguard measures to suit your work.●These machines correspond to the press machines specified in the Ordinance on Industrial Safety and Health. This means that you must contact the authorities for applying for their installation, for example.●Options are included in photos.

*Specifications, appearance, and equipment are subject to change without notice by reason of improvement.*The official model names of machines described in this catalog are TP15FX, TP25FX, TP35FX, TP45FX, TP60FX, TP80FX, TP110FX, TP150FX, and TP200FX. Use these registered model names when you contact the authorities for applying for installation, exporting, or financing. The hyphened spellings TP15-FX, TP25-FX, TP35-FX, TP45-FX, TP60-FX, TP80-FX, TP110-FX, TP150-FX, and TP200-FX are used in some portions of this catalog for sake of readability.*The specifications described in this catalog are for the Japanese domestic market.

For your safe use, be sure to read the manual carefully before use.

Single crank presses

■Standard and optional accessoriesModel

Variable-speed drive

Lubrication system

KnockoutFoundation partsVibration isolation systemSlide cap

Touch screen

Die information

Total counterPreset counterEco-counterEthernetAPINESAir ejectorSlide adjusterDie height counterOverload protector (OLP)Control system

Control panel

Electronic rotary camDie cushionLight curtain

General purposeDrawing

General purposeDrawing

General purposeDrawing

General purposeDrawing

General purposeDrawing

General purposeDrawing

TP-45FX

TP-60FX

TP-80FX

TP-110FX

TP-150FX

TP-200FX

Model Capacity(kN)

Inverter(with forward/reverse selector switch)Manual grease lubricationAutomatic grease lubricationMechanicalAnchor bolts, shims, leveling platesRubber isolators

5.7 inches8.4 inches20 dies200 dies6 digits (x 2)6 digits (x 2)

Solenoid type (1 circuit)MotorizedDigital display in 0.01 mm incrementsHydraulicTwo-hand controlStationaryPortable stand4 spare channels

TP-45/60/80FX

○▲▲▲▲○○▲○▲○○○○▲○○○○○○▲○▲○

TP-15FX

○̶▲▲▲○○̶○▲○○○○▲○̶̶̶○○̶○̶○

TP-25FX

○̶▲▲▲○○̶○▲○○○○▲○̶̶̶○○▲○̶○

TP-35FX

○̶▲▲▲○○̶○▲○○○○▲○▲̶○○○▲○̶○

○▲▲▲▲▲○▲○▲○○○○▲○○○○○○▲○▲○

TP-110/150/200FX

■Die cushion specifications (bellows type, without chute)

Inquiry

TP-15FX / 25FX / 35FX / 45FX / 60FX / 80FX / 110FX / 150FX / 200FXPress

○:Standard ▲:Option :̶Not available

102319352363

75

95

140

Oct.2014E055-HQ01en

www.amada.com

2 3

Since its launch, the TP series has always been at the forefront of times in numerous press shops. Besides the functions that have met the fabrication needs of customers, the TP-FX series is also digital network ready and helps to visualize operating conditions and maintenance information. Eco-counter and eco-idling functions save on energy and improve energy efficiency.

“High versatility aiming at leading edge of times”Traditional Amada crank presses Processing examples with sample workpiecesProcessing examples with sample workpieces

Eco-functions reduce power consumption

TP-80FX TP-150FXSingle crank presses *Power consumption calculation conditions-Production stroke count: Maximum stroke count x 0.7-Load operation: 30 min-Standby (setup): 10 min

Advanced eco-functions are installed to achieve lower power consumption as compared with conventional machines.The TP-45FX, -60FX, -80FX, -110FX-, -150FX, and -200FX models can benefit from the taxation system to promote capital investment for productivity improvement until March 31, 2017 in Japan.

Eco-counter functionWhen the production count reaches the preset count, the motor automatically enters the idle condition and draws less power.

Material: SPCCThickness: 0.4mm

Material: SPCEThickness: 0.5mm

*Options are included in photos.

Eco-idling functionWhen its standby time reaches the preset time, the motor automatically enters the idle condition and consumes less power.

Touch screen blackout functionWhen the touch screen is not operated for the preset time, it blacks out to reduce power consumption.

Power consumption comparison36.9% reduction

(kWh)1.0 2.0 3.0

TP-150FX

Conventional machine(TP-150EX)

2.18kWh3.45kWh

4 5

Single crank presses

Pendant control panel

TP-FX series Technologies and functions

Operability improvement and machine data management (Functionality)1

Operation control displays

A TFT color touch screen is fitted as standard and provides better visibility and operability.

A new layout is adopted to provide visibility and intuitive operation.

Two-hand control panel with guard ringsOperability is improved by new guard rings and control buttons arranged not to obstruct the light curtain. Thin control panel (15 mm thinner than conventional panels) suited to a seated operator. Pictographs and Eng-lish labels are the same as those of the SDE series.

Setting die information and operationData set to use dies, or die information, can be stored in the machine (standard 20 dies).The stamping stroke count and rotary cam data settings can be changed all at once by switching the die information.

Maintenance managementMaintenance information required for stable operation, such as oil change history, special voluntary inspection history, and number of times equipment has operated, can be checked on the machine.

Safety standardSafety PLCs that meet the requirements of the safety standard ISO 13849-1 are adopted to increase reliability in safety.

Eco-function setting buttonShows the eco-function setting display.

Digital setting display (stamping stroke count)

Die information

Setup buttonShows the setup display convenient to use when changing dies.

Menu buttonShows the menu display for die information and maintenance information among other information.

When you press numerical portions, you can set the corresponding counters, cam, or stamping stroke count.

Rotary cam setting display

Program save and call

Maintenance management menu

Operation counts

Oil change history

Special voluntary inspection history

6 7

Single crank presses

Shop area monitor Operation time chart

APINES configuration diagram

APINES*

3Visualization of press operating conditions and maintenance information with touch screen PC.The Ethernet is equipped as standard.- General-purpose presses to servo presses are all digital network ready- Real-time shop floor monitoring- Operation and production history, time chart- Alarm information, maintenance information- Tablet and smartphone ready

Highly rigid frame and bolsterFrame deflection is minimized by computer-aided strain analysis to meet precision stamping needs. Consequently, stamping accuracy is improved and the part rejection rate is reduced.The instantaneous deflection of the bolster by the stamping load is mini-mized to achieve stable stamping quality and longer die life.

Die height displayed in minimum incrementsof 0.01 mm (except for TP-15FX, -25FX, and -35FX)

A motorized slide adjuster is installed as standard. Die height can be adjusted in minimum increments of 0.01 mm. Precision die setup can be accurately simulated.

Die cushions (options)

There are available pneumatic die cushions with many years of proven performance and excellent durability, and hydropneumatic die cushions to expand the drawing range.

Pneumatic die cushion

High expandability in consideration of digital network era (Futurity) options2 Performance-proven functions to unerringly meet fabrication needs (Flexibility)Traditional Amada wet transmission

Two-stage reduction-geared transmission(TP-25FX, -35FX, -45FX, -60FX, and -80FX)

Planetary-geared transmission(TP-110FX, -150FX, and -200FX)

Rotation from the flywheel is transferred to the slide through a planetary-geared transmission (for medium-capacity models) or a two-stage reduction-geared transmission (low-capacity models). The results are higher reduction ratio, torque, and energy. A multiple-disc clutch-brake unit reduces air consumption when the clutch is turned on and off and transmits an appropriate braking force.

*Amada Press-machine Information Network System

SDE/SDEW seriesTP-FX series

Tablet

- Operation data- Maintenance data

WirelessLAN

router

APINES server(web server)

WANS and SMAPS- Reference to load waveform- Editing of slide motion

- Reference to operation information- Reference to maintenance information

Smartphone

- Reference to operation information- Reference to maintenance information

- Reference to operation information- Preparation of daily and monthly reports

Terminal

8 9

Single crank presses

Standard die space dimension tablesUnit: mm

A

B550

300

550

300

9090

9090

80

200

φ100

A

B

300

8080

500

300

8080

180

70

500

φ100

A

B

700

700

400

400

120

120

120

120

100

250

φ120

70 75

550470300

370

450

Standard shank hole φ50 H7, 70 deep

4-φ22Inverted spot faceφ42, 1 deep

800

450 15

015

0

800

800

450 15

015

0

450 15

015

0

320

120

A

B

C (for drawing)

Pin hole 25-φ25 P=50

(Drawing specification die cushion)

φ150

920

550 15

015

0

920

920

550 15

015

0

550 15

015

0

150

400

A

B

C (for drawing)

(Drawing specification die cushion)

Pin hole 16-φ30 P=75

φ180

1030

1030

1030

600

600

150

150

150

150

600 15

015

0

150

400

A

B

C (for drawing)

(Drawing specification die cushion)

Pin hole 24-φ30 P=75

φ200

600520300

420

500

45

φ50.5F7, 80 deepChamfer hole mouth, C5

4-φ24Inverted spot faceφ461 deep 700

600300150 150

470

550

45

φ50.5F7, 90 deepChamfer hole mouth, C5

4-φ24Inverted spot faceφ461 deep

850770300150 150

550

630

45

φ50.5F7, 105 deepChamfer hole mouth, C5

4-φ24Inverted spot faceφ461 deep

700 15

015

0

1100

1100

1100

150

150

150

150

450

700

200

700

Pin hole 24-φ30 P=75

A

B

C

(Drawing specification die cushion)

φ240

1450

1450

1450

850 15

015

015

015

015

015

015

015

015

015

015

015

0

850

850

220

600

Pin hole 48-φ30 P=75

A

B

C

(Drawing specification die cushion)

φ240

1250

750 15

015

015

015

0

1250

150

150

150

150

750

Pin hole 24-φ30 P=75

A

C

(Drawing specification die cushion)

φ240

1250

150

150

150

150

750

220

500

B

TP-15FX TP-25FX TP-35FX TP-45FX TP-60FX TP-80FX TP-110FX TP-150FX TP-200FX

220180

150

3540

Standard shank holeφ32 H7, 40 deep

2-φ18Inverted spot faceφ34, 1 deep

40

Standard shank holeφ38 H7, 40 deep

2-φ18Inverted spot faceφ34, 1 deep

250200

200

35 55 65

350300220

300

250

Standard shank holeφ38 H7, 55 deep

6-φ18Inverted spot faceφ34, 1 deep

400350250

150

150

350

55 65

Standard shank holeφ50 H7, 55 deep

6-φ22Inverted spot faceφ42, 1 deep

500450300

350

400

60 70

Standard shank hole φ50 H7, 60 deep

4-φ22Inverted spot faceφ42, 1 deep

B

Slide bottom drawings Slide bottom drawings

■TP-FX series

Bolster plate drawings Bolster plate drawings

T-slot detail Cushion pin hole detailTP-45FX~TP-200FX

φ40

φ30

6

120°

TP-60FX~TP-200FX

φ30

φ25

5

120°

TP-45FX

*50

(18)

30(0

~1)

*Bolster thickness

18+0.43 0

30+2 0

12+2 0

(38)

(0~1

)

37+3 0

16+2 0

22+0.52 0

22 0 -0

.5

125

125

80 90 100

10 11

Single crank presses

Specifications and dimension drawings

■Machine specifications ■Dimensions / TP-15FX~TP-35FX ■Dimensions / TP-45FX~TP-200FXModelCapacityStroke lengthTonnage rating point above BDCStrokes per minute (stepless) Flywheel energy (stepless)Die heightSlide adjustmentSlide face dimensions (LR×FB)Bolster dimensions (LR×FB)Bolster thicknessFrame gapOpen backWorking surface heightMain motorOverall machine heightMachine massSlide adjusterLubrication systemVariable-speed drive

TP-15FX150603.0

70~1400.5~2.1

20040

220×150500×300

50155316800

1.5×418101200

ManualManual grease lubrication

Inverter

kNmmmm

min-1

kJmmmmmmmmmmmmmmmm

kW×Pmm

kg

TP-25FX250805.0

70~120 1.0~2.9

22050

250×200550×300

50160368800

2.2×421551700

ManualManual grease lubrication

Inverter

TP-35FX3501105.5

60~100 3.3~9.1

25055

350×300700×400

60210432800

3.7×424252600

ManualManual grease lubrication

Inverter

ModelMenuCapacityStroke lengthTonnage rating point above BDCStrokes per minute (stepless) Flywheel energy (stepless)Die heightSlide adjustmentSlide face dimensions (LR×FB)Bolster dimensions (LR×FB)Bolster thicknessFrame gapOpen backWorking surface heightMain motorDie cushion capacityDie cushion stroke lengthDie cushion pad area (LR×FB)Overall machine heightMachine massSlide adjusterLubrication systemVariable-speed drive

TP-45FX

450

60400×350800×450

115240490800

3.7×4

4200Motorized

Manual grease lubricationInverter

kNmmmm

min-1

kJmmmmmmmmmmmmmmmm

kW×PkN

mmmmmm

kg

Drawing

1407.0

55~1009.6~31.8

290

2370

260×2352410

General purpose

10010.5

55~1009.6~31.8

255

1050

230×2102295

TP-60FX

600

70500×400920×550

125285578850

5.5×4

6200Motorized

Manual grease lubricationInverter

Drawing

1604.5

45~8513.2~47.0

335

3580

370×2652740

General purpose

1206.5

45~8513.2~47.0

290

1960

285×2702615

TP-80FX

800

80550×4501030×600

125310638850

7.5×4

7400Motorized

Manual grease lubricationInverter

Drawing

1804.8

40~7514.0~49.1

350

6380

480×3002915

General purpose

1307.0

40~7514.0~49.1

320

2370

260×2352785

ModelMenuCapacityStroke lengthTonnage rating point above BDCStrokes per minute (stepless) Flywheel energy (stepless)Die heightSlide adjustmentSlide face dimensions (LR×FB)Bolster dimensions (LR×FB)Bolster thicknessFrame gapOpen backWorking surface heightMain motorDie cushion capacityDie cushion stroke lengthDie cushion pad area (LR×FB)Overall machine heightMachine massSlide adjusterLubrication systemVariable-speed drive

TP-110FX

1100

100600×5001100×700

15036072085011×47580

450×305

11000Motorized

Manual grease lubricationInverter

kNmmmm

min-1

kJmmmmmmmmmmmmmmmm

kW×PkN

mmmmmm

kg

Drawing

2006.5

30~5515.0~50.3

390

3075

General purpose

1509.5

35~6513.8~47.7

365

3000

TP-150FX

1500

100700×5501250×750

16039081090011×49580

510×345

16000Motorized

Manual grease lubricationInverter

Drawing

2256.0

25~4521.5~69.6

430

3435

General purpose

1758.0

30~55 19.6~65.9

390

3260

TP-200FX

2000

110850×6301450×850

180435920100015×4140100

640×445

24000Motorized

Manual grease lubricationInverter

Drawing

2506.0

25~4537.3~120.9

460

3875

General purpose

2008.0

30~55 33.9~113.9

420

3635

M

φ40

φ40

φ40

φ45

φ45

φ45

L

570

500

K

1010

1055

1205

1250

1280

1355

1515

1680

1930

J

766

900

980

1150

1270

1420

I

140

65

35

25

15

15

H

1560

1770

1785

1895

1900

2205

2405

2670

G

1120

1245

1340

1490

1505

1630

1780

F

240

285

310

360

390

435

E

490

578

638

720

810

920

D

800

850

850

850

900

1000

C

2295

2410

2615

2740

2785

2915

3000

3075

3260

3435

3635

3875

General purpose

Drawing

General purpose

Drawing

General purpose

Drawing

General purpose

Drawing

General purpose

Drawing

General purpose

Drawing

TP-45FX

TP-60FX

TP-80FX

TP-110FX

TP-150FX

TP-200FX

B

1180

1225

1405

1450

1495

1570

1795

2005

2255

A

840

1000

1080

1250

1370

1540

TP-45FX~TP-200FX

Unit: mm

K

650

720

870

J

500

620

720

I

145

160

165

H

1100

1260

1440

G

910

905

1025

F

155

160

210

E

316

368

432

D

800

800

800

C

1810

2155

2425

TP-15FX

TP-25FX

TP-35FX

B

785

955

1105

A

560

700

800

TP-15FX~TP-35FX

F

M

I

KB

H

D

L

C

AG

J

E

GAJ

E

DC

BK

H I

φ24

F